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Table of contents.
1. Introduction to Continuous Replenishment
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3.3. Organisation
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4. EDI Scenario
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4.2. Use of the Inventory Report, Sales Report and Purchase Orders messages
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EDI
Information
System
INVRPT
CRP
Retailer
S
ORDER
Central
Purchasing
Assistant
Order proposal
Sales
Administration
Finance
SAD
DE
CAD
RE
Arrival
INVOIC
REMADV
Finance
Note: Please refer to Annex B1 for a more detailed picture of the VMI process.
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The requirement quantities generated by the supplier's CRP system are available to improve
capacity planning and production planning for current and future production. A firm order is
generated by the supplier for the required quantities. This order information is transmitted to
the buyer to update the buyer's order processing system.
1.1.2. Co-Managed Inventory (CMI)
When the replenishment system is co-managed, sales and inventory information must be
transmitted by the buyer to the supplier as often as the replenishment system is executed. This
information is used by the supplier's replenishment system as historical data for future
requirement calculations and adjustments to the next production cycle.
In CMI, a proposal order is generated by the supplier, and revised and confirmed by the buyer.
The fundamental difference between Supplier Managed Inventory and Co-Managed Inventory
is the fact that the buyer maintains the responsibility for the replenishment in Co-Managed
Inventory.
Manufacturer
Information System
EDI
Retailer
INVRPT/SLSRPT
Central Purchasing
ORDERS / Proposal
CRP Assistant
S/
DE R
R
O
Sales Administration
f
Con
tio
i rm a
DESADV
Order Management
Arrival
DV
RE CA
Finance
INVOIC
Finance
REMADV
Note: Please refer to Annex B2 for a more detailed picture of the CMI process.
1.2. Why Implement Continuous Replenishment?
Continuous Replenishment aims to decrease stock levels and improve product availability at all
points within the replenishment chain (i.e. from the point of manufacture to the point of sale)
while remaining as near as possible to consumer demand, in a partnership relationship
between supplier and its customer. In a Continuous Replenishment environment the supplier
is no longer simply the executor of an order placed by its customer but becomes a key player
along with the customer in ensuring replenishment is optimised at the point of sale or in the
warehouse. A major beneficial effect of the implementation of Continuous Replenishment is
the smoothing out of fluctuations in stock levels and vagaries of production.
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As Continuous Replenishment is a co-operative activity both the supplier and its customer
seek to benefit from the following examples of potential improvements:
To reduce
The cost of the complete replenishment chain
Lead times
Stock levels
To improve
The speed and certainty of supply
Product availability
To smooth the flow of goods
To offer the consumer the best level of service
As the supplier has daily knowledge of sales and product movements, as well as promotional
activities agreed with his customer, it can refine forecasts using this data in order to optimise
production and logistics facilities.
A supplier, however, can only expect benefits in terms of production planning, after this
replenishment management procedure has been extended to the majority of his customers.
1.3. How does it work?
Continuous Replenishment is based on the regular communication of the stock equation by a
customer to its supplier and on a willingness of trading partners to share as widely as possible
all information concerning the category of product.
The components of the stock equation are established from information collected in the retail
outlet or warehouse according to the responsibilities of the entities participating in the shared
replenishment. Continuous Replenishment can be set up just as successfully in a warehouse
as in retail outlets. The volumes dealt with, the product category, and the organisation of the
trading partners determine the level of the application.
The stock equation includes the following elements for each product:
Stock levels: the theoretical stock levels established by the retailers warehouse or the
retail outlets (shelf stock, reserves, etc.). Four types of stock should be distinguished:
Buffer stock or advance stock: this is stock prepared by the supplier to meet the
variations in consumption, for example, due to seasonal or climatic factors.
Current stock
Stock of articles on promotion
Speculative stock: this is stock made up by the retailer to take advantage of a price
opportunity or to protect himself from a competitor. Although these stocks are contrary
to ECR principles, they can nevertheless exist in certain commercial contexts.
Stock variations: the variations between the theoretical stock and the physical inventory.
Out of stock: situations of zero stock observed in the shop or the warehouse.
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Internal stock movements: movements, which are internal to the retailer, e.g. between the
retailers warehouses. In practice if the supplier delivers to several warehouses an internal
stock offset will alter the replenishment programme and require an adjustment to the
suppliers deliveries. In this category we find diverting , or parallel replenishment, that is
to say the purchase of products which proceed along replenishment channels which are not
covered by ECR agreements.
In transit: replenishments in process, which have not yet been received by the customer.
This information corrects the possible variations between what the supplier considers to
have been delivered and what the customer has not yet entered in its stock. In the
management of in transit product, it may also be necessary to distinguish between the end
of line, promotion and buffer portfolios.
Sales or outgoing stock movement: for a warehouse these are the outgoings to the retail
outlets. For the retail outlets this is the data on sales collected at the point of sale. As is the
case of stocks, outgoings must be identified according to their roles, such as buffer, current
or promotional.
