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Page 1 of 24
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
PLANT DRAINS SYSTEM
FUNCTIONAL DESCRIPTION
Javier
Viudes
Molla
UDS
Name &
Org.
Signature
Prepared by
Juan
UDS
Molina
Carrascosa
Name &
Org.
Signature
Approved by
IFP
Revision Description
24/08/2015
Date
Rev.
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 2 of 24
Table of Content
1.
2.
Functions of system
3.
Reference Document
4.
10
5.
12
6.
Operation Mode
19
7.
22
8.
Interlock Table
24
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 3 of 24
Revisio
n
0
20/12/2012
30/08/2013
25/11/2013
24/08/2015
Date
Prepare
d by
JQS
Reviewe
d by
FSM
Approve
d by
IFP
JQS
FSM
IFP
MGS
FSM
IFP
JVM
JMC
JMC
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 4 of 24
2. Functions of system
2.1. System Description
The function of the drainage network is to collect the drains from different areas and
equipment by gravity to be delivered to the disposal points of the plant. The plant drains
system is divided in three different systems according to the type of fluid drained: oily
water, clean process area water and sanitary sewer water.
The oily water is collected in sump pits and pumped to the Waste Water Treatment Plant
(WWTP), previously sent to an oil separator skid. The clean water and the sanitary sewer
drains are disposed by gravity collected in the underground pipes.
The underground pipe lines are made of polypropylene (PP151). Carbon steel (A112)
cannot be used due to the high corrosion of the soil. When the drain water is pumped out
from the pits or sent through the rack, the pipes are made of carbon steel instead of
polypropylene.
The main functions of the plant drains system is to collect and disposal the drainages from
three different points:
-
Oily water drains: drainages from areas and equipment that might have oil and
hydrocarbons dissolved. They are sent to a sump pit, and pumped from the pit to
purified in an oil separator skid the WWTP/neutralization basin.
For the oily water network there are four sump
pits:
GT east side pit: collects the oily water drain from gas turbine building east
side.
1. Fuel-oil supply system.
2. Lube-oil and fuel gas skid.
3. Blow-off system.
GT west side pit: collects the oily water drain from gas turbine building west
side.
1. Floor drains.
2. Compressor wash water package (mobile).
ST west side pit: collects the oily water drain from steam turbine building
west side.
ST east side pit: collects the oily water drain from steam turbine building east
side.
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 5 of 24
Clean water drains: water from areas with no oil dissolved, delivered to the
waste water treatment plant (WWTP). The clean water drainages has two main
pipe lines entering the WWTP:
Utilities area:
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Sanitary sewer drain: water from buildings and toilets. It is discharged to the
DSW sewage discharge (TP16). The sanitary water comes from:
o
o
Buried sump pits: flash tank 1, flash tank 2 and blowdown tank drainages,
coming from each overflow line, are collected in individual sump pits for each
tank. Flash tank 1, Flash tank 2 and blowdown tank drain are pumped out to the
clean water network.
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 6 of 24
2.2.1.
The oily network is divided in four different sump pits to be pumped then to the WWTP.
Previously is passed through the oil separator.
The GT building east side sump pit collects the drainage from the east side of this building.
The drained water from each building is collected in a water channel and sent by gravity to
the oily network. Starting from the highest point of the plant, there is a water channel in
the gas turbine (East side) collecting the drainage from the fuel-oil supply system, the lube
oil and fuel gas skid and the blow off system. Before leaving the buildings there are
installed fire traps, to avoid a fire spread in case of spillage or retaining walls failure. These
traps consist of a small pot to separate the water from the oil due to the density difference
so the fire does not enter the oily network. After the fire trap the drain is sent to the sump
pit through the line D88OWD05 BR001.
The GT east side drain sump pit consist of a buried pit where are collected the drains from
the GT building east side and pumped out by one pneumatic pump D88-36-M-00675/13
when there is a high level inside the pit. The level within the pit is controlled by a waterlevel buoy. When there is a high level (LSH 22014) the pump is started. The pumping is
interrupted when the buoy senses low level (LSL 22015).
