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03011030

B // En // 081001 MRu

JL 501

OPERATING, MAINTENANCE AND


SPARE PARTS MANUAL
www.normet.fi

SKIDDING WINCH
JL 501
From machine 3038799

IT IS VERY IMPORTANT TO READ THIS INSTRUCTION MANUAL


THOROUGHLY BEFORE USING THE MACHINE
Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Page 1

www.normet.fi

03011030

B // En // 081001 MRu

JL 501

OPERATING, MAINTENANCE AND


SPARE PARTS MANUAL
WARNING SYMBOLS IN THE MANUAL
An immediate danger which may cause
serious injuries or even death.
DANGER!

Risk of injuries.
WARNING!

A general risk or danger, which may cause


material damage due to false operation.
Note!

NOTE!

Reminds the operator to check, service, or


repair parts of the machine etc.

INTRODUCTION
This manual describes the JL501 skidding winch and includes
information and maintenance instructions for a safe and efficient
machine operation.
Please, read the operation and service manual carefully even if you are
an experienced winch user. The manuals include information
required for an efficient and safe operation of the machine. Regular
maintenance guarantes economical and correct machine
operation.
The skidding winch is delivered test---run and test loaded..
All operators are obliged to carefully familiarize
and obey all safety precautions and instructions.
Note!

CUSTOMER FEEDBACK
You can send your opinions and improvement proposals via mail, fax
or via internet (eMail). We will award the best improvement proposals.

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Page 2

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B // En // 081001 MRu

JL 501

OPERATION, MAINTENANCE AND


SPARE PARTS MANUAL
GUARANTEE OF MACHINE CONFORMANCE
TO EU REQUIREMENTS
Normet Corporation
Ahmolantie 6, FIN--74510 PELTOSALMI, Finland
Informs that the machine, launched on to the market,
Farmi winch
(make)

JL 501
(type)

(serial number)

conforms to Machine Directives 98/37/EC, 89/366/EC to the amendments related to it as


well as to the national statutes which bring them into force.
The following unified standards have been applied to the design of the machine:
EN292--2, EN 294, EN 60204--1
The following national standards and specifications have been applied to the design of the
machine:
prEN 1553

Peltosalmi, Finland

19.02.1995

(place)

(date)

Seppo Kovalainen, VD

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

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B // En // 081001MRu

JL 501
TABLE OF CONTENTS
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STICKERS AND SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. MAIN PARTS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. MOUNTING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.
4.2.
4.3.
4.4.

MOUNTING TO THE 3---POINT HITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


ASSEMBLY OF THE PTO SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHORTENING THE PTO SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FASTENING THE CABLE TO THE DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5
7
10
11
11
12
12
12
12
13

5. PRE ---OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13


CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check that: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WINCH: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check that: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOUNTING TO THE TRACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check that: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13
13
13
13
13
13

6. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.1. PULLING OUT THE CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2. WINCHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

7. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.1. SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2. PRE---OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOUNTING AND USE OF THE LOWER SNATCHBLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3. WINCHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4. SKIDDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WORKING IN ROUGH TERRAIN: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IF YOU GET STUCK WITH THE TRACTOR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5. DROPPING THE LOAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6. TRANSPORTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14
15
16
16
16
17
17
17
17

8. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9. LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10. SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10.1.
10.2.
10.3.
10.4.
10.5.

CLUTCH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING THE ROLLER CHAI TIGHTNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING THE DRUM BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REMOVING THE WINCH MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REASSEMBLING THE WINCH MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18
19
19
19
20

11. ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21


12. TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Page 4

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B // En // 081001 MRu

JL 501
SAFETY INSTRUCTIONS
Do not use the winch, before you have read and understood the
manual! The owner is responsible for the guidance of all
persons, who have to deal with the device.
WARNING! Do not use or service the winch before the becoming acquainted
with it.
D Only skilled persons may use and service the winch.
D The winch must always be checked before use and at least once a day the
safety conditionsand the possible faults must be checked.
D Check the moving parts. They have to be fastened to their places and in
good condition. All the protections and the limiters have to be in places.
D The winch must not be used even partly, without the protection parts.
D When winching to downhill, the winch must be pulled from the side through
an extra snatchblock.
D It is perilous to be in the area between a load connected to the cable and a
winch.
D Before using the winch get acquainted with the controllers of the winch, test
the stopping functions of the winch and of the tractor and all the other
functions. Each function has to be in perfect order.
D Check that the winch is free of rubbish and other obstructions.
D Check that all the outsiders are in a safe area, at a distance of at least 15
metres, from the running machine. Warning signs must be installed in the
area of approaching roads .
D The cable must not be touched during winching with the hands.
D When the winch is used on slopes, the load must not be followed from
below.
D The maximum load must be adapted to respective conditions.
D Check that the moving chains are carefully fastened. The cable must not be
coupled directly to the load.
D The safety factor must be 2.5 for cable type couplings and 2 for chain type
couplings.
D Inform all skidding winch users about the dangers and how they can be
avoided.
D The skidding winch may be operated only if it is attached to a tractor.
D The winch has to be fastened to 3-- point hitch of the tractor. Defective
fastening may cause a dangerous situation.
D Do not let children or incapable persons operate the winch.

