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Floor
Maintenance Machines
OPERATION MANUAL
OPERATION
PRECAUTIONARY INSTRUCTIONS
This symbol is used throughout this manual to warn of hazards or unsafe practices which
could result in personal injury to yourself or others.
ATTENTION! Please read and follow all the instructions in this manual as well as the
"Safety Awareness Manual" included in the documentation shipped with this machine before
operating the machine.
1.
Check fuel cylinder for overfill before taking it into the building or placing it in storage.
2.
2.
3.
4.
Never run the engine with the throttle in the choke position.
5.
6.
If the machine is stored inside the building, remove the fuel cylinder & store properly outside.
7.
Secure cylinders when being transported. If attached to the machine service valves should be OFF.
8.
Never store fuel cylinders in your van where they me be exposed to high temperature.
9.
10.
Only trained operators should be allowed to operate propane powered floor machines.
Rev. 5-2001
OPERATION
This manual is furnished with each new propane
powered floor machine. It provides necessary operation
and maintenance instructions. Read and understand
the information in this manual before operating or
servicing this machine!
Additional copies may be ordered through Customer
Service.
When ordering replacement parts use the standard
Parts list in this manual. Before ordering parts or
supplies, be sure to have your machine model number
and serial number handy. Parts and supplies may be
ordered by phone, Fax, or mail from any Authorized
Service Center or Distributor.
MACHINE DATA
Please fill out for future reference.
Model No.
Date of purchase
Serial No.
2.
TABLE OF CONTENTS
PRECAUTIONARY INSTRUCTIONS....................... 2
SAFETY PRECAUTIONS.......................................... 4
MACHINE SETUP......................................................5
OIL LEVEL & FILTERS................................ 5
HANDLE ADJUSTMENT.............................. 5
INSTALLING FUEL CYLINDER...................5
INSTALLING PAD DRIVER & PADS............5
MACHINE OPERATION.............................................6
STARTING ENGINE.......................................6
OPERATING THE CLUTCH...........................6
OPERATION OF TRACKER 3000..................6
OPERATION OF DUST CONTROL...............7
OPERATION OF EASY GLOSS SPRAY.........7
STOPPING THE ENGINE...............................7
EMERGENCY STOPPING..............................7
CONVERTING THE PRIDE 2100 (STRIP/BUFF).......8
MAINTENANCE.........................................................9
DAILY.............................................................9
WEEKLY.........................................................9
MONTHLY......................................................9
QUARTERLY..................................................9
LIFE OF MACHINE..............................10
FUEL SYSTEM.....................................10
CHANGING OIL...................................10
ADJUSTING BELT TENSION...............10
FILLING AND STORING CYLINDERS............11
FILLING.................................................11
STORING...............................................11
STORING MACHINE.........................................11
TRANSPORTING MACHINE.............................11
TROUBLE SHOOTING GUIDE..........................12
STANDARD PARTS............................................13
Rev. 5-2001
OPERATION
Do not allow the machine to run unattended except
for short times while moving an obstruction.
SAFETY PRECAUTIONS
1. This propane fueled machine is intended for
commercial use only. It is designed to clean floors.
Do not use the machine other than described in this
Operator Manual.
2. All operators must read, understand & practice
following the safety precautions in this section as
well as the "Safety Awareness Manual" included in
the literature packet.
3. Only trained authorized operators should
operate propane powered floor machines.
4.
Check fuel cylinders for overfill before taking
them into the building or your van. (See page 11 for
instructions).
BEFORE OPERATING THE MACHINE:
Check oil level
Check air filter
Check pad & pad holder
Adjust handle height
Install fuel cylinder in a well ventilated area.
WHILE OPERATING THE MACHINE:
Even though the 89 db sound level is below
OSHA's PEL it is the course of wisdom to wear
hearing protection while operating any internal
combustion engine.
If you smell propane gas stop the engine,
remove the cylinder and take it outside for
inspection.