The pump has a discharge line (D88CWD15 BR001) with a pressure gauge (D88CWD15
PI22013), a swing check valve (D88CWD15 AA501) and an isolation gate valve
(D88CWD15 AA502). This discharge line is supported on the rack to be disposed in the oily
water drain tank. Then this water is passed through the oil separator to be sent to the
WWTP.
The GT west side drain sump pit consist of a buried pit where are collected the drains from
the GT building west side and pumped out by one pneumatic pump D88-36-M-00675/14
when there is a high level inside the pit. The level within the pit is controlled by a waterlevel buoy. When there is a high level (LSH 22032) the pump is started. The pumping is
interrupted when the buoy senses low level (LSL 22033).
The pump has a discharge line (D88CWD30 BR001) with a pressure gauge (D88CWD30
PI22031), a swing check valve (D88CWD30 AA501) and an isolation gate valve
(D88CWD30 AA502). This discharge line is supported on the rack to be disposed in the oily
water drain tank. Then this water is passed through the oil separator to be sent to the
WWTP.
The ST west side drain sump pit consist of a buried pit where are collected the drains from
the GT building west side and pumped out by one pneumatic pump D88-36-M-00675/15
when there is a high level inside the pit. The level within the pit is controlled by a waterlevel buoy. When there is a high level (LSH 22035) the pump is started. The pumping is
interrupted when the buoy senses low level (LSL 22036).
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 7 of 24
The pump has a discharge line (D88CWD45 BR001) with a pressure gauge (D88CWD45
PI22034), a swing check valve (D88CWD45AA501) and an isolation gate valve (D88CWD45
AA502). This discharge line is supported on the rack to be disposed in the oily water drain
tank. Then this water is passed through the oil separator to be sent to the WWTP.
The ST east side drain sump pit consist of a buried pit where are collected the drains from
the GT building west side and pumped out by one pneumatic pump D88-36-M-00675/16
when there is a high level inside the pit. The level within the pit is controlled by a waterlevel buoy. When there is a high level (LSH 22038) the pump is started. The pumping is
interrupted when the buoy senses low level (LSL 22039).
The pump has a discharge line (D88CWD60 BR001) with a pressure gauge (D88CWD60
PI22037), a swing check valve (D88CWD60 AA501) and an isolation gate valve
(D88CWD60 AA502). This discharge line is supported on the rack to be disposed in the oily
water drain tank. Then this water is passed through the oil separator to be sent to the
WWTP.
2.2.2.
The function of the clean water drain network is to collect and distribute by gravity the
drainage from the utilities area to the waste water treatment plant and drains from Flash
tank 1, Flash tank 2 and Blowdown tank. All the pipe lines are underground, except the
lines from Flash tank 1, Flash tank 2 and Blowdown tank.
There are two main headers (D88CWD09 BR001 and D88CWD39 BR001) collecting the
water drains from all the areas. For D88CWD09 BR001 and starting with the most distant
area from the water tanks storage area, the drainage points are:
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 8 of 24
2.2.3.
This system collects the sanitary water from the water treatment plant (D88SS_10 BR001)
and the office building (D88SS_15 BR001) toilets. The main pipe line delivers the sanitary
drained water to the DSW sewage discharge (TP 16).
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 9 of 24
3.
Reference Document
3.1. List of P&ID
0331-ESP-ING-000-060-0001:
Specifications.
Piping,
valves
and
accessories
Technical
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 10 of 24
4.
Equipment Type
Equipment Functionality
1 D-88-36-M00675/13
Pneumatic
centrifugal pumps
2 D-88-36-M00675/14
Pneumatic
centrifugal pumps
3 D-88-36-M00675/15
Pneumatic
centrifugal pumps
4 D-88-36-M00675/16
Pneumatic
centrifugal pumps
5 D-88-31-M00675/11-12
Vertical
centrifugal pumps
6 D-88-36-M00675/09-10
Vertical
centrifugal pumps
7 D-88-36-M00675/07-08
Vertical
centrifugal pumps
8 BL 114
Nirosoft
limit
9 BL 115
Nirosoft
limit
13 BL 308
Nirosoft
limit
14 BL 307
Nirosoft
Note
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 11 of 24
Equipment number
Equipment Type
Equipment Functionality
limit
plant pit
15 TP 16
16 TP 11 A/B
Note
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 12 of 24
5.
