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materials
Tomas Mares
January 4, 2016
Composite materials
What composite materials are and how they are made see
http://en.wikipedia.org/wiki/Composite material.
Mechanics
Mechanics (in Greek M ) is a branch of physics dealing with the movement of bodies and its causes. Mechanics is based on two sets of axioms. They
are either Newtons laws of motion or the principle of least action. Starting with
Newtons laws we can, using variational methods, easily obtain the principle of
least action and vice versa.
Just a reminder:
Newtons law of inertia (it defines inertial frame)
F =0a=0
Newtons law of force and acceleration
F = ma
S=
Ldt
t1
Hookes law
notation
E11 E12 E13
11
22 E21 E22 E23
33 E31 E32 E33
i.e.
23 = E41 E42 E43
31 E51 E52 E53
E61 E62 E63
12
It seems there are 36 independent entries in E
As strain energy
E14
E24
E34
E44
E54
E64
E15
E25
E35
E45
E55
E65
E16
E26
E36
E46
E56
E66
11
22
33
223
231
212
1 0
2
0
0 0
2u = = E
u=
and
and at the same time 2u = 0 = 0 E
it follows
E = E0
and that there are
entries
21 independent
11
11
E11 E12 E13 E14 E15 E16
22 E12 E22 E23 E24 E25 E26 22
namely
23 = E14 E24 E34 E44 E45 E46 223
Monoclinic material
4.1
Let us say, in 123 coordinate system, the plane 12 is the plane of symmetry.
Then to insure the material symmetry the entries of E that bind the entries of
symmetric stress and antisymmetric strain and vice versa should be equal zero.
And so the stiffness matrix must be like
11
E11 E12 E13
0
0
E16
11
22 E12 E22 E23
0
0
E26
22
33 E13 E23 E33
0
0
E36 33
23 = 0
0
0
E44 E45
0
223
31 0
0
0
E45 E55
0
231
12
E16 E26 E36
0
0
E66
212
2
4.2
If the plane 23
11
22
33
23
31
12
4.3
then
E14
E24
E34
E44
0
0
0
0
0
0
E55
E56
0
0
0
0
E56
E66
11
22
33
223
231
212
If the plane 31
11
22
33
23
31
12
0
0
0
E46
0
E66
11
22
33
223
231
212
Orthotropic materal
11
E11 E12 E13
0
0
0
11
22 E12 E22 E23
0
0
0
22
33 E13 E23 E33
33
0
0
0
23 = 0
0
0
E44
0
0
223
31 0
0
0
0
E55
0 231
12
0
0
0
0
0
E66
212
An orthotropic material thus has 9 independent material characteristics.
If there is an axis such that every plane containing this axis is a plane of material symmetry then this material is called transverse isotropic material. This
material has 5 independent characteristics as may be shown using rotational
transformation about the axis of symmetry.
3
Isotropic material
It is symetric with respect to every plane and there are only 2 independent
material characteristics.
Ciarlet, P. G. (2005)
Mare
s, T. (2006)
3
2
2
before deformation
Orthotropic block
after deformation
11
12 =
11
12
1
, 13 = 31
11
1
22
,
22
33
= 3,
3
E22 =
and of 3
E33
21
,
22
3
= 13 ,
3
21
23
22
3
= 23
3
21 =
23 =
31
32
Pure shear 2
From the definition
12 = 21
11 = 11 + 21 + 31
11
12 1
11
22
33
=
21
31
E11
E22
E33
12
12 = 21
11
12
2
Poisson ratios
the stress
E11 =
21
12 = 12 = G12 (12 + 21 )
At the tensor notation. . . 15 34
Ciarlet, P. G. (2005)
Mare
s, T. (2006)
E11
= E12
11
E13
11
0
1
4G12
1
4G12
0
0
0
0
0
0
0
1
4G13
0
0
0
E21
22
0
0
0
0
1
4G12
1
4G12
1
E22
0
0
0
0
0
1
4G13
0
0
0
0
0
0
0
0
0
0
1
4G23
E23
22
1
4G23
0
0
1
4G13
0
0
0
1
4G13
0
0
0
0
0
0
0
1
4G23
1
4G23
E31
33
0
0
0
E32
33
0
0
0
1
E33
11
12
13
21
22
23
31
32
33
ab = Cabcd cd
Cabcd = Ccdab = Cbacd
Energy
11
12
13
21
22
23
31
32
33
Equilibrium
Elasticity tensor E abcd . . . 16 34
Plane stress is a stress state where 3a = 0. Then we can, in the main coordinate
system of orthotropy, write
= C , i.e.
