HYZ-1. 6-6. 3 mk RF Aur TA THANG Kw 3b FI OIL PRESSURE EQUIPMENT FOR VIETNAM TA THANG POWER PLANT Hw W + INSTRUCTION BOOK . S | ERRATA EAE RBA CHONGQING waTuR! TUR SINE WORKS CO. LTD. CHONG QING SPEED GOVERNOR FACTORY seat Address: ERPSRELKAH 1005 Wis Tel: 023- 62856826 (4A Fax) Y84% Zip code: 400054A _HYZ-1663 WIKRE He 1, BGA YH E268 AAI DF AP EK FE, AH FAR MAA AAA HABE, KA Ak FR A BREAK TT FBI SSA i FEL Jy EUR Hh 7 38) as SEAM RE AL ASK, BITES AE ATR Jy MES Ae ee, SE ALAR, BRUTE. READY 6. 3MPa, RE LRA. EMT, Fae, FR DAR RI S88. ERE, RE Sah, RAE. RARE. EST REA OAL ih. 2. EBSR C1). Mie Po=6.3MPa (2) . FRAME V=1.6m* (3). FLAT AA Vmax=2.16m? C4) 5 uA Q=3L/s (5) . pL W=30kw (6). Hs AE Be} Q345R CD. Dr Rta BE T=+5°C~50°C 1, General Oil pressure equipment mainly provides pressure oil source for many devices. At present, it is wildly used for water turbine governor system, control system of other units, large pump station, inlet valve and relief valve, and for others which need pressure energy source. The oil pressure equipment is of combined structure, which consists of oil return tank and pressure tank. This structure is good for layout as well as convenient for installation. Working pressure of the equipment is 6.3 MPa. There are main output oil pipe and stand-by oil pipe set on the equipment.te HYZ1.663 WME He Magnetic liquid level signal device, air safety valve, pressure signal device, pressure control device and pressure gauge are set on pressure tank. Working medium is compressed air and turbine oil 46#. 2. Main parameter (1) Rated oil pressure P,=6.3 MPa (2) Volume of pressure tank V=1.6m* (3) Max. volume of oil return tank Vmax=2.16 m° (4) Output of oil pump Q=3L/s (5) Motor power W=30kW (6) Main material of pressure tank Q345R (7) Medium temperature T=+5°C~50°C Fe TE ik FES WL YO940-02 HEA ASC, [laa Ae — RRA, (LA A Te a RAR BE MEAT Jy tit, SGML i HB ae. RE, AT FGA. Aone, TIAA (7) ieee R (5) MNRMARA, BAP aL (4) TT BA), WMP ARIE BERR 70 (13) 6 2h ORE Fs Be BET EAT EE — BMA — BAL R, RAGAN, AMR, CRORE, Pieri FAT A I AE PE. CEES TB REFER 1/3 BY FRCP LAN 2/3 EAR MAAEAL, R aR AAD 96 A Bea a eT JHE IR. Ay LWA Ay ARTHAS tt 11)» FY Gawd, = (14) RA, ATURE UMMA Ho 5 URE LAUT (10) tH, BIA aA, Tel Zeta ERY (9) SIP MANS, MANE (6) MIB ARAG MK, AA BARRAKAK Hie, WE SH Ay RELA A NTP, Be Tie See, lA PY YATE ict en BRI, CEA Be fee 3 Rey HA a A a ®UER GD).se HYZ16-63 WIRE te 3, See work principle of oil equipment in Drawing Y0440B-02 Oil Pressure Device System Drawing. Two screw pumps are set on oil return tank. After it filtered by filter mesh, oil in return tank flows into pressure tank via screw pump and stop valve, and then to oil- using equipment via main output pipes. So a closed oil circuit comes into being. Detailed working procedure is :clear oil in oil return tank (7) are sucked into oil sucking pipe of screw pump(5), motor(4) drives screw pump by coupling joint, oil is sucked into stop valve by screw pump and then enters into pressure tank(13). Two oil pumps are set for reliability, one for work and another for standby. Two pumps should be periodically exchanged, and two pumps can work synchronously within short time for special conditions. In normal conditions, 1/3 turbine oil and 2/3 compressed air are filled in pressure tank. Supply and relieve of compressed air shall to be done by no-return valve. In order