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TECHNICAL MANUAL

03/2014

GAS GASTRONOMY
AND PASTRY OVENS
GAS AND ELECTRIC

Via Schiapparelli 15, Z.I. S. Giacomo di Veglia


31029 Vittorio Veneto (TV) Italy
Telephone (+39) 0438 9110 - Fax (+39) 0438 912300

TECHNICAL MANUAL

GAS GASTRONOMY AND PASTRY OVENS


GAS AND ELECTRIC OVENS

The purpose of this manual is to provide information of a strictly technical


nature and instructions on routine and major servicing of the appliance,
by the manufacturer's specialized, authorized personnel.
Before referring to the technical manual, it is imperative to consult the
documentation supplied with the appliance, with particular reference to
the installation and maintenance manual, use.

TECHNICAL MANUAL
03/2014

C2

Tel. +39.0438.911.999 - Fax: +39.0438.911.956


8.30 - 12.30 / 13.30 - 18.00

Dal luned al venerd


From Monday to Friday

local time (Italy)

Coordinatore
Coordinator

MR. A. BUOSI
tel. +39.0438.911951 / mobile: +39.335.8068183 / e-mail: alberto.buosi@aligroup.it

Supporto Clienti
Customer Support

Supporto Clienti
Customer Support

MRS M. DIANA

MRS D. CHIES

tel. +39.0438.911989
e-mail: manuela.diana@aligroup.it

tel. +39.0438.911946
e-mail: daniela.chies@aligroup.it

Tecnico di riferimento
Technical Reference

Lingua
Language

Forni
Ovens

Cottura
Cooking

Abbattitori
Blast Chiller

Refrigerazione
Mantenitori
Refrigeration Holding cabinet

Lavaggio
Dishwashing

MR. S. ASTOLFI

CALL ONLY TECHNICAL PROBLEMS

tel. +39.0438.911972 - mobile +39.366.6346451


e-mail: stefano.astolfi@aligroup.it

MR. F. TESSAROLLO
tel. +39.0438.911969 - mobile +39.335.5966962
e-mail: fabio.tessarollo@aligroup.it

MR. M. TOFFOLET
tel. +39.0438.911960 - mobile +39.335.7269157
e-mail: milo.toffolet@aligroup.it

MR F. BIANCOLIN
tel. +39.0438.911968 - mobile +39.338.7844021
e-mail: fabio.biancolin@aligroup.it

MR. M. FAVARETTO
tel. +39.0438.506224
e-mail: maurizio.favaretto@aligroup.it

Istruttore Corsi Tecnici - Technical Trainer


MR. G. DA DALT
e-mail: giovanni.dadalt@email.it

RICAMBI / SPARE PARTS


Info Ricambi
Spare Parts Information

Inserimento Ordini Ricambi


Order Processing

MR. A. ZAROS

MR. R. DE PIZZOL

tel. +39 0438 911947 - e-mail: alberto.zaros@aligroup.it

tel. +39 0438 911986 - e-mail: roberto.depizzol@aligroup.it

Service On-Line

Via Schiaparelli 15 - Z.I. San Giacomo di Veglia


31029 Vittorio Veneto (TREVISO) Italy
Telephone (+39) 0438.911999 - Fax (+39) 0438.911956

05.02.2014

INDEX
1.0 WARNINGS

2.0 OVEN CODING

3.0 OVEN PRODUCT LINES


3.1 NABOO - OVENS FOR GASTRONOMY
3.2 SAPIENS - OVENS FOR GASTRONOMY
3.3 AROMA BY NABOO - OVENS FOR CONFECTIONERY / BAKERY
3.4 AROMA BY SAPIENS - OVENS FOR CONFECTIONERY / BAKERY

3
3
4
5
6

4.0 CONTROL PANEL


4.1 NABOO - MIXED OVENS FOR GASTRONOMY WITH BOILER AND DIRECT STEAM
4.2 SAPIENS - MIXED OVENS FOR GASTRONOMY WITH BOILER AND DIRECT STEAM
4.3 AROMA BY NABOO - DIRECT STEAM CONVECTION OVENS FOR PASTRY AND BREAD
4.4 AROMA BY SAPIENS - DIRECT STEAM CONVECTION OVENS FOR PASTRY AND BREAD

7
7
9
11
13

5.0 APPLIANCE IDENTIFICATION DATA


5.1 DAT PLATE
5.2 TECHNICAL DATA

15
15
16

6.0 CONNECTION AND POSITION


6.1 CORRECT INSTALLATION
6.2 WATER SYSTEM CONNECTION
6.3 WATER TREATMENT SYSTEMS (RECOMMENDED)
6.4 WATER TREATMENT SYSTEMS (NOT RECOMMENDED)
6.5 SETTING WATER HARDNESS
6.6 OVEN DRAIN CONNECTION
6.7 GAS CONNECTION PROCEDURES

17
17
18
19
20
21
22
23

7.0 EXHAUSTING FLUE GASES


7.1 INSTALLATION TYPE A3
7.2 INSTALLATION TYPE B
7.3 INSTALLATION TYPE B13
7.4 INSTALLATION TYPE B23
7.5 ELECTRICAL COMPONENT COMPARTMENT
7.6 CONTROL BOARD COMPARTMENT
7.7 ELECTRICAL CONNECTION
7.8 CORRECT POSITIONING OF MODELS WITH TROLLEY