Modification/Discrepancy in trends: the customer possesses data on his sales,
seasonally, economic situation and commercial operations which will influence the stock
equation.
Forecasts: for both parties these are used for information and planning purposes.
Orders in advance: these are commitments to buy in advance, which are normally used for
products on promotion.
While the control of the stock equation can be carried commonly for the whole of the
warehouse, it will then be necessary to control several types of logistic units for each product,
corresponding to the different turnover capacities of the shops.
Note: Not all of these components of the stock equation will be transmitted by EDI, for
example, correction information.
In the application of continuous replenishment, it is essential that the ECR teams of the
supplier and the retailer have a global overview of the management of the product categories
for which they are responsible. This is because the slightest discrepancy in trading or
replenishment policy can seriously upset the continuity of replenishment, so creating
overstocking or stockouts.
The use of EDI to exchange the stock equation is essential for the efficient operation of CRP.
This is handled predominantly using inventory and sales data reported in the EANCOM
Inventory Report (INVRPT) message, and/or sales data in the EANCOM Sales Data Report
(SLSRPT) message. Following you will find a table that reports on the mapping of the main
elements of the stock equation into the Quantity (QTY) segment of the INVRPT message.
Please note that this table should be read in conjunction with the EANCOM Inventory Report
(INVRPT) message and that the status of data elements in the QTY segment must be adhered
to.
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What to be reported
Actual (promotional) inventory
Movements into (promotion) inventory
Movements out of (promotion) inventory
Out of inventory (promotion) quantity
In-transit (promotion) inventory (#)
Ordered (promotion) but awaiting despatch (+)
Additional (promotions) replenishment demand quantity (*)
Back order (promotion) quantity (~)
Reserved inventory (promotion) quantity
Outstanding (promotion) quantity
Sales quantity
#
+
*
~
Code value s
DE 6063 / QTY
Total Inventory
145
48
199
217
198
51E
209
83
34E
73
153
Normal inventory (i.e., not including promotional inventory) should be calculated by the
receiving application by subtracting any promotional inventory from total inventory.
Should users wish to report inventory figures for promotions related to standard promoted
products, i.e., where no new EANUCC Global Trade Item Number (GTIN) has been allocated
to identify promotional activity, they should be reported in the following manner:
LIN+1+5410738251028::EN
PIA+1+01:PV::91
QTY+145 :62
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Supplier
Consolidated Sales/Inventory Data
Proposed Order
RDC
*
Store
* Sales/Inventory Data
*
Store
Store
Information flows
Goods flows
Upon receipt of the INVRPT from the distribution centre the supplier updates the data
contained in the messages to its demand forecasting system, and creates a proposed order
which is communicated to the buyer using the EANCOM Purchase Order (ORDERS)
message. In the case of co-managed inventory the buyer, upon receipt of the proposed order,
validates the products and quantities contained in the proposal and, if acceptable, replies using
the EANCOM Purchase Order (ORDERS) message which refers to the suppliers proposed
order.
2.2. Continuous Replenishment direct from the retailers outlets
This application is a simplification of the one presented above because only two partners are
involved and all the activities previously handled by the distribution centre are now handled by
the retail outlets (with some minor changes).
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All sales recorded by the outlet and deliveries received from the supplier are converted from
Trade Units (TUs) into Stock Keeping Units (SKUs) and consolidated for updating into the
perpetual inventory figures. The result of this exercise is validated by the inventory keeper in
order to compensate for out of stocks, promotions, actual inventory counts, and sales forecast
modifications, before being issued as EANCOM INVRPT and SLSRPT messages to the
supplier.
Supplier
Proposed
Order
RDC
*
*
Store
Store
Store
Information flows
Goods flows
The supplier converts the received SKU data into TUs and creates a proposed order which is
communicated to the buyer using the EANCOM Purchase Order (ORDERS) message. In the
case of co-managed inventory the buyer, upon receipt of the proposed order, validates the
products and quantities contained in the proposal and, if acceptable, replies using the
EANCOM Purchase Order (ORDERS) message which refers to the suppliers proposed
order.
3. Basic Elements for Continuous Replenishment
3.1. Senior management involvement
As always in ECR the involvement of senior managers is required in Continuous
Replenishment. Having said that the involvement of senior management is more crucial in this
application than in any others. The Continuous Replenishment teams in both the supplier and
the customer organisations need the full support of their trade manager to change drastically
the way of doing business and to manage the replenishment process (from traditional orders to
vendor management replenishment).
The senior management of the two companies will first have to agree a common marketing
strategy for the product or product groups which is involved in the Continuous Replenishment
project. In order for the project to be a complete success they must support the idea that some
strategic information such as sales data, stock movements, must be exchanged to facilitate the
streamlining of the goods flow.
