Вы находитесь на странице: 1из 44

Rebar Anchoring system

for reinforced concrete


Design guide
Spit EPOBAR/EPOMAX et EPCON C8 range
Information for users
Information for specifiers
Environment

FEBRUARY 2012

Contents
INTRODUCTION............................................................................................................................. 3
INFORMATION FOR USERS: SPIT EPCON C8 and SPIT EPOBAR/EPOMAX range................................ 4

1- Choice of the most appropriate resin................................................................................... 4

2- Range............................................................................................................................... 4

3- Recommended drilling equipment........................................................................................ 5

4- Hole cleaning...................................................................................................................... 5

4.1- Cleaning if hammer drilling is used....................................................................... 5

4.2- Cleaning if diamond drilling is used....................................................................... 6

5- Resin injection.................................................................................................................... 7

5.1- Injection tools selection........................................................................................ 7

5.2- EPCON C8 and EPOBAR/EPOMAX cartridges use.................................................... 8

5.3- Mixers and extension tubes selection..................................................................... 8

5.4- Use and setting procedures................................................................................... 9

5.5- Setting and loading times.................................................................................... 10

5.6- Storage and preservation conditions......................................................................11
INFORMATION FOR SPECIFIERS...................................................................................................11

1- Mechanical characteristics of HA B500B rebars for concrete...................................................11

2- Conditions of use and resins performances...........................................................................12

2.1- Behaviour in wet environment...............................................................................12

2.2- Temperature resistance of resins...........................................................................12

2.3- 50C endurance tests.......................................................................................... 12

2.4- Resins properties..................................................................................................13

2.5- Resistance to chemicals agents.............................................................................14

2.6- Durability tests....................................................................................................14

3-Design calculation in compliance with Eurocode 2................................................................. 15

3.1- Frames of reference and approvals........................................................................15

3.2- Design calculation method....................................................................................15

3.3.A- Ultimate bond stress fbd (N/mm)......................................................................16

3.3.B- Ultimate bond stress fbd (N/mm) in seismic zone...............................................16

3.4- SPIT EXPERT calculation software.........................................................................17

3.5- Calculation examples............................................................................................17

3.6- Design calculation aid tables.................................................................................17

SPIT EPOBAR/EPOMAX - C20/25 concrete - Hammer drilling...................................... 18

SPIT EPOBAR/EPOMAX - C25/30 concrete - Hammer drilling...................................... 19

SPIT EPOBAR/EPOMAX - C35/45 concrete - Hammer drilling..........................................20

SPIT EPOBAR/EPOMAX - C40/50 concrete - Hammer drilling...................................... 21

SPIT EPOBAR/EPOMAX - C45/55 concrete - Hammer drilling...................................... 22

SPIT EPOBAR/EPOMAX - C50/60 concrete - Hammer drilling...................................... 23

SPIT EPOBAR/EPOMAX - C20/25 to C50/60 concrete - Diamond drilling........................24

SPIT EPCON C8 - C20/25 concrete - Hammer drilling................................................25

SPIT EPCON C8 - C25/30 concrete - Hammer drilling................................................26

SPIT EPCON C8 - C35/40 concrete - Hammer drilling................................................27

SPIT EPCON C8 - >C25/30 concrete - Diamond drilling............................................. 28

SPIT EPCON C8 - C25/30 concrete - Hammer drilling................................................29

SPIT EPCON C8 - C30/37 concrete - Hammer drilling................................................30

SPIT EPCON C8 - C35/45 to C45/55 concrete - Hammer drilling..................................31

4- Adhesion design calculation.................................................................................................32

4.1- Field of application...............................................................................................32

4.2- Design calculation method....................................................................................32

4.3- Anchoring length calculated from bond strength.....................................................32

5- Fire performances of rebar fixings........................................................................................33
5.1- Configurations......................................................................................................33

5.2- Design calculation method....................................................................................33

SPIT EPOBAR/EPOMAX - Wall to slab connection......................................................34

SPIT EPOBAR/EPOMAX - Wall to beam connection....................................................36

SPIT EPCON C8 - Wall to slab connection...............................................................38

SPIT EPCON C8 - Wall to beam connection.............................................................40
ENVIRONMENT...............................................................................................................................42

Introduction

SPIT designs and manufactures bedding resins at its Bourg-LsValence plant in France's Drme region.
As an industrial player, Spit has always been proactive in terms of
both quality (ISO 9002 approval since 1987 and ISO 9001:2000
since 2002), and safety (continuous improvement for our staff
and customers).
Its environmental approach won the company ISO 14001
certification in 2008.
Within this concept of applied standards, the SPIT research
centre has developed two resins for rebar bedding applications.
In accordance with section 5 of the ETAG 001 guidelines
and technical report TR 023 concerning post-installed rebar
connections, all bedding resins must have European Technical
Approval (ETA) as of August 1st 2008.
As with all construction products, this ETA entitles the holder to
display the CE marking on the bedding resins concerned.
Design calculation for rebar connections must now comply with
Eurocode 2 and technical report TR 023 concerning post-installed
rebar connections.
This document is complementary to standing rules for non prestressed concrete. Structures loading capacities are determined
within calculation engineers' design studies.

Information for users

SPIT EPCON C8 & SPIT EPOBAR/EPOMAX range

1-C
 hoice of the most appropriate SPIT resin
EPOBAR/EPOMAX RANGE

EPCON C8 RANGE

EPOXY acrylate resin


Fast curing time
Storage time: 16 months
Usable in wet environment
Performance in diamond drilling
Good fire performances
cartridge compatible with standard
gun
Suitable for concrete down to-10C

EPOXY resin
Slow curing time
Storage time: 36 months
Usable in wet environment and flooded holes
Suitable in diamond driling
Good fire performance
Odour-free
Easy injection
No shrinkage after hardening
Performance in seismic zone

2-R
 ange
CARTRIDGES
050998 EPOBAR 410 ml CARTRIDGE /20
050995 EPOBAR 825 ml CARTRIDGE /6
055883 EPOMAX 150 ml CARTRIDGE /12
055873 EPOMAX+ 280 ml CARTRIDGE /12
055885 EPOMAX 380 ml CARTRIDGE /12


055887 EPCON C8 450 ml CARTRIDGE /12
055829 EPCON C8 900 ml CARTRIDGE /6

INJECTION TOOLS
077151 M380-410 manual injection tool
050919 P380-410 pneumatic injection tool
054298 EGI 380-410 electric injection tool
063750 M825 manual injection tool
051014 P825 pneumatic injection tool

050067 M450 PREMIUM manual injection tool


055830 M450 STANDARD manual injection tool
051828 P450 pneumatic injection tool
055831 P900 pneumatic injection tool

INJECTION KITS
055852 Pneumatic cleaning kit (without injection tool)
055832 Manual cleaning kit (without injection tool)

MIXERS
050069 Mixers 450 - 900 + spacers /10
055837 Mixers High Flow /10

050882 Mixers 150-300-345-380-410-825 /10

SPACERS
050898 Spacer tube 9x200 for 050882 & 050069
050971 Spacer supple tube 13x1000 for 050882 & 050069
063300 Spacer rigid tube 9x1000 for 050882 & 050069
055838 Spacer for mixer High Flow 055837
055839 Spacer supple tube 18 x 1000

METAL BRUSHES
052971 Metal brush 11
052972 Metal brush 13
052973 Metal brush 15
052974 Metal brush 20
052975 Metal brush 22
052976 Metal brush 26
052977 Metal brush 30

052978 Metal brush 32 (on order)


052979 Metal brush 37 (on order)
052981 Metal brush 42 (on order)
055874 Metal brush 52 (on order)
051010 Extension rod L325
051009 Handle T L300

CLEANING BLOWER
065990 Hand air pump

050969 Dosing caps /5 (a)


055875 Dosing caps large diameter (b)
(a)
(b)

3 - Recommended drilling equipment


USERS

Utilisateurs

YOUR HA REBARS CAN BE ANCHORED USING :

Hammer drilling

Diamond drilling

Holes must be drilled in compliance with :


Anchoring depth (see calculation method section) ;
Drilling in relation to rebar diameter :
Rebar diameter
(mm)

Nominal
drilling
diameter
(mm)

Minimum anchoring
length lb,min (mm)
(bton C25/30)

10

100

10

12

121

12

15

145

14

18

169

16

20

193

20

25

242

25

30

302

28

35

338

32

40

386

40

50

483

If drilling is abandoned (existing reinforcements), the hole must be plugged with resin and a new hole drilled.

4 - Hole cleaning
THE RESIN PERFORMANCE IS DIRECTLY LINKED TO ITS ADHESION TO THE CONCRETE.
In order to guarantee the performances stated in our technical documentation, it is essential to comply with the operating
instructions below:

4.1 - CLEANING IF HAMMER DRILLING IS USED

x2
x2
x2

Blow 2 times starting from the far end of the hole and gradually
moving back out. If compressed air is used, it has to be oil-free.
Brush out the hole 2 times using a metal brush adapted to the hole
diameter (1) (use extensions for deep holes).
Blow 2 times starting from the far end of the hole and gradually
moving back out. The return air stream has to be free of noticeable
dust.
If cleaning with compressed air (all drilled holes):
2 blowing and 2 brushing operations.
If cleaning manually (hole 12 to 18 and length < 250 mm):
4 blowing and 4 brushing operations.

4.2 - CLEANING IF DIAMOND DRILLING IS USED

After drilling, clean the hole with water until it runs clear
(insert the hose right to the end of the hole).

Brush out the hole 2 times, using a metal brush adapted to the
hole (1) (use extensions for deep holes).

x2

After brushing, clean the hole with water, starting from the far
end of the hole and continuing until the water runs clear.

Blow 2 times, starting from the far end of the hole and
gradually moving back out to drain the water away.

x2

(1)

Metal brushes selection:

Brushes
Rebar
diameter
(mm)

Hole
diameter
(mm)

Diameter
(mm)

Reference

10

11

052971

10

12

13

052972

12

15

16

052973

14

18

20

052974

16

20

22

052975

20

25

26

052976

25

30

32

052978

28

35

37

052979

32

40

42

052981

40

50

52

055874

Metal brush
extension rod
code 051010

T-Handle
code 051009

Metal brushes use:

> On drill or screw gun tightening in


three-jaw chuck.
> By hand, with T-handle

5 - Resin injection
Utilisateurs
USERS

5.1 - INJECTION TOOLS SELECTION

Manual

Pneumatic

EGI 380 electric battery-driven

Tools for SPIT EPOBAR/EPOMAX :


Pictures

Designation

Code

M380-410 manual
injection tool

077151

P380-410 pneumatic
injection tool

050919

EGI 380-410 electric


injection tool

054298

M825 manual
injection tool

063750

P825 pneumatic
injection tool

051014

Dsignation

Code

Tools pour SPIT EPCON C8 :


Photos

M450 manual
injection tool

050067

P450 pneumatic
injection tool

051828

P900 pneumatic
injection tool

055831

5.2 - EPOBAR/EPOMAX AND EPCON C8 CARTRIDGES USE

3-sided label.
All the necessary information can be found on the label:
setting times, setting procedure, drilling diamaters, quantities
of resin, safety data,...

Check the cartridge


use-by-date.

STOP
16.09.14 A

The cartridge use-by-date


is 16 September 2014

5.3 - MIXERS AND EXTENSION TUBES SELECTION

Shelf life
Epobar/Epomax

16 months

Epcon C8

3 years

Set the cartridge into the


injection toool.

5 Install the bar with rotating

Release the tool at the end of


the resin injection.

