Manual AE119 en

Title page
MANUAL
Housing Expansion Measuring Chains
using the
AE 119 Housing Expansion Probe
Meggitt SA
Route de Moncor 4
PO Box 1616
CH - 1701 Fribourg
Switzerland
AE 119 manual MAAE119/E

Edition 2 - May 2014
www.meggittsensingsystems.com
www.vibro-meter.com
REVISION RECORD SHEET
Edition
Date
of issue
Written by /
modified by
PM
No.
05.05.2010
P. Ward
First edition in English language
PW
14.05.2014
P. Ward
Updated with a new wiring diagram

(see 4 Electrical connections)
PW
Technical content approved by
Document released by
Description
Signature
Department
Name
Date
Signature
Engineering
J. Perriard
05.03.2010
JP
Engineering
N. Mancini
05.03.2010
NM
Product Management
F. Micco
14.05.2014
FM
Technical Publications
P. Ward
14.05.2014
PW
The duly signed master copy of this page is stored by the Technical Publications Department of Meggitt SA and
can be obtained by writing to Technical Publications.
ii

COPYRIGHT
Important notice
IMPORTANT NOTICE
All statements, technical information, and recommendations in this document which relate to the products supplied
by Meggitt Sensing Systems are based on information believed to be reliable, but unless otherwise expressly
agreed in writing with Meggitt SA the accuracy or completeness of such data is not guaranteed. Before using this
product, you must evaluate it and determine if it is suitable for your intended application. Unless otherwise expressly
agreed in writing with Meggitt SA, you assume all risks and liability associated with such use. Meggitt Sensing
Systems takes no responsibility for any statements related to the product which are not contained in a current
English language Meggitt Sensing Systems publication, nor for any statements contained in extracts, summaries,
translations or any other documents not authored and produced by Meggitt Sensing Systems.
EXPORT CONTROL
The information contained in this document may be subject to export control regulations of the European
Community, USA or other countries. Each recipient of this document is responsible for ensuring that the transfer or
use of any information contained in this document complies with all relevant export control regulations. ECN N/A.
COPYRIGHT
Copyright Meggitt SA, 2010-2014
All rights reserved
Published and printed by Meggitt SA in Fribourg, Switzerland
The names of actual companies and products mentioned
herein may be the trademarks of their respective owners.
The information contained in this document is subject to change without notice.
This information shall not be used, duplicated or disclosed, in whole or in part,
without the express written permission of Meggitt Sensing Systems.

iii
THIS PAGE INTENTIONALLY LEFT BLANK
iv

PREFACE
About this manual
PREFACE
About this manual

This manual describes how to install housing expansion measuring chains using the AE 119
housing expansion probes and EH 140 cable assembly, from the Meggitt Sensing Systems
Vibro-Meter product line.
About Meggitt, Meggitt Sensing Systems and Vibro-Meter

Headquartered in the UK, Meggitt PLC is a global engineering group specializing in extreme
environment components and smart sub-systems for aerospace, defence and energy
markets.
Meggitt Sensing Systems is the operating division of Meggitt specializing in sensing and
monitoring systems, which has operated through its antecedents since 1927 under the
names of ECET, Endevco, Ferroperm Piezoceramics, Lodge Ignition, Sensorex, Vibro-Meter
and Wilcoxon Research. Today, these operations are integrated under one strategic
business unit called Meggitt Sensing Systems, headquartered in Switzerland and providing
complete systems, using these renowned brands, from a single supply base.
The Meggitt Sensing Systems facility in Fribourg, Switzerland was formerly known as
Vibro-Meter SA, but is now Meggitt SA. This site produces a wide range of vibration and
dynamic pressure sensors capable of operation in extreme environments, leading-edge
microwave sensors, electronics monitoring systems and innovative software for aerospace
and land-based turbo-machinery. This includes the OA 10x optical accelerometers and
matching ORU 201 optical remote units produced for the Vibro-Meter product line.
Who should use this manual?