1
ETTL
0
11
11
EL
1
22
22 = LT
0
EL
ET
1
12
212
0
0
GLT
11
EL
1
22 =
T L EL
1 LT T L
12
0
LT ET
ET
0
0
11
22
0
GLT (1 LT T L )
212
Symbolically
= E
The matrix C is called Compliance matrix and matrix E is called Stiffness
matrix.
10
2
BM
x2
6
B
B
B
1 1
B
B
B
B
B b
v
B 6
7
B
B
B
B
- 1
a
x
Let us have a vector v and two vectors a and b such that
v = a +b
a
The coordinates of vectors v , a and b in thecoordinate
system
x
are
respec
x
x
x
a
a
0
tively
v=
, a=
and b =
b
0
b
a
cos
a
In the coordinate system the vector a has coordinates
a=
a sin
b sin
vector b has coordinates
b=
b cos
a cos + b sin
and vector v
v =a + b =
a sin + b cos
x
Thus we have coordinate transformation of a vector in the form
v = T x v
6
T x =
cos
sin
T 1
x
cos
sin
11
sin
cos
x
v = T x
v
sin
cos
As the stress is second order tensor we must at first look at second order tensor
transformation. Direct multiplication of two first order tensor may be represen T
vv
12
22
x
11
21
12
22
x
x
x
x
x
x
11
cos2 + 212
sin cos + 22
sin2
(22
11
) sin cos + 12
(cos2 sin2 )
2
2
x
x
x
2
x
x
x
(22 11 ) sin cos + 12 (cos sin )
11 sin 212 sin cos + 22
cos2
Rearranging
cos2
11
22
=
sin2
12
sin cos
Symbolically
Inverse transformation
can be obtained both
and
which leads to
T x
12
sin
cos
cos
sin
x xT
v v = T x v v T Tx
cos2
=
sin2
sin cos
sin2
cos2
sin cos
x
2 sin cos
11
x
2 sin cos 22
2
x
2
12
cos sin
= T x
x
= T x
T x )1
T x = (T
T x () = T x ()
sin2
cos2
sin cos
2 sin cos
2 sin cos
cos2 sin2
Strain tensor has the same structure as stress tensor and so the transformation
of Voigt strain vector would by the same as the transformation of Voigt stress
vector as long as the structure of the vectors is the same. But it is not. There
cos2
sin2
sin cos
T x =
sin2
cos2
sin cos
2 sin cos 2 sin cos cos2 sin2
T x
13
cos2
=
sin2
2 sin cos
sin2
cos2
2 sin cos
sin cos
T x )T
sin cos = (T
2
2
cos sin
xx
=E =E T x
As
=E
= T x = T x E T x
x
and
14
= ...
Similarly
15
T x )T
E = T x E T x = T x E (T
it holds
For inverse transformation...
Composite micromechanics
Given the micromechanical geometry and the material properties of each constituent, it is possible to estimate the effective composite material properties
and the micromechanical stress/strain state of a composite material.
Thus, for fibre composite we can estimate...
16
17
z0
z1
= 1
= 2
= 3
-x
= N 1
= N
zN 1
zN
z
?
1 < 0 -x
2 > 0
= 1
= 2
y
?
= 3
18
= 1
= 2
= 3
6
y
= N 1
= N
?
x
z0
z1
-x
= 1
= 2
= 3
= N 1
= N
zN 1
zN
- dx
dy
-
?
1 < 0 -x
dy
?
Cut out the element dxdy
and apply the internal forces and moments
as resultants of applied stresses
x
y
?
- dx
z0
z1
-y
zN 1
zN
x
y
-yx
yy
?yz
- xx (x + dx, z, y)
xy
?
xz
z
?