Instrument Type
Function
LSH -22014
LSH -22032
LSH -22035
LSH -22038
LSH -22017
LSH -22027
LSH -22020
LSHH -22016
LSHH -22026
LSHH -22019
LSL -22015
LSL -22033
LSL -22036
LSL -22039
LSL -22018
LSL -22028
LSL -22021
PI -22013
PI -22031
PI -22034
PI -22037
PI -22001
PI -22002
PI -22003
PI -22004
PI -22022
PI -22023
PI -22024
PI -22025
PI -22029
PI -22030
Level
Level
Level
Level
Level
Level
Level
Level
Level
Level
Level
Level
Level
Level
Level
Level
Level
Pressure
Pressure
Pressure
Pressure
Pressure
Pressure
Pressure
Pressure
Pressure
Pressure
Pressure
Pressure
Pressure
Pressure
N/A
Measuring
Range & Unit
011 bar g
011 bar g
011 bar g
011 bar g
-1-5 bar g
-1-5 bar g
-1-4 bar g
-1-4 bar g
-1-4 bar g
-1-4 bar g
-1-4 bar g
-1-4 bar g
-1-4 bar g
-1-4 bar g
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 13 of 24
Signal Type
DI (Potential free)
DI (Potential free)
DO 24Vdc (solenoid)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DO 24Vdc (solenoid)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DO 24Vdc (solenoid)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DO 24Vdc (solenoid)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DO 24 Vdc
N/A
Tag Number
HS -22083
MA -22085
ML -22084
MLL -22086
XS -22082
HS -22062
MA -22064
ML -22063
MLL -22075
XS -22060
HS -22052
MA -22054
ML -22053
MLL -22072
XS -22050
HS -22088
HS -22093
MA -22090
MA -22095
ML -22089
ML -22094
MLL -22091
MLL -22096
XS -22087
XS -22092
Signal Type
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DO 24 Vdc
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DO 24 Vdc
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DO 24 Vdc
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DI (Potential free)
DO 24 Vdc
DO 24 Vdc
Rev. 3
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Page 14 of 24
5.6. Control
System drives will be monitored and controlled from the operation screens of the operating
stations installed in the main control room. In order to control and supervise the regulating
stations, the system includes automatic-manual stations by means of which the operator
can select the control mode (automatic or manual), modify the set point in specific cases
and operates the final control element according to demand. In order to adjust a
parameter, the automatic-manual station has auto-manual and up-down buttons, as well as
selection areas. In manual mode, the demand of the final element will be established by the
operator from the station and will be independent of the control loop; when selected in
automatic mode, the demand will come from the programme regulator in the control
system.
The pumps may be operated through the Distributed Control System (DCS) or locally, using
the CCM switchboard (START/STOP and LOCAL/REMOTE).
Plant drains system has a complete automation that allows control each system from DCS
so, if required, system shall be stopped or will actuate required conditions.
The control and system supervision, control loops descriptions, and the logics of control
protection of the most relevant actuations as well as the plant drains system are indicated
next:
Regulation Loops:
1. Level control in GT east side sump pit (LIC-22014)
2. Level control in GT west side sump pit (LIC-22032)
3. Level control in ST east side sump pit (LIC-22035)
4. Level control in ST west side sump pit (LIC-22038)
Logics control and protections:
Vertical pumps control.
Flash tank 1 drain sump pit pumps
Flash tank 2 drain sump pit pumps.
HRSG blowdown tank drain sump pit pumps.
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 15 of 24
Process variable: Level in the GT sump pit. This variable is measured by one high
level switch (LAH-22014) and one low level switch (LAL-22015).
Process variable: Level in the GT sump pit. This variable is measured by one high
level switch (LAH-22032) and one low level switch (LAL-22033).
Process variable: Level in the GT sump pit. This variable is measured by one high
level switch (LAH-22035) and one low level switch (LAL-22036).
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 16 of 24
The Final control element: The final control element is the solenoid valve XV-22035.
When high level switch signal is activated the solenoid is excited and the valve lets the air
inlet to the pneumatic pump D88-36-M-00675/15, which takes out the oily water of the
sump pit. The pumps is running until the low level switch is activated.
In case the low level switch signal is activated the solenoid is deenergized and the valve
closes and cut off the air inlet to the pump, which is stopped.