Run out a small quantity of


resin to obtain an homogenous
mixture.

movement.

Inject from the far end of the hole


and fill half of the volume (use an
extension tube if necessary). Put
a mark on the mixer or extension
tube to make sure half of the hole
if filled.

Utilisateurs
USERS

5.4 - USE AND SETTING PROCEDURES

 ait until the polymerisation is


W
complete to apply the load. This
information is available on stickers.

Personal safety equipment:


Material Safety Data Sheets are available on www.spit.com

Wear closed googles

Wear gloves

Additional injection accessories: 2 dosing caps to cover all the hole diameters:
Function
10 to 30 mm

Dosing caps ensure that the resin is located


at the far end of the hole without any air
bubbles to guarantee bedding performance.

35 to 50 mm

Dosing caps are clipped directly on mixers or


extension tubes (see chart on p.8).

1C
 ut the dosing cap to the hole diameter.

2 S et the dosing cap onto the


mixer or extension tube.

Position the mixer / extension tube clipped with the cap at the end of the hole and inject until the mark appears.

5.5 - SETTING AND LOADING TIMES


SPIT EPOBAR Resin
Base material
temperature (C)

Setting time
(1)

Loading time (2)

-5C to -1C (3)

120 min

6 h 40

48 min

5 h 15

0C to 4C

(3)

5C to 9C

22 min

4 h 10

10C to 19C

11 min

3 h 10

20C to 29C

6 min

1 h 50

30C to 39C

3 min

1 h 05

40C

3 min

50 min

Base material
temperature (C)

Setting time
(1)

Loading time (2)

-5C to -1C (3)

22 min

5 h 00

17 min

4 h 10

5C to 9C

11 min

3 h 30

10C to 19C

6 min

1 h 00

20C to 29C

3 min

40 min

30C to 39C

1 min

35 min

40C

1 min

30 min

Base material
temperature (C)

Setting time
(1)

Loading time (2)

5C to 9C

20 min.

30 h

10C to 19C

14 min.

23 h

20C to 24C

11 min.

16 h

25C to 29C

8 min.

12 h

30C to 39C

5 min.

8h

SPIT EPOMAX Resin

0C to 4C

(3)

SPIT EPCON C8 Resin

(1)

40C
5 min.
6h
During this elapsed time, the rebar position in the hole can be modified and/or the resin quantity topped up. After this
elapsed time, the rebar must not be manipulated any more.

(2)

After this time, the complete load can be applied to the rebar.

(3)

The cartridge temperature has to be at least 5C (T 5C).

5.6 - STORAGE AND PRESERVATION CONDITIONS


Preservation/Reuse:
After use, clean the cartridge thread and screw the cap tightly.
Use a new mixer when the cartridge is re-used.
If the conditions above are applied, the cartridge use-by-date remains the same, even after opening.

Storage:
Keep in a dry, well-ventilated place.
Avoid ongoing exposure to direct sunlight.
Storage temperature: between 5 and 35 C.

Use-by-date: Available on the cartridge label (check before each use), example : 16.09.14= 16 September 2014.
Product shelf life: EPOBAR/EPOMAX : 16 months, EPCON C8 : 3 years, (from manufacturing date).
10

Information for specifiers


1 - Mechanical characteristics of HA
B500B rebars for concrete
The standard defining rebars characteristics has been revised; the applicable standards are French standard NF
A35-016-1 (November 2007) and European standard NF EN 10080 (September 2005). The steel designation
Fe E500 has been replaced by the new designation B500B.

Rebar nominal

10

12

14

16

20

25

28

32

40

Ultimate limit load


NRd (kN)
(As.fyk/1,15)

21,85

34,15

49,17

66,93

87,42

136,59

213,42

267,72

349,57

546,36

50,3

78,5

113

154

201

314

491

615

804

1257

172,70

270,05

338,6

442,2

691,35

Nominal tensile
strength fuk

(mm2)

Minimum breaking
strength
Yield strength fyk
Elasticity limit

550

(N/mm2)

(kN)

27,66

43,17

62,15

84,7

110,55

500

(N/mm2)
(kN)

Seismic accidental
load NRd (kN)
(As.fyk)

25,15

39,25

56,5

77,0

100,5

157,0

245,5

307,8

402,0

628,5

25,13

39,27

56,55

76,97

100,53

157,08

245,43

307,88

402

628,31

Prescripteurs
SPECIFIERS

Sections As

11

2 - Conditions of use and resins


performances
2.1 - BEHAVIOUR IN WET ENVIRONMENT
EPCON C8 and EPOBAR/EPOMAX behaviour in wet environment have been tested in accordance with ETA guidelines
and technical report TR 023 concerning post-installed rebar connections; with test results, the resins use in wet drillng
conditions has been validated.
EPCON C8 and EPOBAR/EPOMAX are watertight and suitable for use in wet environment.

2.2 - TEMPERATURE RESISTANCE OF RESINS


Temperature tests have been performed form 20C to 140C in accordance with ETA guidelines, Section 5 "Bonded
anchors" (March 2001 edition). For the different temperatures tested, tear-out tests were performed after exposing the
fixings to a constant temperature in an oven for 24 hours. The temperature influence is represented in the graph below:

Anchor performance
(%)
Performance
du scellement
(%)

Anchor performance versus temperature


Performance du scellement la temprature
EPCON 8
C8

1,00
0,90
0,80
0,70
0,60
0,50
0,40
0,30
0,20
0,10
0,00

EPOBAR

20

40

60

80

100

120

Temperature
(C)
Temprature
(C)

2.3 - 50C ENDURANCE TESTS


Creep tests were performed in an oven at a temperature of 50C for 2 months.
Displacements of less than 1 mm, stable overtime, and remaining loads over the reference value were obtain and confirm
the excellent behaviour of SPIT EPCON C8 and SPIT EPOBAR/EPOMAX.

12

2.4 - RESINS PROPERTIES

Prescripteurs
SPECIFIERS

SPIT EPOBAR resin

SPIT EPCON C8 resin

13

2.5 - RESISTANCE TO CHEMICAL AGENTS


Chemical resistance was determined by exposing resin samples to various chemicals. The samples resistance was determined by visual
observation and classified in three categories: rsistant (+) , sensible (o) . non-resistant (-).

Resistant (+): The samples in contact with the chemical did not show any visible damage, such as cracks, damaged surfaces, broken
angles, or significant swelling.
Sensible (o): to be used with precaution depending on exposure and usage field. The samples in contact with the chemical are slightly attacked.
Non resistant (-): usage not recommended. The samples in contact with the substance were damaged.

Resistance of SPIT EPOBAR/EPOMAX towards different tested substances


Chemicals

Concentration (%) Resistance

Ethyl acetate
Acetone
Actone
Acetic acid
Acetic acid
Hydrochloric acid
Hydrochloric acid
Hydrochloric acid

100
10
100
50-75
0-50
37
27
15

(-)
(+)
(-)
(o)
(+)
(-)
(o)
(+)

Hypochloric acid & organic


compounds

0-100

(-)

Citric acid
Formic acid
Formic acid
Lactic acid
Nitric acid
Nitric acid

0-100
50
10
0-100
2-15
50

(+)
(-)
(+)
(+)
(o)
(-)

100

(+)

76-93
71-75
100
10/20
0-100
50
10
0-100
100

(-)
(o)
(+)
(+)
(-)
(-)
(o)
(-)
(-)

Phosphoric acid, vapor &


condensed
Sulfuric acid
Sulfuric acid
Sulfuric acid, fumes
Sulfuric & phosphoric acid
Benzyl alcohol
Ethyl alcohol (Ethanol)
Ethyl alcohol (Ethanol
Ammoniac dry gas or liquefied
Carbon tetrachloride

Chemicals
Aniline
Benzene
Sodium carbonate
Diesel fuel
Sodium chloride
Bromine water
Chlorine water
Sea water
Deionized water
Demineralized water
Leaded or no-lead gasoline
Turpentine (oil)
Ethanolamine
Ethylene glycol
Fuel
Heptane
Hexane
Heavy motor oil
Ammonium hydroxide or
ammoniac
Sodium hydroxide (caustic soda)
Methyl isobutyl ketone
Ozone in water
Phenol
Trichloroethylene
Xylene

Concentration (%)

Resistance

0-100
100
10
0-100
0-100
5
0-100
0-100
0-100

(-)
(-)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(-)
(o)
(-)
(-)
(+)
(+)
(o)
(+)
(-)
(o)
(+)
(o)
(-)
(-)
(-)
(-)
(-)

100
100
0-100
100
100
100
100
25
20
5
25
100
< 4ppm
5
0-100

Resistance of SPIT EPCON C8 towards different tested substances


Chemicals

Concentration (%) Resistance

Sulfuric acid
Hydrochloric acid
Nitric acid
Acetic acid
Ammonium hydroxide
Sodium hypochlorite
Sodium hydroxide
Acetone

10
10
10
10
10
5
50
100

(o)
(o)
(o)
(o)
(o)
(o)
(o)
(-)

Chemicals
Toluene
Ethanol
Distilled or demineralized water
MEK
Methanol
Sea water
Gasoline
Heavy oil motor

Concentration (%) Resistance


100
100
100
100
100
100
100
100

(o)
(o)
(+)
(-)
(-)
(+)
(+)
(+)

2.6 - DURABILITY TESTS


Durability tests were performed on SPIT EPCON C8 and EPOBAR/EPOMAX in different environments in accordance with ETA guidelines,
Section 5"Bonded anchors" (March 2001 edition), in order to check the influence of these environments on bond strength. The environments
tested are the following:
Immersion in a highly alkaline solution (pH=13.2) during 2000 hours.
Sulfurous atmosphere for 80 cycles alternating 8 hours in a sulfur dioxide atmosphere and 16 days in a laboratory atmosphere. The sulfur
dioxide atmosphere corresponds to the introduction of 0.67% of SO2 in an room at 40C, 100 RH (relative humidity); sulfuric acid is
therefore created in contact with resin.
The obtained results for these tests provide a guarantee that the bond strength of the resins is not affected by any of these conditions.

14

3 - Design calculation in compliance


with Eurocode 2
3.1 - FRAMES OF REFERENCE AND APPROVALS
The reference anchoring length to transfer the stress to the ultimate limit state of the concrete reinforcing bar NRd,
is calculated according to Eurocode 2 rules, in compliance with the ETA, according to technical report TR 023 (Postinstalled rebars connections).

ETA08/0201 for SPIT EPOBAR/EPOMAX resin.


ETA07/0189 for SPIT EPCON C8 resin.

ETA are available on www.spit.fr

3.2 - DESIGN CALCULATION METHOD

Lb,rqd =

NRd
fbd

Calculation of design anchoring length Lbd:


Lbd= 2 5 Lb,rqd
Calculation of 2 (1) coefficient taking into account the
influence of the cover:
2= 1 0,15(Cd - ) /
Cd = min(a/2 ; c1 ; c)

Determination of minimum anchoring depth Lb,min:


Lb,min = max (0,3.Lb,rqd max; 10 ; 100 mm)

NRd Ultimate resistance (N)


rebar (mm)
fbd Bond stress (N/mm) depending on
concrete strength (see table on page 16)

2 (1) Influence of miminum cover


(0,721)
5 Influence of confinement by
transverse compression
(5= 1)
a
Distance between rebars (mm)
c, c1 Cover thickness (mm)

Prescripteurs
SPECIFIERS

Calculation of reference anchoring length Lb,rqd:

c1

Lb,rqd max= Reference anchoring length for


the maximum utlimate load

The used anchoring length must be the maximum value


(Lbd ; Lb,min).
(1)

In the absence of edge distances, and centre distances greater than or equal to 7.0, coefficient 2 equals 0,7
HA rebar diameter

10

12

14

16

20

25

32

Distance between rebars 7.