As h is finite the stresses are unknown functions of z. On the other hand the
dimensions dx and dy are infinitesimally small and we may approximate the
functions according to Taylor series
ab (x + dx, y, z) = ab + ab,x dx
and
ab (x, y + dy, z) = ab + ab,y dy
where by ab we understand
ab = ab (x, y, z)
Now, to write equilibrium equations we need forces and moments acting upon
the element. The acting generalized forces are the resultants of the stresses
Z h2
Nxx =
xx dz
h
2
Nyy =
Nxy =
h
2
yy dz
h
2
h
2
xy dz
h
2
Nyx =
h
2
yx dz
h
2
Qxz =
h
2
xz dz
h
2
Qyz =
Mxx =
h
2
yz dz
h
2
h
2
zxx dz
h
2
Myy =
h
2
h
2
10
zyy dz
Mxy =
h
2
zxy dz
h
2
Myx =
h
2
zyx dz
h
2
From the definition of these quantities we see that they are not forces or moments
but in fact linear densities of these forces and moments. To get a real forces we
need to multiply them by the width of the appropriate area of the element.
11
Nxx,x + Nyx,y = 0
Nyx
Nxx
x
- Nxx + Nxx,x dx
Nyx+Nyx,y dy
-
y
(x)
z
?
Nxy,x + Nyy,y = 0
Nyy
*
Nxy
*
x
-
Nxy + Nxy,x dx
y
+ Nyy,y dy
Nyy
z
?
12
(y)
Qyz 6
(z)
x
-
6
Qxz
y
p + Qyz,y + Qxz,x = 0
Q + Qyz,y dy
? yz
?
Qxz + Qxz,x dx
z
?
The moments acting in the x-direction and the equilibrium equation
+resultant moment
of the couple Qyz -Qyz
Myy
Mxy
y
M +Myy,y dy
yy
x
Mxy + Mxy,x dx
z
?
13
(mx)
Myx
*
Mxx
*
(y)
x
-
Mxx + Mxx,x dx
y
M
yx + Myx,y dy
z
?
Puting these equilibrium equations together we get
Mab,ab = p
and
Nab,a = 0 where a, b = x, y
There are three equations for six unknown. We need a compatibility equation.
The most common one is Kirchhoff hypothesis resulting in Classical lamination
theory.
19
14
z
?
rAo
z
6
? rBo
-x
w(x, y)
w,x
Kirchhoff hypothesis
?
uo
rA
u
w,x
rB
z
rAo
z
6
? rBo
w(x, y)
w,y
Kirchhoff hypothesis
?
vo
rA
v
w,y
rB
z
z
?
1
ab = (ua,b + ub,a )
2
xx = u,x = uo,x zw,xx
yy = v,y = vo,y zw,yy
1
xy = (uo,y + vo,x ) zw,xy
2
zx = 0
yz = 0
zz = 0
The last expression is in contrariety with the assumption of plane stress. . .
Now, we are to express the stresses using the Hookes law for plane stress state.
Why plane stress when the Kirchhoff hypothesis leads to plane strain we will
xx
=E
xx
x
= yy
xy
uo,x
xx
w,xx
z w,yy = o + z
vo,y
and
= yy =
1
w
xy
(u
+
v
,xy
o,y
o,x
2
Note the change in the sign due to the definition of the curvature vector .
Z h2 x
Z h2
x
)dz
For the generalized forces
N =
dz =
E (o + z
x
h
2
h
2
E dz =
h
2
15
h
2
N Z
X
=1
z1
-y
N = A o + B
T x ( ) E T x ( )dz
B=
and
h
2
z E dz =
h
2
N Z
X
=1
B=
i.e.
z1
N
2
X
z2 z1
=1
M =
T x ( ) E T x ( )dz
zT
h
2
z dz =
h
2
D=
i.e.
20
h
2
h
2
)dz
z E (o + z
M = B o + D
z 2T x ( ) E T x ( )dz
=1 z1
N
3
X
z3 z1
=1
T x ( ) E T x ( )
T x ( ) E T x ( )
Symmetric laminate
21
Balanced laminate
22
23
Let us consider symmetric laminate B = 0. For this case we have from above
Dabcd w,abcd = 0
Nab,a = 0
These equations of equilibrium have been derived under the undeformed geometry configuration. As in the case of column buckling we need to look at the
case of deformed shape.
16
-x
-y
w(x, y)
z
?
w(x, y)
w,y
yNxq
yNyq
w,x
w,x + w,xx dx
w,y + w,yy dy
q
Nx + Nx,x dx
The contribution to the z-direction equilibrium equation
q
Ny + Ny,y dy
Nx dy w,x + (Nx + Nx,x dx)(w,x + w,xx dx)dy Ny dx w,x + Ny + Ny,y dy)(w,y + w,yy dy)dx
y
x
-
w ,y
Nxy
w,x
i
Nxy
w,x + w,xy dy
Nxy +
Nxy
,y dy q
w,y + w,yx dx
Nxy + Nxy,x dx
The Figures above show forces whose components in the z-direction are zero
17
24
For one layered and orthotropic plate with k x loaded as shown in the figure
and simply supported we have the following.
x
-
?
y
?