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

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B // En // 081001 MRu

JL 501
SAFETY INSTRUCTIONS
D Do not wear loose clothing, loose sleeves or scarves around moving parts
of machinery. Long hair must be kept under helmet or cap!
D Make sure that others are not in danger when you use the winch.
D Do not leave the tractor running unattended.
D Disengage the P.T.O and turn the tractor off before you service the winch.
D Remove keys from the tractor so that it cannot be started up accidentally.
D Use only original FARMI--spare parts replacements. Do not make any
modifications.
D Stay alert! Do not use the winch, if you are tired or under drugs.
D If you want to recover operational errors, the power transmission must be
switched off.
D With running engine it is to be made certain absolutely that no part of the
body is in the area of the winch.
D Make sure that the cable is in good condition before using of the winch
(corrosion, sharp bends, the breaking of strands and thickness). The cable
can fly towards the user when breaking or away from the winch.
D Never handle cable without first shutting off the power take--off!
D Keep the cable as short as possible during transportation.
D Use the winch only for winching or skidding. Do not use the winch for lifting
loads.
D Park the winch and tractor on level ground for winching.
D Operate the winch from a control rope from at least 2m(6ft) to the side of the
machine. Do not operate the winch from the tractor seat if there is no
protective shield between the seat and the winch.
D Do not winch at sideways at angles exceeding 30 degrees.
D The user must have a helmet, safety boots and the gloves which are
suitable for the handling of the steel cable.

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

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B // En // 081001 MRu

JL 501
STICKERS AND SIGNS

2
14

9, 10, 11
3, 4, 5

12
13
6, 7, 8

Fig. 2.

Fig. 1.

Note!
See manual for operation and
maintenance.

Machine plate

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

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B // En // 081001 MRu

JL 501
STICKERS AND SIGNS

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Fig. 3.

Falling danger!
Do not work in an oblique position.

Fig. 4.

Crushing danger!
Do not use the winch for the lifting.

Fig. 5.

Watch out for a breaking cable!


Always use the protective screen.

Fig. 6.

Note!
Before doing maintenance work turn
off the motor, remove the ignition key
and disengage the P.T.O.

Fig. 7.

Accident danger!
Keep the safety equipment where it
belongs.

Fig. 8.

Winding danger!
Do not wear too loose clothes and
keep the hair bound inside the cap.

Page 8

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B // En // 081001 MRu

JL 501
STICKERS AND SIGNS

Fig. 9.

Falling danger!
Do not winch at sideways angles
exceeding 30 degrees.

Fig. 10. Crushing danger!


Do not stand in front of the winch
when working. Stand on the side at a
distance of at least 6ft from the
winch.

Fig. 11. Crushing danger!


Do not winch downhill.

Fig. 12. Maximum rpm.

Fig. 13. METS--sticker.

43402070

F
A
R
M
I

Fig. 14. FARMI--sticker.

30730501

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

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B // En // 081001 MRu

JL 501
TECHNICAL SPECIFICATION
1. MAIN PARTS AND ACCESSORIES

Pulley
Finger protection

Control rope

Clutch engagement lever


Cable drum
Latch rope

Upper snatchblock

Drive shaft
Cable
(optional)
Drum locking latch

Lower snatchblock
Dozer blade
ACCESSORIES ARE SEPARATELY SPECIFIED.
Fig. 15. JL 501 Main parts and accessories.
Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

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B // En // 081001 MRu

JL 501
TECHNICAL SPECIFICATION
2. TECHNICAL SPECIFICATIONS
JL 501
Tractive power
p
Cable drum empty
p y (Maximum)
(
)
Cable drum full (Minimum)

50 kN
19 kN

Cable capacity
Ultimate strength of the cable (recommendation)
96.0 kN/mm2

100m of 8mm (328ft of 5/16) cable


80m of 10mm (262ft of 3/8) cable

Winching speed

350 r/min
540 r/min

0.3 -- 0.9 m/s (1--3ft/s)


0.5 --1.4 m/s (1.6--4.6ft/s)

Shipping weight( without cable)


Clutch

250 kg (552lbs)
Mechanical friction plate clutch with heat sink

Power transmission

Universal shaft from tractor

Mounting

To 3--point hitch(Kat.I and Kat.II)

Power needed

min. 26 kW (35 HP)

3. DIMENSIONS

1500 (59)

1700 (67)

750-- 990 (29 1/2--39)

520 (20 1/2)

JL 501

420 (16 1/2)

Fig. 16. Dimensional drawing of JL 501.


Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

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JL 501
MOUNTING INSTRUCTIONS
4. MOUNTING INSTRUCTIONS
4.1. MOUNTING TO THE
3--POINT HITCH

4.3. SHORTEN THE DRIVE SHAFT


Both PTO halves must be
shortened by equal amounts.
PTO is optional equipment.
Note!

The winch can be mounted to the 3---point


linkage of any tractor. Power transmission is
obtained through universal shaft from tractor.

4.2. ASSEMBLY OF THE PTO SHAFT

Note!

If the PTO shaft is too long it


may get pressed when the
three point hitch is lifted up.
This may cause damage to the
bearings of the winch or to the
PTO of the tractor. The PTO
shaft must not be too short in
any position. The PTO length
is suitable, if the pipes do not
reach the bottom. PTO is
optional equipment.

Fig. 17.Measure A when the drive shafts are


nearest to each other.
20

A
1. Mount the winch to the 3---point hitch of
the tractor.
2. Raise the winch high enough to get the
PTO shaft of the tractor and the winch to a
horizontal level.
3. If you have a shortened PTO shaft
available, put one end into the drive shaft
and check that the distance of the locking
of the other end. Take into account the
additional clearance of approx. 20
mm(0.78).
4. Fasten the other end of the PTO shaft in its
place and also move the winch sideways
at the same time securing that the axis
does not base.