56

70

84

98

112

140

175

224

15

3.3.A - ULTIMATE BOND STRESS fbd (N/mm2)


These bond stresses are defined in ETA and depend on whether installation is made with hammer drilling or diamond
drilling.

SPIT EPOBAR/EPOMAX resin


SPIT
EPOBAR/EPOMAX

B500B bar

Ultimate bond stress fbd (N/mm) in compliance with EN 1992-1-1


with hammer drilling installation

C12/15

C16/20

C20/25

1.6

2.0

2.3

8 32

SPIT
EPOBAR/EPOMAX

B500B bar

C25/30 C30/37
2.7

C35/45

C40/50

C45/55

C50/60

3.4

3.7

4.0

4.3

3.0

Ultimate bond stress fbd (N/mm) in compliance with EN 1992-1-1


with diamond drilling installation

C12/15

C16/20

C20/25

C25/30

C30/37

C35/45

C40/50

C45/55

C50/60

1.6

2.0

2.3

2.3

2.3

2.3

2.3

2.3

2.3

8 25

SPIT EPCON C8 resin

SPIT EPCON C8

Fer B500B bar


8 40

SPIT EPCON C8

B500B bar
8 40

Ultimate bond stress fbd (N/mm) in compliance with EN 1992-1-1


with hammer drilling installation

C12/15

C16/20

C20/25

C25/30

C30/37

C35/45

C40/50

C45/55

C50/60

1.6

2.0

2.3

2.7

3.0

3.4

3.7

4.0

4.3

Ultimate bond stress fbd (N/mm) in compliance with EN 1992-1-1


with diamond drilling installation

C12/15

C16/20

C20/25

C25/30

C30/37

C35/45

C40/50

C45/55

C50/60

1.6

2.0

2.3

2.7

2.7

2.7

2.7

2.7

2.7

3.3.B - ULTIMATE BOND STRESS fbd (N/mm2) in seismic zone.


These bond stress values were taken from DTA 3/11- 684, related to ETA - 07/0189

SPIT EPCON C8 resin


SPIT EPCON C8

16

Ultimate bond stress fbd (N/mm) in compliance with EN 1992-1-1


in SEISMIC ZONE with hammer drilling installation

B500B bar

C20/25

C25/30

C30/37

C35/45

C40/50

C45/55

8 32

2.3

2.7

3.0

3.0

3.0

3.0

36 40

2.3

2.7

3.0

3.4

3.4

3.4

3.4 - SPIT EXPERT CALCULATION SOFTWARE


A new version of the SPIT EXPERT calculation software, in accordance with Eurocode 2 and ETAs rules, can be
used to calculate and print a design calculation note for EPCON C8 and EPOBAR/EPOMAX resins, to join
to your engineering documentation (download on www.spit.fr).

3.5 - CALCULATION EXAMPLES


Determination of the anchoring length for a bar diameter 12and an ultimate load to be supported
of 35kN per fixing.

Assumptions :
Concrete C25/30
Diamond drilling/coring

80 mm

SPIT EPCON C8 resin

100 mm

rebars layout:

80 mm
Ultimate bond strength to be taken into account for concrete C25/30 and for installation with diamond
coring fbd = 2.7 N/mm .
NRd
Lb,rqd =
fbd
Calculation of reference anchoring length Lb,rqd:
35 000 = 343 mm
12 2.7

Calculation of 2 coefficient dependinf on the cover influence:



Cd = min(a/2 ; c1 ; c)
Cd = min(100/2 ; 80 ; 80) = 50

2 = 1 0,15(Cd ) /

2 = 0,525 therefore we take minimum value of 0,7
Calculation of design anchoring length Lbd: Lbd = 2 5 Lb,rqd
Lbd = 0,7 343= 240 mm

Prescripteurs
SPECIFIERS

Lb,rqd =

NRd
Lb,rqd max =
Calculation of referenceanchoring length for

fbd
:
maximum design resistance of rebar Lb,rqd max
Lb,rqd max = 49 170 = 483 mm
12 2.7
Determination of minimum anchoring length Lb,min: Lb,min = max (0,3.Lb,rqd max ; 10 ; 100 mm)
Lb,min = max (0,3 x 483 ; 10x12 ; 100 mm)
Lb,min = 144 mm
THE ANCHORING LENGTH USED MUST BE THE MAXIMUM VALUE (Lbd ; Lb,min) i.e 240 mm.

Ratings :
NRd : ultimate resistance (N)
:

rebar (mm)

fbd : Bond stress (N/mm) depending on concrete strength (see table on page 16)
2 : Influence of minimum cover (0,7 2 1)
5 : Influence of confinement by transverse compression (5 = 1)
a :

Distance between rebars (mm)

c, c1 : Cover thickness (mm)

3.6 - DESIGN CALCULATION AID TABLES


Tables are provided in the following pages, to determine anchoring depths, depending on the ultimate load of the bar and
the strength of the concrete. These tables also indicate the number of bedding operations per cartridge in each case.

17

SPIT EPOBAR/EPOMAX
C20/25 CONCRETE- HAMMER DRILLING

ETA 08/0201

Bar
(mm)

Hole
d0
(mm)

10

10

12

12

15

14

18

16

20

20

25

25

30

28

35

32

40

Anchoring length
Lbd
(mm)

Ultimate limit load


without influence
of centre distance
and/or edge (1)
(daN)

Ultimate limit load


with influence of
centre distance
and/or edge (2)
(daN)

(2 = 0,7)

(2 = 1)

410 ml

825 ml

933
1569
2180
1466
2374
3406
2106
3468
4905
2861
4769
6691
3749
6111
8737
5863
9703
13646
9135
14193
21342
11474
18787
26764
14996
22792
34947
-

653
1098
1526
2185
1026
1662
2384
3411
1474
2428
3434
4916
2003
3338
4886
6687
2624
4278
6116
8740
4104
6792
9552
13657
6395
9935
14939
21334
8032
13151
18735
24278
10497
15954
24463
27747

106,9
63,6
45,8
32,0
69,6
43,0
30,0
20,9
31,6
19,2
13,6
9,5
17,2
10,3
7,0
5,1
13,3
8,2
5,7
4,0
6,8
4,1
2,9
4,5
2,9
1,9
1,3
2,5
1,5
1,7
1,1
-

215,2
128,0
92,1
64,3
140,1
86,5
60,3
42,1
63,6
38,6
27,3
19,1
34,5
20,7
14,2
10,3
26,8
16,4
11,5
8,0
13,7
8,3
5,9
4,1
9,0
5,8
3,8
2,7
5,0
3,1
2,1
1,7
3,3
2,2
1,4
1,3

113
190
264
378
142
230
330
472
170
280
396
567
198
330
463
661
227
370
529
756
284
470
661
945
354
550
827
1181
397
650
926
1200
454
690
1058
1200

(1)

Absence of edge distances and centre distances greater than or equal to 7.

(2)

Presence of edge distances and/or centre distances less than 7..

(3)

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
NB: EPOMAX maximum embedment depth is 900mm.

18

SPIT EPOBAR/EPOMAX
C25/30 CONCRETE- HAMMER DRILLING

ETA 08/0201

Hole
d0
(mm)

Anchoring length
Lbd
(mm)

Ultimate limit load


with influence of
centre distance
and/or edge (2)
(daN)

(2 = 0,7)

(2 = 1)

410 ml

825 ml

679
1289
1527
2185
1026
1951
2392
3410
1476
2850
3440
4927
2007
3919
4679
6686
2619
5022
6121
8740
4105
7973
9551
13657
6404
11663
14929
21333
8028
15438
18739
26767
10477
18729
24456
32572

120,8
63,6
53,7
37,5
81,7
43,0
35,1
24,6
37,0
19,2
15,9
11,1
20,1
10,3
8,6
6,0
15,7
8,2
6,7
4,7
8,0
4,1
3,4
2,4
5,2
2,9
2,2
1,6
2,9
1,5
1,3
2,0
1,1
-

243,2
128,0
108,1
75,5
164,4
86,5
70,5
49,5
74,5
38,6
32,0
22,3
40,5
20,7
17,4
12,1
31,5
16,4
13,5
9,4
16,1
8,3
6,9
4,8
10,5
5,8
4,5
3,2
5,9
3,1
2,5
1,8
3,9
2,2
1,7
1,3

100
969
190
1842
8
10
225
2181
322
121
1466
230
2787
10
12
282
3417
402
145
2108
280
4072
12
15
338
4915
484
169
2867
330
5598
14
18
394
6684
563
193
3742
370
7174
16
20
451
8744
644
242
5865
470
11391
20
25
563
13644
805
302
9149
550
16662
25
30
704
21327
1006
338
11468
650
22054
28
35
789
26770
1127
386
14968
690
26756
32
40
901
34937
1200
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2)

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)

Prescripteurs
SPECIFIERS

Bar
(mm)

Ultimate limit load


without influence
of centre distance
and/or edge (1)
(daN)

Presence of edge distances and/or centre distances less than 7..

(3

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
NB: EPOMAX maximum embedment depth is 900mm.

19

SPIT EPOBAR/EPOMAX
C35/45 CONCRETE- HAMMER DRILLING

ETA 08/0201

Bar
(mm)

Hole
d0
(mm)

Anchoring length
Lbd
(mm)

Ultimate limit load


without influence
of centre distance
and/or edge (1)
(daN)

Ultimate limit load


with influence of
centre distance
and/or edge (2)
(daN)

(2 = 0,7)

(2 = 1)

410 ml

825 ml

855
1282
1530
2179
1068
1923
2382
3407
1538
2435
3435
4909
2094
3738
4681
6684
2734
4443
6118
8733
4273
6409
9549
13651
6676
10681
14927
21336
8374
14954
18692
26768
10938
23585
24439
34932

120,8
80,6
67,5
47,4
98,9
54,9
44,3
31,0
44,8
28,3
20,0
14,0
24,3
13,6
10,9
7,6
18,9
11,6
8,4
5,9
9,7
6,4
4,3
3,0
6,3
4,0
2,8
2,0
3,5
2,0
1,6
1,1
2,4
1,1
1,1
-

243,2
162,1
135,8
95,4
198,9
110,5
89,2
62,4
90,1
56,9
40,3
28,2
48,8
27,4
21,8
15,3
38,0
23,4
17,0
11,9
19,5
13,0
8,7
6,1
12,7
8,0
5,7
4,0
7,1
4,0
3,2
2,2
4,7
2,2
2,1
1,5

100
1221
150
1831
8
10
179
2185
255
100
1526
180
2747
10
12
223
3403
319
120
2197
190
3479
12
15
268
4907
383
140
2991
250
5341
14
18
313
6687
447
160
3906
260
6348
16
20
358
8740
511
200
6104
300
9155
20
25
447
13642
639
250
9537
400
15259
25
30
559
21325
799
280
11963
500
21363
28
35
625
26704
895
320
15625
690
33692
32
40
715
34913
1022
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2)

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)

Presence of edge distances and/or centre distances less than 7..

(3)

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
NB: EPOMAX maximum embedment depth is 900mm.