This manual is intended for use by qualified installation personnel (for example, mechanical
and electrical fitters).
NOTE:
Installation personnel MUST have the necessary technical training in electronics

and/or mechanical engineering (professional certificate, diploma, or equivalent) to
enable them to carry out the installation properly and safely.
Adhere to the instructions!

The procedures described in this manual should be strictly adhered to in order to ensure the
transducer and associated hardware are properly installed. This ensures that measurement
signals are reliable.
The user should adhere to general safety procedures as well as general and specific machine
constructor guidelines and instructions.

PREFACE
Limitation of this document
Limitation of this document

Not all mounting and connecting possibilities are described in this manual. Nevertheless,
several specific configurations are described in detail. These can often be adapted to specific
applications. When in doubt, contact Meggitt Sensing Systems so that an optimum
measurement solution can be determined.
Related documentation
Further information on products can be found in their corresponding data sheets. These
documents can be obtained from your local Meggitt Sensing Systems representative.
vi

SAFETY
Symbols and styles used in this manual
SAFETY
Symbols and styles used in this manual

The following symbols are used in this manual where appropriate:
The WARNING safety symbol

THIS INTRODUCES DIRECTIVES, PROCEDURES OR PRECAUTIONARY MEASURES WHICH
MUST BE EXECUTED OR FOLLOWED. FAILURE TO OBEY A WARNING CAN RESULT IN
INJURY TO THE OPERATOR OR THIRD PARTIES.
The CAUTION safety symbol

This draws the operator's attention to information, directives or procedures
which must be executed or followed. Failure to obey a caution can result in
damage to equipment.
The ELECTROSTATIC SENSITIVE DEVICE symbol

This indicates that the device or system being handled can be damaged by
electrostatic discharges.
See the Handling precautions for electrostatic sensitive devices on page ix
for further information.
NOTE:

This is an example of the NOTE paragraph style. This draws the operators
attention to complementary information or advice relating to products or their
installation.
vii
SAFETY
Important remarks on safety
Important remarks on safety

Read this manual carefully and observe the safety instructions before
mounting and installing equipment.
Every effort has been made to include specific safety-related procedures in this manual using
the symbols described above. However, operating personnel are expected to follow all
generally accepted safety procedures.
Safety procedures should be communicated to all personnel who are liable to operate the
equipment described in this manual.
Meggitt Sensing Systems does not accept any liability for injury or material damage caused
by failure to obey any safety-related instructions or due to any modification, transformation or
repair carried out on the equipment without written permission from Meggitt Sensing
Systems. Any modification, transformation or repair carried out on the equipment without
written permission from Meggitt Sensing Systems will invalidate any warranty.
Equipment installed in potentially explosive atmospheres

THIS MANUAL COVERS EQUIPMENT THAT CANNOT BE INSTALLED IN POTENTIALLY
EXPLOSIVE ATMOSPHERES.
General handling precautions

Meggitt Sensing Systemss housing expansion probes are rugged devices which can
withstand a certain amount of careless handling. Nevertheless, certain precautions should be
taken.
Read the following recommendations carefully before handling housing
expansion probes.
viii
Do not drop the transducer onto a hard surface or subject it to violent shocks.
Check for dents when inspecting the transducer as this is a sign that it could have
suffered a physical shock by impact. This may have caused damage to components
within the transducer.
Do not excessively bend associated cables. Adhere to the minimum bend radius quoted
in the appropriate data sheet.
When storing and using the equipment, adhere to the environmental specifications
(temperature, humidity) quoted in the appropriate data sheet.
See also to Handling precautions for electrostatic sensitive devices on page ix.