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3.2. Information technology investment
Sales
Function
Define strategy
Control performance
Define promotions
Introduce new items
Control flow of goods
Optimise shipping
Transport and receiving
Report on inventory
Report on sales
Forecasting
Define replenishment
levels and conditions
Control day to day
replenishment
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Retailer Department
Management
Marketing
Logistics
Purchasing
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Information systems
Finance
EDI
Data alignment
Scanning
Historical data
Data analysis
Investment
Define price policy
Information Systems
Finance
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The standard numbering formats and barcode symbols are not sufficient to guarantee
uniqueness on a world-wide scale. Of crucial importance is the sole role played by EAN
International, its numbering organisations, and the Uniform Code Council in the unique
assignment of numbers. Because of this structure and the facilities offered by EANUCC, the
EANUCC standards are the fundamental enablers of ECR.
For a general overview of the role of EANUCC in ECR, see the EAN International brochure
The Role of EAN in ECR and also the booklet EDI standards, which is part of the ECR
Europe documentation on Efficient Replenishment and EDI.
3.5. Master Data Alignment
CRP needs perfect management of product data by ECR partners at all levels of the packaging
hierarchy. It requires the suppliers and the retailers to follow the EANUCC coding rules
rigorously, particularly in the case of promotions and the creation of new products.
The supplier should pay particular attention to the updating of product information files.
The agreement between the ECR partners must resolve not only the aspect of the coding
structure but also that of the rules for coding as well as the level of identification of the articles
on which the EDI dialogue depends. As regards the aspect of the coding structure for the
articles, the recommendation to use the EANUCC codes is as valid for applications worldwide.
The coding rules are defined by the General EANUCC Specifications, and described in the
manual called, the EAN Vade Mecum. A translation of this manual is available in the major
languages.
This document covers all levels of the packaging hierarchy. The data bases set up by
suppliers and retailers should be able to manage these two levels of coding and ensure the link
between a trade unit and its various logistic variants.
Once the preliminary work has been done to get the product data and address files in place,
the partners should establish a procedure for their continuous updating. This is needed
because new products will come into the ECR relationship, others will leave it, logistics will be
modified, trading conditions will be renegotiated, new warehouses or shops will come on
stream, etc.
The ECR operation will integrate both standard products and promotions. The reliability of
shared replenishment applications needs a global understanding of the exchanges that arise
between the supplier and his customer. If promotions were to be excluded from the procedure,
this would introduce uncontrollable distortions in the replenishment forecasts. Particular
attention should be paid to the management of data on promotions.
Because of the short life of promotions, as well as the short time available between their
announcement and their being sold, the need for well run exchange and integration procedures
is essential.
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Information related to addresses, departments and various operating sites, and related to the
products is essential for the effective implementation of CRP. A link should be created
between these data bases to connect the product reference (for both the consumer unit and
the logistic unit) with the operating sites. Not all retail shops and all customers deal with all the
products, references, and in the same conditions.
A data quality manager should be appointed whose task is to co-ordinate the updating of
information. Data base maintenance is a collective job which concerns all the members of the
ECR project group (suppliers, buyer, and where necessary, logistic service providers).
The information contained in these databases will be at least that which is present in the EDI
messages. The corresponding data dictionary is provided in the documentation of EANCOM
messages.
The use of EDI messages to exchange product data provides users with a facility to
automatically update product data bases in a controlled, accurate, and timely manner. For
product data to be of use in the information chain the data held by all parties must be initially
aligned through a communication of the complete data set. This data set can be automatically
compared by the receiving application to identify any discrepancies that exist.
Details on the data required for CRP, and the mapping of this data into the EANCOM PRICAT
message, is provided in Annex A of this document.
4. EDI Scenario
In a basic CRP model, daily inventory levels and movements are communicated using only the
Inventory Report (INVRPT) message, which is sent, from a retailers warehouse directly into a
vendors CRP system. Additionally the Purchase Orders (ORDERS) message may be used by
the supplier to propose/communicate orders, and in the co-managed model, by the buyer to
confirm them.
4.1. Use of the Inventory Report and Purchase Orders messages
If the partners decide to use a single message to communicate the stock equation (including
sales and inventory figures), it is recommended that they use the Inventory Report (INVRPT)
message.
In this approach, the use of EDI proposed order and order confirmation (see also Chapter 4.3
for more information on the use of the purchase order message in this environment) are
optional. Their exchange depends on the degree of co-operation between the partners as well
as their technical ability. The closer the partnership, the less necessary these messages
become.
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However, it should be noted that in many current invoice and invoice control applications it is
very often necessary that the transaction be initialised by the customer in the form of an order
so as to create the basic references such as order number, buyer, etc.