24
24
25
25
26
27
27
28
29

8.0 CHECKING AND USE OF THE STANDARD/OPTIONAL EQUIPMENT


8.1 CORE PROBE
8.2 CAL OUT
8.3 LIQUID CONTAINERS (Mod. 201 e 202)

34
34
35
36

9.0 ELECTRICAL COMPONENTS


9.1 WATER SOLENOID VALVE
9.2 TRANSFORMERS
9.3 BOILER DRAIN DRIVEN VALVE V1
9.4 230 VOLT RELAY - DOOR MICROSWITCH B3
9.5 ELECTROMAGNETIC SWITCHES
9.6 MOTOR THERMAL CUT-OUTS SAPIENS VERSION
9.7 BOILER SAFETY THERMOSTAT
9.8 CAVITY SAFETY THERMOSTAT
9.9 DETERGENT PUMP, CALOUT SCALE PREVENTER PUMP
9.10 WASHING DRAWER CENTRIFUGAL PUMP
9.11 WATER PRESSURE SWITCH PA (DIRECT STEAM OVEN VERSION)
9.12 AUTOCLIMA CONTROL PROBE, SD STEAM CONDENSATION
9.13 PREHEAT BOILER PROBE
9.14 K PROBE SC, SB, SD REFERENCE TABLE

37
37
37
38
39
39
40
42
42
43
43
43
44
45
45

10.0 ELECTRICAL COMPONENTS FOR ELECTRIC OVENS


10.1 CONTACTORS
10.2 APPLIANCE SUPPLY FILTERS

46
46
47

11.0 ELECTRICAL COMPONENTS - GAS OVENS


11.1 GAS PRESSURE SWITCH
11.2 BURNER FAN
11.3 BURNER IGNITION PANEL S4565C 1082/1116
11.4 GAS VALVE

48
48
48

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50

C4

12.0 MOTOR INVERTER


12.1 DESCRIPTION
12.2 INVERTER
12.3 INVERTER ELECTRICAL CONNECTION
12.4 SETTING INVERTER TYPE "B"
12.5 MOTOR INVERTER: SET INVERTER MANAGEMENT
12.6 MOTOR INVERTER: INVERTER NOT PROGRAMMED
12.7 MOTOR INVERTER: INVERTER REPLACEMENT
12.8 MOTOR INVERTER: FAULT/REMEDY REPORTS
12.9 MOTOR INVERTER: ALARMS
12.10 "NABOO" BOARD - SERVICE - INVERTER MANAGEMENT
12.11 AGGIORNAMENTO SOFTWARE - GESTIONE INVERTER

51
51
52
52
53
53
54
54
54
55
57
58

13.0 ELECTRONIC PC BOARDS - COMMON CHARACTERISTICS


13.1 ELECTRONIC PC BOARD - TECHNICAL SPECIFICATIONS
13.2 ELECTRONIC PC BOARD - NABOO
13.3 ELECTRONIC PC BOARD - SAPIENS
13.4 ANALOGIC INPUTS
13.5 MODULATING BUZZER

59
59
59
60
60
61

14.0 KEYBOARD
14.1 "NABOO" BOARD - USER SERVICE FUNCTIONS MANAGEMENT
14.2 "NABOO" BOARD - FUNCTION INHIBITION
14.3 "NABOO" BOARD - DOWNLOAD LOG HACCP
14.4 "NABOO" BOARD - SELECTION OF THE USER LANGUAGE
14.5 "NABOO" BOARD - SERVICE (FOR EXCLUSIVE USE OF THE AUTHORISED TECHNICIAN)
14.6 "NABOO" BOARD - SERVICE - OVEN MODEL
14.7 "NABOO" BOARD - SERVICE - TECHNICAL PARAMETERS
14.8 "NABOO" BOARD - SERVICE - OPERATIONAL TESTS
14.9 "NABOO" BOARD - SERVICE - BURNER MANAGEMENT (ONLY FOR GAS OVENS)
14.10 "NABOO" BOARD - SERVICE - INVERTER MANAGEMENT
14.11 "NABOO" BOARD - DIAGNOSTICS
14.12 "NABOO" BOARD - SERVICE - DRAWER WASHING
14.13 "NABOO" BOARD - SERVICE - METERS
14.14 "NABOO" BOARD - SERVICE - OTHER SETTINGS
14.15 SOFTWARE UPDATE FOR "NABOO" BOARDS
14.16 "NABOO" BOARD - SETTING THE DATE AND TIME
14.17 SOFTWARE UPDATE FOR BOARDS "SAPIENS"
14.18 "SAPIENS" KEYBOARD: USER SERVICE FUNCTIONS MANAGEMENT
14.19 "SAPIENS" KEYBOARD: USER GENERAL FUNCTIONS DIAGRAM
14.20 "SAPIENS" KEYBOARD: USER FUNCTIONS MANAGEMENT
14.21 "SAPIENS" KEYBOARD: DOWNLOAD LOG HACCP
14.22 "SAPIENS" KEYBOARD: IMPORT / EXPORT RECIPES
14.23 "SAPIENS" KEYBOARD: BOILER DESCALING
14.24 "SAPIENS" KEYBOARD: PARAMETER
14.25 "SAPIENS" KEYBOARD: "REL" FUNCTION TEST
14.26 "SAPIENS" KEYBOARD: "PRB" PROBES TEST
14.27 "SAPIENS" KEYBOARD: HOURS OF FUNCTIONING
14.28 "SAPIENS" KEYBOARD: COUNTERS RESET
14.29 "SAPIENS" KEYBOARD: DATE / TIME SETTING
14.30 "SAPIENS" KEYBOARD: SOFTWARE SOF

62
62
63
64
65
65
66
68
69

15.0 LIST OF PROGRAMMABLE PARAMETERS

87

16.0 DIAGNOSTICS
16.1 "NABOO" BOARD
16.2 "SAPIENS" BOARD
16.3 NON SERIOUS ALARMS
16.4 SERIOUS ALARMS

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70
70
70
71
71
72
73
74
75
75
77
77
78
79
81
83
84
85
85
86
86