Fig. 18.Shorten the drive shaft.


D First cut the thicker cover to a correct
lenght (1). Remember 20mm (0.78)
clearance. Then cut away the same
amount from the form pipe. Make a similar
shortening to the second half of the PTO
shaft. Remove the burr with the file.
D Connect the PTO shafts within each other.
Make sure by moving eevator carefully up
and down that the shortening of the axis is
sufficient. Check that the axis have 20mm
(0.78) latitude.

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

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B // En // 081001MRu

JL 501
MOUNTING INSTRUCTIONS
4.4. FASTENING THE CABLE TO THE
DRUM
1. Tape the cable end to prevent loosening of
the core wires.
2. Pass the cable through the hole in cable
guard, over the upper snatch block and
then inside the winch.
3. Insert the cable from behind the roll of the
drum brake.
4. Pull the cable onto the drum from the left
hand side (the same side as the clutch
lever).
5. Pass the cable end through the hole in the
drum plate, pull about 15 cm (6), and
insert under the wedge of the cable lock
device. See fig. 19.
6. Tighten the cable lock screw.
7. Winch the cable on the drum. BUT
REMEMBER THAT THE CABLE HAS TO
BE LOADED HEAVILY, WHEN
WINCHING THE CABLE BACK ON THE
DRUM.

5. PRE--OPERATION CHECKS
CABLE
Check that:
D The cable is faultless (breakage risk).
D There are no twists or kinks (breakage risk)
in the cable.
D the cable has been properly fastened to the
winch.
WINCH
Check that:
D
D
D
D

All the pins and lynch pins are in place.


All bolts and nuts have been tightened.
Roller chain is tight.
The drum brake has been properly
adjusted.
D The clutch has been correctly adjusted.
D Lubrication is carried out correctly. See
lubricating instructions.
MOUNTING TO THE TRACTOR
Check that:
D The tractors top link point is locked. (with
the help of a support, if necessary).
D The pins are properly secured.
D The sway bars or turnbuckles are suitably
tight.
D The PTO--shaft is suitably long, properly
fastened and the shield chains attached.
D The support leg of the winch is turned
upward.

Fig. 19.Fastening the cable.


Do not use longer cable than needed. With
correct length you achieve good pulling
strength and proper winding of the cable.

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

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B // En // 081001 MRu

JL 501
OPERATION INSTRUCTIONS
7. OPERATION

6. CONTROLS
Get acquainted with the
controllers of the winch before
the use, tests the stopping
functions of the winch and the
WARNING!
tractor and all other functions.
Each function has to be in
perfect condition.

6.1. PULLING OUT THE CABLE


D The cable can be freely drawn out if the
drum has not been locked with a latch.

6.2. WINCHING
D The winch is equipped with a clutch,
which will be used by the control rope.
When the user draws the control rope, the
winch begings to draw in the cable.
Winching will stop when the rope is
released.
D The end of the cable drum is equipped
with a friction clutch, which slips, if the
load is too heavy. This prevents cable
break or damages if the load gets caught.
Control rope

Latch rope

Fig. 20. Controls

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

7.1. SAFETY PRECAUTIONS

WARNING!

Read the operation


instructions before operating
this machine! It is the owners
responsibility to instruct all
equipment operators and
support personnel in the
operation of this winch.

1. Choose a horizontal, hard based skidding


route for the tractor. Avoid steep slopes,
especially when winching from the side.
Check that the winching trail is clear and
that the tractors parking brake is on. Do
not run the tractor at a high idle when
winching. Maximum P.T.O speed is 540
rpm. Ensure that the logs can be drawn
freely. Be especially careful when working
on slopes. Avoid winching sideways at
angles exceeding 30 degrees. Use
snatchblock which is fastened to the tree if
needed. (See fig. 23.)
2. The safest place for the operator is at the
back left side of the winch, allowing good
visibility. See fig. 21. Take care that there is
no one in the working area.
3. The tractor must have a ROPS cab and
front end weights.
D Always position the tractor on a flat ground
in line with the direction of the pull (see
fig. 21.). Avoid working in steep terrain.
Ensure nothing is blocking the path of
trees.
D Avoid an unnecessarily strong pulls, the
tractor may roll over.
D Adjust the tractors rpms according to the
conditions.
D Use a shield between the seat and the
winch (e.g. safety cab or protective
screen) if you run the winch from the
tractor seat.
D Use agreed signals when working in
groups.
4. When you use a light tractor, there is a
very big risk that the tractor will roll over.
To avoid that risk, you must add extra
weight to the front of the tractor.

Page 14

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B // En // 081001 MRu

JL 501
OPERATION INSTRUCTIONS
D The falling danger of the tractor can be
reduced by winching through the lower
snatchblock.

7.2. PRE--OPERATION CHECKS


MOUNTING AND USE OF THE LOWER
SNATCHBLOCK
D Usually the logs are winched in through
the upper pulley of the winch. This lifts the
logs and they dig less into the ground. The
weight of the load also pushes the blade
into the ground thus anchoring the winch
and the tractor to the ground.
D The winch has a lower snatchblock. The
main use of the lower snatchblock is to
lower the pulling point. This enables larger
loads to be skidded out . For skidding out
the load the cable is transferred to the
lower snatchblock.

