Lesson 10 - Reliability of Welding Filler Metals

1 dari 1

http://www.esabna.com/euweb/AWTC/Lesson10_14.htm

Lesson 1
The Basics of Arc
Welding

LESSON X

Lesson 2
Common Electric
Arc Welding
Processes

LARGE POROSITY OR INCLUSIONS

3/64" to 1/16" DIAMETER OR LENGTH
MAXIMUM NUMBER IN ANY 6" OF WELD = 8

Go To Test

Lesson 3
Covered Electrodes
for Welding
Mild Steels

Print

Lesson 4
Covered Electrodes
for Welding Low
Alloy Steels
Lesson 5
Welding Filler Metals
for Stainless Steels

Glossary

FINE POROSITY OR INCLUSIONS

1/64" to 1/32" DIAMETER OR LENGTH
MAXIMUM NUMBER IN ANY 6" OF WELD = 30
SOUNDNESS TEST POROSITY AND INCLUSION STANDARDS
Figure 4

10.9.2.4

After the test plate has been radiographed, the all-weld-metal tension specimen,

and the charpy V-notch impact specimen are machined from the center of the plate as

Lesson 6
Carbon & Low Alloy
Steel Filler Metals GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc
Electrodes Carbon
Low Alloy Steels

shown in Figure 3. Only the critical dimensions are shown in the sketches, and as you can

Turn Pages

see, they must be held to rather close tolerances to obtain accurate test results.
10.9.2.5

The .500 .010" diameter of the tension specimen is all weld metal since it is

machined from the center of the weld. The area of the impact specimens in which the
notch is machined is all weld metal also.
10.9.2.6

The tensile specimen is placed in a tensile testing machine and pulled until it

fractures. (Refer to Lesson I, "Yield Strength".) The yield strength and ultimate tensile
strength are recorded on the tensile tester. After fracture, the two halves of the broken

Lesson 8
Hardsurfacing
Electrodes

Current
Chapter
Table of
Contents

specimen are fitted back together in a jig, and the distance between the two center punch
marks is accurately measured. If this distance is now 2.500", it tells us that the specimen
has stretched .500" or 25% of its original length before breaking. This figure is recorded as

Search
Chapter
(Faster
Download)
Search
Document
(Slower
Download)

the elongation in a 2" length of the weld metal specimen.

Lesson 9
Estimating &
Comparing Weld
Metal Costs

10.9.2.7

The five impact specimens are broken in a Charpy Impact Tester, as described in

Lesson I, "Charpy Impacts", and the energy absorbed in breaking each of them is recorded. In calculating the average impact value, the specimens with the highest and lowest values are discarded. The average value of the three remaining specimens is recorded

Lesson 10
Reliability of Welding
Filler Metals

as the impact value.

COPYRIGHT 2000 THE ESAB GROUP, INC.

09/12/2013 14:40