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Techno-commercial proposal for 410KLD Sewage Treatment Plant (FBBR)

Submitted to

M/s. GM INFINITE DWELLING (INDIA) PVT. LTD,


BANGALORE.

CONTENTS
S. No

Descriptions

Page
No
1

CORPORATE INTRODUCTION

2
3
4
5

DESIGN BASIS
PROCESS DESCRIPTION
PLANT SPECIFICATIONS
SCOPE OF THE COMPANY

SCOPE OF THE CLIENT

10

7
8

DETAILS OF CIVIL WORKS / ELECTRICAL LOAD


INVESTMENTS AND TERMS

11
13

2
3
4-10
10

IIL/BLR/12/STP/QUO/15-16/108

23th June 2016

To,
M/s. GM Infinite Dwelling (India) Pvt. Ltd,
#06 BTM Layout, 1st Stage, 1st Phase
Bangalore 560 068.
Dear Sir/Madam,
This has reference to the discussion undersigned had with you regarding the proposed
Sewage Treatment Plant (FBBR).
ION INDIA LIMITED specializes in turnkey water, sewage, wastewater, and recycle treatment,
offering a complete range of systems and services. ION INDIA LIMITED designs and supplies
water and wastewater plants, typically as an engineering, procurement, construction. ION
INDIA LIMITED also supports clients with a small strategic utility planning practice. Our team
of dedicated engineering professionals continues to invest in research and development of
new processes and adaptations and improvement of proven processes. Technology transfer
has typically been part of ION INDIA LIMITED investment in new locations.
Our core business is Turnkey Treatment Plants and Equipment and is focused on three
principal areas: Industrial water & wastewater treatment, municipal water & wastewater
facilities, and facilities operations ownership and training. This core business is supplemented
with a Strategic Utility Planning practice. Looking forward to commencing an enduring
relationship.
ION INDIA LIMITED design team uses a coordinated approach, Overall design and drawing
on the best talents from our offices. The head office is responsible for overall design, our
team continually contributes their knowledge base to the pool, bringing the organization
forward to new levels of achievement and recognition.
Looking forward to commencing an enduring relationship.
Thanking you,
Yours truly
For ION INDIA LIMITED
Mr.Sathyaraj
(Executive Manager)

Page: 1 of 13

TECHNO-COMMERCIAL PROPOSAL FOR SEWAGE TREATMENT PLANT FOR


M/s. GM INFINITE, BANGALORE.
PROPOSED SITE

: Bangalore.

SCOPE
Design, Supply, Erection and Commissioning of 410m3 per day Sewage Treatment Plant
using Fluidized Bed Bio Reactor (FBBR).
DESIGN BASIS
Raw Sewage Water Characteristics
We assume the following as Raw Sewage Water Characteristics which form the basis of
our plant design.
400ppm
6-8
300ppm
450ppm
30ppm

Total Suspended Solids


pH
BOD
COD
O&G

:
:
:
:
:

Total Sewage Generation Per Day


Anticipated Sewage Generation

: 410,000Liters

*Sewage quantity stipulated by the customer.


Application of Treated Sewage
For gardening / land scaping / Ground water recharging
In case this water is required to be used for applications such as toilet flushing, an additional hiend tertiary treatment module (UF) will have to be given in addition to staggered / multi- staged
chlorine dosing.
TREATED WATER CHARACTERISTICS AS PER POLLUTION CONTROL BOARD NORMS
Total Suspended Solids : 30ppm
pH
: 6.5 8.5
BOD
: 10ppm
COD
: 250ppm
O&G
: 10ppm