88
88
89
90
101

C5

17.0 GAS OVEN


17.1 GAS OVEN - PRE MIXED GAS BURNER UNIT
17.2 GAS OVEN - CHECK HEAT CAPACITY AND CORRECT BURNER ADJUSTMENT
17.3 GAS OVEN - CHECK MIX (MM) AND ENTRY GAS PRESSURE PIN (MBAR) AT THE VALVE
17.4 GAS OVEN - BURNER MANAGEMENT - ONLY FOR BOARD "NABOO" VERSION
17.5 GAS OVEN - BURNER MANAGEMENT - ONLY FOR BOARD "SAPIENS" VERSION
17.6 GAS OVEN - BURNER ADJUSTMENT - CHECK ANOMALIES
17.7 GAS OVEN - BURNER REMOVAL
17.8 GAS OVEN - BURNER INSTALLATION
17.9 GAS OVEN - NEW ATTACHMENT SYSTEM
17.10 GAS OVEN - CONVERSION FROM NATURAL GAS TO GPL
17.11 GAS OVEN - SETTING OF BURNER SPEED (IGN, MIN, MAX),
FOR THE CONVERSION FROM NATURAL GAS TO LPG, FOR BOARD "NABOO"
17.12 GAS OVEN - SETTING OF BURNER SPEED (IGN, MIN, MAX),
FOR THE CONVERSION FROM NATURAL GAS TO LPG, FOR BOARD "SAPIENS"
17.13 GAS OVEN - CONVERSION FROM LPG TO NATURAL GAS

109
109
111
111
112
114
117
119
122
123
124

18.0 INSPECTION PROCEDURE


18.1 GAS OVEN - TEST STEAM CYCLE (OVENS WITH BOILER)
18.2 GAS OVEN - TEST STEAM MODE (DIRECT STEAM OVENS)
18.3 GAS OVEN - TEST CONVECTION MODE
18.4 GAS OVEN - TEST COMBI MODE - CONVECTION/STEAM (OVENS EQUIPED WITH BOILER)
18.5 GAS OVEN - TEST COMBI MODE - CONVECTION/STEAM (DIRECT STEAM OVENS)
18.6 GAS OVEN - TEST CHECK FAN VERSION SAPIENS AUTO - REVERSE ACTIVATION

131
132
133
134
135
135
136

126
129
130

19.0 ROUTINE MAINTENANCE


137
19.1 CONNECTION OF WATER ADDITION PLASTIC PIPE ON THE QUICK COUPLING JOINTS
137
19.2 RESETTING THE CAVITY AND BOILER SAFETY THERMOSTATS REPLACING THE FUSES
138
19.3 EXAMPLE OF WATER SOLENOID VALVE REPLACEMENT
139
19.4 REMOVING THE CAVITY VENT MOTOR (AND CORRECT POSITION ADJUSTMENT IF APPLICABLE)
140
19.5 DOOR LOCK ADJUSTMENT
142
19.6 REPLACING THE DOOR LIGHTS AND CLEANING THE INTERIOR DOOR GLASS
143
19.7 REMOVING/INSTALLING THE OVEN FRONT SEALING GASKET
144
19.8 REPLACING THE PC BOARD COMPONENT COOLING MOTOR AND CORRECT FIXING
145
19.9 REPLACING THE APPLIANCE BACK COOLING MOTOR AND CORRECT FIXING
145
19.10 INSPECTING THE OVEN DRAIN OUTLET FOR THE VERSIONS CONTEMPLATING IT
146
19.11 REPLACING THE DOOR (no mod.201 e 202) 147
20.0 MAJOR SERVICING
20.1 MOTOR REMOVAL AND FAN REPLACEMENT
20.2 MOTOR INSTALLATION AND CENTERING
20.3 REPLACING/MOUNTING THE CIRCUIT BOARD IN VERSION "NABOO"
20.4 DOOR HANDLE REPLACEMENT
20.5 BOILER REMOVAL AND INSTALLATION
20.6 "NABOO" AND SAPIENS BOARD: BOILER DRAIN
20.7 BOILER REMOVAL
20.8 BOILER INSTALLATION
20.9 EXCHANGER REMOVAL
20.10 EXCHANGER INSTALLATION

148
148
151
153
155
156
156
156
160
163
164

21.0 ANALYZING COMBUSTION AND OPTIMIZING OUTPUT


21.1 ANALYZING COMBUSTION
21.2 OPTIMIZING OUTPUT
21.3 CALCULATING BURNER POWER

165
165
167
168

22.0 AUTOMATIC WASHING SYSTEM


169
22.1 PRINCIPLE OF OPERATION BUILT-IN AUTOMATIC WASHING SYSTEM
170
22.2 AUTOMATIC WASHING SYSTEM FUNCTIONING PRINCIPLE CHAMBER WITH BUILT-IN ARM (OPTIONAL) 172
22.3 GENERAL FUNCTIONS - TECHNICAL PARAMETERS FOR CAL OUT
173
22.4 "NABOO" BOARD - WASHING
173
22.5 "NABOO" BOARD - CAL-OUT
174
22.6 "NABOO" BOARD - BOILER DESCALING
175
22.7 "SAPIENS" KEYBOARD: OVEN WASHING
177
22.8 GENERAL FUNCTIONS: "CL" MANUAL WASHING
178
22.9 "SAPIENS" KEYBOARD: "SC" SOFT WASHING
178
22.10 "SAPIENS" KEYBOARD: HARD "MC"OR "HC" WASHING
179
22.11 "SAPIENS" KEYBOARD: HARD PLUS "HC" OR "HPC" WASHING
179
22.12 "SAPIENS" KEYBOARD: CAL OUT
180
22.13 "SAPIENS" BOARD: SOLID CLEAN DETERGENT CREATION
181
22.14 "SAPIENS" BOARD: SOLID CAL DESCALER CREATION
181
22.15 "SAPIENS" BOARD: HOW TO RESET THE CAPACITY OF THE WASHING DRAWERS
182

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23.0 PROGRAMMED MAINTENANCE

183

24.0 WARRANTY ON THE PRODUCTS


24.1 WARRANTY (12 MONTHS)
24.2 TECHNICAL SERVICE PARTNER (TSP) COMMITMENTS
24.3 MANUFACTURER'S COMMITMENTS TO THE TECHNICAL SERVICE PARTNER

184
184
185
185

25.0 REGISTRATION AT THE LAINOX WEBSITE

187

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1.0 WARNINGS

ATTENTION:
for each maintenance intervention on electrical
parts, remove the voltage from the appliance
(appliance master switch in OFF position).