Fig. 21.

D Several logs can be hooked up and


winched in at one time by means of
keyhole sliders on the cable. The skidding
chain should have a pin on the end, which
makes it easier to pass the chain
underneath the tree. See fig. 24.

NOTE!

Fig. 22. Do not winch sideways at angles


exceeding 30 degrees. The tractor can tilt.
NOTE!

Fig. 23. Use a snatchblock to avoid winching


sideways.

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

When using the lower snatch


block make sure that it follows
the direction of the cable.
Otherwise the cable will be
damaged, when it is pressed
between the snatch block and
the lower snatchblock frame.
When wInching an unloaded
cable, make sure that the
finger guard doesnt rise up
with cable and doesnt cause
cable to crosscut.

Fig. 24. Use a keyhole sliders to winch


several logs at one time.

Page 15

www.normet.fi

B // En // 081001 MRu

JL 501
OPERATION INSTRUCTIONS
7.3. WINCHING

NOTE!

Before using the winch, you


have to pull the cable
completely out of the drum
and winch the cable back on
the drum with a heavy load.
Otherwise the cable will be
damaged.

Avoid extra large loads. The winding speed


depends on the number of revolutions of
the tractor. Do not wind too fast.
4. Stop winching when the logs are at about
1,5--3 m (5--10 ft) from the tractor. Install
the cable on the lower snatch block.

D Park the winch and tractor on level, stable


ground. Lock the brakes of the tractor
before winching. Lower the 3--point hitch so
that the dozer blade anchors the winch to
the ground. See fig. 25.

NOTE!

Do not let the dozer blade sink


too deeply into the ground, so
that the PTO shaft is not
damaged

D Before using the skidding winch, make


sure that the lower snatch block, the upper
snatch block and the finger guard move
freely.

Fig. 25. Anchor the dozer blade to the


ground.
1. Draw the cable to the load but avoid
twitches. Do not draw out too much cable
to avoid loose spaces when the cable is
reeled in.
2. Start the tractor, turn the PTO on. Use the
winch with the control rope and stand in a
safe place at a distance of at least 2m (6ft)
from the winch. Use the upper snatchblock
when winching.
3. Operate the clutch firmly. Avoid sliding the
clutch to avoid warming of the clutch. Stop
winching by letting go of the control rope
for the leave. The clutch will slip when the
load is heavier than the selected pull. This
prevents damages to the cable or winch.
Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Fig. 26. Winching over the upper snatchblock

7.4. SKIDDING

Fig. 27. Cable on the lower snatchblock


1. Turn the P.T.O on. Pull the clutch control
rope and winch the logs to the pulley. Keep
the tension on the cable and pull the
thinner rope that operates the brake
ratchet. Stop pulling on the clutch rope first.
The load is now locked in place.
Alternatively the skidding chains can be
attached to the notched beam.
2. Turn off the P.T.O.
3. Raise the 3--point hitch so that the logs
come off ground (fig. 28.).
4. Move the logs to the desired place.

Page 16

www.normet.fi

B // En // 081001 MRu

JL 501
OPERATION INSTRUCTIONS
IF YOU GET STUCK WITH THE TRACTOR:
1. Drop the load. Drive the tractor to firm
ground. Winch in the load.
2. If you cannot move the tractor, release the
load and winch the tractor out. When
winching the tractor out, always run the
cable under the lower pulley.

Fig. 28. Winching over the lower snatch


block.
WORKING IN ROUGH TERRAIN:

Fig. 30. Winching the tractor out.

7.5. DROPPING THE LOAD

Drop the load before you reach bad terrain.


Drive through the bad spot. Winch in the load
again (Fig. 29.)

1. Let down the 3--point hitch.


2. Pull the clutch rope until the brake ratchet
releases, then stop pulling the clutch rope.
The logs drop to the ground.

7.6. TRANSPORTATION
The cable should be run under lower
snatchblock and locked in place for
transportation of the winch.
WRONG

RIGHT

Fig. 29. Driving through bad terrain.

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Page 17

www.normet.fi

B // En // 081001MRu

JL 501
MAINTENANCE, LUBRICATION AND
ADJUSTMENT INSTRUCTIONS
8. SAFETY

DANGER!

10. SERVICE

Disengage the P.T.O and turn


the tractor off before you
service the winch, remove the
keys so the tractor cannot be
started up accidentally.

9. LUBRICATION
Do not oil the drive chain,
because the oil will work its
way to the clutch!
NOTE!

The cable drum, main sprocket and


snatchblock are fitted with self lubricating
bearings.

10.1. CLUTCH ADJUSTMENT


1. Loosen the nuts A and B at both ends of
the drum axle. Wrench opening 1 7/16 (36
mm).
2. Adjust the clutch by turning the axle C with
9/ or 14 mm wrench. The clutch
16
tightens clockwise, loosens
counterclockwise. Turn max. 1/4 turn.
3. After adjustment retighten the nuts A and
B on the ends of the drum axle.
4. Pull the control rope. The lever should
move up 1.5 (4cm) before the clutch
engages. If the clutch engages earlier
loosen the clutch setting.