20

SPIT EPOBAR/EPOMAX
C40/50 CONCRETE- HAMMER DRILLING

ETA 08/0201

Hole
d0
(mm)

Anchoring length
Lbd
(mm)

Ultimate limit load


with influence of
centre distance
and/or edge (2)
(daN)

(2 = 0,7)

(2 = 1)

410 ml

825 ml

930
1116
1525
2185
1162
1511
2383
3406
1674
2790
3431
4910
2278
3255
4654
6688
2976
4092
6119
8741
4650
5812
9555
13646
7265
8718
14937
21330
9113
13019
18714
26754
11903
16738
24438
34927

120,8
100,7
73,7
51,4
98,9
76,1
48,2
33,7
44,8
26,9
21,8
15,3
24,3
17,0
11,9
8,3
18,9
13,7
9,2
6,4
9,7
7,7
4,7
3,3
6,3
5,3
3,3
2,3
3,5
2,5
1,7
1,2
2,4
1,7
1,1
-

243,2
202,6
148,3
103,5
198,9
153,0
97,0
67,9
90,1
54,0
43,9
30,7
48,8
34,2
23,9
16,6
38,0
27,6
18,5
12,9
19,5
15,6
9,5
6,6
12,7
10,6
6,7
4,7
7,1
5,0
3,5
2,4
4,7
3,4
2,3
1,6

100
1328
120
1594
8
10
164
2179
235
100
1661
130
2159
10
12
205
3404
293
120
2391
200
3985
12
15
246
4902
352
140
3255
200
4650
14
18
286
6649
411
160
4251
220
5845
16
20
329
8741
470
200
6642
250
8303
20
25
411
13650
587
250
10378
300
12454
25
30
514
21338
734
280
13019
400
18598
28
35
575
26735
822
320
17004
450
23912
32
40
657
34912
939
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2)

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)

Prescripteurs
SPECIFIERS

Bar
(mm)

Ultimate limit load


without influence
of centre distance
and/or edge (1)
(daN)

Presence of edge distances and/or centre distances less than 7..

(3)

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
NB: EPOMAX maximum embedment depth is 900mm.

21

SPIT EPOBAR/EPOMAX
C45/55 CONCRETE- HAMMER DRILLING

ETA 08/0201

Bar
(mm)

Hole
d0
(mm)

Anchoring length
Lbd
(mm)

Ultimate limit load


without influence
of centre distance
and/or edge (1)
(daN)

Ultimate limit load


with influence of
centre distance
and/or edge (2)
(daN)

(2 = 0,7)

(2 = 1)

410 ml

825 ml

1005
1206
1528
2182
1257
1634
2388
3405
1810
3016
3438
4916
2463
3519
4680
6685
3217
4423
6112
8726
5027
6283
9550
13647
7854
9425
14923
21331
9852
14074
18719
26741
12868
18096
24449
34945

120,8
100,7
79,5
55,7
98,9
76,1
52,0
36,5
44,8
26,9
23,6
16,5
24,3
17,0
12,8
8,9
18,9
13,7
9,9
7,0
9,7
7,7
5,1
3,6
6,3
5,3
3,3
2,3
3,5
2,5
1,9
1,3
2,4
1,7
1,2
0,9

243,2
202,6
160,0
112,1
198,9
153,0
104,7
73,4
90,1
54,0
47,4
33,1
48,8
34,2
25,7
18,0
38,0
27,6
20,0
14,0
19,5
15,6
10,2
7,2
12,7
10,6
6,7
4,7
7,1
5,0
3,7
2,6
4,7
3,4
2,5
1,7

100
1436
120
1723
8
10
152
2183
217
100
1795
130
2334
10
12
190
3411
271
120
2585
200
4308
12
15
228
4912
326
140
3519
200
5027
14
18
266
6685
380
160
4596
220
6319
16
20
304
8732
434
200
7181
250
8976
20
25
380
13643
543
250
11220
300
13464
25
30
475
21318
679
280
14074
400
20106
28
35
532
26741
760
320
18383
450
25851
32
40
608
34927
869
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2)
(3)

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)

Presence of edge distances and/or centre distances less than 7..

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

22

SPIT EPOBAR/EPOMAX
C50/60 CONCRETE- HAMMER DRILLING

ETA 08/0201

Hole
d0
(mm)

10

10

12

12

15

14

18

16

20

20

25

25

30

28

35

32

40

Anchoring length
Lbd
(mm)

100
120
141
202
100
130
177
252
120
180
212
303
140
200
247
353
160
220
283
404
200
250
353
505
250
300
442
632
280
400
495
707
320
450
566
808

Ultimate limit load


with influence of
centre distance
and/or edge (2)
(daN)

(2 = 0,7)

(2 = 1)

410 ml

825 ml

1544
1853
2177
1930
2509
3416
2779
4168
4910
3782
5404
6673
4940
6793
8738
7719
9649
13625
12061
14474
21325
15130
21614
26748
19762
27790
34953
-

1081
1297
1524
2183
1351
1756
2391
3404
1945
2918
3437
4912
2648
3782
4671
6676
3458
4755
6117
8732
5404
6754
9537
13644
8443
10132
14927
21344
10591
15130
18723
26742
13833
19453
24467
34928

120,8
100,7
85,7
59,8
98,9
76,1
55,9
39,2
44,8
29,8
25,3
17,7
24,3
17,0
13,8
9,6
18,9
13,7
10,7
7,5
9,7
7,7
5,5
3,8
6,3
5,3
3,6
2,5
3,5
2,5
2,0
1,4
2,4
1,7
1,3
0,9

243,2
202,6
172,4
120,4
198,9
153,0
112,4
78,9
90,1
60,0
51,0
35,7
48,8
34,2
27,7
19,4
38,0
27,6
21,5
15,0
19,5
15,6
11,0
7,7
12,7
10,6
7,2
5,0
7,1
5,0
4,0
2,8
4,7
3,4
2,7
1,9

(1)

Absence of edge distances and centre distances greater than or equal to 7.

(2)

Presence of edge distances and/or centre distances less than 7..

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)

Prescripteurs
SPECIFIERS

Bar
(mm)

Ultimate limit load


with influence of
centre distance
and/or edge (1)
(daN)

(3)

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

23

SPIT EPOBAR/EPOMAX

ETA 08/0201

Bar
(mm)

10

12

14

16

20

25

Hole
d0
(mm)

10

12

15

18

20

25

30

Ultimate limit load


without influence
of centre distance
and/or edge (1)
(daN)

Ultimate limit load


with influence of
centre distance
and/or edge (2)
(daN)

(2 = 0,7)

(2 = 1)

410 ml

825 ml

113

933

653

106,9

215,2

190

1569

1098

63,6

128,0

264

2180

1526

45,8

92,1

378

2185

32,0

64,3

142

1466

1026

69,6

140,1

230

2374

1662

43,0

86,5

330

3406

2384

30,0

60,3

472

3411

20,9

42,1

170

2106

1474

31,6

63,6

280

3468

2428

19,2

38,6

396

4905

3434

13,6

27,3

567

4916

9,5

19,1

198

2861

2003

17,2

34,5

330

4769

3338

10,3

20,7

483

6980

4886

7,0

14,2

661

6687

5,1

10,3

227

3749

2624

13,3

26,8

370

6111

4278

8,2

16,4

529

8737

6116

5,7

11,5

756

8740

4,0

8,0

284

5863

4104

6,8

13,7

470

9703

6792

4,1

8,3

671

13853

9697

2,9

5,8

945

13657

4,1

354

9135

6395

4,5

9,0

550

14193

9935

2,9

5,8

827

21342

14939

1,9

3,8

1181

21334

1,3

2,7

Anchoring length
Lbd
(mm)

(1)

Absence of edge distances and centre distances greater than or equal to 7.

(2)

Presence of edge distances and/or centre distances less than 7..

(3

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
NB: EPOMAX maximum embedment depth is 900mm.

24

SPIT EPCON C8
C20/25 CONCRETE- HAMMER DRILLING

ETA 07/0189

Hole
d0
(mm)

10

10

12

12

15

14

18

16

20

20

25

25

30

28

35

32

40

40

50

Ultimate limit load


without influence of
centre distance and/or
edge (1)
(daN)
(2 = 0,7)

Ultimate limit load


with influence of
centre distance and/
or edge (2)
(daN)
(2 = 1)

113
190
264
378
142
230
330
472
170
280
396
567
198
330
463
661
227
370
529
756
284
470
661
945
354
550
827
1181
397
650
926
1323
454
690
1058
1500
567
800
1323
1500

933
1569
2180
1466
2374
3406
2106
3468
4905
2861
4769
6691
3749
6111
8737
5863
9703
13646
9135
14193
21342
11474
18787
26764
14996
22792
34947
23411
33032
54626
-

653
1098
1526
2185
1026
1662
2384
3411
1474
2428
3434
4916
2003
3338
4886
6687
2624
4278
6116
8740
4104
6792
9552
13657
6395
9935
14939
21334
8032
13151
18735
26770
10497
15954
24463
34683
16388
23122
38238
43354

(1)

Absence of edge distances and centre distances greater than or equal to 7.

(2)

Presence of edge distances and/or centre distances less than 7..

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)
450 ml

900 ml

117,4
69,8
50,2
35,1
76,4
47,2
32,9
23,0
34,7
21,1
14,9
10,4
18,8
11,3
7,7
5,6
14,6
9,0
6,3
4,4
7,5
4,5
3,2
2,2
4,9
3,2
2,1
1,5
2,7
1,7
1,2
0,8
1,8
1,2
0,8
0,6
0,9
0,7
0,4
0,4

234,7
139,6
100,5
70,2
152,8
94,4
65,8
46,0
69,3
42,1
29,8
20,8
37,7
22,6
15,4
11,3
29,2
17,9
12,5
8,8
14,9
9,0
6,4
4,5
9,8
6,3
4,2
2,9
5,5
3,3
2,3
1,6
3,7
2,4
1,6
1,1
1,9
1,3
0,8
0,7

Prescripteurs
SPECIFIERS

Bar
(mm)

Anchoring
length
Lbd
(mm)

(3

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

25

SPIT EPCON C8
C25/30 CONCRETE- HAMMER DRILLING

ETA 07/0189

Bar
(mm)

Hole
d0
(mm)

10

10

12

12

15

14

18

16

20

20

25

25

30

28

35

32

40

40

50

Anchoring length
Lbd
(mm)

Ultimate limit load


without influence
of centre distance
and/or edge (1)
(daN)
(2 = 0,7)

Ultimate limit load


with influence of
centre distance
and/or edge (2)
(daN)
(2 = 1)

100
190
225
322
121
230
282
402
145
280
338
484
169
330
394
563
193
370
451
644
242
470
563
805
302
550
704
1006
338
650
789
1127
386
690
901
1287
483
690
1127
1500

969
1842
2181
1466
2787
3417
2108
4072
4915
2867
5598
6684
3742
7174
8744
5865
11391
13644
9149
16662
21327
11468
22054
26770
14968
26756
34937
23411
33444
54626
-

679
1289
1527
2185
1026
1951
2392
3410
1476
2850
3440
4927
2007
3919
4679
6686
2619
5022
6121
8740
4105
7973
9551
13657
6404
11663
14929
21333
8028
15438
18739
26767
10477
18729
24456
34934
16388
23411
38238
50894

(1)

Absence of edge distances and centre distances greater than or equal to 7.

(2)

Presence of edge distances and/or centre distances less than 7..