ATTENTION:
protective gloves must be worn for each maintenance intervention on oven parts.

ATTENTION:
when carrying out interventions on parts of the
oven that could cause water to eschape, the tap
upstream from the appliance must be closed.

ATTENTION:
when carrying out interventions on parts of the
oven that could cause gas to es chape, the gas
tap upstream from the appliance must be closed.

TECHNICAL MANUAL
03/2014

2.0 OVEN CODING


PRODUCT
LINE
N

TYPE AND NR
OF TRAYS
0

GASTRONOMY
Standard oven versions

Stacked oven versions

NR 7 TRAYS GN 1/1

NR 7 TRAYS GN 2/1

NR 7 TRAYS GN 1/1 +
NR 7 TRAYS GN 1/1

NR 10 TRAYS GN 1/1

NR 10 TRAYS GN 2/1

NR 7 TRAYS GN 1/1 +
NR 10 TRAYS GN 1/1

NR 20 TRAYS GN 1/1

NR 7 TRAYS GN 2/1 +
NR 7 TRAYS GN 2/1

NR 20 TRAYS GN 2/1

1
1

7
0
0

1
1
2

PASTRY
Standard oven versions

Stacked oven versions

NR 6 TRAYS 600X400

NR 7 TRAYS 600X400

NR 6 TRAYS 600X400 +
NR 6 TRAYS 600X400

NR 8 TRAYS 600X400

NR 6 TRAYS 600X400 +
NR 8 TRAYS 600X400

NR 10 TRAYS 600X400

NR 15 TRAYS 600X400

6
8

4
4

GASTRONOMY LINE
N A E/G

NABOO - MIXED OVENS WITH BOILER ELETRIC AND GAS (E/G)

N A E/G

NABOO - DIRECT STEAM MIXED OVENS ELETRIC AND GAS (E/G)

S A E/G

SAPIENS - MIXED OVENS WITH BOILER ELETRIC AND GAS (E/G)

S A E/G

SAPIENS - DIRECT STEAM MIXED OVENS ELETRIC AND GAS (E/G)

PASTRY and BREAD LINE


A R E/G

A R E/G

TECHNICAL MANUAL
03/2014

AROMA BY NABOO -

DIRECT STEAM CONVECTION OVENS ELETRIC AND GAS (E/G)


AROMA BY SAPIENS -

DIRECT STEAM CONVECTION OVENS ELETRIC AND GAS (E/G)

3.0 OVEN PRODUCT LINES


3.1 NABOO - OVENS FOR GASTRONOMY

071

071 +071

201

TECHNICAL MANUAL
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101

072

071 +101

202

102

072 +102

3.2 SAPIENS - OVENS FOR GASTRONOMY

071

201

TECHNICAL MANUAL
03/2014

101

072

202

102

3.3 AROMA BY NABOO - OVENS FOR CONFECTIONERY / BAKERY

064

084

064-064

064-084

156
TECHNICAL MANUAL
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3.4 AROMA BY SAPIENS - OVENS FOR CONFECTIONERY / BAKERY

064

084

156

TECHNICAL MANUAL
03/2014

4.0 CONTROL PANEL


4.1 NABOO - MIXED OVENS FOR GASTRONOMY WITH BOILER AND DIRECT STEAM
COOKING MODES
ICS (Interactive Cooking System), an automatic cooking system for
Italian, French, International, Spanish, Russian, Asian and German recipes including their history, ingredients, procedure, automatic cooking
program and plate presentation
Manual cooking with three cooking modes: convection from 30C to
300C, steam from 30C to 130C, combination convection + steam from
30C to 300C
Programmable modes - Possibility to program and save cooking
methods in an automatic sequence (up to 15 cycles) giving each program its own name, picture and information on the recipe
OPERATION
10 colour screen (LCD - TFT) that is high definition and capacitive with
Touch Screen functions
DISPLAY that can be configured based on the needs of the user, bringing forward the programs used most
LAINOX Cloud Wi-Fi/Ethernet connection system for saving personal
settings, software updates, HACCP data archiving and downloading
new recipes
Automatic one touch cooking (ICS)
Organization of recipes in folders with preview, giving each folder its own
name
Intelligent recognition of recipes in multilevel folders
SCROLLER PLUS knob with Scroll and Push function for confirming
choices
Automatic door opening using the Open button (optional)
Instantaneous display in ICS cooking of the HACCP graphic
CLEANING AND MAINTENANCE
Self-diagnosis before starting to use the equipment, with descriptive and
audible signalling of any anomalies
SCS (Solid Clean System) automatic cleaning system with built-in tank
and automatic detergent dispensing - SOLID CLEAN detergent in 1 kg
packages used for the generation of detergent
CALOUT descaling system that prevents the formation and accumulation of limescale in the boiler, with built-in tank and automatic dispensing
- SOLID CAL descaler in 1 kg packages used for the generation of
descaling product
LM automatic cleaning system with separate container of CombiClean
liquid detergent
CALOUT descaling system that prevents formation and accumulation of
limescale in the boiler, with separate container and automatic dispensing
of CalFree liquid descaling product
Manual cleaning system with retractable hand shower
CONTROL EQUIPMENT
Autoreverse (automatic reverse of fan rotation) for perfect cooking uniformity
Automatic parallel compartment and core temperature control, DELTA T
system
Automatically regulated steam condensation
Easy access to programmable user parameters to customize the
appliance through the user menu
TECHNICAL MANUAL
03/2014