EL
0
0
LT ET
T L EL
ET,L
0
, ET,L =
0
1 LT T L
ET
further
Nx = F, Ny = 0, Nxy = 0, p = 0
Thus we get
D1 w,xxxx + D12 w,xxyy + D2 w,yyyy = F w,xx
E h3
T L EL h3
LT ET h3
4GLT h3
E h3
where
D1 = L , D12 =
+
+
, D2 = T
12
12
12
12
12
Let as look for the solution using Fourier series expansion
X
nx
ky
w=
wnk sin
sin
a
b
x
0
GLT
GLT
0
0
GLT
GLT
0
n,k=1
18
wnk
n,k=1
4
n 2 k 2
n 2
n 4
k
+D12
+D2
F
D1
a
a
b
b
a
As functions sin
tions
sin
nx
ky
sin
=0
a
b
nx
ky
sin
are linearly independent, there are possible solua
b
4
2 k 2
4
+D12 n
D1 n
+D2 k
a
a
b
b
Fnk =
2
n
a
sin
nx
ky
sin
a
b
25
26
26.1
1st material: E1 , 1
Neutral axis
2nd material: E2 , 2
y1 < 0
r
rC1
h1
y2 > 0
rC2
h2
y
The material properties are described by the Youngs modulus (E1 , E2 ) and
coefficient of thermal expansion (1 , 2 ).
As the beam is unloaded by external forces the overall internal normal force, N ,
and bending moment, Mb , are zero:
N = 0, Mb = 0
Let us suppose that the Bernoullis hypothesis holds:
= ky
where k is the curvature and y the coordinate.
The strain can be decomposed into its elastic and thermal parts:
= elastic + thermal =
19
+ T
E
That gives
= Eky ET
For the normal force we then have
Z
Z
N=
dA =
A
N=
A1
E1 ky dA
1 dA +
A1
E1 1 T dA +
A1
2 dA
A2
A2
E2 ky dA
E2 2 T dA
A2
i.e.
N = E1 kQ1 E1 1 T A1 + E2 kQ2 E2 2 T A2
where Q1 and Q2 are the first moment of area of the cross-section of the 1st
and 2nd material with respect to the Neutral axis, respectively.
For the bending moment we can write
Z
Z
Z
Mb =
y dA =
y1 dA +
y2 dA
A
Mb =
A1
E1 ky 2 dA
A1
yE1 1 T dA +
A2
A2
A1
E2 ky 2 dA
yE2 2 T dA
A2
i.e.
Mb = E1 kI1 E1 1 T Q1 + E2 kI2 E2 2 T Q2
where I1 and I2 are second moment of area with respect to the Neutral axis of
the respective areas.
As N = 0 and Mb = 0 we have the conditions fixing the position of the Neutral
axis and the curvature, k, which in the case of the rectangular cross-section
gives
k=
26.2
E12 h41
Let us study the thermal deformation of a two material beam with doubly
symmetric cross section with the aim to design a beam without thermal change
in its length.
20
Material 1: E1 , 1
r
Material 2: E2 , 2
+ T = a constant
E
The internal normal force, N , is zero as there are not external forces applied:
Z
Z
Z
N=
dA =
1 dA +
2 dA
A
N=
A1
A1
E1 ( 1 T ) dA +
A2
A2
E2 ( 2 T ) dA = 0
Consequently,
=
1 E1 A1 + 2 E2 A2
T
E1 A1 + E2 A2
27
Let us consider a beam composed of two parallel beams as shown at the Figure:
21
q(x)
1st beam: E1 , I1
2nd beam: E2 , I2
x
r
v
27.1
Unbound case
First, consider the case of free conection, i.e. the case when the two parts can
freely slice on each orther surface. In this case we can regard it as two Bernoulli
beams with an identical displacements and an additional distributed load as a
result of action and reaction as seen in the following figure.