The EANCOM messages, which may be used, are the following:
Data
EANCOM
From / To
Inventory report
sales or storage point
product codes
dates
movements or sales
quantities sold or in stock
stock outs
corrections
in progress
stock variations
INVRPT
Buyer / Supplier
Proposed/Firm order
delivery point
product codes
quantities to deliver
dates
ORDERS
Supplier / Buyer
Order confirmation
order reference
delivery point
product codes
quantities to deliver
dates
ORDERS
Buyer / Supplier
Supplier
Sales
Administration
Production
Logistics
Buyer
INVRPT, Inventory Report
ORDERS, Proposed Order
Purchasing
Sales
Forecasting
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4.2. Use of the Inventory Report, Sales Report and Purchase Orders messages
If a party wishes to separate the inventory and sales data necessary to calculate the stock
equation, then the Inventory Report can be used to report only the inventory data and the
Sales Data Report (SLSRPT) used only to report the POS data from every single outlet.
Data
EANCOM
From / To
Inventory report
storage point
product codes
dates
movements
quantities in stock
stock outs
corrections
in progress
stock variations
INVRPT
Buyer / Supplier
Sales report
location of sales
dates
product codes
sales quantities
SLSRPT
Buyer / Supplier
Proposed/Firm order
delivery point
product codes
quantities to deliver
dates
ORDERS
Supplier / Buyer
Order confirmation
order reference
delivery point
product codes
quantities to deliver
dates
ORDERS
Buyer / Supplier
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The flow chart for these messages is shown below:
Supplier
Sales
Administration
Production
Logistics
Buyer
Purchasing
Sales
Forecasting
As mentioned previously the Purchase Order (ORDERS) message is used in the following bidirectional manner in CRP applications.
From a supplier to send proposed purchase orders to the buyer;
From the buyer to confirm previously received proposed purchase orders.
in the case of VMI the supplier sends a firm order to the buyer;
in the case of CMI the Purchase Order (ORDERS) message is used in the following bidirectional manner:
from a supplier to send a proposed purchase order to the buyer
from the buyer to confirm previously received proposed purchase orders.
In order to use this message in this way the following codes should be used in the header of
the Purchase Order (ORDERS) to indicate the function being carried out:
VMI - Firm order from Supplier to Buyer:
BGM/DE 1001 = 22E (Manufacturer raised order)
BGM/DE 1004 = Supplier's or mutually agreed order number
BGM/DE 1225 = 9 (Original order)
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Sonae is the major Portuguese retailer , with an annual turnover of about US$2.0 Billion.
Sonae employs around 11,000 people and operates 10 hypermarkets (8000 - 20000 m2) and
44 supermarkets. The hypermarket in Lisbon is the biggest in the Iberian peninsula.
This complex store base is replenished through a centralized distribution network using two
distribution centers for food (including fresh products), one distribution centre for non-foods
and household goods, and one for textiles.
Sonae has a clear strategy on multi-format stores (hypermarkets, supermarkets, convenience
and specialised stores) which retail a wide range of goods (food, fresh foods, non-foods,
household goods, and textiles) with strong promotional activities focused on consumption and
private label development.
During 1996, Sonae started the first ECR pilot project in Portugal, with 3 suppliers (Procter &
Gamble Portugal being one of them) covering different areas of business. This pilot project has
been adopted as the normal way of working and Sonae has started to expand its ECR
business practices to many of its suppliers.
5.1.2. Background to Procter & Gamble
The Procter & Gamble (P&G) company employs approximately 103,000 people around the
world and has its headquarters in Cincinnati, Ohio, USA. Today it is one of the leading
manufacturers of consumer goods n the world selling its products in more than 140 countries.
In the year ended June 30, 1997, world-wide net sales were in excess of US$35 Billion. Europe
has become a vital part of the companys business, accounting for 30% of world-wide sales
and well over half of Procter & Gambles total international business.
Procter & Gamble started operations in Portugal in 1989. Today it sells laundry, cleaning,
health & beauty care, cosmetics & fragrances, food and pharmacy products in the Portuguese
market. It is market leader in Portugal in bleach and shampoos, and second in soap
powders/liquids. In the fiscal year ended June 30, 1997, Procter & Gamble Portugal reported a
turnover close to US $100M.
5.1.3. Background to project
The Sonae-Procter & Gamble ECR pilot project had teams working on three areas:
Commercial;
Administrative;
Logistics.
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Many areas within logistics and the supply chain were improved as a result of the project, e.g.
the centralisation of deliveries, improvement in the service levels both from Procter & Gamble
to the Sonae distribution centre and from distribution centre to Sonae stores, transport
optimisation, delivery planning, lead-times, review times, logistical data alignment.
The major result of the application of CRP between Sonae and Procter & Gamble was a
reduction in inventory levels within the total supply chain while maintaining or improving service
levels. This was best illustrated by the on-shelf availability figures.
All results from the pilot project were followed-up monthly via a common Sonae-Procter &
Gamble Tableau de bord, which examined all of the measures/indicators agreed at the start
of the project, e.g.:
inventory turns;
service levels;
order size;
order lead-time;
unloading times;
transport optimisation;
etc.
The CRP system operated by Procter & Gamble took into account the following 4 variables:
These 4 variables were communicated using the EDI Inventory Report message by the Sonae
distribution centers each night at mid-night to Procter & Gamble.