4.1 NABOO - MIXED OVENS FOR GASTRONOMY WITH BOILER AND DIRECT STEAM
Programmable deferred cooking
Ability to choose up to 6 fan speeds; the first 3 speeds automatically
activate the reduction in heating power - For special cooking methods,
you can use an intermittent speed
Temperature control at the product core using probe with 4 detection
points
Core probe connection through a connector outside of the cooking
chamber, with the ability to quickly connect the needle probe for vacuum
cooking and small pieces or Multiprobes system
Halogen lighting
USB connection to download HACCP data, update software and load/
unload cooking programs
Ready for SN energy optimization system (optional)
SERVICE program for: Inspecting the operation of the electronic board
and display of the temperature probes - Appliance operation timer for all
primary functions for programmed maintenance
ECOSPEED - Based on the quantity and type of product, Naboo optimizes and controls the delivery of energy, maintains the correct cooking
temperature, preventing any fluctuations
ECOVAPOR - With this system there is a definite reduction in water and
energy consumption due to the automatic controls of the steam saturation in the cooking chamber
TURBOVAPOR - With the TURBOVAPOR system it automatically produces the ideal level of steam to cook tough products like egg pasta or
asparagus, turnip greens and chard, which are notoriously fibrous vegetables
GREEN FINE TUNING - A new burner modulation system and high efficiency exchanger to prevent power waste and reduce harmful emissions
CONSTRUCTION
Perfectly smooth, watertight chamber
Door with double tempered glass with air chamber and interior heatreflecting glass for less heat radiation towards the operator and greater
efficiency
Internal glass that folds to open for easy cleaning
Handle with left or right hand opening
Door with 3 locking points
Adjustable hinge for optimal seal
Deflector that can be opened for easy fan compartment cleaning
IPX5 protection against sprays of water
OPTIONAL - TO BE REQUESTED WHEN ORDERING OVEN
Automatic door opening - not compatible with handle (not available with
right hinged door)
Right hinged door
Configuration for connection to extraction hood
Extra charge for energy saving system connection (electric models
only)
Extra charge for removable rack NSE071 (7 x 1/1 GN) + compulsoring
frame NTL071
Extra charge for pastry version removable rack NSE564 (5 x 600 x 400)
+ compulsoring frame NTL071
Extra charge for pastry version shelf racks NGP664 (6 x 600 x 400)
SMOKEGRILL - 3 in 1 - Barbecue System / Smoking / Flavouring
Extra charge for Ethernet connection
TECHNICAL MANUAL
03/2014

4.2 SAPIENS - MIXED OVENS FOR GASTRONOMY WITH BOILER AND DIRECT STEAM
COOKING MODES
Automatic with over 90 tested and stored cooking programs including
programs for reheating on the plate or in the tray
Programmable with the ability to store 99 cooking programs in automatic
sequence (up to 4 cycles)
Manual cooking with three cooking modes: convection from 30C to
300C, steam from 30C to 130C, combination convection + steam from
30C to 300C
Manual with the ability to work with 4 cycles in automatic sequence for
differentiated cooking and functions for: Temperature holding (2 modes)
- Steam outlet control
Cooking with core temperature control (with multi-point probe or needle
probe) (optional)
AUTOCLIMA automatic system for measuring and controlling the
humidity in the cooking chamber
FAST-DRY system for quick dehumidification of the cooking chamber
Multiprogram keypad for quick, press and go program selection with
nine positions (optional)

START
STOP

OPERATION
High visibility alphanumeric command display
Key for managing the 4 cooking cycles with LED display
Key for direct access to cooking programs that have been stored or are
to be stored
SCROLLER PLUS knob with Scroll and Push function for confirming
choices
Manual pre-heating
CLEANING AND MAINTENANCE
Self-diagnosis before starting to use the equipment, with descriptive and
audible signalling of any anomalies
SCS (Solid Clean System) automatic cleaning system with built-in tank
and automatic detergent dispensing - SOLID CLEAN detergent in 1 kg
packages used for the generation of detergent
CALOUT descaling system that prevents the formation and accumulation of limescale in the boiler, with built-in tank and automatic dispensing
- SOLID CAL descaler in 1 kg packages used for the generation of
descaling product
LM automatic cleaning system with separate container of CombiClean
liquid detergent
CALOUT descaling system that prevents formation and accumulation of
limescale in the boiler, with separate container and automatic dispensing
of CalFree liquid descaling product
Manual cleaning system with retractable hand shower
CONTROL EQUIPMENT
Autoreverse (automatic reverse of fan rotation) for perfect cooking uniformity
Automatically regulated steam condensation
Manual chamber outlet control
Manual humidifier
Halogen lighting
Easy access to programmable user parameters to customize the
appliance through the user menu

TECHNICAL MANUAL
03/2014

4.2 SAPIENS - MIXED OVENS FOR GASTRONOMY WITH BOILER AND DIRECT STEAM
2 fan speeds (optional), the reduced speed activates the reduction in
heating power
Temperature control at the product core using probe with 4 detection
points
Core probe connection through a connector outside of the cooking
chamber, with the ability to quickly connect the needle probe for vacuum
cooking and small pieces (optional)
USB connection to download HACCP data, update software and load/
unload cooking programs
Ready for SN energy optimization system (optional)
SERVICE program for: Electronic card operating testing and display
temperature probes - Appliance operation timer for all primary functions
for programmed maintenance
ECOSPEED - Based on the quantity and type of product, Sapiens optimizes and controls the delivery of energy, maintains the correct cooking
temperature, preventing any fluctuations
ECOVAPOR - With this system there is a definite reduction in water and
energy consumption due to the automatic controls of the steam saturation in the cooking chamber
GREEN FINE TUNING - A new burner modulation system and high efficiency exchanger to prevent power waste and reduce harmful emissions
CONSTRUCTION
Perfectly smooth, watertight chamber
Door with double tempered glass, external with mirrored effect and air
chamber and interior heat-reflecting glass for reduced head radiation
towards the operator and greater efficiency
Internal glass that folds to open for easy cleaning
Handle with left or right hand opening
Door with 3 locking points
Adjustable hinge for optimal seal
Deflector that can be opened for easy cleaning of the fan compartment.
IPX5 protection against sprays of water
OPTIONAL - TO BE REQUESTED WHEN ORDERING OVEN
Automatic cleaning system SCS, Solid Clean System (equipped with 2
cans of Solid Clean detergent - 1 kg. each)
Multipoint core probe - 3 mm.
2 speed fan: normal/reduced
MULTIPROGRAM Keyboard
Configuration for connection to extraction hood
Extra charge for energy saving system connection (electric models
only)
Right hinged door
Extra charge for removable rack NSE071 (7 x 1/1 GN) + compulsoring
frame NTL071
Extra charge for pastry version removable rack NSE564 (5 x 600 x 400)
+ compulsoring frame NTL071
Extra charge for pastry version shelf racks NGP664 (6 x 600 x 400)

