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Contents
What is crane?
Crane type
Basic mechanics
theory
Crane components
Power supply
Electric controls
What is crane?
Crane definition
Crane is one kind of facility which are used for lifting,
moving, load or unloading object or material.
Crane : A machine for lifting and lowering a load and moving it horizontally, with
the hoisting mechanism as an integral part of the machine.
Pole jib crane
EOT double girder crane
XM
Properties
Lifting height
Properties
C
Main girder
flange
Industrial Cranes
ndard crane is a predesigned crane, extended with options and predefined applications .
Condition
monitoring
Outdoor use
Load display
Steel warehouses
industrial crane
options
applications
process crane
Duty
Environment
Industrial Cranes
Single girder crane is an overhead travelling crane with one main girder.
Top Running Single Girder Cranes
I-beam (profile) type main girder
Spans up to 18 m (59 ft)
Loads up to 10 Tons
Box type main girder
Spans up to 30 m (98 ft)
Loads up to 40 Tons
1 main girder
Industrial Cranes
2 main girders
Gantry Cranes
standard cranes
Maximum load 30 tons
Maximum crane span 20 m (65 ft)
Maximum height from ground to main
girder 8 m (59 ft)
As a standard for indoor use, as a special
for outdoors
hinge
joint leg
runway
main girder
solid leg
end carriage
Gantry Cranes
Hinge joint
Gantry cranes have a hinge joint in the other
end of the main girder.
Purpose
Deflection of the main girder causes torque
to the legs that is avoided with hinge joint.
Maximum load
Torque
standard cranes
Maximum load 30 tons
Maximum crane span 20 m (65 ft)
Maximum height from ground to main
girder 8 m
As a standard for indoor use, as a
special for outdoors
Does not need hinge joint
runway
leg
runway
Workstation Cranes
XPCO
XICU
7
6
5
4
125
250
500
1000
1500
2000
kg
9
XPWO
XIWU
8
Over braced or
Under braced
6
125
250
500
1000
kg
1500
2000
Workstation Cranes
aximum load and span, single girder (XMS) and double girder (XMD)
16000
14000
12000
10000
XMS
mm 8000
XMD
6000
4000
2000
0
125
160
250
320
500
630
kg
800
Rigid construction
Low headroom
Workstation Cranes
Double girder bridge crane
(XMD)
articulated construction
rigid construction
low headroom construction
Rigid construction
Low headroom
Workstation Cranes
Monorail Crane
Profile types
Profile size increases with the load increase.
Same profiles are used also in single girder and double girder bridge cranes
UKA20
UKA30
UKA40
Gravity force
F=m*a
F = The force of the load [N]
m = The mass of the load [kg]
a = The acceleration of free fall [9.81m/s2 (32,18 ft/s2 )]
Tension stress
Force
Tension stress =
Cross-sectional area
Force
Crossectional
area
F
A
Force
Shear stress
Shear stress
F
A
____Force_______
Cross-sectional area
B
Mass of the load
Compression / tension
F
Compression
Tension
Force distribution
Twist
Force distribution
<- Rail
y = L / 500
y = deflection due to SWL (Safe
Working Load) + Trolley mass
L = the span of the crane
In elasticity range
Main girders
Box girder
I Beam
Main girders
Main girders
F
Operation of the
diaphragms
diaphragm
Main girders
The camber
To compensate the
deflection and to
make sure that the trolley
does not need to travel upor down hills on the main
girder.
R = 2000 m
Main girders
True load
Static loads
Dynamic loads
Gravity forces
Crane movement
Wind loads
True stress
=
Calculated stress
Earth quake
Main girders
Calculated stress
Elastic limit
Breaking limit
bending
Fatigue
Crane Components
Hoist
End Carriage
Main Girder
Power Supply
Pendant Controller
Travelling Machinery
Main Girder
Main girder is a track for hoist trolley.
Girder types:
Top running
Under hanging
Diaphragms
Stiffeners
Rail
Top and
bottom
flange
Web- or
side plate
End Carriages
Joint plate
nd carriage types:
Wheel
diameter
Wheel groove
Derailment support
Wheel sets
(idle)
d carriage types:
Buffer
Wheel
diameter
Flange width
Joint Types
Joint Types
Underslung end carriages
Standard connection
Medium connection
Joint Plates
Joint plates are plates that are used between end carriage
and main girder
Plates are welded to main girder and connected to end
carriage with bolts.
Joint plates are used to increase crane capacity,
strengthen the connection.
High connection
Travelling Machineries
Power Supply
Energy Chain
Crawler type solution where power and
control cables are inside crawler which runs
in a route channel that is mounted on the
top of lower flange of Ibeam.
Energy chain
Option
Route channel
Towing arm
Electric Controls
Pendant Controller
Radio Controllers
Speed Controls
Inverter control
Optional control
Inverter control
Standard
control in trolley movement
Contactor control
Mechanical contactors
2 speeds, high/low
Condition Monitoring
Condition Monitoring
Monitoring
Monitoring items read through the display
Display can also be located as remote
Primary monitoring items according to
ISO/FeM regulations
Hoist Safe Working Period, SWP%
Starts counter
Run time counter
From monitoring items also additional
information of the hoist usage.
Monitoring SWP%
Crane application
Steel mail
Power plant
Crane application
Paper mill
Steel mill
industry
Crane application