Page: 2 of 13

PROCESS DESCRIPTIONS FOR FBBR TYPE


In this process the sewage will flow via gravity through a bar screen chamber & Grit Chamber
to an Equalization Tank. A bar screen shall be provided at the inlet point in the bar screen
chamber and the waste water will flow through this bar screen in to the Tank. Bar
screen shall be so designed that it can be cleaned manually from outside the Tank, The
sand, mud and minute particles from the Grit Chamber would have to be removed manually.
Waste water from the equalization tank shall be transferred by means of Pumps in to the
FBBR (FLUIDIZED BED BIO REACTOR) tank where it will be mixed with living organism also
called MLSS (Mixed Liquor Suspended Solids) in presence of air & air shall be introduced
through submerged air diffusers (MLSS in aeration tank shall be maintained 2500-3000 Mg/L).
The FBBR system shall be designed in a way so as to achieve complete mixed or organisms
with raw sewage. After achieving a complete mixing of organism over a retention period of
8-10 hrs. The effluent would flow via gravity in to the Tube settler. In the tube settler, PVC
Tube Media would be provided to enhance setting of the sludge with attached setting
process. Through the use of the baffles the liquid in the Tube Settler is maintained in
quiescent condition with allows the solids to settle to the bottom for collection. The
accumulating solids known as Sludge shall be constantly pumped back in to the FBBR tank
by sludge recycle pumps. This return sludge undergoes further digestion in the aeration tank
and also provides the active organism needed to digest the incoming raw sewage.
The Tube Settler shall be provided with adjustable overflow weir to collect the treated effluent
and a scum baffle shall keep any floating mater from passing out in the final treated water.
Treated water from Tube settler shall over flow in to the chlorine contact tank where
hypochlorite solution shall be added to disinfect the treated water.
Excess sludge from the bottom of the Tube Settler shall be passed to sludge drying bed /
sludge holding tank for disposal.
ADVANTAGES OF FBBR TECHNOLOGY
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.

Ability to sustain relatively higher biomass concentration (MLSS)


Significantly lower hydraulic retention time (HRT)
Enables high volumetric loading thro enhanced solid-liquid contact area
Higher mass transfer resulting in better biodegradation
Availability of high specific area for micro organisms
Significantly better odor control
Smaller plant footprint / Lesser civil works
Stable processes and better quality of treated water (lesser BOD levels)
Very less sludge for disposal with minimal moisture
Ease of operation and optimized running cost
Page: 3 of 13

PROCESS DESCRIPTIONS AND SPECIFICATIONS CAPACITY: 410 KLD SEWAGE


TREATMENT PLANT (FBBR)
SCREENING PROCESS
A Bar Screen chamber consisting of a coarse screen with uniformly spaced bars shall be installed
at the inlet to the collection tank. This chamber facilitates removal of coarse particles such
as plastic wares, gunny bags, waste clothes, bones, vegetable waste, twigs, leaves etc. The
screen is designed based on a peak flow rate of 51.6 m3 / hour. This screen will have to be
manually cleaned on a daily basis. The configuration of the screen is furnished here below.
The design of screens will be:
Flow Rate
: <17.10m3/h
Size of Chamber
: 1.20 m X 1.50 m X 1.5 m HT.
MOC of Tank
: RCC.
Screen size
: 1.15m width x 1.00 m HT.
Bar spacing
: 12mm.
Positioning
: 60o angle with inlet plain.
Cleaning
: Bar racks with long handles, Mild Steel.
Solid draining
: drain Chamber, perforated, plastered and sloped to the
Sewage channel.
GRIT CHAMBER (OPTIONAL)
A compact chamber to remove the grit ie., sand, mud and other minute particles will be
installed at the outlet of the screen. This chamber will have a peak flow retention time of
two minutes. The grit settled will have to be removed manually once in a week. The
configuration of the chamber is given below.
Flow Rate
Dimension
MOC of Chamber
Cleaning

: <17.10 m3/h
: 1.20 m x 2.0 m x 1.0 m SWD
: RCC
: Manually, with a scoop with handle during the
Non-flow time.
Solids draining
: Drain chamber, plastered and sloped to the Sewage
Channel.
PRIMARY COLLECTION-EQUALIZATION TANK
The sewage would then be collected in a primary collection tank where the variations in flow
and characteristics are dampened and also allows a constant flow rate downstream. Here the
sewage is kept in mixed condition by means of coarse air bubble diffusion. The primary
collection tank will be constructed in RCC and shall have a volume of 75 m3.The collected
sewage will be pumped continuously at a steady rate to the FBBR Reactor. The design of the
tank is as follows:
Inlet flow rate
: Less than 51.6 m3/h, 8 h/d
Outlet flow rate
: 17.10 m3/h, 24 h/d
Water depth
: 3.00 m
Total liquid volume provided
: 154.0m3
Page: 4 of 13

Dimensions
MOC of tank
Aeration System
Dimensions & type of diffuser
No. of Diffusers
Make of diffusers

: 5.00 m x 10.00 m x 3.00 m SWD.