Be aware of odors other than propane. Toxic
emissions are produced by internal combustion
engines. Properly maintained engines produce a small
amount of these gasses. Although Carbon Monoxide
has no odor, the hydrocarbons do, and an elevation
of the odor may indicate increased CO as well.
Rev. 5-2001
OPERATION
INSTALLING OR REMOVING PAD DRIVER
AND PADS
MACHINE SETUP
CHECKING OIL LEVEL & FILTERS:
Check oil level prior to starting engine. Use specified
oil if necessary to add. DO NOT OVER FILL OIL
LEVEL, to do so may cause damage to the engine.
Rev. 5-2001
OPERATION
MACHINE OPERATION
FOR SAFETY: do not operate the
machine until you have read & understood this
manual.
STARTING MACHINE:
1. Check the fuel cylinder for overfill. (See page 11)
2. Install cylinder on the machine (See page 5).
3. Place machine on level surface and check for
correct oil level.
4. Tilt machine back on rear caster.
5. Slowly open the service valve on the fuel cylinder.
NOTE: Opening the service valve too quickly may
cause the excess flow valve to stop the flow of
propane. If this occurs, close the service valve, wait a
few seconds and re-open it SLOWLY!
NOTE: some models have 110 volt starting, in this
case it is necessary to use the short cord supplied
with the machine. Use the necessary precautions
when using electricity.
6. Push the throttle lever to the choke position and
engage the starter. (Either by using the start button
or by turning the key switch to start if equipped). Do
not engage starter for more than 20 seconds at a
time, allowing 10-20 seconds between attempts to
start the engine.
7. When engine starts, ease the throttle back to
running position.
NOTE: Do not run engine with throttle in
the choke position! Excessive harmful emissions
will be produced putting you and others in harms
way!
8. Increase throttle to about 3/4 and carefully lower
the machine pad to the floor while walking forward
slowly.
Rev. 5-2001
OPERATION
7. Follow the machine with the recovery of the
sludge and damp mop floor.
NOTE: Rinse floor thoroughly!
OPERATING THE DUST CONTROL MODEL
For best results the dust control skirt should be set
1/4" off the floor.
Dust is collected in cloth bag inside the deck enclosure. Do not operate the machine without a bag
attached to the dust receptacle.
Remove and empty the bag as frequently as needed.
Shake or vacuum the bag before reinstallation.
OPERATING THE EASY GLOSS SPRAY SYSTEM (OPTIONAL)
The Easy Gloss Spray System is used to clean, shine
and maintain all floors with a simple two step process.
1. Install a clean cleaning pad on the machine.
EMERGENCY STOPPING
In case of an emergency the machine can be brought
to an instant stop by:
1. Pull the throttle back to stop position or turn key
switch to OFF if equipped.
Rev. 5-2001
OPERATION
3. Do not leave the machine unattended while the
engine is running for long periods of time. If necessary to leave the machine for short periods to move a
display etc. move the throttle lever to idle position
and tip machine back on the rear caster.
ATTENTION: It is possible to damage
the engine by allowing it to idle for long periods
of time by affecting proper lubrication.
4. It has been the accepted practice to start buffing
from the right side of the aisles. Most smaller machines are offset to the right to allow buffing close on
that side.
(fig. 8 - 1)
Rev. 5-2001
OPERATION
WEEKLY MAINTENANCE
(every 20 hours of operation)
1. All checks made on a daily basis plus:
MAINTENANCE
WARNING: Before attempting any maintenance procedures on the machine, close the
service valve on the fuel tank and stop the engine.
Repairs and adjustments to the fuel system must be made by an authorized, properly
trained service technician.
Keeping the machine clean and free from accumulated dust, lint and oil allows free air flow across the
engine to cool the engine properly. Always use clean
recoil dust filters. These can be cleaned by washing
them in a flow of water and shaking dry. Extra filters
may be ordered from customer service.
IMPORTANT: Preventive maintenance is
the responsibility of the operator!