TECHNICAL MANUAL
03/2014

10

4.3 AROMA BY NABOO DIRECT STEAM CONVECTION OVENS FOR PASTRY AND BREAD
COOKING MODES
ICS (Interactive Cooking System), an automatic cooking system for
Italian, French, International, Spanish, Russian, Asian and German recipes including their history, ingredients, procedure, automatic cooking
program and plate presentation
Manual cooking with three cooking modes: convection from 30C to
300C, steam from 30C to 130C, combination convection + steam from
30C to 300C
Programmable modes - Possibility to program and save cooking
methods in an automatic sequence (up to 15 cycles) giving each program its own name, picture and information on the recipe
OPERATION
10 colour screen (LCD - TFT) that is high definition and capacitive with
Touch Screen functions
DISPLAY that can be configured based on the needs of the user, bringing forward the programs used most
LAINOX Cloud Wi-Fi/Ethernet connection system for saving personal
settings, software updates, HACCP data archiving and downloading
new recipes
Automatic one touch cooking (ICS)
Organization of recipes in folders with preview, giving each folder its own
name
Intelligent recognition of recipes in multilevel folders
SCROLLER PLUS knob with Scroll and Push function for confirming
choices
Automatic door opening using the Open button (optional)
Instantaneous display in ICS cooking of the HACCP graphic
CLEANING AND MAINTENANCE
Self-diagnosis before starting to use the equipment, with descriptive and
audible signalling of any anomalies
SCS (Solid Clean System) automatic cleaning system with built-in tank
and automatic detergent dispensing - SOLID CLEAN detergent in 1 kg
packages used for the generation of detergent
LM automatic cleaning system with separate container of CombiClean
liquid detergent
Manual cleaning system with retractable hand shower
CONTROL EQUIPMENT
Autoreverse (automatic reverse of fan rotation) for perfect cooking uniformity
Automatically regulated steam condensation
Easy access to programmable user parameters to customize the
appliance through the user menu
Programmable deferred cooking
Ability to choose up to 6 fan speeds; the first 3 speeds automatically
activate the reduction in heating power - For special cooking methods,
you can use an intermittent speed
Temperature control at the product core using probe with 4 detection
points

TECHNICAL MANUAL
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11

4.3 AROMA BY NABOO DIRECT STEAM CONVECTION OVENS FOR PASTRY AND BREAD
Core probe connection through a connector outside of the cooking
chamber, with the ability to quickly connect the needle probe for vacuum
cooking and small pieces
Halogen lighting
USB connection to download HACCP data, update software and load/
unload cooking programs
Ready for SN energy optimization system (optional)
SERVICE program for: Inspecting the operation of the electronic board
and display of the temperature probes - Appliance operation timer for all
primary functions for programmed maintenance
ECOSPEED - Based on the quantity and type of product, Naboo optimizes and controls the delivery of energy, maintains the correct cooking
temperature, preventing any fluctuations
ECOVAPOR - With this system there is a definite reduction in water and
energy consumption due to the automatic controls of the steam saturation in the cooking chamber
TURBOVAPOR - With the TURBOVAPOR system it automatically produces the ideal level of steam to cook tough products like egg pasta or
asparagus, turnip greens and chard, which are notoriously fibrous vegetables
GREEN FINE TUNING - A new burner modulation system and high efficiency exchanger to prevent power waste and reduce harmful emissions
CONSTRUCTION
Perfectly smooth, watertight chamber
Door with double tempered glass with air chamber and interior heatreflecting glass for less heat radiation towards the operator and greater
efficiency
Internal glass that folds to open for easy cleaning
Handle with left or right hand opening
Door with 3 locking points
Adjustable hinge for optimal seal
Deflector that can be opened for easy fan compartment cleaning
IPX5 protection against sprays of water
OPTIONAL - TO BE REQUESTED WHEN ORDERING OVEN
Automatic door opening - not compatible with handle (not available with
right hinged door)
Right hinged door
Configuration for connection to extraction hood
Extra charge for energy saving system connection (electric models
only)
Extra charge for pastry version removable rack NSE564 (5 x 600 x 400)
+ compulsoring frame NTL071
SMOKEGRILL - Flavouring
Extra charge for Ethernet connection

TECHNICAL MANUAL
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12

4.4 AROMA BY SAPIENS DIRECT STEAM CONVECTION OVENS FOR PASTRY AND BREAD
COOKING MODES
Automatic with over 90 tested and stored cooking programs including
programs for reheating on the plate or in the tray
Programmable with the ability to store 99 cooking programs in automatic
sequence (up to 4 cycles)
Manual cooking with three cooking modes: convection from 30C to
300C, steam from 30C to 130C, combination convection + steam from
30C to 300C
Manual with the ability to work with 4 cycles in automatic sequence for
differentiated cooking and functions for: Temperature holding (2 modes)
- Steam outlet control
Cooking with core temperature control (with multi-point probe or needle
probe) (optional)
AUTOCLIMA automatic system for measuring and controlling the
humidity in the cooking chamber
FAST-DRY system for quick dehumidification of the cooking chamber
Multiprogram keypad for quick, press and go program selection with
nine positions (optional)