Based on the information contained in the Inventory Report, the Procter & Gamble IBM CRP
software computed forecast data, and based on the principles of inventory management,
determined the quantities to be delivered, taking into account a fixed delivery lead-time, and a
pre-defined time for unloading at the Sonae distribution centers.
The order which was generated by the CRP software, was sent both to the Procter & Gamble
and Sonae systems where it was automatically integrated. Alongside this process, the physical
delivery operation followed normal practices.
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The first phase of the project involved carrying out a simulation of two months data comparing
the results of the CRP system with the actual results. This was done in December 1996, being
identified by both parties as an opportunity for substantial reductions of Sonae warehouses
inventories, while maintaining service levels. While this was being carried out Procter &
Gamble benefited from reduced variability. These, were the main factors that lead Sonae and
Procter & Gamble towards the implementation of a formal CRP strategy. During this phase,
Sonae prepared their internal procedures and systems to support the move to CRP. This
phase was fully completed in March 1997.
The implementation of CRP with the first Sonae distribution centre effectively in June 1997,
with the roll-out completed in July 1997 with the second distribution centre.
During the first month of the roll-out CRP orders were validated by Sonae Inventory Managers
in each distribution centre and manually integrated in both Sonae and Procter & Gamble
systems.
After this first month, full and automatic integration of the CRP orders into the systems of both
companies was achieved.
Some of the quantitative early results after the first 3 full months of operation show the
following:
reduction in inventory at Sonae distribution centers of 24%;
the service levels from Procter & Gamble to Sonae were maintained after the application of
the CRP order;
the project provided a common focus between the companies on further improvements
which could be made to total supply chain management including:
the national centralisation of slow-movers distribution which would lead to a reduction in
operational costs;
the simplification of the Procter & Gamble order picking;
improvement in transport usage;
improvement in Sonae warehousing operations;
total administrative simplification (less invoices, less invoices with errors);
and inventory levels reduction.
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i) Organization - both partners had to invest in staff training for those involved in the project
because of the changes to the traditional functions in both companies In addition the
involvement of senior management in both companies helped to ensure the success of the
project.
ii) Delivery reliability - the ultimate objective from both companies was achieved to have 100%
reliable deliveries (i.e., that they arrive complete and on time), both from Procter & Gamble
to the Sonae distribution centers, but also from Sonae distribution centre to stores;
iii) Accurate inventory management - the use of CRP solutions and EDI enabled Sonae,
particularly at store level and Sonae distribution centre, to move toward more accurate
inventory data;
iv) On-line information - P&G has access to information about the inventory levels, the sales,
the out-of-stocks of its goods in the distribution centre once a day.
v) Joint management of added-values processes - the joint management of value added
processes (e.g., promotions, phase in phase outs, etc.) greatly enhanced the efficiency of
both operation.;
vi) Cost and cash savings - were a reality for both partners because of better market
responsiveness, lower inventories, less time spend on routine administrative and logistics
tasks;
vii) Start-up issues - understanding the Portuguese consumption variability within a month,
electronically data transmission, deep knowledge from Procter & Gamble about Sonae
business.
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Kronenbourg Brewery, founded in 1664, has been a family company until BSN (now known as
the Danone Group) bought it in 1970. Kronenbourg is the leader in the French beer market and
is the second largest European brewer. Company brands are Kronenbourg, 1664, Kanterbrau,
Gold, Force 4, etc. The Brewery has factories in several countries: in Spain (San Miguel &
Mahou), in Italy (Peroni) as well as in Belgium, England, China, etc.
In 1997 the turnover of Kronenbourg reached 840 million Euro (5.5 billion French Francs) with
a production of 10 millions hectoliters.
5.2.2. The codification
Every Kronenbourg consumer unit and every dispatch unit has an GTIN. Boxes for the export
market are marked with an ITF 14.
At the moment the SSCC is included in the EANUCC label. In 1999 a new tracking and tracing
system will be established which will use an identification card as a label to be able to
efficiently trace and track every dispatch unit.
5.2.3. EDI implementation
In 1994 the first EDI relationship, using the ORDERS message, was implemented with one
retailer. This implementation implied that the datawarehouse had to be clean i.e. every
consumer unit and dispatch unit had to have a code and all data must be aligned with the
trading partner. In 1996 EDI relations were expanded to other retailers.
Today 90 % of the Kronenbourg orders issued by the retailers are issued via EDI. Kronenbourg
uses the PRICAT message as well as the DESADV and INVRPT message with some retailers.
For the moment, there are no EDI relationships between Kronenbourg and parties in the
catering sector. Nevertheless a project will be launched by the end of the year 2000 with
Kronenbourg subsidiaries warehouses.
5.2.4. CRP
5.2.4.1. Implementation of CRP
In June 1995 Kronenbourg started doing CRP with one retailer. The project took care of the
learning and tests phases in two warehouses. The inventory situation was sent by the retailer
for Kronenbourg to create an order proposal which was sent back by fax.