(3

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)
450 ml

900 ml

132,6
69,8
58,9
41,2
89,7
47,2
38,5
27,0
40,7
21,1
17,4
12,2
22,1
11,3
9,5
6,6
17,2
9,0
7,4
5,1
8,8
4,5
3,8
2,6
5,7
3,2
2,5
1,7
3,2
1,7
1,4
1,0
2,1
1,2
0,9
0,6
1,1
0,8
0,5
0,4

265,3
139,6
117,9
82,4
179,4
94,4
77,0
54,0
81,3
42,1
34,9
24,4
44,1
22,6
18,9
13,3
34,4
17,9
14,7
10,3
17,5
9,0
7,5
5,3
11,5
6,3
4,9
3,5
6,4
3,3
2,7
1,9
4,3
2,4
1,8
1,3
2,2
1,5
0,9
0,7

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
26

SPIT EPCON C8
C35/40 CONCRETE- HAMMER DRILLING

ETA 07/0189

Hole
d0
(mm)

10

10

12

12

15

14

18

16

20

20

25

25

30

28

35

32

40

40

50

Anchoring length
Lbd
(mm)

100
150
179
255
100
180
223
319
120
190
268
383
140
250
313
447
160
260
358
511
200
300
447
639
250
400
559
799
280
500
625
895
320
690
715
1022
400
690
895
1278

Ultimate limit load


with influence of
centre distance
and/or edge (2)
(daN)
(2 = 1)

1221
1831
2185
1526
2747
3403
2197
3479
4907
2991
5341
6687
3906
6348
8740
6104
9155
13642
9537
15259
21325
11963
21363
26704
15625
33692
34913
24415
42115
54628
-

855
1282
1530
2179
1068
1923
2382
3407
1538
2435
3435
4909
2094
3738
4681
6684
2734
4443
6118
8733
4273
6409
9549
13651
6676
10681
14927
21336
8374
14954
18692
26768
10938
23585
24439
34932
13672
23585
30592
54603

(1)

Absence of edge distances and centre distances greater than or equal to 7.

(2)

Presence of edge distances and/or centre distances less than 7..

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)
450 ml

900 ml

132,6
88,4
74,1
52,0
108,5
60,3
48,7
34,0
49,1
31,0
22,0
15,4
26,6
14,9
11,9
8,3
20,7
12,8
9,3
6,5
10,6
7,1
4,7
3,3
6,9
4,3
3,1
2,2
3,9
2,2
1,7
1,2
2,6
1,2
1,2
0,8
1,3
0,8
0,6
0,4

265,3
176,8
148,2
104,0
217,0
120,6
97,3
68,0
98,2
62,0
44,0
30,8
53,3
29,8
23,8
16,7
41,4
25,5
18,5
13,0
21,2
14,1
9,5
6,6
13,9
8,7
6,2
4,3
7,7
4,3
3,5
2,4
5,2
2,4
2,3
1,6
2,7
1,5
1,2
0,8

Prescripteurs
SPECIFIERS

Bar
(mm)

Ultimate limit load


without influence
of centre distance
and/or edge (1)
(daN)
(2 = 0,7)

(3

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
27

SPIT EPCON C8

C25/30 CONCRETE- DIAMOND DRILLING

ETA 07/0189

Bar
(mm)

Hole
d0
(mm)

10

10

12

12

15

14

18

16

20

20

25

25

30

28

35

32

40

40

50

Anchoring length
Lbd
(mm)
100
190
225
322
121
230
282
402
145
280
338
484
169
330
394
563
193
370
451
644
242
470
563
805
302
550
704
1006
338
650
789
1127
386
690
902
1288
483
690
1125
1500

Ultimate limit load


without influence
of centre distance
and/or edge (1)
(daN)
(2 = 0,7)

Ultimate limit load


with influence of
centre distance
and/or edge (2)
(daN)
(2 = 1)

969
1842
2181
1466
2787
3417
2108
4072
4915
2867
5598
6684
3742
7174
8744
5865
11391
13644
9149
16662
21327
11468
22054
26770
14968
26756
34956
23411
33444
54529
-

679
1289
1527
2185
1026
1951
2392
3410
1476
2850
3440
4927
2007
3919
4679
6686
2619
5022
6121
8740
4105
7973
9551
13657
6404
11663
14929
21333
8028
15438
18739
26770
10477
18729
24483
34956
13110
18729
30536
50894

(1)

Absence of edge distances and centre distances greater than or equal to 7.

(2)

Presence of edge distances and/or centre distances less than 7..

(3

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)
450 ml

900 ml

132,6
69,8
58,9
41,2
89,7
47,2
38,5
27,0
40,7
21,1
17,4
12,2
22,1
11,3
9,5
6,6
17,2
9,0
7,4
5,1
8,8
4,5
3,8
2,6
5,7
3,2
2,5
1,7
3,2
1,7
1,4
1,0
2,1
1,2
0,9
0,6
1,1
0,8
0,5
0,4

265,3
139,6
117,9
82,4
179,4
94,4
77,0
54,0
81,3
42,1
34,9
24,4
44,1
22,6
18,9
13,3
34,4
17,9
14,7
10,3
17,5
9,0
7,5
5,3
11,5
6,3
4,9
3,5
6,4
3,3
2,7
1,9
4,3
2,4
1,8
1,3
2,2
1,5
0,9
0,7

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

28

SPIT EPCON C8

C25/30 CONCRETE- HAMMER DRILLING

ETA 07/0189

Anchoring length
Lbd
(mm)

Ultimate limit load


with influence of
centre distance
and/or edge (2)
(daN)
(2 = 1)

111
1076
190
1842
8
10
259
2511
370
139
1684
230
2787
10
12
324
3926
463
167
2428
280
4072
12
15
389
5656
389
194
3291
330
5598
14
18
453
7685
648
222
4304
370
7174
16
20
518
10043
741
278
6737
470
11391
20
25
648
15704
926
347
10512
550
16662
25
30
810
24538
1157
389
13198
650
22054
28
35
906
30740
1296
444
17217
690
26756
32
40
1036
40172
1481
556
26949
690
33444
40
50
900
43623
1500
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2)

753
1289
1758
2511
1179
1951
2748
3927
1700
2850
3960
5655
2304
3919
5379
7697
3013
5022
7030
10053
4716
7973
10993
15708
7358
11663
17177
24544
9239
15438
21518
30781
12052
18729
28121
40199
18865
23411
30536
50894

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)
450 ml

900 ml

119,5
69,8
51,2
35,8
78,1
47,2
33,5
23,4
35,3
21,1
15,2
15,2
19,2
11,3
8,2
5,8
14,9
9,0
6,4
4,5
7,6
4,5
3,3
2,3
5,0
3,2
2,1
1,5
2,8
1,7
1,2
0,8
1,9
1,2
0,8
0,6
1,0
0,8
0,6
0,4

239,0
139,6
102,4
71,7
156,1
94,4
67,0
46,9
70,6
42,1
30,3
30,3
38,5
22,6
16,5
11,5
29,9
17,9
12,8
9,0
15,3
9,0
6,5
4,6
10,0
6,3
4,3
3,0
5,6
3,3
2,4
1,7
3,7
2,4
1,6
1,1
1,9
1,5
1,2
0,7

Prescripteurs
SPECIFIERS

Bar
(mm)

Hole
d0
(mm)

Ultimate limit load


without influence
of centre distance
and/or edge (1)
(daN)
(2 = 0,7)

Presence of edge distances and/or centre distances less than 7..

(3

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

29

SPIT EPCON C8

C30/37 CONCRETE- HAMMER DRILLING

ETA 07/0189

Bar
(mm)

Hole
d0
(mm)

Anchoring length
Lbd
(mm)

Ultimate limit load


without influence
of centre distance
and/or edge (1)
(daN)
(2 = 0,7)

Ultimate limit load


with influence of
centre distance
and/or edge (2)
(daN)
(2 = 1)

100
1077
190
2047
8
10
233
2510
333
125
1683
230
3097
10
12
291
3918
417
150
2424
280
4524
12
15
350
5655
500
175
3299
330
6220
14
18
408
7691
583
200
4308
370
7971
16
20
466
10039
667
250
6732
470
12656
20
25
583
15699
833
313
10536
550
18513
25
30
758
25514
1042
350
13195
650
24504
28
35
816
30762
1166
400
17234
690
29728
32
40
933
40198
1333
500
26928
690
37161
40
50
1166
62796
1500
(1) Absence of edge distances and centre distances greater than or equal to 7.
(2)
(3

754
1433
1757
2513
1178
2168
2743
3927
1696
3167
3958
5655
2309
4354
5383
7697
3016
5579
7027
10053
4712
8859
10989
15708
7375
12959
17860
24544
9236
17153
21534
30770
12064
20810
28139
40199
18850
26012
43957
56549

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)
450 ml

900 ml

132,6
69,8
56,9
39,8
86,8
47,2
37,3
26,0
39,3
21,1
16,8
11,8
21,3
11,3
9,1
6,4
16,6
9,0
7,1
5,0
8,5
4,5
3,6
2,5
5,5
3,2
2,3
1,7
3,1
1,7
1,3
0,9
2,1
1,2
0,9
0,6
1,1
0,8
0,5
0,4

265,3
139,6
113,8
79,6
173,6
94,4
74,6
52,1
78,6
42,1
33,7
23,6
42,6
22,6
18,3
12,8
33,2
17,9
14,2
9,9
17,0
9,0
7,3
5,1
11,1
6,3
4,6
3,3
6,2
3,3
2,7
1,9
4,1
2,4
1,8
1,2
2,1
1,5
0,9
0,7

Presence of edge distances and/or centre distances less than 7..

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.

30

SPIT EPCON C8

C35/45 TO C45/55 CONCRETE- HAMMER DRILLING

ETA 07/0189

10

10

12

12

15

14

18

16

20

20

25

25

30

28

35

32

40

40

50

Anchoring length
Lbd
(mm)

100
190
233
333
125
230
291
417
150
280
350
500
175
330
408
583
200
370
466
667
250
470
583
833
313
550
729
1042
350
650
816
1166
400
690
933
1333
441
690
10206
1470

Ultimate limit load


withinfluence of
centre distance
and/or edge (2)
(daN)
(2 = 1)

1077
2047
2510
1683
3097
3918
2424
4524
5655
3299
6220
7691
4308
7971
10039
6732
12656
15699
10536
18513
24538
13195
24504
30762
17234
29728
40198
26917
42115
622940
-

754
1433
1757
2513
1178
2168
2743
3927
1696
3167
3958
5655
2309
4354
5383
7697
3016
5579
7027
10053
4712
8859
10989
15708
7375
12959
17177
24544
9236
17153
21534
30770
12064
20810
28139
40199
18842
29481
436058
62807

(1)

Absence of edge distances and centre distances greater than or equal to 7.

(2)

Presence of edge distances and/or centre distances less than 7..

Quantity of fixings
with SPIT EPOBAR
cartridge
(3)
450 ml

900 ml

132,6
69,8
56,9
39,8
86,8
47,2
37,3
26,0
39,3
21,1
16,8
11,8
21,3
11,3
9,1
6,4
16,6
9,0
7,1
5,0
8,5
4,5
3,6
2,5
5,5
3,2
2,4
1,7
3,1
1,7
1,3
0,9
2,1
1,2
0,9
0,6
1,2
0,8
0,1
0,4

265,3
139,6
113,8
79,6
173,6
94,4
74,6
52,1
78,6
42,1
33,7
23,6
42,6
22,6
18,3
12,8
33,2
17,9
14,2
9,9
17,0
9,0
7,3
5,1
11,1
6,3
4,8
3,3
6,2
3,3
2,7
1,9
4,1
2,4
1,8
1,2
2,4
1,5
0,1
0,7

Prescripteurs
SPECIFIERS

Bar
(mm)

Hole
d0
(mm)

Ultimate limit load


without influence
of centre distance
and/or edge (1)
(daN)
(2 = 0,7)

(3

The quantity of fixings per cartridge is calculated increasing by 20% the real volume of sealing, in order to take into account
resin loss in jobsite conditions use.
31

4-A
 dhesion design calculation
4.1 - FIELD OF APPLICATION
With SPIT EPCON C8 and EPOBAR/EPOMAX resins, the adhesion calculations can be used to determine the anchoring
lengths in the case of application without influence of edge or center distances.
Traction tests are generally performed onsite to validate the minimum anchoring lengths shown in the table below.