Following points require lubrication:


1. Grease the drum clutch parts after every
500 working hours. Always use good
quality lubrication grease.
2. Grease the PTO---shaft regularly and
aways before use as shown in figure 31.
3. Grease the drum chain lightly (not with oil)
after every 50 working hours with spray type
, hardening chain grease. Wipe off the
excessive grease.
Swing joints sideways for greasing

8h

B C

8h

20h

When used in winter the Apply grease inside the


guard tubes must be grea- outer telescopic profile
sed to avoid freezing.
h= working hours

Fig. 32. Clutch adjustment.

Fig. 31. P.T.O shaft lubrication.

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Page 18

www.normet.fi

B // En // 081001MRu

JL 501
MAINTENANCE, LUBRICATION AND
ADJUSTMENT INSTRUCTIONS
10.2. ADJUSTING THE ROLLER
CHAIN TIGHTNESS

10.4. REMOVING THE WINCH


MECHANISM

Roller chains tightness adjustment is carried


out by moving the chain tightener. See fig. 33.

The whole winch mechanism can be removed


in one piece from the frame. To remove the
winch mechanism from the winch (e.g. in order
to change the roller chain) follow the
instructions below:

1. Loosen the two bolts holding the chain


tightener (11/16 or 17mm wrench).
2. Adjust the chain tightness by moving the
chain tightener towards or away from
center.

1. Park the winch on a level, stable ground


so that it leans a little backwards.

3. Tighten the nuts.

2. Remove the cable.

4. Check that the chain tightener runs on the


rollers.

3. Remove the fastening bolts (fig. 35 pos. B)


beside the drive shaft. Socket size 24mm
(15/ 16).

NOTE! Do not over tighten the chain.

4. Remove the two bolts (fig. 35 pos. A) at


the upper edge of the cover plate. Socket
size 24mm (15/16).
5. Remove the drum axle nut (fig. 35 pos. C )
and the washer. Socket size 36mm
(1 7/16)
6. Pull out the winch mechanism.
Weight 148 lbs (67 kg).

Tighten
Loosen
Fig. 33. Tightening the roller chain.

10.3. ADJUSTING THE DRUM BRAKE


Adjust the drum brake so that it slows down
the drum slightly while pulling out the rope.
This will reduce risk of tangling and backlash.
D To increase the braking effect tighten the
adjustment bolt. See fig 34. To decrease
the braking effect loosen the adjustment
bolt.

B
Fig. 35. Removing the winch mechanism.
Friction piece
Lock nut
Drum brake adjustment bolt
Fig. 34. Drum brake adjustment.
Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Page 19

www.normet.fi

B // En // 081001MRu

JL 501
MAINTENANCE, LUBRICATION AND
ADJUSTMENT INSTRUCTIONS
10.5. ASSEMBLY OF THE MECHANISM
Make sure that the both pressure bearings are
installed in a correct position, that is, the
bearing with bigger internal diameter should be
facing the cable drum (figure 37). Make sure
that the position of the two clutch engagement
halves is correct:
1. Place one of the clutch engagement
halves on the working tble so that the
handle is at 8 oclock position and the 3
slanted surfaces face up. See fig.36.
2. Grease the 3 slanted surfaces with
vaseline and place the 3 rollers on the
bottom of the slanted surfaces so that the
thin ends point towards the middle.

one correct position! Tape the halves


together so that htey will stay together
when you mount them on the drum axle.
Install a protective plate. Check the clutch
adjustment.
12

a)
8

b)

The other clutch engagement half (without


handle) has 3 slanted surfaces on one side
and two holes drilled on the other side (fig 36).
Two studs on the back of the front plate will fit
into these holes later on when the winch is
assembled.

c)
8

Fig. 36. Reassembling of the clutch


engagement halves.

Clutch engagement half


Roller
Clutch engagement half
Front plate

Race with smaller inside diameter

6
12

Main sprocket

3. Place one clutch engagement half (without


the handle) so that the halves bottom out
when the handle is at 8 oclock position
and the two holes are at 12 oclock and 6
oclock (fig. 36). Be careful, there is only

6
12

Race with larger inside diameter

Wire drum
Drum axle

The race with the larger


inside diameter is towards
the drum
Fig. 37. Correct positioning of the thrust bearings.

The race with the larger


inside diameter is towards
the drum

11. ORDER SPARE PARTS


When ordering spare parts, please refer to your machines type code on the name plate and to the
spare parts lists order number, description and quantity desired.
JL 501, 54511274, Bearing, 1 pc.
Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Page 20

www.normet.fi

B // En // 081001MRu

JL 501
MAINTENANCE, LUBRICATION AND
ADJUSTMENT INSTRUCTIONS
12. TROUBLE SHOOTING
CONDITION

POSSIBLE CAUSE

REMEDY

Hard to pull the cable out

Drum brake is too tight

Loosen the drum brake. See


instructionsfrom item 10.3
Adjusting the drum brake.

Cable gets tangled on the


drum

Cable too loose on the drum.


The cable is pressed between
loose loops.

Loosen the pin and pull the


cable from the reel with the
help of a tractor. Reel the cable
tightly back in with the help of
the load

Cable develops kinks

Cable brake too loose

Tighten the drum brake.Tighten


cable on the drum by pulling
out the cable and by winching
with a heavy load.

Roller chain comes off

Roller chain too loose, some


part is broken or the aligning is
incorrect.

Check the aligment of the


chain. Check possible damages. Adjust the roller chain,
change if necessary. See chapter 10.2 Adjusting the roller
chain.

Rattling sound

Roller chain too tight, some


part is broken or the aligning is
incorrect.