START
STOP

OPERATION
High visibility alphanumeric command display
Key for managing the 4 cooking cycles with LED display
Key for direct access to cooking programs that have been stored or are
to be stored
SCROLLER PLUS knob with Scroll and Push function for confirming
choices
Manual pre-heating
CLEANING AND MAINTENANCE
Self-diagnosis before starting to use the equipment, with descriptive and
audible signalling of any anomalies
SCS (Solid Clean System) automatic cleaning system with built-in tank
and automatic detergent dispensing - SOLID CLEAN detergent in 1 kg
packages used for the generation of detergent
LM automatic cleaning system with separate container of CombiClean
liquid detergent
Manual cleaning system with retractable hand shower
CONTROL EQUIPMENT
Autoreverse (automatic reverse of fan rotation) for perfect cooking uniformity
Automatically regulated steam condensation
Manual chamber outlet control
Manual humidifier
Halogen lighting
Easy access to programmable user parameters to customize the
appliance through the user menu
2 fan speeds (standard), the reduced speed activates the reduction in
heating power
Temperature control at the product core using probe with 4 detection
points

TECHNICAL MANUAL
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13

4.4 AROMA BY SAPIENS DIRECT STEAM CONVECTION OVENS FOR PASTRY AND BREAD
Core probe connection through a connector outside of the cooking
chamber, with the ability to quickly connect the needle probe for vacuum
cooking and small pieces (optional)
USB connection to download HACCP data, update software and load/
unload cooking programs
Ready for SN energy optimization system (optional)
SERVICE program for: Electronic card operating testing and display
temperature probes - Appliance operation timer for all primary functions
for programmed maintenance
ECOSPEED - Based on the quantity and type of product, Sapiens optimizes and controls the delivery of energy, maintains the correct cooking
temperature, preventing any fluctuations
ECOVAPOR - With this system there is a definite reduction in water and
energy consumption due to the automatic controls of the steam saturation in the cooking chamber
GREEN FINE TUNING - A new burner modulation system and high efficiency exchanger to prevent power waste and reduce harmful emissions
CONSTRUCTION
Perfectly smooth, watertight chamber
Door with double tempered glass, external with mirrored effect and air
chamber and interior heat-reflecting glass for reduced head radiation
towards the operator and greater efficiency
Internal glass that folds to open for easy cleaning
Handle with left or right hand opening
Door with 3 locking points
Adjustable hinge for optimal seal
Deflector that can be opened for easy cleaning of the fan compartment.
IPX5 protection against sprays of water
OPTIONAL - TO BE REQUESTED WHEN ORDERING OVEN
Automatic cleaning system SCS, Solid Clean System (equipped with 2
cans of Solid Clean detergent - 1 kg. each)
Multipoint core probe - 3 mm.
MULTIPROGRAM Keyboard
Configuration for connection to extraction hood
Extra charge for energy saving system connection (electric models
only)
Right hinged door
Extra charge for pastry version removable rack NSE564 (5 x 600 x 400)
+ compulsoring frame NTL071

TECHNICAL MANUAL
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14

FOREWORD: The model used as an example in the drafting of this Technical Manual is the gas 10 pans GN
1/1 with steam generator. All pictures and illustrations therefore refer to this model.

5.0 APPLIANCE IDENTIFICATION DATA


Remove the outer packing from the appliance.
For all models, the technical data is marked on the
plate at the bottom of the right hand side of the oven.

5.1 DAT PLATE


The "appliance identification plate" located on the
front side of the appliance (fig. 500 - 501) shows the
following data:
Model of oven
Modification index
Week of manufacture
Year of manufacture
Serial number, which is essential for identifying the
construction data

500

B
A

This data is essential for proper consulting of the drawings.


501

model and version

ATTENTION

NAEB101

Always quote the above data when contacting


the technical service.

TYP. XXXXXXXX
2010

3NR/ 0514
XXXXXXXXXX

1 x 0.25 kW

TOT 6.25 kW

3N AC 400V 50Hz
LA020042130

serial number

IPX 5
modification index

kPa
200 - 500

week
of manufacture
year of manufacture

The characteristic plate (fig. 502) besides the data


shown above, also shows the data related to:
Minimum/maximum admissible supply water
pressure Kpa
Gas power Qn or nominal heat chapacity expressed in kW
Nominal electrical power or electrical absorption
TOT expressed in kW
Permitted type of combustion fume connection:
(see chap 7):
Country of destination, e.g. IT, for the purpose of
identifying the test gas category
Gas categories permitted by the country of destination Cat.
Nominal gas supply pressure for the defined gas
category P mbar

TECHNICAL MANUAL
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15

502

TYP. KMG101X
2012

NR LA02008001

EN 203/A1
1 x 0.55 kW

A3

AC 230V 50Hz

B13

TOT

1 kW

B23

Qn 40 kW

G 25 / m3/h

G 20 / m3/h

kPa
200 - 500

Pmin / mbar

Pmin / mbar

Pmin / mbar

Pmax / mbar

IT

IPX 5

Pmax / mbar

Cat.
II 2H3+

G 30 3.16 Kg/h

P mbar
20; 28-30/37

0085

5.1 DAT PLATE


The label, close to the supply connection inside the
appliance,: Warning - appliance connected AC
(fig. 503) shows the type of supply voltage for which
the appliance is designed.
The standard voltage for gas versions is AC 230V
50Hz, for electric versions it is 3NAC 400V 50Hz
unless otherwise indicated or under different
installation conditions.

5.2 TECHNICAL DATA


See attachment 3 for a complete view of all models.

TECHNICAL MANUAL
03/2014

16

503

WARNING
APPLIANCE CONNECTED
AC 230V 50Hz

SCHEMA DI INSTALLAZIONE

50mm / 1,9inch

50mm / 1,9inch

6.0 CONNECTION AND POSITION

Consigliamo di tenere
500mm/20inch sul la
eseguire gli interventi
manutenzione.