DAILY MAINTENANCE
(every 4 hours of operation)
MONTHLY MAINTENANCE
(every 80 hours of operation)
1. Perform all daily and weekly services.
Rev. 5-2001
OPERATION
Maintenance Continued:
LIFE TIME OF MACHINE:
1. Change oil regularly.
CHANGING OIL
The manufacturer recommends 10W30 oil.
I
(fig. 10-1)
Rev. 5-2001
10
OPERATION
REFUELING AND STORING CYLINDERS
The following information refers to regulations
within the United States of America and Canada. For
other Countries the owner must assure that the
required regulations are met.
National Fire Protection Association (NFPA) has
established standards for the Storage and Handling of
Liquefied Petroleum Gasses. This standard is NFPA
58.
Liquefied propane will expand 270 times into flammable vapor, which is used as fuel for propane
engines. Proper training is recommended for those
operating propane powered machines in order to
limit the hazards related to the handling and storage
of propane fuel cylinders. (See the "Safety Awareness
Manual" included with the documentation shipped
with this machine). If you do not have a copy of
this document call Customer Service at 1-800633-0519 for a free copy.
REFILLING PROPANE CYLINDERS
The fuel cylinder supplied with this machine
is a DOT 4E240 propane cylinder. Cylinders not
branded with DOT 4E240 on the top collar should
never be used. Never use a cylinder from a barbecue
etc. on this machine.
The capacity of the 4E240 cylinder is 20#,
80% of the total water capacity. Never overfill the
cylinder. Have the cylinder filled at a reputable
propane dealer.
To check a cylinder for overfill:
1. Take it to a safe area outside
2. Open the fixed liquid level gauge. (bleeder valve)
3. Observe the gas from the valve:
If white cloud, overfilled!
If clear vapor, safe!
4. If overfilled, allow to vent until vapor is clear.
Rev. 5-2001
11
OPERATION
TROUBLE SHOOTING GUIDE
PROBLEM
Will not start
CAUSE
No fuel or dirt in fuel line
Blown head gasket
Engine overload
Dirty air cleaner
Faulty spark plug
Fuel susyem out of adjustment
Defective ignition coil
SOLUTION
See engine owners manual for
servicing.
NOTE: only properly trained
service technicians should
adjust or repair fuel system!
Hard to start
Lacks power
Engine overheats
Out of fuel
Faulty spark plug
Pad not centered on pad driver
Incorrect pad size
Low oil
Excess vibration
Rev. 5-2001
12
PARTS LISTS
WIRING DIAGRAMS
AND
ISOMETRIC VIEWS
Rev. 5-2001
13
Part No.
1
2
2
2
2
3
5
6
N/S
7
8
9
10
11
11
1550
680187
H340
H390
680080
1300
1373
1310
9075
1001
2332
1410
68177
1205
1200
12
13
14
15
16
17
18
19
20
20
20
21
21
22
23
24
25
26
27
28
680157
1355
1210
1235
1230EF
1240
4002
1002
680096
680215
680296
680053
1705
680198
N3080385
680209
1003
1015
1010
680255
Part Description
Qty.
Honda Starter
Kawasaki 17hp (K)
Honda 340 11hp
Honda 390 13hp
Onan E124
Pulley 3.5
Front Bearing Assy. Complete
Pulley 6.2
Key Stock 1/4
Deck 21
Belt BX40
Center Lock
Pad Driver 21 Flex
Wheel 6 w/BKT
Wheel (Only)
Pad Driver 21 Flex Complete
(included 9, 10, 13)
Flange
Caster 3
Pulley Idler
Tensioner
Hour Meter
Battery 12 volt (K)
Handle
Battery Connector Onan E124
Battery Connector Onan P248
Battery Connector Kawasaki
LP Tank (Alum)
LP Tank (Steel)
Battery Box w/Key (K)
Key Switch (K)
Plastic Holder (K)
Toggle
Throttle Cable
Hand Grip
Choke Cable (K)
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
Rev. 5-2001
14
Ref.
Part No.
Part Description
Qty.