SAFETY
Handling precautions for electrostatic sensitive devices

Certain devices can be damaged by electrostatic discharges resulting from built-up static
electricity. Because of this, special precautions must be taken to minimize or eliminate the
possibility of these electrostatic discharges occurring.
Read the following recommendations carefully before handling electronic
circuits, printed circuit boards or modules containing electronic
components.
Before handling electronic circuits, discharge the static electricity from your body by
touching and momentarily holding a grounded metal object (for example, a pipe or
cabinet).
Avoid the build-up of static electricity on your body by not wearing synthetic clothing
material, as these tend to generate and store static electric charges. Cotton or cotton
blend materials are preferred because they do not store static electric charges.
Do not handle electronic circuits unless it is absolutely necessary. Only hold modules by
their front panel handles.
Do not touch printed circuit boards, their connectors or their components with conductive
devices or with your hands.
Put the electronic circuit, printed circuit board or module containing electronic
components into an antistatic protective bag immediately after removing it from the
system rack.

ix
SAFETY

TABLE OF CONTENTS
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
REVISION RECORD SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
COPYRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
IMPORTANT NOTICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1
System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2
Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3
Chain overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4
Component descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.5
1.4.1
AE 119 housing expansion probes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.4.2
EH 140 cable assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.4.3
APF 19x power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Mechanical diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
2 INSTALLING AE 119 HOUSING EXPANSION PROBES . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1
2.2
General precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1.1
Equipment installed in potentially explosive atmospheres . . . . . . . . . . . . 2-1
2.1.2
Recommended mounting points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.3
Operating temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Mounting housing expansion probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.1
Adjusting the mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.2
Preparing the machine surface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.3
Mounting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.4
Calibration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

xi
3 INSTALLING CABLES IN THE CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1
3.2
3.3
General precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1.1
Operating temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2
Minimize sources of electromagnetic interference . . . . . . . . . . . . . . . . . . . 3-1
3.1.3
Using cable conduits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Cable connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.2.1
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.2
General precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.3
Check procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Installing connecting cables or transmission cables . . . . . . . . . . . . . . . . . . . . . . . . 3-2
4 ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1
General wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
5 CUSTOMER SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1
Contacting us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2
Technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.3
Sales and repairs support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.4
Customer feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Failure report form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Customer feedback form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
xii

INTRODUCTION
System description
INTRODUCTION
1.1 System description

Thermal machines, such as gas turbines and steam turbines, are prone to absolute
expansion due to temperature variations. This is why the bodies of turbines and compressors
are anchored only at one of their ends. (The other end is guided laterally to prevent a
misalignment and to allow an axial slip on the stages.)
Absolute expansion is an important parameter for the operation of thermal machines. It varies
from zero (when cold) up to a specific maximum value for each machine, when all the parts
reach their normal operating temperature. Typically, absolute expansion is measured at one
or two critical points of the machine, in places of high thermal stress.
In order to measure absolute expansion reliably and easily, Vibro-Meter developed the
AE 119 housing expansion probe (see Figure 1-1). The AE 119 transducer is based on the
eddy current principle and is designed to measure the difference between the dimensions of
a machine when cold and when running at operating temperatures. The technique is
particularly suitable for monitoring various types of rotating machinery, including medium to
large size gas turbines and steam turbines.
Measurement
rod
Transducer
body
Display scale
Mounting
bracket
Electrical
connector
Figure 1-1: The AE 119 housing expansion probe.
1.2 Operating principle

The AE 119 transducer is based on the eddy current principle and there is no direct contact
between the spring-loaded measurement rod and the sensor processing electronics
contained in the transducer body (see Figure 1-1). When the transducer is rigidly mounted
and the measurement rod comes into contact with the surface of the machine being
monitored, the measurement rod will be pushed back into the transducer body. It is the
position of the measurement rod in the transducer body that affects the internal eddy currents
of the sensor and the processing electronics produce a continuously variable output is that is
directly proportional to the measured expansion.
The AE 119 housing expansion probes are available with two options:
Measurement range 50 mm or 100 mm
Assembly orientation left-oriented or right-oriented.