Check the aligment of the


chain. Check possible damages. Adjust the roller chain,
change if necessary. See chapter 10.2 Adjusting the roller
chain.

Insufficient pull on the cable

Normal wear of the clutch. Mini- See chapter 10.1 Clutch


mum thickness of the clutch
adjustment.
plates is 7mm
Oil or grease in the clutch

Disassemble and clean the


parts

Front end of tractor comes off


ground when winching.

Tractor too light in front

Add front end weights

Tractor slides backwards when


winching

Parking brakes are not on.


Dozer blade does not anchor
the unit firmly to the ground.

Lock on the parking brakes


Lower the winch all way to the
ground.

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Page 21

www.normet.fi

B // En // 081001MRu

JL 501
SPARE PARTS
03032182 . Frame

30
31
32

33
34

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

22

www.normet.fi

B // En // 081001MRu

JL 501
SPARE PARTS
03032182 . Frame
Part

Order no.

Description

1.
2.
3.
4.
5.

....
....
....
....
....

23032212
92820182
40293797
54511159
52842150

.....
.....
.....
.....
.....

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball bearing . . . . . . . . . . . . . . . . . . . . . 6305 2RS . . . . . . . . . . . . . . . . . . . . . . .
Lynch pin . . . . . . . . . . . . . . . . . . . . . . . 10 x 45 . . . . . . . . . . . . . . . . . . . . . . . .

1
2
2
4
2

6. . . . .
7. . . . .
8. . . . .
9. . . . .
10. . . .

52117082
52813219
02721611
23032022
43032036

.....
.....
.....
.....
.....

Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . M8 DIN985 . . . . . . . . . . . . . . . . . . . . . .
Split pin . . . . . . . . . . . . . . . . . . . . . . . . 6 x 40 . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch rope . . . . . . . . . . . . . . . . . . . . . 6 x 3500 . . . . . . . . . . . . . . . . . . . . . . .
Lower snatchblock frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Snatch block . . . . . . . . . . . . . . . . . . . . 138 . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
1
1
1
1

11.
12.
13.
14.
15.

...
...
...
...
...

43031434
52117249
52830015
43020817
52062361

.....
.....
.....
.....
.....

Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . M24 DIN985 . . . . . . . . . . . . . . . . . . . . .
Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . M24 x 200 DIN931 . . . . . . . . . . . . . . .

1
2
1
1
1

16.
17.
18.
19.
20.

...
...
...
...
...

43020700
52842143
52060142
92823087
43030113

.....
.....
.....
.....
.....

Parking stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hairpin cotter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . M8 x 40 DIN931 . . . . . . . . . . . . . . . . . .
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Snatch block frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
1
1
1
1

21.
22.
23.
24.
25.

...
...
...
...
...

43030204
43032101
42721050
43020783
43020775

.....
.....
.....
.....
.....

Snatch block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finger guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pulley, compl. . . . . . . . . . . . . . . . . . . . Incl. parts: 13,14,24,27,29 . . . . . . . . .

1
1
1
1
1

26.
27.
28.
29.
30.

...
...
...
...
...

43020502
52060225
52200045
52110046
03401360

.....
.....
.....
.....
.....

Lower protective screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . M10 x 25 DIN933 . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . M10 DIN126 . . . . . . . . . . . . . . . . . . . . .
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . M10 DIN934 . . . . . . . . . . . . . . . . . . . . .
Lower snatchblock bracket . . . . . . . . Incl. parts 31, 32, 33 . . . . . . . . . . . . . .

1
3
2
3
1

31.
32.
33.
34.

...
...
...
...

43401025
43401355
52842168
02281491

.....
.....
.....
.....

Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lynch pin . . . . . . . . . . . . . . . . . . . . . . . 6.5 x 40 . . . . . . . . . . . . . . . . . . . . . . . . .
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . 210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
1
1
1

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Remarks

Qty.

23

www.normet.fi

B // En // 081001MRu

JL 501
SPARE PARTS
03010501 . Machinery

21
19
18

27
29

28

26

25

20

21

22

23
15
24

54

11

11

16
53

38

32

44

45

46
7

25

42

48

47
49

28

30

43

35

31

33

34
6

36

40

7
41

38

37

17

39

27
5

31

10
11
45

12
13

51

3
1

50
56

14

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

32

29

3
4

24

www.normet.fi

B // En // 081001MRu

JL 501
SPARE PARTS
03010501 . Machinery
Part

Order no.

Description

1.
2.
3.
4.
5.

....
....
....
....
....

23010523
43010479
54511274
52230067
43000678

.....
.....
.....
.....
.....

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lower sprocket & drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball bearing . . . . . . . . . . . . . . . . . . . . . 6007 2 RS . . . . . . . . . . . . . . . . . . . . . . .
Circlip . . . . . . . . . . . . . . . . . . . . . . . . . . 35 x 2,5 DIN471 . . . . . . . . . . . . . . . . . .
Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
1
2
1
1

6. . . . .
7. . . . .
8. . . . .
9. . . . .
10. . . .

33010059
54542063
54820584
54820527
33010455

.....
.....
.....
.....
.....

Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thrust bearing . . . . . . . . . . . . . . . . . . . 51209 . . . . . . . . . . . . . . . . . . . . . . . . . .
Roller chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chain connecting link . . . . . . . . . . . . . 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
2
1
1
1

11.
12.
13.
14.
15.

...
...
...
...
...