4.2 - DESIGN CALCULATION METHOD


Characteristic bond strength

Rk : 17,85 N/mm2 resulting from confirmed tests and the calculation using the rebar diameter (available for rebar
diameter 8 to 40mm) [trk = Ru,m x 0,75].
Design calculation bond strength Rd

Rd =

Rk
( M : partial safety factor)
M = 2,16

Calculation of the minimum rebar anchoring length


ls =

As yk
bar Rd

4.3 - ANCHORING LENGTH CALCULATED FROM BOND STRENGTH


Based on the bond strength of SPIT EPCON C8 and SPIT EPOBAR/EPOMAX, the table below shows the minimum
anchoring length for a B500B conncrete rebar and concrete class C20/25.

Rebar (mm)

10

12

14

16

20

25

32

40

Hole (mm)

10

12

15

18

20

25

30

40

50

Min. anchoring length (mm)

120

150

180

210

245

305

380

485

605

21,85

34,15

49,17

66,93

100

66

30

16

12

4,2

1,6

0,8

202

132

60

32

25

13

8,4

3,1

1,6

93

61

28

15

11

3,5

1,4

0,7

110

72

33

18

13

4,6

1,7

0,8

Ultimate limit load (kN)


Quantity of fixings/cartridge
SPIT EPOBAR
410ml
Quantity of fixings/cartridge
SPIT EPOBAR
825ml
Quantity of fixings/cartridge
SPIT EPOMAX
380ml
Quantity of fixings/cartridge
SPIT EPCON C8
450ml

32

87,42 136,59 213,42 349,57 546,36

5-F
 ire performances of rebar fixings
Nota: Design calculation in a fire situtation is not covered with Technical Application Document (DTA) concerning design
in seismic zones.

5.1 - CONFIGURATIONS
Floor connection to concrete shell:

Prescripteurs
SPECIFIERS

H = 3*e + 3* bar + 2*d

Beam connection to concrete shell :

5.2 - DESIGN CALCULATION METHOD


Fire calculation method according Eurocode 2 : fire verification in terms of resistance: Rd,fi Ed,fi
Rd,fi design value of the fire-resistance capacity.
Ed,fi design calculation value of the corresponding effects of actions for fire situations; this value can be
deduced from the calculation at normal temperature: Ed,fi = fixFRdu
FRdu


design

fi

reduction coefficient taking the variable/permanent load ratio into account:


the fi value equals 0,7.

strength at ultimate limit state of a bar anchored at depth Ls (mm)- Ambiant temperature
conditions.

overall

This method can be used to verify the design calculations in a fire situation, but must be under no circumstances used as
a subsitute for design calculations at ambient temperature, or in other accident situations, if applicable.
The following pages show fire performance in accordance with the ISO 834 fire curve, following tests and the
assessment carried out by the CSTB for SPIT EPOBAR/EPOMAX and SPIT EPCON C8 resins.

33

SPIT EPOBAR/EPOMAX injection systems in wall to


slab connection with concrete reinforcing bar and
subjected to fire exposure according to the CSTB test
report n 26007642
FIRE RESISTANCE FOR STEEL REINFORCEMENT WALL / SLAB
The present table is aimed at supplying data for
the design of the injection anchoring system when
exposed to fire. This study does not deal with the
mechanical design at ambient temperature, neither
does it deal with the design according to other
accidental sollicitations, these shall be done in addition.
The table below gives performances subjected to fire
exposure in wall to slab connection with concrete
reinforcing bar, using SPIT EPOBAR/EPOMAX resin, in
C20/25 concrete.
The values in white character indicate the
proof of requirements to fire is satisfied with
fi= 0,7 in a C20/25 concrete (see method
below).

Design method for resistance to fire according to Eurocode 2: fire proof using design resistance = Rd,fi Ed,fi
Rd,fi  Design resistance in the fire situation.
Ed,fi  Design effect of actions in the fire situation This value could be calculated from the calculation at ambient
temperature: Ed,fi = fi x FRdu.
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth Ls (mm).
fi  Reduction factor for design load level in the fire situation. fi equals to 0,7.

Rebar
(mm)

Hole
(mm)

Concrete cover

(1)

18

9,2

190

13,4

230

16,2

260

18,4

280

19,8

315

21,85

355

21,85

150

12,7

195

16,5

230

19,5

260

22,0

290

24,6

315

26,7

350

29,7

375

31,8

170

19,2

240

27,1

270

30,5

285

32,2

310

35,0

320

36,2

340

38,4

350

39,6

370

41,8

380

43,0

405

45,8

180

22,9

210

26,7

265

33,7

300

38,2

350

44,5

365

46,5

405

51,5

430

54,7

34

Fire duration (minutes)


R30

R60

R120

R180

R240

10

20

25

35

50

70

3,0
9,9
16,2

1,9
6,3
11,5
16,2

1,6
5,0
9,1
13,0
16,2

1,2
3,3
6,3
9,4
11,7
16,2

1,1
2,6
4,8
7,0
8,7
12,1
16,2

10

20

25

35

50

70

11,0
21,3

5,3
12,6
19,8
25,3

3,4
8,7
13,9
19,3
25,3

2,7
6,4
10,6
15,2
20,6
25,3

1,7
4,0
7,1
10,5
14,8
18,9
25,3

1,5
3,6
6,1
8,9
12,3
14,9
20,8
25,3

12

20

25

35

50

70

16,9
36,4

8,5
23,8
31,6
36,4

5,4
17,4
23,9
27,5
35,1
36,4

4,1
12,2
17,3
20,3
25,7
28,1
33,2
36,4

3,2
8,7
13,1
15,7
20,6
22,9
27,7
30,3
36,4

2,9
7,2
10,6
12,6
15,9
18,1
21,8
23,7
27,9
30,2
36,4

36.4

49.6

R90

6,6
16,2

25.3

(mm)

(1) : Minimum concrete cover according to Eurocode 2 - part 1.2

Design resistance Rd,fi (kN) in fire situation according to


Eurocode 2 for a fire duration of 30 to 240 minutes

16,2

(mm)

16

Concrete cover

14

(1)

130

(mm)

12

Concrete cover

12

(1)

Fe E500 rebar
maximum load
(kN) in fire
situation

(mm)

10

Concrete cover

10

(1)

Ls
(mm)

FRdu (kN) design


resistance for
Fe E500 rebar
according to ETA
(EC2) for a C20/25
concrete

14

20

25

35

50

70

21,8
31,0

11,0
19,0
26,20
33,7
44,4

7,2
12,1
26,3
35,5
49,5

5,8
10,0
20,4
29,1
44,3
49,5

4,3
6,5
14,0
20,8
33,2
37,5
49,5

3,8
5,2
11,2
16,8
27,1
30,8
41,8
49,5

FIRE RESISTANCE
FIRE RESISTANCE FOR STEEL REINFORCEMENT WALL/SLAB (continued)

Hole
(mm)

Concrete cover

16

(1)

50

R60

R90

R120

R180

16

20

25

35

50

R240
70

5,3

4,4

3,5

3,2
4,3

22,6

17,9

7,9

190

26,8

28,1

14,5

9,6

7,5

5,1

220

31,1

38,8

21,5

14,5

11,4

8,2

7,0

260

36,7

54,2

34,6

25,8

21,0

14,6

11,5

285

40,3

64,2

43,2

32,9

27,8

19,1

15,2

300

42,4

49,6

38,1

32,1

22,3

17,7

340

48,0

64,7

53,0

44,6

33,2

26,8

360

50,9

60,7

52,4

39,6

31,8

370

52,3

64,7

55,6

42,8

34,7

395

55,8

64,7

51,8

42,2

400

56,5

53,6

44,0

430

60,8

64,7

54,1

460

65,0

64,7

64,7
20

20

25

35

50

70

6,4

200

35,3

37,5

17,2

11,6

9,5

7,3

240

42,4

54,1

31,2

22,6

18,4

13,2

9,9

320

56,5

93,7

64,1

51,1

43,6

32,6

24,6

335

59,2

101,1

170,8

57,1

49,0

37,0

28,5

400

70,7

101,1

87,8

77,6

61,4

49,6

435

76,8

101,1

91,2

73,2

63,8

460

81,2

101,1

84,0

75,5

500

88,8

515

91,0
25

25

25

35

50

70

250

53,0

78,8

39,9

25,6

21,0

15,7

13,6

340

72,1

134,0

88,1

65,1

58,5

41,2

33,9

385

81,6

157,9

114,7

90,0

80,4

62,3

52,6

440

93,3

149,0

123,0

110,0

89,4

75,5

455

96,4

157,9

130,6

118,7

96,5

83,0

500

106,0

157,9

146,0

122,0

106,0

520

110,2

157,9

134,1

117,1

560

118,7

157,9

140,9

590

125,1

101,1

101,1

94,5
101,1

157,9

157,9

(mm)

40

Concrete cover

40

(1)

R30

160

(mm)

30

Concrete cover

32

(1)

Fire duration (minutes)

(mm)

25

Concrete cover

25

(1)

Design resistance Rd,fi (kN) in fire situation according to


Eurocode 2 for a fire duration of 30 to 240 minutes

Fe E500 rebar
maximum load
(kN) in fire
situation

(mm)

20

Concrete cover

20

(1)

Ls
(mm)

Prescripteurs
SPECIFIERS

Rebar
(mm)

FRdu (kN) design


resistance for
Fe E500 rebar
according to ETA
(EC2) for a C20/25
concrete

32

32

32

35

50

70

64,0

49,1

37,7

32,2

320

90,4

163,0

97,9

370

104,6

202,7

136,4

98,1

78,9

62,5

53,1

420

118,7

242,7

175,5

134,0

111,7

90,5

78,6

440

124,3

258,8

191,1

148,6

125,3

102,5

89,6

525

148,4

258,8

212,3

186,1

158,3

141,4

585

165,3

258,8

232,0

202,3

183,0

600

169,6

246,0

214,0

197,0

655

185,1

258,8

236,6

685

193,6

258,8

258,8

(mm)

40

40

40

40

50

70

400

141,3

294,0

202,0

151,0

114,0

83,2

72,7

450

159,0

347,7

254,8

198,4

157,1

127,0

106,6

475

167,8

372,8

279,8

223,1

181,4

148,1

126,4

510

180,2

404,3

314,7

257,5

215,4

178,1

154,7

600

212,0

404,3

345,0

299,0

251,0

228,0

660

233,1

404,3

361,3

312,2

284,0

705

249,0

404,3

354,1

325,3

760

268,5

404,3

377,3

790

279,1

404,3

404,3

(1) : Minimum concrete cover according to Eurocode

Example :

Application:
- Design of works for 16 rebars in a parking lot.
- Requirement : fire duration 2 hours.
- Ultimate load: 75 kN.
A
 mbient temperature: Anchoring depth according to BAEL for a
75 kNload in a C25/30 concrete.