1-1
INTRODUCTION
Operating principle
As shown in Figure 1-2 and Figure 1-3 below, the AE 119 transducer uses a 4 to 20 mA
current loop (2-wire current-based transmission) as follows:
The output signal is 20 mA when the measurement rod is completely outside the body of
the transducer.
The output signal is 4 mA when the measurement rod is completely inside the body of
the transducer.
20
Output current (mA)
16
12
0 10 20 30 40 50
0
0
10
20
30
40
50
Absolute
expansion (mm)
Direction of
machine expansion
Figure 1-2: The output of an AE 119 housing expansion probe (50 mm measurement
range, left-oriented assembly).
20
12
50 40 30 20 10 0
Output current (mA)
16
4
Absolute
expansion (mm)
0
50
40
30
20
10
Direction of
machine expansion
Figure 1-3: The output of an AE 119 housing expansion probe (50 mm measurement
range, right-oriented assembly).
1-2

INTRODUCTION
Chain overview
Figure 1-2 is for a transducer with a left-oriented assembly, while Figure 1-3 is for a
transducer with a right-oriented assembly. The only difference between the two is the
orientation of the display scale, electrical connector and mounting bracket with respect to the
transducer body and measurement rod. The transfer function is the same and the transmitted
measurement is identical for both left-oriented and right-oriented AE 119 assemblies.
NOTE:
The information shown in Figure 1-2 and Figure 1-3 is equally applicable to AE 119
housing expansion probes with a 0 to 100 mm measurement range. These have a
maximum measurement of 100 mm (instead of 50 mm).
In addition to the transmitted measurement, the measured expansion is also shown on the
display scale of the transducer body.
The transducer simply requires an external 20 to 32 V power supply to provide an output
signal from 4 to 20 mA that is proportional to the measured absolute expansion.
1.3 Chain overview

This section provides an overview of housing expansion chains that use Vibro-Meters
AE 119 housing expansion probes. A range of the housing expansion chains available is
summarized in Table 1-1.
Table 1-1: Examples of housing expansion chains.
Components
Code
Housing expansion probe

(50 mm range, left-orientation)
(50 mm range, right-orientation)
AE 119
(100 mm range, left-orientation)
(100 mm range, right-orientation)
Cable assembly
(straight connector)
EH 140
Cable assembly
(90 angle connector)
Power module*
Mechanical diagram
APF 19x
1-1
(a)
1-1
(b)
1-1
(c)
1-1
(d)
*The power supply current required by an AE 119 is too large for the built-in power supply
capability of the MPC 4 / IOC 4T card pair, so an external power module is always required.

1-3
INTRODUCTION
Component descriptions
1.4 Component descriptions

1.4.1 AE 119 housing expansion probes
Vibro-Meter offers a full range of housing expansion probes including:
1-
Type a: AE 119 transducer with a measurement range of 50 mm and a left-oriented

assembly
2-
Type b: AE 119 transducer with a measurement range of 50 mm and a right-oriented

assembly
3-
Type c: AE 119 transducer with a measurement range of 100 mm and a left-oriented

assembly
4-
Type d: AE 119 transducer with a measurement range of 100 mm and a right-oriented

assembly.
NOTE:
Further information on the AE 119 housing expansion probe can be found in the
corresponding data sheet.
1.4.2 EH 140 cable assembly

An EH 140 cable assembly is a screened 4-wire cable assembly used to connect an AE 119
housing expansion probe to the electronic monitoring system:
The cable brings power to the AE 119 over 2-wires (screened).
The cable takes the measured current transmission signal to the electronic monitoring
system over 1-wire (separately screened).
The cable is available with a flexible protection tube option to provide additional mechanical
protection at the machinery end of the cable.
1.4.3 APF 19x power module

An APF 19x power module is used to power external hardware requiring a 24 VDC power
supply, such as an AE 119 unit (see 1.4.1 - AE 119 housing expansion probes). An APF 19x
power module is installed on a DIN rail outside the rack, generally in a cubicle housing.
1.5 Mechanical diagram

Figure 1-4 shows a range of the AE 119 housing expansion probe chains available.
1-4


The AE 119 housing includes the

signal conditioning electronics
EH 140 cable assembly:

90 angle connector
Current modulation
(Maximum length: TBD)
EH 140 cable assembly:

straight connector
Figure 1-4: AE 119 housing expansion probe measuring chain possibilities.
d) AE 119 housing expansion probe