1
2
2
2
2
3
5
6
7
8
9
10
11
11
1550
680187
H390
ONAN20
680080
1300
1373
680210
3002
3335
1410
680238
1205
1200
1
1
1
12
13
14
15
16
17
18
19
20
20
20
21
21
22
23
24
25
26
27
28
680158
1355
1210
1235
1230EF
1240
4002
1002
680096
680215
680296
680053
1705
680198
N3080385
680209
1003
1015
1010
680255
Starter Honda
Kawasaki 17hp
Honda 13hp
Onan P248
Onan E124
Pulley 3.5
Front Bearing Assy. Complete
Pulley 8.5
Deck 24
Belt BX50
Center Lock
Pad Driver 24 Flex
Wheel 6 w/BKT
Wheel (Only)
Pad Driver 24 Flex Complete
(includes 9, 10, 13)
Flange
Caster 3
Pulley Idler
Tensioner
Hour Meter
Battery 12 Volt
Handle
Battery Connector Onan E124
Battery Connector Onan P248
Battery Connector Kawasaki
LP Tank (Alum)
LP Tank (Steel)
Battery Box w/Key Switch
Key Switch Complete
Plastic Holder
Toggle
Throttle Cable
Hand Grip
Choke Cable
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
Rev. 5-2001
Rev. 5-2001
17
Part No.
Part Description
Qty.
1
2
2
2
2
3
5
6
7
8
9
10
11
11
N1403023
680080
ONAN20
680187
H390
1300
1373
680210
3005
3335
1410
680178
1205
1200
1
1
1
1
1
1
1
1
1
1
1
1
2
2
12
13
14
15
16
17
18
19
19
19
20
20
21
22
23
24
25
26
27
28
29
30
31
32
680159
1355
680410
1235
1230EF
1240
4002
680096
680215
680296
680053
1705
1003
680198
N3080385
680209
680245
N1481025
N1481074
1124
1155
1015
1010
1002
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
Rev. 5-2001
18
Rev. 5-2001
19
Eagle P/N
ONAN20
1124
1010
1300
N3080385
680245
1230EF
1015
680198
1235
680215
4002
1003
680053
1240
1355
680092
680050
680210
680075
1415
680056
680081
3407
1410
680209
680098
680115
680164
680099
680060
680114
680116
680117
680093
1155
N1481074
N1481025
600588
9034
9035
9038
1225
N191194906
Part Description
Onan P248 20hp
LP Hose
Hand Grips
Pulley 3.5 x 1
Key Switch
20hp Regulator Bracket
Tension Arm
Throttle Cable
Battery Box
Pulley Idler
Battery Connector P248
Battery 12 volt
Toggle
Aluminum LP Tank
Hour Meter
Flange
Latch, Draw
Cloth Bag Filter
Pulley 8.5
Caster 4 x 1.50
Rubber Biscuit
Disc 24 Dust Control
Wheel 8 with Bracket
Mighty Face Pad
Centerlock
Key Switch Housing
Pad Driver Dust Control Complete
Cover, Belt
Brush Skirt
Bearing, Front Housing Assy
Deck, Dust Control 24
Cover, Bag
Belt BX55
Belt BX56 (Electric Clutch Only)
Hinge
Quick Coupling
Solenoid, Fuel
LPG Converter
Electric Clutch Assembly
Clutch Arm
Spacer
Clutch Switch Assy. Complete w/wire
Tension Arm Spacer
Starter (See Engine Manual)
Propane Powered Floor Machine Operation Manual
Rev. 5-2001
Qty.
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
20
21
Ref.
Part No.
Part Description
Qty.
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1550
H390
2302
1300
1600
2425
2203
1200
1001
1380
9315
2332
3317
2304
9307
2422
1355
2420
1410
680157
1235
680177
1355
1230
1210
2300
1240
1002
1003
1705
680053
1015
1010
Starter Honda
Honda 13hp
Pulley 3.0
Pulley 3.5
Bumper Molding
Splash Guard
Wheel w/Bkt
Wheel (only)
Deck 21
Front Bearing Assy.