: RCC
: Coarse bubble wide band non membrane diffusers laid
at bottom
: 1.0 m long and 0.04 m dia tubular diffuser
: 15 nos
: Scogen/Equivalent.

RAW SEWAGE TRANSFER PUMP


The collected sewage from the primary collection tank will be pumped in to the FBBR
Reactor Tank by using a monobloc pump. One additional pump is also provided as stand-by.
The specification of the pump is as follows.
No. of pumps
: 2 Nos (1W + 1S)
Design flow rate
: 17.10 m3/h.
Delivery head
: 10 -12 m
Type of the pump provided
: Centrifugal, non clog and open impeller type. Operation
: Heavy duty, Self-priming.
Size of solids passage provided
: 7 mm
Make of the
: CRI / Kirloskar / Equivalent
Power
: 2.0 Hp 415V AC
[

AERATION TANK - FBBR REACTOR


The equalized sewage from primary collection tank will be pumped to the aeration tank
housing the Fluidized Bed Bio Reactors (FBBR) where BOD/COD reduction is achieved by
virtue of aerobic microbial activities. The FBBR reactors would be running in series. The
oxygen required will be supplied through air grids. The FBBR tanks would be constructed in
RCC. The design of the reactor is as follows:
Inlet flow rate
: 17.10 m3/h.
Optimum BOD removal expected : 95%.
Volume of aeration tank required : 85 m3 X 2 Nos.
Hydraulic retention time required : 8 -10 hrs
Dimension of aeration tank
: 3.50 m x 6.00 m x 4.00 m SWD
Number Of tanks
: 2 Nos.
Free board
: 0.5 m
MOC of reactors
: RCC
Aeration system
: UPVC Air Grid Internals
Media Product Code
: 22FM / CDBF 22.
Surface Area
: 400 500 m2/m3/day
FBBR Media
: Bio Mass carrier Media.
Media Size
: 22 mm DIA X 16 mm HT.
Specific Gravity
: 0.90 0.95gms / cm3
Media Arrangement
: Movable.
Page: 5 of 13

Media Structure
MOC of Media
Quantity of Media Required
Make
AIR BLOWERS
Quantity
Design flow rate
Type
Noise Level
Make of the Blower

: Self-supporting, Cylindrical Shaped with internal ribs and


concentric circular sections.
: Virgin PP with UV Sterilized for high resistance to Erosion
and chemical attack.
: 25m3
: Welcome / Cool Deck / Equivalent
: 2 Nos (1W + 1S)
: 470 m3/hr @ 5.0MWC
: Twin lobe compressor.
: <95 dB (A)
: Kay / Everest / Equivalent

MOTOR FOR BLOWER


Motor Power
: 15 HP
RPM
: 1440 RPM
Make of Motor
: CRI / Kirloskar / Equivalent
TUBE SETTLING TANK
The excess bio solids formed in the biological process will be separated in this downstream
Tube settler tank. The clear supernatant after disinfection and filtration shall be used for
landscaping / Gardening.
The design of the unit shall as follows:
Inlet flow rate
Size of settling tank
Provision for Sludge Collection
Volume of Media
Free board
MOC of reactors
Media Product Code
Type Of media
Surface Area
Structure

: 17.10 m3/h.
: 3.50 m X 4.00 X 3.50 m SWD
: Hopper Bottom in the settling tank.
: 8.0m3
: 0.50 m
: RCC
: TSM 60 / FS 41.50.
: Inclined settler media
: 11 - 12 m2/m3/day
: Hexagonal Chevron shaped self Supporting
Structure.
Straight Height of Media
: 750 mm (standard)
Cross sectional area of each tube : 75 mm X 60 mm.
Hydraulic Radius
: 70 mm.
Laying Angle
: 60 degree from Horizontal.
Thickness
: 1.0 mm
Color
: Black
Fitting Arrangements
: Tongue and groove.
MOC of Media
: UV Sterilized Virgin PVC base.
Make
: Welcome / MM Aqua.
Page: 6 of 13