to directly indicate oil level in pressure tank, magnetic liquid level annouciator (11) is set; (14) is pressure gauge used to observe pressure in pressure tank. Oil source is output by stop valve (10), to any oil-using position, and return oil returns to dirt oil area of oil return tank by stop valve (9), and after it filtered by filter mesh (6), it enters into clean oil area, and then sucked by screw pump sending to pressure tank. Such moves are in cycles. Oil level signal device is set to reflect oil level in oil return tank, and it will send out signal if oil level exceeds the max. or min. level. Still stop valve (1) is set for draining oil in oil return tank. 4, ERA 4.1, FRASER AS fa AE eb BFE £8 00 Pb BA TG BET Sk PTTL, SORA Jy L6MnR, HHP’ ARI ALAR, TLE BLE itte _HYZ-1.6-63 WHORE 4.2. 4.3, 4.4, 4, 4.1 4.2 HALA RR ARTEL. CALIENTE TK E Tel yh Bee ATTEN EF ARSE AE Jes AI A, A ABT Th AT, PITT Vlg AS Eat FF EER, ECB de Hock al se CE J item L BAR Ach RS BS RAT HE, ELGG DA, eR TB), SRE TE, WTA RAZ ME BRT RN TARR, VES, PE, Aefirtk, fesse] aah. AAT ALA ee, SRT. WR, EE. eh BAS HD EE OTE FR 77 WE PJ RPE SOFA A,B LEHR SR AMEE, SUR DRL ICYMEIN, 2242 A ahaT IT HE WH, BURDAR ES, BARRA URUE, MBER, Fore So SAUARARD A FAL RE 0h 2k JE FL LE MATA SIRE PE, HOIST A RHEE, LAS) SUES, A, HTML, POR AMI, 4 WAGASEW MW, Fyfe Sabante, mae Cea, wk FUSE, ETE METAL TRE. SSL RR ta, WER PIEM CER Ja, STE, FPR, (ERD (i 09 Th 8 TE A A. RALUNITE A EID 6. 43Mpa, 42 FF HR II 7. 31Mpa. Structure Pressure tank assembly Pressure tank is formed by welding cylindrical barrel and ellipse seal head, its material is 16MnR. Because it is the vessel withstanding pressure, it has good welding quality and has done pressure water test and flaws examination. It is fixed on floor by foundation ring. Return oil tank assemblyHe_HYZ1.6-63 HRI He Quadrate return oil tank is collection places of return oil after oil-using system works, as well as oil source of oil-using system clean oil. It is formed by steel plate welding. Return tank upper cover is welded as a rigid frame by channel steel, so it can be set directly or fixed on the floor of powerhouse. 4.3 Screw pump The device adopts vertical screw pump, compare with horizontal type, the structure is simpler, and plane installation area is smaller, more convenient for inspection, leakage oil in pump body. Screw pump is with high efficiency, even discharge and long life for use, and woks steadily and can start instantaneously. 4. 4 Combined valve Combined valve has the function of safety valve, unload valve, no-return valve, by-pass valve. Safety valve can guarantee pressure in pressure tank within allowable ranges. When pressure is over allowable range, safety valve auto- open to drain oil to prevent pressure rising. This is mechanical-hydraulic device with spring reset and non- electrical contact signal. Unload valve opens to drain whole oil when oil pump start-up and motor speed can not meet rated speed yet. After motor speed meets rated speed, unload valve closed and open no-return valve to send oil to pressure tank; Pressure signal device acts, oil pump stops rotating and no- return valve is closed to prevent oil in pressure tank from returning when oil pressure is normal. By-pass valve is also protects pressure tank. When oil pressure is higher than normal working pressure, by-pass valve opens to