In September 1997 Kronenbourg started doing CRP with another retailer, on a 12 warehouse
basis, with whom INVRPT and ORDERS messages were exchanged via EDI.
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Although the CRP volume is already important, Kronenbourg would like to implement the new
replenishment methods with its other retailing partners in order to reach the critical mass. In
September 1998 Kronenbourg started implementing CRP with 2 other retailers.
5.2.4.2. The benefits of CRP
Before implementing CRP the trading partners need to check service levels and monitor these
during implementation. The rates give an indication about e.g. the number of stock days the
goods are in the distribution center, the price conformity between the invoice and the order.
CRP creates an environment for a win/win relationship. CRP improves the relationship
between the retailer and the supplier through the implementation of a protocol among partners
and CRP prevents out of stocks in the retailer warehouses and stores.
For the retailer, CRP will reduce the work in the orders department and will lead to a decrease
of the stock levels and the out of stocks in the distribution center.
For Kronenbourg, when the critical mass of turnover generated by CRP will be reached, the
benefits will lead to the implementation of a logistics infocentre able to exploit the data
through an instrument panel and then able to manage the production with the sales forecasts
(GPAO).
Today the main benefit is that the turnover is more secure because of the relationship of thrust
among trading partners.
The application of CRP has also had a positive impact for Kronenbourg and its customers in
the area of order management. The move to CRP now allows both parties to focus on the
efficient management of the trading relationship rather than managing the physical order
process.
5.2.4.3. The CRP process
Implementation of the CRP process
Kronenbourgs assistant, called the retail manager, and the retailers assistant define together
the system parameters. Then those parameters and the data review are loaded in the
software, and some tests are made between the two partners.
Any modifications concerning new codes are automatically updated by the system between
custom service, EDI station and CRP station.
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Translation and
likelihood control
Of the message
Order proposal
Fax
Send the order
proposal
EDI
The message data analysis by the CRP assistant brings the whole value added to the process.
In order to optimize the process, the following daily treatments, among others, are automated
and executed during the night: data loading, calculations of the needs made upon forecasts
models which integrate product seasonality, supplying groups representing different products
categories.
After this nightly treatment, the retail manager checks the movements coherence as well as the
daily warehouses inventory. He then analyses and eventually modifies data.
The optimization of vehicle usage (trucks, wagons, trains...) implies that the retail manager
should have a perfect knowledge of the following: stocks situation and optimization of the
products, products substitution, promotion plan, daily constraints, receiving of goods at the
warehouse.
The next step is the sending of the order proposals through EDI.
The retailer assistant receives the order proposals, checks it and might talk to Kronenbourgs
assistant about eventual modifications. He integrates the orders proposals in his software and
sends them back immediately to the supplier using an ORDERS EDI message.
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The Price/Sales Catalogue (PRICAT) message is available for carrying out updates to
product databases using the following key data elements:
Please note that the data presented in the following tables is data which is commonly used in a CRP environment.
This table does not present an exhaustive list of the possibilities available in EANCOM.
Data
CATALOGUE
IDENTIFICATION
Catalogue number
Catalogue date
PARTY IDENTIFICATION
Buyer GLN
Supplier GLN
BGM / 2
DTM / 3
1004
2005
NAD / 7
3035
137
BY
SU
LIN / 69
7143
EN
PIA / 70
7143
PV
IMD / 71
7081
7009
DSC
DTM / 76
2005
ALI / 75
4183
TU
CU
194
206
273
X3
X4
LIN / 69
QTY / 73
7143
7081
EN
45E
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Data
LOGISTICAL
INFORMATION
Length
Height
Width
Pack Level
Gross Weight
Net Weight
6313
PAC / 100
7065
MEA / 101
6313
LN
HT
WD
MANY
CODES
AAB
AAA
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CATALOGUE
IDENTIFICATION
Catalogue number
Catalogue date
CURRENCY DETAILS
Price List Currency
PARTY IDENTIFICATION
Buyer GLN
Supplier GLN
BGM / 2
DTM / 3
1004
2005
137
CUX / 12
6343
NAD / 7
3035
BY
SU
Gross Price
Net Price
LIN / 69
7143
EN
DTM / 86
2005
194
206
273
TAX / 80
5278
5305
PRI / 83
A
E
S
Z
AAB
AAA
5125
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The message which is available for exchanging proposed and confirmation orders between
a buyer (including distribution centre and retail outlet) and a supplier are as follows:
Please note that the data presented in the following tables is data which is commonly used in a CRP environment.
This table does not present an exhaustive list of the possibilities available in EANCOM.