(100 mm measurement range, right-orientation)
c) AE 119 housing expansion probe

(100 mm measurement range, left-orientation)
b) AE 119 housing expansion probe

(50 mm measurement range, right-orientation)
a) AE 119 housing expansion probe

(50 mm measurement range, left-orientation)
VM600
APF 196 or
APF 195
power module
VM600
Electronic
monitoring
system
INTRODUCTION
Mechanical diagram
1-5
INTRODUCTION
Mechanical diagram
1-6

INSTALLING AE 119 HOUSING EXPANSION PROBES

General precautions

This chapter provides specific guidelines on mounting and installing Meggitt Sensing
Systemss AE 119 housing expansion probes.
NOTE:
Further product specific information can be found in the corresponding data sheet.
2.1 General precautions

2.1.1 Equipment installed in potentially explosive atmospheres
THE AE 119 HOUSING EXPANSION PROBES ARE NOT CERTIFIED FOR AND MUST NOT
BE INSTALLED IN POTENTIALLY EXPLOSIVE ATMOSPHERES.
NOTE:
The procedures described should be strictly followed to ensure that equipment is

properly installed.
NOTE:
Adhere to general safety procedures, as well as general and specific machine

constructor instructions and guidelines. For example, transducers should only be
mounted when machines are switched off.
NOTE:
Not all mounting and installation options are described in this manual.
Nevertheless, several specific configurations are described in detail, which can
often be adapted for specific applications. Contact Vibro-Meter for further
information.
2.1.2 Recommended mounting points

Housing expansion probes and their associated hardware must be carefully mounted in order
to improve the quality of data collected and increase product durability (see Figure 2-1).
Housing expansion probes can be mounted on various parts of a machine.

2-1

General precautions
n
e
sio
hi n pan
c
a ex
e m te
f th solu ured
o
s
rt
ab
Pa ose mea
g
h
n
w ei
b
is
se
i ne t
h
c
n
m a poi
th e n c e
f
rt o ere
Pa a ref
as
n
rvi
Target
Mounting
bracket
0
10
Spring washers:
M10
20
30
40
50
Display scale
Screws:
M10 x 30
Connector
Electrical cable
Figure 2-1: Mounting the AE 119 housing expansion probe.

As shown in Figure 2-1, the target should be closely related to the part of the machine whose
absolute expansion is to be measured.
2.1.3 Operating temperature range

The ambient temperature where a housing expansion probe is installed must
be permanently within its operating temperature range.
NOTE:
2-2
Further information on the operating temperature range of a housing expansion

probe can be found in the corresponding data sheet.


Mounting housing expansion probes
2.2 Mounting housing expansion probes

2.2.1 Adjusting the mounting bracket
It is possible to modify the position of the mounting bracket in relation to the transducer body.
For example, this might be necessary depending on the space available around the most
suitable mounting position for the transducer.
The mounting bracket is attached to the transducer body by four hex (hexagonal) socket
screws (see Figure 2-2). To adjust the position of the mounting bracket relative to the
transducer body:
1-
Loosen and remove the four screws.
2-
Rotate the mounting bracket through 180.
3-
Insert and tighten the four screws to a torque of 5 Nm.
Figure 2-2 shows the mounting bracket positioned both below and above the transducer
body. Although only left-oriented transducer assemblies are shown in the diagram, this
applies to both left-oriented and right-oriented assemblies.
Mounting bracket
Hex (hexagonal)
socket screws:
M6
Figure 2-2: Position of the mounting bracket on the AE 119 housing expansion probe
(left-oriented assembly).
2.2.2 Preparing the machine surface

Before mounting a transducer, the machine surface should be prepared at the mounting
location. The surface should be even and perpendicular to the axis of the transducer. The
machined surface should have an Ra (maximum surface roughness) of 12.5 m.
Figure 2-3 and Figure 2-4 show examples of flush mounting surfaces.