5.7.4. Level control in oily water sump pit (LIC-22038)
Process variable: Level in the GT sump pit. This variable is measured by one high
level switch (LAH-22038) and one low level switch (LAL-22039).
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 17 of 24
Start-up permissions:
Not activated low level switch LSL-22018.
Stop permission:
The pumps do not have permission requirements for stopping at any time.
Trips:
The pumps do not have any trips.
Selection:
The DCS, through a selector, shall star the pump with less hours of operation.
The selector is able to start the two pumps simultaneously when high high level
switch is active.
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 18 of 24
Selection:
The DCS, through a selector, shall star the pump with less hours of operation.
The selector is able to start the two pumps simultaneously when high high level
switch is active.
The DCS, through a selector, shall star the pump with less hours of operation.
The selector is able to start the two pumps simultaneously when high high level
switch is active.
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 19 of 24
6.
Operation Mode
6.1. Preparations of the system
6.2. Start-up
The start-up of the system is not included in the automatic start-up of the Plant (Overall
System Description 0331-MEM-ING-000-010-0010), but must be performed manually.
Once these actions have been verified the procedure below must be carried out:
1.
2.
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 20 of 24
Moreover, during normal operation the actions to be carried out by operators will be limited
to check a serial of parameters in order to assure the correct performances of the system. The
main points would be:
6.4. Stop
The plant drains system will be stopped in manual mode as well. The shutdown of the
system will be operated manually and following the next sequence:
Mode
Equipment
Controlled
Control system
Parameter
1.
Start - up
1.1.
1.2.
1.3.
1.4.
1.5.
1.6.
1.7.
GT east side
drains sump pit
GT west side
drains sump pit
ST east side
drains sump pit
ST west side
drains sump pit
Flash tank 1
drain sump pit
XSY-22014-L
XSY-22032-L
XSY-22035-L
XSY-22038-L
Note
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 21 of 24
Mode
Equipment
Controlled
Control system
Parameter
2.
Normal
Operation
2.1.
GT east side
drains sump pit
GT west side
drains sump pit
ST east side
drains sump pit
ST west side
drains sump pit
Flash tank 1
drain sump pit
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.
3.
LSH-22014
LSL-22015
LSH-22032
LSL-22033
LSH-22035
LSL-22036
LSH-22038
LSL-22039
LSHH 22016
LSH 22017
LSL 22018
LSHH 22026
LSH 22027
LSL 22028
LSHH 22019
LSH 22020
LSL 22021
Stop
(manually)
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
3.7.
GT east side
drains sump pit
GT west side
drains sump pit
ST east side
drains sump pit
ST west side
drains sump pit
Flash tank 1
drain sump pit
Flash tank 2
drain sump pit
Blowdown tank
drain sump pit
Auto mode
XSY-22014-L
deactivated
Auto
mode XSY-22032-L
deactivated
Auto
mode XSY-22035-L
deactivated
Auto
mode XSY-22038-L
deactivated
Functional group in manual
Functional group in manual
Functional group in manual
Note
Rev. 3
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Page 22 of 24
7.
Instrument Tag
No.
Num
Mechanical
Equipment
Description
Engineer Measurem
Units
ent Span
LL
mm
LAHH-22016
LAH-22017
LAL-22018
-2600
mm
LAHH-22026
LAH-22027
LAL-22028
2
-3250
mm
mm
-2850
-2600
mm
-2850
-3250
-2850
mm
Alarm Description
High alarm (with rising
level)
Start up pump 1
-2850
mm
mm
HH
Rev. 3
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Page 23 of 24
Instrument Tag
No.
Num
Mechanical
Equipment
Description
Engineer Measurem
Units
ent Span
LL
mm
3
LAHH-22019
LAH-22020
LAL-22021
HRSG blowdown
tank drain sump pit
(measured from the
ground level)
-1800
mm
-1500
mm
mm
-1800
-2250
Alarm Description
HH
Note 1: Add * where the Process Value is different than the S.P. Details see Table 8.Values are defined in the Signal list
Note 2 This values will be adjusted in the commissioning stage.
FUNCTIONAL
DESCRIPTION
0331-MEM-ING-000-010-0009
Rev. 3
Page 24 of 24
8.
N/A
Interlock Table