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FLOW METER
Flow meters, nowadays, have been very important for many industries.
Without these devices, manufacturing, productions and such industrial
operations can encounter variety of problems and/or technical difficulties.
For a petroleum company to determine the amount of flow of liquid fuel in a
pipe for a given time, flow meters are installed across the duct. Hence, flow
meters are devices use to measure the linear,nonlinear, mass or volumetric
flow rate of a fluid (gas or liquid) moving through a pipe. It is referred to by
many names, such as flow gauge, flow indicator, liquid meter, etc.
There are many types of flow meter and each type has its own measuring
properties. For a certain type of measurement, there is a particular
instrument that we can use. Trade offs are commonly encountered with each
meter type so it is vital to know the critical specifications. Some factors to
consider in choosing the best flow meter are given below.
What to consider in choosing a sensor?
What Gas or Liquid will be measured?
Minimum and maximum flow rates.
What are the accuracy requirements?
The fluid temperature and viscosity.
Fluid compatibility with the materials of construction
The maximum pressure at the location.
What pressure drop is allowable?
Will the meter be mounted in a hazardous location?
Is the fluid flow continuous or intermittent?
What type of output signal or readout do you need? (Max Machinery,
2016)
There are three types of flow rates that can be measured: mass flow rate,
velocity, and volumetric flow rate.
These devices are use to measure the mass flow rate of the fluid.
These has been the most critical flow measurements in a processing
plant due to its various applications. Hence, the reliability and accuracy
of mass flow detection is of utmost importance.
Mass flow meters are commonly seen in oil and gas industries, marine
applications, chemical petrochemical industries, paints, sealants and
coatings production, food and beverage industries and many other
applications that usually encounter. (Transactions, n.d.)
Thermal mass flow meter utilizes the thermal properties of the fluid to
measure the flow of a fluid flowing in a pipe or duct. The temperature
difference among the two sensors in this flow meter gives us the mass
flow rate of the fluid. In principle, we have two types of sensor, one is
the flow speed sensor which is controlled (heated) to a specified
temperature difference from ambient temperature.The other one is
the temperature sensor which is also called the reference sensor.
When there is a flow of gas or a liquid, the heat from the flow speed
sensor is taken away gradually creating a cooling effect. Mass flow rate
is determined by the amount of heat current supplied to the flow
sensor to maintain the differential temperature between the two
sensors. (Oval Corporation, n.d.)
The mass flow rate is computed based on the given formula below:
2. Coriolis meters
-
In Coriolis mass flow meters, we measure the mass rate of flow directly
as opposed to volumetric flow. The mass flow rate is determined with
regards to the oscillation of the tube when there is a flow of fluid. For a
coriolis meter, there is an exciter located in the lower part of the tube
between the two highly sensitive sensors. The exciter promotes the
oscillation of the tube. When there is no fluid flow, the tube oscillates
evenly. However, when the fluid starts to flow, the oscillation is
accompanied with the twisting of the tube and the mass flow rate is
determine with regards to space and time
VELOCITY RATE
Another flow rate usually being measured is the velocity of the fluid.
Flow velocity is a vector quantity used to refer to the fluid motion and is a
function of fluid position, given that the velocity is constant. At times when
the velocity is changing, it becomes a function of time as well. Moreover, as
a vector quantity, such velocity must contain at least one non-zero
directional component and may have up to three non-zero directional
components. The velocity vector has non-zero constituents in any orthogonal
direction at which fluid motion takes place.
Flow velocity is determined easily for laminar flow but, complex for the
turbulent flow. Laminar flow, in relation to rate, is the non-turbulent motion
of fluid wherein parallel layers have different velocities relative to each other,
whereas turbulent flow is the fluid motion having local velocities and
pressures which fluctuate randomly (Flow Rate and Velocity).
For measuring velocity, several sensors are available and used in
various flow meters some being a more suitable and practical choice
depending on the situation, the desired result, and the properties and
characteristics of the substances or materials involved. (See section: How to
choose an appropriate sensor?)
2. Vortex Flowmeter
3. Electromagnetic Flowmeter
Another way of velocity measurement is the use of electromagnetic
flowmeters. This type of measurement is backed up by the principles
of electromagnetic induction. Here, the flowing fluid functions as a
conductor, hence, its application is for velocity measurement of
conducting and weakly conducting liquids such as mercury and
water, respectively. To obtain measurement, an external magnetic
field is perpendicularly applied to the direction of the flow and two
electrodes are flushed on the wall of the pipe. The measurement is
then given as a complete linear output in voltage form.
( f 0 f 1 ) C t
2 f 0 cos( a)
Where:
Ct = velocity of sound inside the transducer
f0 = transmission frequency
f1 = reflected frequency
a = angle of the transmitter and receiver crystals with
respect to the pipe axis
Each flowmeter has its own appropriate application, depending on the
limitations and constraints posed by their governing principles. A summary of
their applications are presented in Table 1.
Flowmeter
Application
Turbine flowmeter
Vortex flowmeter
Electromagnetic flowmeter
and fuel. It is not much recommended for the use with low-viscosity fluids
like water since such fluids increase fluid slippage.
In terms of medical devices, LDE is one of the common apparatus
used. It is typically attached to respirators, spirometers, sleep diagnostic
equipment and oxygen conservers as it possesses the ability of controlling a
persons breathing with the help of a flow-based difference pressure sensors.
Due to the LDE sensors high pneumatic impedance, the total amount of the
humid air (which can condense) streaming through the bypass channel is
reduced to an absolute minimum.
FORMULAS
where,
A = Area of the capacitor plates
D = distance or gap separating the plates
K = Dielectric constant
where,
A = Total area (Area of the sensor probe, A1 + Area of the conductive vessel
wall, A2)
D = shortest distance between the sensor probe and the vessel wall
K1 = Dielectric constant of the vapor
K2 = Dielectric constant of the process material
Table of Dielectric constants:
APPLICATIONS
Cesium- 137
Cobalt-60
REFERENCES
[1] Precision Liquid Flow Meters (2016). Max Machinery. Retrieved September
3, 2016 from http://www.maxmachinery.com/what-flow-meter