SLUDGE PUMPS
The collected bio-sludge will be pumped out by using a centrifugal pump. One additional pump
is also provided as stand-by. The specifications of the pump is as follows.
No. of pumps
: 2 Nos (1W + 1S)
Design flow rate
: 7.0 m3/h.
Delivery head
: 10 -12 m
Type of the pump provided
: Horizontal Centrifugal.
Operation
: Heavy duty, Self-priming
Size of solids passage provided
: 7 mm
Make of the pump
: CRI / Kirloskar / Equivalent
Power
: 1 Hp 415V AC 50 Hz
SLUDGE HOLDING TANK
The tank will collect the Bio Sludge from tube settler instead of Sludge drying bed. The
specifications of the pumps are as follows:
Inlet flow rate
Volume of Tank
Tank dimensions
Sludge Disposal
Construction

: 7.0 m3/h
: 50M3
: 3.50 m x 3.50 m x 4.00m SWD.
: Pumping By Lorry.
: RCC

SLUDGE DRYING BEDS (OPTIONAL)


The design of the unit shall as follows:
Total inlet flow rate
: 1.5 m3/h.
Volume of tank
: 10 m3
Dimensions
: 1.5m x 5.0m x 1.5m SWD.
Sludge removal
: Once in 7 weeks.
MOC of Tank
: Brick work.
Disposal of dried sludge
: As soil conditioner.
PROCESSED SEWAGE COLLECTION TANK- FILTER FEED TANK
This tank will collect the overflowing processed sewage from the settling tank. This
processed sewage is further disinfected (elimination of pathogens) by administering measured
dosage of a disinfectant and subsequently the processed sewage is pumped in to the Pressure
Sand Filter and Activated Carbon Filter for removal of excess suspended solids, turbidity, color
and odor.
The design of the tank is as follows.
Total inlet flow rate
MOC of Tank

: 20.50 m3/h
: RCC
Page: 7 of 13

Dimension of tank
Type of chemical to be dosed
Dosing arrangement
Dosage

: 5.10 M x 5.60M x 3.40 M SWD.


: Sodium hypochlorite (7% strength) dosed at 10%
Concentration.
: solution stored in a 100Litres collection tank dosed
Through a Dosing pump of 2LPH Capacity.
: To be fixed dosed on trial and error to be obtain a
Residual Chlorine level of 2 mg/l.
: 1No
: Electronic Dosing pump.
: 0-2 LPH
: 100litres. HDPE Tank.

No. of disinfection system


Type
Capacity
Storage Tank
FILTER FEED PUMPS
The collected water after the disinfection process will be pumped in to the Filtration plants by
using a centrifugal pump. One additional pump is also provided as stand-by. The specifications
of the pumps are as follows.
No. of pumps
Design flow rate
Delivery Head
Maximum size of solids expected
Type of the pump
Operation
Make of the pump
Power

: 2 Nos (1W + 1S)


: 20.50 m3/h
: 28 M
: 2 - 5 mm
: Horizontal Centrifugal, Monobloc
: Heavy Duty, Self-priming.
: CRI / Kirloskar / Equivalent
: 3 Hp 415V AC 50 Hz

PRESSURE SAND FILTER AND ACTIVATED CARBON FILTER


The Pressure Sand Filter and the Activated Carbon filter allow the treated sewage water to
pass through its unique 4-layer media and in the process turbidity, suspended solids, color,
odor are removed and thereby rendering the water significant clarity. The configuration of
the filtration plants is given below
PRESSURE SAND FILTER
Nos
Model
Max. Flow rate
Flow Mode
HOS
Dia
MOC
Shell thickness
Distend thickness
Internal finish
Outer f i n i s h

:
:
:
:
:
:
:
:
:
:
:

1
IIL/PSF-20.5 F
20500 LPH
Down Flow
1500mm
1500 mm
MSRL
5mm
6mm
3mm rubber lining
Epoxy coating
Page: 8 of 13

Max. Operating Pressure


Valve
Media

: 6 Kg/Cm2
: 80NB side mount multiple valve
: Graded Quartz Sand/ Fine White
Sand / Pebbles

ACTIVATED CARBON FILTER


[

Nos
Model
Max. Flow rate
Flow Mode
HOS
Dia
MOC
Shell thickness
dish end thickness
Internal finish
Outer f i n i s h
Max. Operating Pressure
Valve
Media

:1
: IIL/ACF-20.5 F
: 20500 LPH
: Down Flow
: 1500 mm
: 1500 mm
: MSRL
: 5mm
: 6mm
: 3mm rubber lining
: Epoxy coating
: 6 Kg/Cm2
: 80NB side mount multi-port valve
: Graded Quartz Sand/ Fine White
Sand / Pebbles
TREATED SEWAGE COLLECTION TANK TREATED WATER TANK
This tank will collect the treated and filtered sewage to be used for the intended
applications namely watering trees, plants and toilet flushing. The remaining water may be used
for harvesting (allowed to percolate in to the ground through trenches. The dimensions of the
tank are as follows.
Inlet flow rate
Capacity
MOC
Dimension of the tank
INTER CONNECTING PIPELINES

: 20.50 m3/h
: 80 m3.
: RCC
: 3.50 M x 5.75 M x 4.0 M SWD.

Quantity
Battery limits

: 1 Lot.
: Bar Screen to Treated Water Tank & Connecting Airline Mild
Steel- Make- Jindal / Equivalent

Plumbing lines & Air grids UPVC- Make Supreme/ Equivalent


ELECTRICAL PANNEL BOARD: 1 No.
One set of Non compartmental panel board with powder coated mild steel box (Make
ION INDIA) consisting of complete electrical fixtures, necessary starters, safety switches and
complete cabling for supplied Motors and pumps. L&T / Siemens make Electrical components
Page: 9 of 12

3SCOPE OF THE COMPANY


1.Bar Screen
2.Raw sewage pumps (monobloc)
3.Coarse bubble diffuser
4.FBBR tank Air Grids
5.Air Blowers for Eql & Aeration Tank
6.FBBR Medias
7.Tube Settler Medias
8.Return Sludge pump
9.Filter feed pump
10.Pressure filter
11.Activated Carbon filter
12.Dosing systems
13.Plant pipelines (M.S /UPVC )
14.Instrumentations
15.Electrical Panel Board
16.Erection & Commissioning

: 1 no.
: 2 nos. (1W + 1 SB)
: 1 Lot.
: 1 Lot.
: 2 nos. (1W + 1 SB)
: 25m3
: 8m3
: 2 nos(1W + 1 SB)
: 2 nos. (1W + 1 SB)
: 1 Set.
: 1 Set
: 1 No.
: 1 Lot.
: 1 Set
: 1 Set.
: LS.

SCOPE OF THE CUSTOMER


Land and shed for the plant
Site clearance and handing over to our technical team
All civil works (Sumps/Tanks/System Foundations / Shed / etc)
Sewage (influent) connection to the plant
Electrical connection upto the control panel of the plant
Piping outside the battery limit as the foot print area mentioned in this proposal.
Regular testing of raw and treated sewage
Power and water during the work
Approvals from local / statutory authorities
Unloading and safe storage of plant / materials at site
All tools and tackles required for safe unloading of the plant
Storage and safe usage / distribution of treated sewage
Appropriate disposal of sludge
Regular operator/s for the plant (Training will be provided by us)
All other supplies and services not explicitly mentioned in our offer

Page: 10 of 13

LIST OF CIVIL WORKS (CUSTOMER SCOPE)


Sl.
No
01
02
03
04
05
06
07
08
09

DESCRIPTION
Bar Screen Pit
Equalization Tank
FBBR Tank
Settling tank
Filter feed tank
Treated water tank
Sludge holding tank
Sludge drying bed
Motor Room / Shed