2-3

min. 110
R10
(30)
2
(30)
50
M10
20
65
min. 113
28
12.5 (m)
20
Note: all dimensions in mm

unless otherwise stated.
24
Figure 2-3: Mounting surface for an AE 119 housing expansion probe with the mounting
bracket below the transducer body.
24
28
65
min. 113
12.5 (m)
20
R10
20
(30)
50
M10
(30)
Note: all dimensions in mm

unless otherwise stated.
min. 110
Figure 2-4: Mounting surface for an AE 119 housing expansion probe with the mounting
bracket above the transducer body.
2.2.3 Mounting procedure

To mount a housing expansion probe:
1-
Position the AE 119 housing expansion probe on the mounting surface (see Figure 2-1)
of the machine.
2-
Mark the positions for the two new holes and then remove the housing expansion probe.
3-
Drill the two holes with a diameter of 8.4 mm to a depth of 24 mm.
4-
Tap the two holes with a M10 tap to a depth of 20 mm.
5-
Obtain two M10 x 30 hexagonal head screws and two M10 spring washers.
6-
Coat the screws with LOCTITE 241 adhesive.
NOTE:
2-4
LOCTITE 241 adhesive can be used to stop screws becoming loose due to
vibration. They can, however, be loosened at a later stage if necessary.


7-
Position the transducer on the mounting surface with the screws and washers opposite
the tappings (see Figure 2-1).
8-
Tighten the two screws to a torque of 44 Nm.
2.2.4 Calibration procedure

To calibrate a housing expansion probe:
1-
Loosen the locknut (see Figure 2-5).
2-
Turn the adjustment screw until it is in contact with the target and the display scale of the
transducer shows 0 mm.
3-
Tighten the locknut against the measurement rod to ensure the calibration remains fixed.
Target
Locknut
Adjustment
screw
Measurement
rod
0
10
20
30
40
50
Display scale
Figure 2-5: A mounted AE 119 housing expansion probe.

2-5

2-6

INSTALLING CABLES IN THE CHAIN

General precautions

This chapter provides guidelines on installing cables in AE 119 housing expansion probe
chains.
NOTE:
Further product specific information can be found in the corresponding data sheet.
This information applies to the following cable in the chain:
EH 140 cable assembly for AE 119.
3.1 General precautions

3.1.1 Operating temperature range
The ambient temperature where a cable is installed must remain permanently
within its operating temperature range.
NOTE:
Further information on the operating temperature range of a cable can be found in

the corresponding data sheet.
3.1.2 Minimize sources of electromagnetic interference

Signals in a measuring chain are sensitive to electromagnetic interference (EMI) at low
frequencies and radio frequency interference (RFI). Interference can come from a variety of
sources including power cables, strong magnetic fields, motors, switching gear, portable
phones and walkie-talkies.
The following precautions must be taken to reduce the effects of EMI:
1-
Use appropriate grounding techniques. Always conform to the wiring diagrams (see 4 Electrical Connections).
2-
Electrically isolate (shield) each measuring chain from all others.
3-
When possible, place cables in a grounded steel protection tube to provide additional
electrical and mechanical protection.
4-
Do not run signal cables through conduits used for other purposes such as power cables
or communications lines.
3.1.3 Using cable conduits

Cable conduits provide mechanical and electrical protection to cables. All signal wiring should
be run through conduits that are reserved for only one type of cable. Do not mix signal wiring
with power or communications cables.
Cable conduits must be well grounded according to industry standards in order to provide
protection against EMI (see 3.1.2 - Minimize sources of electromagnetic interference). They
should prevent water or other liquids entering. If there is a risk of this happening, or of
condensation forming in the conduit, adequate drainage should be provided.