54562053
42722744
52830015
52390838
33010067

.....
.....
.....
.....
.....

Plain bearing . . . . . . . . . . . . . . . . . . . . 45/55--45 . . . . . . . . . . . . . . . . . . . . . 3


Friction plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 x 3/4 . . . . . . . . . . . . . . . . . . . . 12
Filt ring . . . . . . . . . . . . . . . . . . . . . . . . . Fi 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

16.
17.
18.
19.
20.

...
...
...
...
...

33010109
43010446
43010164
43010172
43010214

.....
.....
.....
.....
.....

Drum cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main sprocket, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drum brake, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drum brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roller . . . . . . . . . . . . . . . . . . . . . . . . . . 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
1
1
1
1

21.
22.
23.
24.
25.

...
...
...
...
...

42723445
43010222
52813094
42723197
52110046

.....
.....
.....
.....
.....

Bushing . . . . . . . . . . . . . . . . . . . . . . . . 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cotter pin . . . . . . . . . . . . . . . . . . . . . . . 4 x 25 . . . . . . . . . . . . . . . . . . . . . . . .
Brake friction piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hex. nut . . . . . . . . . . . . . . . . . . . . . . . . M10 SFS 2067 . . . . . . . . . . . . . . . . . . .

2
1
1
1
7

26.
27.
28.
29.
30.

...
...
...
...
...

52060258
94624046
52200045
52117108
42723114

.....
.....
.....
.....
.....

Hex. bolt . . . . . . . . . . . . . . . . . . . . . . . . M10 x 40 SFS 2064 . . . . . . . . . . . . . .


Spring . . . . . . . . . . . . . . . . . . . . . . . . . . DU 32 D 4,2 S . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . M10 SFS 2042 . . . . . . . . . . . . . . . . . . .
Hex. nut . . . . . . . . . . . . . . . . . . . . . . . . M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch engagement half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
1
7
1
1

31.
32.
33.
34.
35.

...
...
...
...
...

32722779
42722785
40660235
94612082
52060209

.....
.....
.....
.....
.....

Clutch engagement half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Clutch lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roller . . . . . . . . . . . . . . . . . . . . . . . . . . 16--20 . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . DU 26 2,6 L 106 . . . . . . . . . . . . . . . . .
Hex. bolt . . . . . . . . . . . . . . . . . . . . . . . . M10 x 16 SFS 2064 . . . . . . . . . . . . . .

1
1
3
1
2

36.
37.
38.
39.
40.

...
...
...
...
...

43000645
02721629
52110079
52062122
52200235

.....
.....
.....
.....
.....

Drum lock hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Rope . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 x 2500 . . . . . . . . . . . . . . . . . . . . . .
Hex. nut . . . . . . . . . . . . . . . . . . . . . . . . M16 SFS 2067 . . . . . . . . . . . . . . . . . . .
Hex. bolt . . . . . . . . . . . . . . . . . . . . . . . . M16 x 50 . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . M8 SFS BV 157 . . . . . . . . . . . . . . . . . .

1
1
6
2
1

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Remarks

Qty.

25

www.normet.fi

B // En // 081001MRu

JL 501
SPARE PARTS
03010501 . Machinery

21
19
18

27
29

28

26

25

20

21

22

23
15
24

54

11

11

16
53

38

32

44

45

46
7

25

42

48

47
49

28

30

43

35

31

33

34
6

36

40

7
41

38

37

17

39

27
5

31

10
11
45

12
13

51

3
1

50
56

14

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

32

29

3
4

26

www.normet.fi

B // En // 081001MRu

JL 501
SPARE PARTS
03010501 . Machinery
Part

Order no.

Description

Remarks

Qty.

41.
42.
43.
44.
45.

...
...
...
...
...

52060118
52200102
52110103
43010024
52062106

.....
.....
.....
.....
.....

Hex. bolt . . . . . . . . . . . . . . . . . . . . . . . . M8 x 16 SFS 2064 . . . . . . . . . . . . . . . .


Washer . . . . . . . . . . . . . . . . . . . . . . . . . M24 SFS 2042 . . . . . . . . . . . . . . . . . . .
Hex. nut . . . . . . . . . . . . . . . . . . . . . . . . M24 SFS 2067 . . . . . . . . . . . . . . . . . . .
Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hex. bolt . . . . . . . . . . . . . . . . . . . . . . . . M16 SFS 2064 . . . . . . . . . . . . . . . . . . .

1
2
2
1
4

46.
47.
48.
49.
50.

...
...
...
...
...

52060142
42723163
52117082
52060225
43000108

.....
.....
.....
.....
.....

Hex. bolt . . . . . . . . . . . . . . . . . . . . . . . . M8 x 40 SFS 2063 . . . . . . . . . . . . . . . .


Wedge . . . . . . . . . . . . . . . . . . . . . . . . . 22 x 43 . . . . . . . . . . . . . . . . . . . . . . . . .
Hex. nut . . . . . . . . . . . . . . . . . . . . . . . . M8 DIN985 . . . . . . . . . . . . . . . . . . . . . .
Hex. bolt . . . . . . . . . . . . . . . . . . . . . . . . M10 x 25 SFS 2064 . . . . . . . . . . . . . . .
Chain tightener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
1
1
4
1

51.
52.
53.
54.
55.

...
...
...
...
...

43001262
52390838
43010412
52060514
43010404

.....
.....
.....
.....
.....

Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filt ring . . . . . . . . . . . . . . . . . . . . . . . . . Fi 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hex. screw . . . . . . . . . . . . . . . . . . . . . . M10 x 20 . . . . . . . . . . . . . . . . . . . . . . . .
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
1
1
2
1

56. . . . 54642194 . . . . . Cup spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

27

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B // En // 081001MRu

JL 501
SPARE PARTS
. . . . . . . . . . . Protective screen

2
Part

Order no.

1.
2.
3.
4.

33130303
52060225
52110046
52200045

....
....
....
....

Description
.....
.....
.....
.....

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Remarks

Qty.

Protective screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . M10 x 25 . . . . . . . . . . . . . . . . . . . . . . . .
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
2
2
2

28

www.normet.fi

B // En // 081001MRu

JL 501
SPARE PARTS
. . . . . . . . . . . Cover of the universal shaft

Part

Order no.

1.
2.
3.
4.

54821756
43402180
52063435
52110038

....
....
....
....

Description
.....
.....
.....
.....

Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

Remarks

Qty.

Cover of the universal shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Fastener of the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . M8x10 . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
1
2
2

29

www.normet.fi

B // En // 081001MRu

JL 501

SKIDDING WINCH + ACCESSORIES

10

1. VAIJ

10. SV

2. TP
15
12
11

3. LL
11. ASV
4. LK

JL

12. HOF

5. NK

6. JK
13. NK

14

7. JP

14. ATP

1
2
3

15. PLL

8. JS
4 5 6 7
9

EV
NEV

1 3
4 6

LET
Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. + 358 (0) 17 83 241
Fax. + 358 (0) 17 823 606

30

www.normet.fi

B // En // 081001MRu

JL 501
Part

Order no.

Description

Remarks

Qty.

1. . . . . . . . . . . . . . . . . . . . Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1. . 54813167 . . . . . Cable, VAIJ D8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2. . 54824032 . . . . . Cable, VAIJ D10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3. . 54824040 . . . . . Cable, VAIJ D12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4. . 54824057 . . . . . Cable, VAIJ D14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. . . . . . . . . . . . . . . . . . . . Self releasing snatchblock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1. . 30118120 . . . . . . Self releasing snatchblock, TP14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
54713037 . . . . . Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.2. . 30118120 . . . . . . TP14, Without belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. . . . . . . . . . . . . . . . . . . . Chokers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1. . 54813159 . . . . . Choker, LL2 . . . . . . . . . . . . . . . . . . . . . Cable 8--12mm . . . . . . . . . . . . . . . . . . 1
4.2. . 54813167 . . . . . Choker, LL4 . . . . . . . . . . . . . . . . . . . . . Cable 14mm . . . . . . . . . . . . . . . . . . . . . 1
4. . . . . 54817077 . . . . . Notched hook, LK2---TK10 . . . . . . . . All models . . . . . . . . . . . . . . . . . . . . . . . 1
5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . . . . . . . . . . . . . . . . . Skidding chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1. . 54827019 . . . . . Skidding chain, JK208, L=2,0 . . . . . . All models . . . . . . . . . . . . . . . . . . . . . . . 1
6.2. . 54827043 . . . . . Skidding chain, JK248, L=2,4 . . . . . . All models . . . . . . . . . . . . . . . . . . . . . . . 1
7. . . . . 02800191 . . . . . Skid pan, JP900 . . . . . . . . . . . . . . . . . All models . . . . . . . . . . . . . . . . . . . . . . . 1
8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. . . . .
10. . . . . . . . . . . . . . . . . . . Protective screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1. 43181577 . . . . . Protective screen, SV300T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10.2. 33130303 . . . . . Protective screen, SV600T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10.3. 33170010 . . . . . Protective screen, SV2 x 600T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11. . . . . . . . . . . . . . . . . . . Lower protective screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1. 43020502 . . . . . Lower protective screen, ASV 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11.2. 33130071 . . . . . Lower protective screen, ASV 600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12. . . . . . . . . . . . . . . . . . . Mounting kits, HOF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1. 03151320 . . . . . Mounting kit, HOF501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12.2. 03151280 . . . . . Mounting kit, HOF501T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12.3. 03151330 . . . . . Mounting kit, HOF601 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12.4. 03151290 . . . . . Mounting kit, HOF601T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12.5. 03151290 . . . . . Mounting kit, HOF650T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12.6. 03151300 . . . . . Mounting kit, HOF60T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12.7. 03151310 . . . . . Mounting kit, HOF2x601T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12.8. 03151850 . . . . . Mounting kit, HOF55ALP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12.9. 03151860 . . . . . Mounting kit, HOF70ALP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14. . . . . . . . . . . . . . . . . . Lower pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1. 33032012 . . . . . Lower pulley ATP 500 . . . . . . . . . . . . EV300, JL351, --P, --PT . . . . . . . . . . . 1
14.2. 33031378 . . . . . Lower pulley ATP 500T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14.3. 03032400 . . . . . Lower pulley ATP 501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14.4. 03032410 . . . . . Lower pulley ATP 501T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14.5. 33130185 . . . . . Lower pulley ATP 600T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14.6. 03402000 . . . . . Lower pulley ATP 650T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15. . . . . . . . . . . . . . . . . . . Cable winders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.1. 33031196 . . . . . . Cable winder, PLL500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15.2. 43120542 . . . . . Cable winder, PLL600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Normet Corporation
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
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