drain oil to make oil pressure in pressure tank down to normal close. Safety valve opening pressure: 6.43MPa, full openingte HYZ-16-63 HRT se pressure: 7.31MPa. 5. SS WPA ARE TAT ERE PE TH Bee BT, HCH KP SAEUETT ICU RRMNAT ANIA, YR ea HS TAT PE Bi FE ae AF, FEF 46 SCHL, FASO EAC. ERT A HEARD A, ABEND EE Wh BARS TE 5.1, SRE INR CL) . RAPES PLR, FPR), BER HANG, Whe RMA. (2) . EPR SDI, SEER, AE ALE PBR ARR. 5.2, SNR — Ua) (2). EAA LY CHU-46) ARCBLIS FERRAT ARB FAS 7 Wi 19 BA Ae BAT FF (2). FABSUGAR, BOAO HERE TT, ARF AGES BL Fe aE 9 i Ba 2 0. SMpa WF, FFF hd tal Er Fs Jy EO 2 LE MAL. ZE EINTRAG LA, FAT HR Bo PAT IPE AGUIAR, FETA Jy EE RHEE 0. TMpa, HEATED, PR eT Be TO EE SWART. KALA, BAAR, AGAR TT Fic RAIMA HRSA IK, FAIR IME EBLE)» TFs Ja ARS AGRE, NTL HE eh ae LE AE TS WFR 5 Installation and Adjustment Before installing all spare parts of oil pressure device at site , do dismantling them according to related drawing. First clean them by kerosene, then blowdry all pipelines by compressed air, and then lubricate by 46# turbine oil, and assembly according to requirements in drawings. While cleaning, only use silk or gauze, cotton yarn and hair sheding goods are forbidded.se HYZ-1.663 HMR He 5.1 Installation notices (1) After screw pump is connected with motor by coupling, turn it by hand, and it should rotate flexibly without block. (2) Connection of screw pump and oil sucking pipe should be close with well seal, any air suction is forbidded. 5.2 The first start-up after installation (1 ) Fill oil return tank with enough (HU - 46) turbine oil; Open al | valves from screw pump to pressure tank. (2) Start-up screw pump in spot-move way, inspect rotation direction of motor which should be the same as direction of arrow on the screw pump. Start-up oil pump to supply oil for pressure oil tank to 0.5MPa oil pressure, then control oil pump by hand to supply oil for pressure oil tank to rated oil level. During the period, observe oil pump totation. And then open air non-return valve, fill pressure tank with compressed air to 0.7Mpa,close all stop valves, ckeck oil pipeline and connection seal of each element, air leakage and oil leakage are not allowed. If find problems, solve them immediately and do not rise pressure. Only when system is normal,continue to rise pressure until pressure of oil pressure tank rises to rated pressure. The compressed air supplied to pressure tank should be dry air seperated by air filter. 6, MAREE SES 6.1. FAY HJSEEE Ay GB-11120 *P 46 SYHCHLI, MIE EA 10°C ~ 50°C 6.25 HARE ERS AGET PJ BET BE A a THB FETE a. 6. 35. Psa AAP He ah FY we TA RE.se HYZ-1.6-63 HAE He 6 Maintenance of the oil pressure device 6.1 Oil quanlity meets No. 46 turbine oil of GB - 11120, oil temerature scope is within 10°C ~50°C 6.2 After oil pressure device first put into operation for one month, it ought to use new clean oil or filter used oil before use it again. 6.3 Oil filter mesh in oil return tank ought to be periodically cleaned or changed.10-0604 ad unss01d 110 x03 Surmesq Buy] TP1SUL KNB IRE BE wenn ARE saeeeea aa eave ‘1qBL UOI}Sog 0915130[iowa wee vais aa ane] eRe VT | SUTHeIa woasss wee [oo porsen aamsoag Th HRW 69-9 I-24380024 BE Xo a ey a oi Joc: sea Contactor | 5 Insulation electricity-resistance inspection SBMA, 2000vDY, >20K0, QED BS XYK-IB atso11 pao (ve) 7 * i a ie a ™ Ry « Re , oF Tey = zl El om eaae