Data
PARTIES
Buyer GLN
Delivery Party GLN
Supplier GLN
ORDER TYPES
VMI
Purchase order
Original
CMI proposal
Manufacturer raised order
Proposal
CMI confirmation
Order confirmation
Confirmation
ORDER IDENTIFICATION
Order number
REFERENCES
Proposed order number
TIMINGS
Order date/time
Requested delivery date
NAD / 9
3035
BY
DP
SU
Note : Only the combinations of code values for DE 1001 and 1225
presented below may be used for CMI and VMI ordering.
BGM / 2
BGM / 2
BGM / 2
1001
22E
9
1001
1225
22E
16
1001
1225
220
6
BGM / 2
1004
RFF / 7
1153
VN
DTM / 3
DTM / 3
DTM / 44
2005
137
2
LIN / 39
QTY / 43
7143
6063
EN
21
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The message which is available for exchanging inventory data between a buyer (including
distribution centre and retail outlet) and a supplier are as follows:
Please note that the data presented in the following tables is data which is commonly used in a CRP environment.
This table does not present an exhaustive list of the possibilities available in EANCOM.
Data
Comments
1001
171
1001
171
3035
BY
SU
GY
1004
2005
137
366
LIN / 12
7143
EN
PIA / 13
7143
PV
QTY / 15
6063
145
48
199
217
198
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Data
Comments
81
83
34E
73
153
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The message which is available for exchanging sales data between a buyer (including
distribution centre and retail outlet) and a supplier are as follows:
Please note that the data presented in the following tables is data which is commonly used in a CRP environment.
This table does not present an exhaustive list of the possibilities available in EANCOM.
Data
Comments
NAD / 4
3035
LOC / 11
3227
BGM / 2
1004
DTM / 3
2005
BY
SU
162
137
356
LIN / 12
PIA / 13
7143
7143
EN
PV
DTM / 12
2005
273
QTY / 20
6063
153
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Finance
Sales Administration
ORDERS
CRP assistant
Information System
Manufacturer
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Finance
Arrival
REMADV
INVOIC
RECADV
DESADV
ORDER
INVRPT
EDI
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Finance
Sales Administration
CRP assistant
Replenishment Proposal
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Information System
Manufacturer
INVRPT
EDI
REMADV
INVOIC
RECADV
DESADV
ORDERS
(order confirmation)
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(order proposal)
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Finance
Arrival
Purchasing
Retailer
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In addition to the EANCOM manual, the General EANUCC Specifications, and the sector
specific application guides a number of publications exist which provide additional non-technical
support on the subject of EANCOM/EDI in particular, and the EANUCC standards in general.
Additional EAN International documents are today available on the following subjects;
9.1. An Introduction to EDI
A general introduction to the subject of EDI. Includes information on the EDIFACT standard,
the background to EANCOM, and guidelines on how to implement an EDI project.
9.2. An Introduction to EANCOM in Trade and Transport
A non-technical introduction to the EANCOM messages in trade and transport. In particular this
document examines the links and inter-dependencies between the messages from the trade and
transport sectors looking at such issues as data flows, referencing between the messages, the
trade and transport parties, and a glossary of terms from both environments.
9.3. An Introduction to EANCOM in Trade and Finance
A non-technical introduction to the EANCOM messages in trade and finance. In particular this
document examines the links and inter-dependencies between the messages from the trade and
finance sectors looking at such issues as data flows, referencing between the messages, the
trade and finance parties, a high level guide to the issues related to the security of EDI messages,
and a glossary of terms from both environments.
9.4. EANCOM Manual
This document is the EDI (Electronic Data Interchange) standards manual developed and made
available by EANUCC. It is an implementation guideline of the EDIFACT standard (Electronic
Data Interchange For Administration, Commerce and Transport) developed under the auspices of
the United Nations.
9.5. General EANUCC Specifications
A document providing all of the basic technical information required by those involved in any way
in the application of EANUCC numbering or symbol marking.
9.6. An Introduction to the Serial Shipping Container Code
An introduction to the EANUCC Serial Shipping Container Code, which is used for the unique
identification of logistic units.
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An introduction to Global Location Number (GLN) including information on the benefits of using
the GLN, answers to some frequently asked questions about the GLN, and a set of case studies
from EAN member companies which have implemented GLNs.
9.8. EAN International Annual EDI Survey Results
EAN International surveys its Numbering Organisations each year to evaluate the development of
EDI usage, and in particular EANCOM usage, world-wide. This document is revised and rereleased in March of each year.
9.9. Electronic Catalogues Recommendations
With the move to more efficent and integrated supply chains, the need for reliable data exchange
becomes more and more important. A key concept in modern supply chain management is the
alignment of all master data before EDI or any ECR techniques can be implemented. This
document presents the key data structures which underpin the trade transactions and provides
structures for the core data required to allow the electoniccatalogues of trading partners to
exchange data without the risk of data loss.
9.10. Security For EANCOM messages
As the use of EDI messaging over the Internet becomes more and more a reality, so the security
threats to data integrity increase. This publication introduces the subject of security and its
application for EANCOM messages using the security features contained in version 4 of the
UN/EDIFACT syntax.