Pulley 7.0
Belt BX40
SDS 1
Pulley
Belt BX51
Brush Strip (Only)
Flange
Brush Strip Complete
Center Lock
Pad Driver 21 Flex Complete
Pulley Idler
Pad Driver Flex 21
Flange
Tensioner Love Joy
Caster
Tension ADT Handle
Hour Meter
Handle
Toggle
Tank LP Steel
Tank LP Aluminum
Throttle Cable
Hand Grips
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
Rev. 5-2001
22
Rev. 5-2001
23
Eagle P/N
Part Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
680053
1010
1015
1002
N3080985
680209
1003
680198
1240
680172
680121
9037
680173
680170
680031
680119
680032
680174
680244
1230EF
1235
680155
680038
680039
1210
680113
680112
680034
680035
680026
680029
680037
680109
5240
680118
9075
680156
4002
680096
680080
9042
680254
680241
680242
680243
Aluminum LP Tank
Hand Grips
Throttle Cables
Handle
Switch, Key
Key Switch Housing
Toggle
Battery Box with Key Switch
Hour Meter
Twin Head Strip Frame
Handle Gussett
Centrifugal Clutch
Hood Assy. Twin (Aluminum)
Gear Box Twin Head
Coupler Shaft
Bracket, Hood Assy
Key Stock 3/16
M-2 Center Gear Box
7.0 x 5/8 Pulley
Tensioner Arm
Idler Pulley
Drive Shaft
Spacer, Drive Shaft
Transport Wheel
Swivel Caster
Brush Plate Clamp
Spring Clip
Mounting Plate Twin Head
Aluminum Hub
Centra Flex
Strip Brush (1 set)
Wheel Spacer 1/2
Delrin Bearing 1
Wheel 10 Air Filled
Lugs L-800
Key Stock 1/4 x 1/4 x 1 1/4
Belt BX49
Battery, 12 volt
Battery Connector E124
Onan E124 Fuel Injection Engine
Velcro Tape
Splash Guard Tracker
Heat Shield Foil Material
Heat Shield Support Plate
Expanded Metal Plate 4 1/2 x 14
Qty.
1
2
1
1
1
1
1
1
1
1
2
1
1
2
2
2
2
1
1
1
1
2
2
1
1
2
2
2
2
2
1
2
2
2
6
2
1
1
1
1
2
1
1
1
1
Rev. 5-2001
24
Rev. 5-2001
25
Ref.
Eagle P/N
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
602675
9046
9038
680150
680140
680141
680282
680142
680281
680295
680273
7504
680147
680145
680069
680278
680279
7511
1144
680143
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Rev. 5-2001
26
Rev. 5-2001
27
Ref.
Eagle P/N
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
680221
N1481117
W180497002
N1481116
680225
680224
680187
680222
N5040186
680269
1118
1117
680272
W211637001
680226
680270
Muffler (cat)
Oxygen Sensor
Manifold
Auto Shut Down
Support
Air Filter (recoil)
Kawasaki 17hp
Oil Pressure Switch
Oil Drain Valve
Muffler Clamp
Fuel Hose
Vac. Hose
Recoil Filter Support Gasket
Starter
Starter Solenoid
Muffler Bracket 21 Only
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Rev. 5-2001
28
12
Rev. 5-2001
29
Eagle P/N
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
W150032699
680236
680235
W160737001
1126
W110607003
680229
680233
680234
W110607004
Carburetor Assembly
Fuel Load Block
Rubber Cap 1/4
Insulator
Vacuum Tube
Gasket Air Filter
Stud M-6 x 130
Brass Plug 1/8
3/8 Hose x 1/4 MP Elbow
Gasket Air Filter
1
1
1
1
1
1
1
1
1
1
Rev. 5-2001
30
Rev. 5-2001
31
Ref.
Eagle P/N
Part Description
Qty.