3-1

Cable connectors
3.2 Cable connectors

3.2.1 Connectors
The EH 140 cable assembly is available with two types of connectors:
A straight cable plug
A 90 angle cable plug.
3.2.2 General precautions

The following precautions with regard to connectors must be adhered to at
all times.
Protect all types of connector against physical and environmental (humidity and so on)
damage by means of a protection cap when not in use. Damage to connector pins or to
the connector thread may lead to erroneous measurements.
Do not place an undue load on the connector when the mating halves are in position.
Torque or stress loading on the two halves could damage the connector points or threads
and cause invalid data transmission. Take special care to ensure the soft-line to hard-line
connections are adequately supported and free from stress.
Ensure that the screw threads are not cross-threaded or misaligned when connecting
connectors with screw thread connections.
3.2.3 Check procedure

Visually inspect to two connector halves for the following:
Check the outer casing for damaged areas, scratches or dents.
Check the connector pins to ensure that they are not bent or loose.
Ensure that no dust, dirt or particles are present on the connector pins, threads or
housing.
3.3 Installing connecting cables or transmission cables

REFER TO 3.1 - GENERAL PRECAUTIONS BEFORE INSTALLING CONNECTING CABLES OR
TRANSMISSION CABLES.
The connecting transmission cable for the AE 119 housing expansion probe is the EH 140
cable assembly.
The EH 140 cable assembly can be mounted using the standard procedures for low-voltage
installations.
Both the straight cable plug and the 90 angle cable plug operate in the same way. The
connectors must be mated together (having first performed the 3.2.3 - Check procedure) and
the coupling thread of the cable assembly turned to seal the connection.
To help ensure the mechanical protection of the cable, the EH 140 cable assembly is
available with a flexible protection tube option for the machinery (that is, transducer) end of
the cable.
3-2

ELECTRICAL CONNECTIONS
General wiring diagrams
4.1 General wiring diagrams

NOTE:
Information on connecting equipment to the electronic monitoring system can be

found in the project-specific wiring diagram delivered with the system.
Additional information is given in the wiring diagrams listed in Table 4-1.

Table 4-1: Index of wiring diagrams.
Housing expansion probe chain details
Wiring diagram
Figure
000-119-000E011
4-1
AE 119 housing expansion probe with EH 140 cable

assembly and APF 195 or APF 196 power module.
THIS MEASUREMENT CHAIN MUST NOT BE
INSTALLED IN POTENTIALLY EXPLOSIVE
ATMOSPHERES.

4-1
Figure 4-1: AE 119 housing expansion probe with EH 140 cable assembly (current-based transmission) and APF 195 or APF 196 power
module.
General wiring diagrams
4-2

CUSTOMER SUPPORT
Contacting us
CUSTOMER SUPPORT
5.1 Contacting us
Meggitt Sensing Systems worldwide customer support network offers a range of support
including 5.2 Technical support and 5.3 Sales and repairs support. For customer support,
contact your local Meggitt Sensing Systems representative. Alternatively, contact our main
office:
Customer support
Meggitt SA
Route de Moncor 4
PO Box 1616
CH-1701 Fribourg
Switzerland
Telephone: +41 (0)26 407 11 11
Email: energysupport@ch.meggitt.com
Web: www.meggittsensingsystems.com
5.2 Technical support

Meggitt Sensing Systems technical support team provide both pre-sales and post-sales
technical support, including:
1-
General advice
2-
Technical advice
3-
Troubleshooting
4-
Site visits.
NOTE:
For further information, contact Meggitt Sensing Systems (see 5.1 Contacting us).
5.3 Sales and repairs support

Meggitt Sensing Systems sales team provide both pre-sales and post-sales support,
including advice on:
1-
New products
2-
Spare parts
3-
Repairs.
NOTE:

If a product has to be returned for repairs, then it should be accompanied by a

completed Failure report form, included on page 5-3.
5-1
CUSTOMER SUPPORT
Customer feedback
5.4 Customer feedback

As part of our continuing commitment to improving customer service, we warmly welcome
your opinions. To provide feedback, complete the Customer feedback form on page 5-5 and
return it Meggitt Sensing Systems main office (see 5.1 Contacting us).
5-2