Ls =

FRdu
75,103
=
4,71 x fti do 4,71 x 1,5 x 20

Ls = 530 mm

F
 ire proof: fire duration 4 hours for an anchoring depth of 530mm Rd,fi(120 min) = 64,7 kN > 52,5 kN [=0,7 x 75 kN]

35

SPIT EPOBAR/EPOMAX injection systems in wall to


beam connection with concrete reinforcing bar and
subjected to fire exposure according to the CSTB test
report n 26007642
REINFORCEMENT FRAME WITH 3 LAYERS OF REINFORCEMENT
The table below gives performance subjected to fire exposure in wall to beam connection (width 20, 30 and 40cm
and over) with concrete reinforcing bar, with SPIT EPOBAR/EPOMAX in C20/25 concrete, taking into account the
exposure on 3 sides.

Design method for resistance to fire according to Eurocode 2: Fire proof using design resistance = Rd,fi Ed,fi

H = 3*e + 3* bar + 2*d

Rd,fi  Design resistance in the fire situation.


Ed,fi  Design effect of actions in the fire situation This value could be calculated from the calculation at ambient
temperature: Ed,fi = fi x FRdu.
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth Ls (mm).
fi  Reduction factor for design load level in the fire situation. fi equals to 0,7.

BEAM'S WIDTH = 40 CM AND MORE

Rebar
(mm)

Hole
(mm)

Distance
between
layers
(mm)

Rd,fi (kN) rebar


maximum load in
case of fire

Layers
identification

Concrete cover [e] (mm)

36

10

60

16,2

layer n1
layer n2
layer n3

10

12

60

25,3

layer n1
layer n2
layer n3

12

16

60

36,4

layer n1
layer n2
layer n3

14

18

60

49,6

layer n1
layer n2
layer n3

16

20

60

64,8

layer n1
layer n2
layer n3

20

25

75

101,2

layer n1
layer n2
layer n3

25

30

90

158,1

layer n1
layer n2
layer n3

32

40

120

259,0

layer n1
layer n2
layer n3

40

47

141

404,7

layer n1
layer n2
layer n3

Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar


maximum load in case of fire (Rebar Fe E500)
Fire duration (minutes)
R30

R60

R90

R120

R180

R240

28
169
160
158
189
179
177
207
197
195
226
216
214
244
234
233
281
270
269
327
316
315
392
380
380
466
454
454

52
206
193
189
226
213
209
246
233
228
265
252
247
283
270
266
320
305
303
366
350
349
431
414
413
505
487
487

70
233
218
212
255
240
233
275
260
254
294
280
273
313
299
292
350
333
329
397
378
375
461
440
439
535
513
513

85
255
239
231
278
262
254
299
283
276
319
303
296
338
323
315
376
357
351
423
402
397
487
464
461
561
537
535

110
292
275
266
316
300
291
339
323
314
361
345
336
381
365
356
420
400
392
467
445
439
532
507
502
606
579
574

136
321
305
296
348
332
323
373
358
348
395
380
372
417
402
393
457
439
431
503
484
476
568
545
538
642
617
609

SPIT EPOBAR/EPOMAX injection systems in wall to


beam connection with concrete reinforcing bar and
subjected to fire exposure according to the CSTB test
report n 26007642
BEAM'S WIDTH = 30 CM

Hole
(mm)

Distance
between
layers
(mm)

Rd,fi (kN) rebar


maximum load in
case of fire

Layers
identification

Concrete cover [e] (mm)

10

60

16,2

10

12

60

25,3

12

16

60

36,4

14

18

60

49,6

16

20

60

64,8

20

25

75

101,2

25

30

90

158,1

32

40

120

259,0

40

47

141

404,7

layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3

Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar


maximum load in case of fire (Rebar Fe E500)
Fire duration (minutes)
R30

R60

R90

R120

30

55

80

85

169
158
157
188
178
176
207
196
194
225
215
213
244
233
232
280
269
268
327
315
314
391
379
379
465
453
453

205
191
187
225
212
207
244
231
227
263
250
246
282
269
265
319
303
301
365
348
347
430
412
412
503
486
485

228
213
207
250
235
229
270
255
249
289
275
269
308
294
288
346
328
324
392
373
370
457
436
435
530
509
508

257
243
236
280
266
259
300
287
280
320
307
301
340
326
320
378
361
356
424
406
402
489
468
467
562
541
540

R180 (1)

R240 (1)

Prescripteurs
SPECIFIERS

Rebar
(mm)

BEAM'S WIDTH = 20 CM

Rebar
(mm)

Hole
(mm)

Distance
between
layers
(mm)

Rd,fi (kN) rebar


maximum load in
case of fire

Layers
identification

Concrete cover [e] (mm)

10

60

16,2

10

12

60

25,3

12

16

60

36,4

14

18

60

49,6

16

20

60

64,8

20

25

75

101,2

25

30

90

158,1

32

40

120

259,0

40

47

141

404,7

layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3

Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar


maximum load in case of fire (Rebar Fe E500)
Fire duration (minutes)
R30

R60

R90

30
169
159
157
188
178
176
207
196
195
225
215
213
244
233
232
281
269
269
327
315
315
391
379
379
465
453
453

55
207
195
192
227
215
212
246
235
231
265
254
250
284
272
269
321
307
306
367
353
352
431
417
416
505
490
490

80
236
226
223
257
248
245
277
268
265
297
287
284
316
306
303
353
342
340
399
388
386
464
451
451
538
525
525

R120 (1)

R180 (1)

R240 (1)

(1) : These fire durations are not autorised for these widths according to Eurocode 2 - part 1.2.

37

SPIT EPCON C8 injection systems in wall to slab


connection with concrete reinforcing bar and
subjected to fire exposure according to the CSTB test
report n 26007642 (Not included in DTA )
FIRE RESISTANCE FOR STEEL REINFORCEMENT WALL / SLAB
The present table is aimed at supplying data for
the design of the injection anchoring system when
exposed to fire. This study does not deal with
the mechanical design at ambient temperature,
neither does it deal with the design according to
other accidental sollicitations, these shall be done in
addition.
The table below gives performances subjected to fire
exposure in wall to slab connection with concrete
reinforcing bar, using SPIT EPCON C8 resin, in
C20/25 concrete.
The values in white character indicate the
proof of requirements to fire is satisfied with
fi= 0,7 in a C20/25 concrete (see method
below).

Design method for resistance to fire according to Eurocode 2: fire proof using design resistance = Rd,fi Ed,fi
Rd,fi  Design resistance in the fire situation.
Ed,fi  Design effect of actions in the fire situation This value could be calculated from the calculation at ambient
temperature: Ed,fi = fi x FRdu.
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth Ls (mm).
fi  Reduction factor for design load level in the fire situation. fi equals to 0,7.

Rebar
(mm)

Hole
(mm)

Concrete cover

(1)

18

5,8
9,2
11,6
12,7
15,0
17,1
18,8

120
160
190
220
240
265
290
300
350

8,7
11,6
13,7
15,9
17,3
19,1
21,0
21,7
25,3

120
160
180
200
220
240
280
300
320
350
375

10,4
13,9
15,6
17,3
19,1
20,8
24,3
26,0
27,7
30,3
32,5

140
180
200
220
240
260
300
310
330
370
400

14,2
18,2
20,2
22,3
24,3
26,3
30,3
31,4
33,4
37,4
40,5

38

Fire duration (minutes)


R30

R60

R90

R120

R180

R240

10
4,1
14,7

20
1,4
7,4
14,6

25
0,8
4,4
9,5
12,9

35
0,6
3,0
7,0
9,8
16,2

50
0,5
1,7
4,4
6,3
11,4
16,2

10
7,2
16,7
25,3

20
3,0
8,9
14,9
22,2

25
1,7
5,4
9,7
15,4
19,9
25,3

35
1,2
3,6
6,9
11,3
15,0
20,4
25,3

50
1,0
1,9
3,8
6,9
9,6
13,6
18,4
20,5

12
7,6
19,0
25,6
32,8

20
3,2
9,4
13,7
18,7
24,4
30,8

25
2,1
5,5
8,6
12,4
16,8
21,9
34,0

35
1,7
3,5
5,4
7,9
14,8
24,3
30,0
36,4

50
1,5
2,4
3,6
5,4
7,8
10,8
18,6
23,4
28,8
36,4

14
13,7
28,1
36,5
45,7

20
5,7
14,9
20,9
27,4
34,5
42,1

25
3,6
9,6
14,5
19,8
25,7
32,0
46,1
49,6

35
3,0
7,2
11,7
16,6
21,8
27,4
39,7
43,0
49,6

50
2,4
4,2
7,1
10,5
14,3
18,6
28,4
31,2
37,0
49,6

70
0,6
1,6
3,6
5,0
8,5
12,5
16,2
70
0,9
1,7
3,3
5,7
7,8
11,0
14,8
16,5
25,3
70
1,4
2,0
2,7
4,0
5,7
8,0
14,1
17,9
22,3
29,7
36,4
70
2,3
3,3
5,2
7,6
10,5
13,9
22,0
24,4
29,4
40,9
49,5

25,3

36,4

(mm)

(1) : Minimum concrete cover according to Eurocode

Design resistance Rd,fi (kN) in fire situation according to


Eurocode 2 for a fire duration of 30 to 240 minutes

16,2

(mm)

16

Concrete cover

14

(1)

100
160
200
220
260
295
325
(mm)

12

Concrete cover

12

(1)

Fe E500 rebar
maximum load
(kN) in fire
situation

(mm)

10

Concrete cover

10

(1)

Ls
(mm)

FRdu (kN) design


resistance for
Fe E500 rebar
according to ETA
(EC2) for a C20/25
concrete

49,6

FIRE RESISTANCE
FIRE RESISTANCE FOR STEEL REINFORCEMENT WALL/SLAB (continued)

Hole
(mm)

Concrete cover

16

(1)

50

R60

R90

R120

R180

16

20

25

35

50

R240
70

5,8

4,8

3,6

3,4

22,6

10,5

180

20,8

31,7

15,4

8,9

6,9

4,6

4,1

220

25,4

51,2

28,6

19,0

14,7

9,3

7,1

240

27,7

61,5

36,3

25,2

19,9

12,8

9,7

280

32,4

54,2

40,1

32,6

22,2

16,9

300

34,7

64,2

48,7

40,2

28,0

21,6

320

37,0

58,1

48,6

34,6

26,9

335

38,7

64,8

55,4

40,0

31,4

355

41,0

64,8

48,0

37,9

395

45,7

64,8

53,0

425

49,1

64,8

64,8
20

20

25

35

50

70
6,9

160

23,1

48,6

20,6

13,4

10,7

7,9

180

26,0

61,0

29,5

19,5

15,2

10,4

8,1

200

28,9

73,8

39,4

27,5

21,9

15,0

11,4

220

31,8

87,0

49,8

36,1

29,1

20,2

15,4

240

34,7

100,4

60,8

45,3

37,1

26,1

20,1

250

36,1

101,2

63,7

47,7

39,1

27,7

21,4

280

40,5

84,4

65,6

54,8

39,9

31,5

305

44,1

101,2

82,5

69,9

52,1

42,0

340

49,1

101,2

89,2

68,2

56,1

360

52,0

101,2

80,9

67,4

400

57,8

425

61,4
25

25

25

35

50

70

250

45,2

104,3

50,0

30,6

24,5

17,7

15,1

290

52,4

140,2

78,6

53,2

45,8

31,1

24,9

310

56,0

157,4

93,5

65,8

57,4

39,7

32,0

315

56,9

158,1

97,3

69,1

60,3

42,0

33,9

350

63,2

124,6

92,8

82,1

59,4

48,5

395

71,4

158,1

126,0

112,7

85,1

70,7

440

79,5

158,1

146,0

114,7

96,7

460

83,1

158,1

129,1

109,5

470

84,9

136,6

116,2

500

90,3

158,1

137,4

530

95,7

101,2

101,2

87,9
101,2

158,1

158,1

(mm)