9.11. Lite EDI Position Paper
In order to reach a critical mass of EDI users, EDI must be made transparent to the smaller users
that do not have access to the resources or specialised skills required to implement EDI on their
own computer applications. This document outlines the elements which make up the subject of
Lite EDI.
All of the above publications are available in English from the EAN Numbering Organisations and
the Uniform Code Council. In addition several Numbering Organisations have translated one or
more of the above documents into their local language. For copies of any of the above or any
general information on other non-EDI publications available from EAN International please contact
your local Numbering Organisation.
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CUBA - Camara de Comercio de la Republica de Cuba
Calle 21 No. 661esq. A, Vedado. Apartado 4237. Ciudad
de La Habana
Tel : 537 32 26 93
Fax : 537 33 30 42
Telex : 511752 CAMAR CU
CYPRUS - Cyprus Chamber of Commerce & Industry
- EAN-Cyprus
38, Grivas Digeni Ave. & 3 Deligiorgis St;, P.O. Box 21455
- 1509 Nicosia
Tel : 357 2 66 95 00
Fax : 357 2 66 56 85
CZECH REP. - EAN CZECH REPUBLIC
Na Pankrci 30, 140 00 Praha 4
Tel : 420 2 61001145
Fax : 420 2 61001147
DENMARK - EAN-Danmark
Aldersrogade 6 d, 2100 Copenhagen O
Tel : 45 39 27 85 27
Fax : 45 39 27 85 10
DOMENICAN REPUBLIC - EAN REPUBLICA
DOMINICANA
Edificio Plaza Compostela, Suite 3-I-5, Ave John F.
Kennedy Esq. Calle 7, Santo Domingo
Tel : 1 809 683 47 27
Fax : 1 809 683 48 42
ECUADOR - Ecuatoriana de Cdigo de Producto,
ECOP
Ruiz de Castilla 763 y Andagoya, Edificio Expocolor, Piso
3, Oficina 3, Quito
Tel : 593 2 507 580
Fax : 593 2 507 584
EGYPT - EAN EGYPT
35 Hadeyek El Obourg Bldg., Salah Salem St., Cairo
Tel : 202 26 27 617
Fax : 202 26 12 622
EL SALVADOR - EAN El Salvador
9A. Avenida Norte Y 5A. Calle Poniente, San Salvador
Tel : 503 221 3212
Fax : 503 221 2499
ESTONIA - EAN-EESTI (ESTONIA)
Tulika 19, 10613 Tallinn, Estonia
Tel : 372 6 50 50 63
Fax : 372 6 50 50 93
FINLAND - EAN Finland OY
Aleksanterinkatu 17, P.O. Box 1000, 00101 Helsinki
Tel : 358 9 69 69 69
Fax : 358 9 65 03 03
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IRAN - EAN IRAN
Institute For Trade Studies and Research, ITSR Building,
240 North Kargar St., Tehran
Tel : 98 21 643 99 02-5
Fax : 98 21 643 99 01
IRELAND - EAN Ireland
Confederation House, 84/86 Lower Baggot Street, Dublin
2
Tel : 353 1 605 15 34
Fax : 353 1 638 15 34
ISRAEL - Israeli Barcode Association - EAN Israel
Industry house, 29 Hamered st., P.O.B 50022 , Tel-Aviv
61500
Tel : 972 3 5198839
Fax : 972 3 5162082
ITALY - INDICOD
Via Serbelloni, 5, 20122 Milano
Tel : 39 02 7772121
Fax : 39 02 784373
JAPAN - Distribution Code Center - JAPAN
7-3-37 Place Canada 3F, Akasaka Minato-Ku, Tokyo #
107-0052
Tel : 81 3 5414 8505
Fax : 81 3 5414 8514
JORDAN - EAN Jordan
C/o Jedco, P.O. Box 7704, Amman 11118
Tel : 962 6 5603507
Fax : 962 6 5684568
KAZAKHSTAN - EAN KAZAKHSTAN
299, Baizakov str., 480070 Almaty
Tel : 7 3272 47 93 48
Fax : 7 3272 47 93 48
LATVIA Latvian Chamber of Commerce and
Industry Bureau EAN LATVIA
Brivibas Blvd. 21, Riga LV-1849
Tel : 371 333 227
Fax : 371 332 276
LEBANON - EAN LEBANON
C.C.I.A.B., 1 Justinian St. Sanayeh, Beirut
Tel : 961 1 744 774
Fax : 961 1 743 377
LITHUANIA Association of Lithuanian Chamber of
Commerce, Industry and Crafts - EAN Lithuania
V.Kudirkos str. 18, 2600 LT, Vilnius
Tel : 370 2 614532
Fax : 370 2 621403
FYR MACEDONIA - EAN MAC
Economic Chamber of Macedonia, str.Dimitrie Cupovski
No.13, Skopje
Tel : 389 91 11 80 88
Fax : 389 91 11 62 10
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