QTY

SIZE OF THE TANKS

1 No
1.20 X 1.50 X 1.50 M HT
1 No
5.00 X 10.00 X 3.00 M SWD
2 Nos 3.50 X 6.00 X 4.00 M SWD
1No
3.50 X 4.00 X 3.50M SWD
1 No
5.10 X 5.60 X 3.40 M SWD
1 No
2.50 X 1.80 X 4.0 M SWD
1 No
3.50 x 3.50 x 4.0 M SWD
1 No
2.0 X 5.0 X 1.5 M SWD
1 No
4.75M X 3.5M X 3.5 M HT

MOC
RCC
RCC
RCC
RCC
RCC
RCC
RCC
RCC
BW

Note: Dimension shall change based on the site condition. Foot Print
LOAD DETAILS
Description
Working HP
Raw sewage transfer pumps
2.0
Air Blowers
15
Sludge transfer pumps
1.0
Filter feed pumps
3.0
Dosing pumps & lightings
0.5
Total installed load 42Hp
Total working load required: 21HP

Stand by - HP
2.0
15
1.0
3.0
0.5

PRE-INSTALLATION VISIT
The technical personnel will visit the site to assess and give the top layout & cross
sectional drawing for the civil works to be undertaken.
GUARANTEE
All equipments and its material or components supplied by us are mechanically
guaranteed, (excluding consumable component)subject to proper operation of the plant as
per the user manual and usage of spares / consumables recommended by us - for a
period of twelve (12) months from the date of commissioning of the plant or fifteen
(15)months after delivery, whichever is earlier. During the guarantee period, service
personnel will visit once in every six months to assess the functioning of the unit in addition to
attending complaint calls.

Page: 11 of 13

POST GUARANTEE
After the guarantee period, the customer has the option of entering into an Annual
Maintenance Contract (or) Operation Maintenance Contract with the company at rates
prevalent at that time.
PERFORMANCE
The treatment plant supplied by us shall produce product water of guaranteed quality at
designed flow rates. However, the quality of product water is subject to raw water condition,
regular service and proper maintenance of the plant
YOURE INVESTMENT
Supervision charges for Erection & Commissioning of
Treatment plant

: Rs. -----80,000.00

Sewage Treatment Unit


Design &Supply of 410 KLD STP FBBR Plant
TAXES / DUTIES / INSURANCE / P&F/ (EXTRA)
Sales Tax VAT
Service Tax
Excise Duty
Transit Insurance

: Rs. 25, 40,000.00

: 14.5% on the unit price


: 15 % on Erection Charges
: Not Applicable
: To the scope of the
Customer
Packing/Forwarding/Freight
: Extra at actuals
Note: Tax rates currently in force have been mentioned above. However, please note that the
actual tax rates prevailing at the time of supplying the product/s or raising the invoice will only
be applicable.
PAYMENT TERMS*
Initial Advance
: 20%
After the Completion of civil work, Before the Delivery of Equipments
: 40%
During the progress of the Installation of the plant
: 30%
:
E&C
Completion of the plant
: 10%

All payment percentages are based on TPC ( Total Project Cost)


Important Note: The payment against erection and commissioning of the equipment/s is
strictly subject to the readiness of the site. The site should be ready and handed over to us
within 10 days from the date of delivery of units. In the event of any delay in erection and
commissioning of the units on account of site conditions, the balance payment (10%) should
be cleared within 24 days from the date of delivery of the equipments.

Page: 12 of 13

DELIVERY
The equipments under our scope of supply shall be delivered within 8 - 10 weeks from the
date of receipt of technically firm and commercially clear order along with advance.
ORDER FORM T&C
The standard terms and conditions as mentioned in our order form to be signed by the
customer in the event of the customer placing their order with us are construed to be an
integral part of this proposal. A copy of the same is enclosed herewith.
VALIDITY
Our proposal is valid for a period of 30 days for your acceptance after which it is subject to
our confirmation.
Looking forward to commencing an enduring relationship.
Thanking you,
Yours truly
For ION INDIA LIMITED
Mr.Sathyaraj
(Executive Manager)

Page: 13 of 13

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