1
2
3
4
5
6
7
8
9
1155
1124
1142
1117
1118
1143
680350
680265
1144
Quick Coupler
LP Hose to Tank
Fitting 1/4 x 90 Street Elbow
Hose, Vac
Hose, Fuel
Fitting 3/8 Barb x 3/8 MP
Regulator
Fuel Lock w/filter 12 volt
Fitting 1/4 Barb x 1/4 MP
1
1
1
1
1
1
1
1
1
Rev. 5-2001
32
Ref.
Eagle P/N
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
1155
1124
1142
1117
1118
1143
680059
680061
1144
1134
9032
1122
Quick Coupler
LP Hose to Tank
Fitting 1/4 x 90 Street Elbow
Hose, Vac
Hose, Fuel
Fitting 3/8 Barb x 3/8 MP
Regulator
Lockoff
Fitting 1/4 Barb x 1/4 MP
Fitting 3/8 Flare x 1/4 MP
Vac Tee
LP Hose Reg & Lock
1
1
1
3
1
1
1
1
2
1
1
1
Rev. 5-2001
33
Ref.
Eagle P/N
Part Description
Qty.
1
2
3
4
5
6
7
8
9
10
W150032699
680236
680235
W160737001
1126
W110607003
680229
680233
680234
W110607004
Carburetor Assembly
Fuel Load Block
Rubber Cap 1/4
Insulator
Vacuum Tube
Gasket Air Filter
Stud M-6 x 130
Brass Plug 1/8
3/8 Hose x 1/4 MP Elbow
Gasket Air Filter
1
1
1
1
1
1
1
1
1
1
Rev. 5-2001
34
Ref.
Eagle P/N
Part Description
Qty.
1
2
3
602675
9047
680332
1
1
1
Rev. 5-2001
35
Ref.
Eagle P/N
Part Description
Qty.
1
2
3
4
5
6
602675
9046
9038
9035
9036
9034
1
1
1
1
1
1
Page 36
Machine
21 Honda
21 Onan E124
21 Kawasaki 17
Part No.
2332
2332
2332
Standard
Part Description
BX 40 Belt
BX 40 Belt
BX 40 Belt
W/Electric Clutch
Part No.
Part Description
2333
BX 42 Belt
2333
BX 42 Belt
2333
BX 42 Belt
24 Honda
24 Onan E124
24 Onan P248
24 Kawasaki 17
2336
2336
2333
680108
BX 45 Belt
BX 45 Belt
BX 42 Belt
BX 43 Belt
9305
9305
2335
3330
BX 48 Belt
BX 48 Belt
BX 42 Belt
BX 46 Belt
27 Honda
27 Onan E124
27 Kawasaki 17
9307
9307
3335
BX 51 Belt
BX 51 Belt
BX 50 Belt
9307
2334
BX 51 Belt
BX 52 Belt
Tracker Honda
Tracker Onan E124
Tracker Kawasaki
680156
680156
680156
BX 49 Belt
BX 49 Belt
BX 49 Belt
24 DC Honda
24 DC Onan E124
24 DC Onan 20hp
24 DC Kawasaki 17
3340
3340
680116
3340
BX 54 Belt
BX 54 Belt
BX 55 Belt
BX 54 Belt
680116
680116
680117
680116
BX 55 Belt
BX 55 Belt
BX 56 Belt
BX 55 Belt
27 DC Onan P248
N/A
N/A
680196
BX 58 Belt
9300
5390
1330
2332
1335
2333
680108
2335
2336
680211
BX 34 Belt
BX 36 Belt
BX 38 Belt
BX 40 Belt
BX 41 Belt
BX 42 Belt
BX 43 Belt
BX 44 Belt
BX 45 Belt
BX 47 Belt
BELTS
9305
680156
3335
9307
2334
3345
3340
680116
680117
680196
N/A
N/A
N/A
BX 48 Belt
BX 48 Belt
BX 50 Belt
BX 51 Belt
BX 52 Belt
BX 53 Belt
BX 54 Belt
BX 55 Belt
BX 56 Belt
BX 58 Belt
Page 37