CUSTOMER SUPPORT
Customer feedback
FAILURE REPORT FORM

If the product has to be returned to Meggitt Sensing Systems for repairs, then:
1-
Complete this failure report form.
2-
Attach a photocopy of this report to the faulty unit and retain the original copy for your records.
3-
Send the product together with the attached failure report form to Meggitt SA by registered post.
NOTE:
Please provide as much information as possible in order to assist fault diagnosis.
NOTE:
A failure report must be sent with each faulty product.
Contact details:
Name
Job title
Company
Email
Address
Country
Post code
Telephone
Fax
Signature
Date
Product details:
Product type:
Serial number (S/N):
Part number (P/N):
Meggitt SA order number:

Date of purchase:
Site where installed:
Is the failure (put an where appropriate):

Continuous?
Intermittent?
Temperature dependent?
Description of failure:
(Continue overleaf)

5-3
CUSTOMER SUPPORT
Customer feedback
(Continued)
(Continue on a separate sheet if necessary)
5-4

CUSTOMER SUPPORT
Customer feedback
CUSTOMER FEEDBACK FORM

.
Title of manual:
AE 119 Housing Expansion Probe (Manual)
Reference: MAAE119/E
Version: Edition 2
Date of issue: May 2014
Customer contact details:

Name
Job title
Company
Email
Address
Signature
Date
General feedback:
Please answer the following questions:
Is the document well organized?
Yes
No
Is the information technically accurate?
Yes
No
Is more technical detail required?
Yes
No
Are the instructions clear and complete?
Yes
No
Are the descriptions easy to understand?
Yes
No
Are the examples and diagrams/photographs helpful?
Yes
No
Are there enough examples and diagrams/photographs?
Yes
No
Is the style/wording easy to read?
Yes
No
Is any information not included? (please list in additional feedback below)
Yes
No
Additional feedback:
(Continue overleaf)

5-5
CUSTOMER SUPPORT
Customer feedback
(Continued)
(Continue on a separate sheet if necessary)
5-6


Manual AE119 en

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Title page

AE 119 Housing Expansion Probe

AE 119 manual MAAE119/E

REVISION RECORD SHEET

First edition in English language

Updated with a new wiring diagram

Technical content approved by

AE 119 manual MAAE119/E

AE 119 manual MAAE119/E

THIS PAGE INTENTIONALLY LEFT BLANK

AE 119 manual MAAE119/E

About this manual

About Meggitt, Meggitt Sensing Systems and Vibro-Meter

Who should use this manual?

Installation personnel MUST have the necessary technical training in electronics

Adhere to the instructions!

AE 119 manual MAAE119/E

Limitation of this document

AE 119 manual MAAE119/E

Symbols and styles used in this manual

The WARNING safety symbol

The CAUTION safety symbol

The ELECTROSTATIC SENSITIVE DEVICE symbol

AE 119 manual MAAE119/E

Important remarks on safety

Equipment installed in potentially explosive atmospheres

General handling precautions

AE 119 manual MAAE119/E

Handling precautions for electrostatic sensitive devices

AE 119 manual MAAE119/E

THIS PAGE INTENTIONALLY LEFT BLANK

AE 119 manual MAAE119/E

System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Chain overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Component descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

AE 119 housing expansion probes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

EH 140 cable assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

APF 19x power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Mechanical diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

2 INSTALLING AE 119 HOUSING EXPANSION PROBES . . . . . . . . . . . . . . . . . . . . . . . . 2-1

General precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Equipment installed in potentially explosive atmospheres . . . . . . . . . . . . 2-1

Recommended mounting points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operating temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Mounting housing expansion probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Adjusting the mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Preparing the machine surface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Mounting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Calibration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

AE 119 manual MAAE119/E

3 INSTALLING CABLES IN THE CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

General precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Operating temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Minimize sources of electromagnetic interference . . . . . . . . . . . . . . . . . . . 3-1

Using cable conduits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Cable connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

General precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Check procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Installing connecting cables or transmission cables . . . . . . . . . . . . . . . . . . . . . . . . 3-2

4 ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

General wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

5 CUSTOMER SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1