q(x)
1st beam: E1 , I1
w(x)
w(x)
2nd beam: E2 , I2
r
v
For the two beams we have two equilibrium equations (valid for Bernoullis
22
(1)
E2 I2 v2IV = w
(2)
(3)
where v1 and v2 are the displacements, E1 and E2 are the Youngs moduli,
and I1 and I2 are the second moments of area of the upper and lower beam,
respectively.
rC1
a1
rC2
a2
E2 I2
E1 I1 + E2 I2
(4)
q
(EI)eq
where
(EI)eq = E1 I1 + E2 I2
27.2
Now, let us consider the same beam but ideally bounded together. Once more
we assume the Bernoulli hypothesis, = ky, only this time for the whole beam
with one common Neutral axis that is not generally passing through the centroid
of the cross-section.
23
q(x)
b
1st material: E1 , I1 , A1
Neutral axis
2nd material: E2 , I2 , A2
y1 < 0
r
rC1
h1
y2 > 0
rC2
h2
strain
Neutral axis
y1 < 0
r
rC1
h1
y2 > 0
rC2
h2
stress
Neutral axis
1 = E1 = E1 ky
2 = E2 = E2 ky
y1 < 0
r
rC1
h1
y2 > 0
rC2
h2
y
The position of the neutral axis is given by the fact that the resultant axial
force, N , is zero due to the chosen supports:
Z
Z
N=
1 dA +
2 dA = 0
A1
A2
A2
24
i.e.
E1 Q1 + E2 Q2 = 0
where Q1 and Q2 is the first moment of the cross-sectional area 1 and 2 with
respect to the Neutral axis, respectively. The last equation gives the origin of
coordinate y.
Moment-curvature relationship is based on the expression of the bending
moment as an integral of elementary bending moments
Z
Z
Z
Z
Mb =
y1 dA +
y2 dA = kE1
y 2 dA + kE2
y 2 dA
A1
A2
A1
A2
that is
Mb = k(E1 J1 + E2 J2 )
where
J1 = I1 + y12 A1
is the second moment of the cross-sectional area A1 with respect to the Neutral
axis and
J2 = I2 + y22 A2
is the second moment of the cross-sectional area A2 with respect to the same
Neutral axis.
In the case of small deformations the curvature can be approximated by k = v 00
and the differential equation for deflection is
v 00 =
Mb
(EJ)eq
E1
y
(EJ)eq
2 = Mb
E2
y
(EJ)eq
25
27.3
N1
NA
NA2
E2 , I2 , A2
r
N2
M2
r
yC1
y1
r
yC2
rC1
h1
rC2
h2
y2
dx
Let us assume that both parts of the beam obey the Bernoullis hypothesis
1 = ky1 and 2 = ky2
where the curvature, k, is the same for both parts as for small deformations
k = v 00 and the deflection, v, is supposed to be the same for both parts. The
coordinates y1 and y2 originates at the two respective neutral axes, NA1 and
NA2, as seen at the Figure above.
The connection between the two parts is assumed to be elastic with the shear
stress at the interface given by
= g(interface
interface
)
1
2
where g is a spring constant and interface
(a = 1, 2) are the respective normal
a
strains at the two parts at the point of the interface.
Let us cut two elements of the length dx. First, from the upper part of the
beam.
dx
N1
N1 + dN1
E1 , I1 , A1
26
A1
where Q1 = yC1 A1 is the first moment of the area A1 with respect to the neutral
axis of the upper part of the beam, NA1 .
Using N1 in the equilibrium equation leads to
d
(kyC1 )E1 A1 bgk(y1interface y2interface ) = 0
dx
(5)
where note that yC1 (as well as yC2 and NA = y1interface y2interface ) is a function
of x, i.e., the neutral axis is not, generally, at the same place at every crosssection.
Now, cut the element of the lower part:
dx
N2
N2 + dN2
E2 , I2 , A2
dN2 + bdx = 0
2 dA = E2 k
A2
(6)
y2 dA = E2 kQ2
A2
(7)
A2
27
and
Mb = k(E1 J1 + E2 J2 + E2 yC2 A2 NA )
(8)
where
2
2
J1 = I1 + yC1
A1 and J2 = I2 + yC2
A2
I1 and I2 being the second moments of area with respect to the two principal
central axis.
There is also a geometric condition (as seen in the Figure)
yC1 + C yC2 = NA
(9)
There are five equations, four of them linearly independent, (59) for four unknown functions, k, yC1 , yC2 and NA .
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