40

Concrete cover

40

(1)

Fire duration (minutes)


R30

18,5

(mm)

30

Concrete cover

32

(1)

Design resistance Rd,fi (kN) in fire situation according to


Eurocode 2 for a fire duration of 30 to 240 minutes

160

(mm)

25

Concrete cover

25

(1)

Fe E500 rebar
maximum load
(kN) in fire
situation

(mm)

20

Concrete cover

20

(1)

Ls
(mm)

Prescripteurs
SPECIFIERS

Rebar
(mm)

FRdu (kN) design


resistance for
Fe E500 rebar
according to ETA
(EC2) for a C20/25
concrete

32

32

32

35

50

70

79,6

59,7

44,5

37,3
48,8

320

74,0

218,2

127,2

340

78,6

240,5

148,5

98,5

75,1

58,2

360

83,2

259,0

169,8

117,7

92,1

72,5

61,1

440

101,7

255,9

197,0

164,4

135,5

116,8

445

102,9

259,0

202,1

169,1

139,7

120,6

500

115,9

259,0

223,0

188,7

165,2

505

116,8

228,1

193,3

169,4

540

124,9

259,0

226,9

200,5

575

133,0

259,0

233,4

605

139,9

259,0

259,0

(mm)

40

40

40

40

50

70

400,5

268,8

194,6

143,5

102,4

88,7

400

115,6

430

124,3

314,0

234,4

179,4

137,9

112,2

490

141,6

402,1

316,0

255,1

206,8

175,5

495

143,1

404,7

322,8

261,5

212,7

181,1

555

160,4

404,7

339,0

284,1

248,2

605

174,9

404,7

345,4

306,8

610

176,3

351,6

312,8

640

185,0

389,3

349,2

655

189,3

404,7

367,8

685

198,0

404,7

404,7

(1) : Minimum concrete cover according to Eurocode

Example :

Application:
- Design of works for 20 rebars in a parking lot.
- Requirement : fire duration 4 hours.
- Ultimate load: 110 kN.
Ambient temperature : Anchoring depth according to BAEL for a
110 kNload in a C25/30 concrete.

Ls =

FRdu
3,14 x fbd fer

110
3,14 x 2,7 x 20

Ls = 648 mm

F
 ire proof: fire duration 4 hours for an anchoring depth of 648mm Rd,fi(240 min) = 101,2 kN > 77 kN [=0,7 x 110 kN]

39

SPIT EPCON C8 injection systems in wall to beam


connection with concrete reinforcing bar and
subjected to fire exposure according to the CSTB test
report n 26007642 (not included in DTA)
REINFORCEMENT FRAME WITH 3 LAYERS OF REINFORCEMENT
The table below gives performance subjected to fire exposure in wall to beam connection (width 20, 30 and 40cm
and over) with concrete reinforcing bar, with SPIT EPOBAR in C20/25 concrete, taking into account the exposure
on 3 sides

Design method for resistance to fire according to Eurocode 2: Fire proof using design resistance = Rd,fi Ed,fi

H = 3*e + 3* bar + 2*d

Rd,fi  Design resistance in the fire situation.


Ed,fi  Design effect of actions in the fire situation This value could be calculated from the calculation at ambient
temperature: Ed,fi = fi x FRdu.
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth Ls (mm).
fi  Reduction factor for design load level in the fire situation. fi equals to 0,7.

BEAM'S WIDTH = 40 CM AND MORE

Rebar
(mm)

Hole
(mm)

Distance
between
layers
(mm)

Rd,fi (kN) rebar


maximum load in
case of fire

Layers
identification

Concrete cover [e] (mm)

40

Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar


maximum load in case of fire (Rebar Fe E500)
Fire duration (minutes)
R30

R60

R90

R120

R180

R240

28

52

70

85

110

136

157
147
145

194
181
176

221
206
199

243
227
219

280
263
253

309
293
283

10

60

16,2

layer n1
layer n2
layer n3

10

12

60

25,3

layer n1
layer n2
layer n3

172
162
161

211
198
193

239
224
218

263
247
239

301
285
276

333
317
308

12

16

60

36,4

layer n1
layer n2
layer n3

187
177
175

227
214
209

256
241
235

280
265
257

321
305
296

355
339
330

14

18

60

49,6

layer n1
layer n2
layer n3

202
192
190

242
229
225

272
258
251

297
282
274

339
323
314

374
359
350

16

20

60

64,8

layer n1
iayer n2
layer n3

217
207
205

242
229
225

287
273
251

313
298
290

356
341
331

392
378
369

20

25

75

101,2

layer n1
layer n2
layer n3

246
235
234

286
271
269

317
300
296

344
325
319

388
369
361

427
408
399

25

30

90

158,1

layer n1
layer n2
layer n3

282
270
270

323
306
305

354
335
332

381
360
355

427
405
398

466
446
438

32

40

120

259,0

layer n1
layer n2
layer n3

333
321
321

373
356
356

405
384
383

432
409
406

479
454
449

516
493
487

40

47

141

404,7

layer n1
layer n2
layer n3

400
400
400

431
414
414

463
442
441

490
466
464

537
510
505

574
550
542

SPIT EPCON C8 injection systems in wall to beam


connection with concrete reinforcing bar and
subjected to fire exposure according to the CSTB test
report n 26007642 (not included in DTA)
BEAM'S WIDTH = 30 CM
Distance
perage between
layers
(mm)
(mm)

Rd,fi (kN) rebar


maximum load in
case of fire

Layers
identification

Concrete cover [e] (mm)

10

60

16,2

10

12

60

25,3

12

16

60

36,4

14

18

60

49,6

16

20

60

64,8

20

25

75

101,2

25

30

90

158,1

32

40

120

259,0

40

47

141

404,7

layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3

Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar


maximum load in case of fire (Rebar Fe E500)
Fire duration (minutes)
R30

R60

R90

R120

30

55

80

85

156
146
144
172
161
159
187
176
159
201
191
189
216
206
204
245
234
233
281
269
269
332
320
320
400
400
400

193
179
175
209
196
192
225
196
192
241
227
223
256
242
238
285
269
267
321
305
303
372
355
354
430
412
412

216
201
195
235
219
213
251
237
231
267
253
262
283
268
262
313
295
291
350
331
328
401
380
379
459
437
437

245
231
224
265
250
244
282
268
262
299
285
279
315
301
295
345
329
324
382
364
364
433
413
411
492
471
469

R180 (1)

R240 (1)

Prescripteurs
SPECIFIERS

Rebar
(mm)

BEAM'S WIDTH = 20 CM

Rebar
(mm)

Hole
(mm)

Distance
between
layers
(mm)

Rd,fi (kN) rebar


maximum load in
case of fire

Layers
identification

Concrete cover [e] (mm)

10

60

16,2

10

12

60

25,3

12

16

60

36,4

14

18

60

49,6

16

20

60

64,8

20

25

75

101,2

25

30

90

158,1

32

40

120

259,0

40

47

141

404,7

layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3
layer n1
layer n2
layer n3

Rebar anchorage depth (Ls in mm) for layers 1, 2, 3 for rebar


maximum load in case of fire (Rebar Fe E500)
Fire duration (minutes)
R30

R60

R90

30
156
146
144
172
161
160
187
177
175
201
191
189
216
206
204
245
234
233
281
270
269
332
320
320
400
400
400

55
194
183
179
211
200
196
227
200
212
242
231
228
257
246
243
287
274
272
323
309
308
374
359
359
432
417
417

80
224
214
211
242
232
229
259
249
246
275
266
262
290
281
278
320
309
307
357
345
344
408
395
395
466
453
453

R120 (1)

R180 (1)

R240 (1)

(1) : These fire durations are not autorised for these widths according to Eurocode 2 - part 1.2.

41

Environment
Eco designs are central to SPIT'S design for innovation

Research
Manufacturing
Products
Our development focus on
designing products that use
raw materials which have less
impact on the environment,
reduce waste and ensure all
our cartridges can be recycled.

Thanks to its rigid black cartidge, EPCON C8,


EPOBAR and EPOMAX cartridges are shocks
resistant and protected against climate issues
(UV, humidity...).
The cartridge design has a special plunger
which reduces resin waste and limits the
quantity of dangerous waste. This is not the
case for the supple pouch system*

Our patented resins are designed


and manufactured in our factories
located in France.
They follow ISO 9001 Quality
standards and ISO 14001
Environmental standards.

*According to independant laboratory test report.

SPIT EPOBAR/EPOMAX and SPIT EPCON C8 resins are packed in black cartridges.

This rigid packaging has the following benefits :


Maximum reduction of the quantity of resin disposed of after use: 3 times less remaining resin after use
than in other types of packaging (supple pouch cartridge) .
CARTRIDGE
RESIN

HARDENER

PISTON

Prevention of cartridge damage during transportation.


Protection of resin from UV exposure.
Easier re-use after partial use.
Prevention from leakage.

DISPOSAL OF USED CARTRIDGES ON SITE


Like all resins of the market, SPIT EPOBAR/EPOMAX and SPIT EPCON C8 resins cartridges (classification 08 04 09*- Waste of
adhesives and sealant containing organic solvents or other dangerous substances) must be disposed of as special
industrial waste (with any hardened product disposed of as ordinary non dangerous industrial waste).

MATERIAL SAFETY DATA SHEETS (MSDS)


Material safety datasheets (MSFDS) for EPOBAR/EPOMAX and EPCON C8 resins are available on www.spit.fr.

42

ITW BELGIUM SA

ITW CONSTRUCTION PRODUCTS UK

ITW BEVESTIGING-SYSTEMEN BV

ITW BEFESTIGUNGSSYSTEME GMBH

ITW SPIT PASLODE CONSTRUCTION

ITW AUSTRIA VERTRIEBS GMBH

ITW CONSTRUCTION

ITW CONSTRUCTION PRODUCTS CR s.r.o

SPIT SAS

ITW CONSTRUCTION PRODUCTS


SPIT NORDIC
GI. Banegaardsvej 25
5500 Middelfart
DENMARK

Bollinckxstraat 205
1070 Brussels
BELGIUM

Rendementsweg 1
3641 SK Mijdrecht
NETHERLANDS

PRODUCTS SPAIN & PORTUGAL


Calle Murcia, 36-P.I. Les Salines
08830 Sant Boi de Llobregat
Barcelona
ESPANA

PRODUCTS ITALY
Viale Regione Veneto, 5-z, 1
35127 PADOVA
ITALY

SU France Export
150 Route de Lyon- BP 104
26501 Bourg-Ls-Valence
FRANCE

Fleming Way
Crawley, West Sussex,
RH 10 9DP
UNITED KINGDOM
Gutenbergstr, 4
91522 Ansbach
GERMANY

Samergasse 28 b
A-5020 Salzburg
AUSTRIA

Vdensk ev.c.9
148 00 Praha 4 -Kunratice
CZECH REPUBLIC

SPIT reserves the right to modify the characteristics of its products at any time. Photos may show
equipment or accessories supplied as an option and not included as standard.

Our products and equipment are intended solely for use by duly trained and qualified
professionals. They must be used strictly in accordance with the instructions shown in the
technical documentation for our products. Since the choice of fixing is subject to strict constraints
depending on the nature of the supporting material, the load to be defined and external
conditions, it is essential to carry out precise calculations and onsite tests. Information available
on www.spit.fr.

Похожие интересы