SCHEMA DI INSTALLAZIONE

6.1 CORRECT INSTALLATION

50mm / 1,9inch

50mm / 1,9inch

600
REQUIRED DISTANCES
50mm / 1,9inch
We recommended keeping a space of 500mm/20
inches on the side of the control panel for performing
SCHEMA DI INSTALLAZIONE
maintenance operations (drawing 600) and 50mm/1.9
inches from the rear wall.
For ovens with the control panel of the left hand side,
50mm / 1,9inch
the distances will be in relation to the left side of the
500mm
oven.

DISTANZE DA RISPETTARE

500mm
20inch

Consigliamo di tenere uno spazi


500mm/20inch sul lato destro
eseguire gli interventi di
manutenzione.

NO

DISTANZE DA RISPETTARE

20inch

Consigliamo di tenere uno spazio di


500mm/20inch sul lato destro per
eseguire gli interventi di
manutenzione.

NO
601

NO

OK

602

NO

Do not place the appliance with heat sources on the


control side of the oven (drawing 601).

NON POSIZIONARE
APPARECCHIATURE
DI CALORE SUL LATO
DEL FORNO

ATTENZIONE: se la tem
ambiente a destra
dell'apparecchiatura fo
alta, il forno si ferma
sicurezza.

Distanza minima da fo

NON POSIZIONARE
sul lato destro: 400m
APPARECCHIATURE CON FON
DI CALORE SUL LATO DESTRO
DEL FORNO

NON POSIZIONARE
APPARECCHIATURE CON FONTE
DI CALORE SUL LATO DESTRO
ATTENZIONE: se la temperatura
DEL FORNO
400mm

ATTENTION

If the room temperature on the control side of the


appliance is too high, the oven will shut down for
safety reasons.

15,7inch ambiente

Distanza minima da fonti di calo

Distanza minima da fonti di calore


sul lato destro: 400mm/15,7in
sul lato destro: 400mm/15,7inch.

603

FISSAGGIO
MOBILE: pertofacilitare
il smontaggio
del pannello
MOBILE
FIXING:
facilitate
oven
right side
panel dismantling,
components
lato destro del forno,
accesso componenti.access.
AI

400mm
15,7inch

IA
AR
IO LLO
GG NNE
SSA PA
PA O RN

OV PA
400mm
SS
15,7inch EN
AG

FO

ATTENTION

If it is not possible to ensure a proper safety distance from heat sources, we advise using an insulating panel that functions as a protective screen and
ensures correct air circulation. Accessory (mod
KPA...) available upon request.

-P
AN

EL

ATTENTION

Room temperatures less than 5C can cause


the safety thermostat to be triggered
and anomalies on the LCD display.
AI
R
PA
EL
- H SS
EA AG
TS E
OU
RC

E
NN

IA RE
AR ALO
IO I C
GG E D
SSA NT
PA - FO
LLO

PA

PA
N

17

a destra

ATTENZIONE: se la temperaturadell'apparecchiatura fosse tropp


ambiente a destra
alta, il forno si ferma per motiv
dell'apparecchiatura fosse troppo
alta, il forno si ferma per motivisicurezza.
di
sicurezza.

Minimum distance from heat sources on the side with


the control panel: 400mm/15.7 inches (drawing 602)

TECHNICAL MANUAL
03/2014

DISTANZE DA RISP

500mm
20inch

6.2 WATER SYSTEM CONNECTION


On the back of the appliance, in the left hand corner,
there are some important markings in different colours
to indicate the type of connection required.

604

WATER PRESSURE

The water pressure in the system must be between 200 and 500 kPa, as reported in the chapter,
"Technical Data". Whenever the pressure is greater, a pressure reducer must be inserted upstream
of the appliance.
WATER SYSTEM CONNECTION:
Two 3/4 inch diameter inlets (fig. 604)

ATTENTION

Both of the inputs must be connected


The flexible water connection pipe must be supplied by
the installer. Do not reuse pre-existing or already used
connection pipes. A water shut-off valve
200/500must
KPa be placed upstream of the oven.
INLET
BLUE sticker (fig. 606): inlet connection
for normal
COLD WATER
mains water, cold only, for steam condensation and
boiler washing, hand-held shower supply, washing
system supply (if the oven is equipped with one). IT
IS NOT NECCESARY TO CONNECT SOFTENED
WATER.
RED sticker (fig. 605) - Direct steam ovens inlet
connection for softened water only for steam production and autoclima: the colour red is often mistaken for a symbol for hot water; in fact, it is used to
draw attention to the necessity of connecting softened water. IT IS NOT NECESSARY TO CONNECT
HOT WATER, but if you do, its temperature must
not exceed 50 C.
OVENS WITH BOILER:
Inlet connection for normal mains water, observing the
recommended limits for water composition (see table),
these ovens are equippid with CALOUT descaling
system that prevents the formation and accumulation
of limescale in the boiler, see chap. "CalOut".
It is not necessary to install a water softener if the
Cal-out cleaning cycle is regularly performed in order
to keep the boiler clean following the indications reported in the present manual any time the oven is askink
for performing the Cal-out cycle
OVENS WITHOUT BOILER:
The characteristics of the water must fall strictly within
the limits set out below.
The purpose of this is to prevent extremely harmful
corrosion as a result of using water that is too soft or
too aggressive, and to prevent the formation of limescale inside the oven and in the water system, as a
result of using water that is too hard.
Water hardness: between 6 and 9 TH (French
degrees) PH: greater than 7.5
These values are important for the creation of an adequate water treatment system for the production of
steam. If the values measures are outside of the max
recommended values, it is best to treat the water in
order to return the values to the recommended ideal
conditions. See the next paragraph.
TECHNICAL MANUAL
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18

605

606
200/500 KPa

200/500 KPa
INLET
SOFTENED WATER

INLET
COLD WATER

(6- 9TH) MAX 50C

ATTENTION
Both of the inputs must be connected
WATER COMPOSITION RECOMMENDED LIMITS

Cl-

max 30 mg/l

Mn

max 0,05 mg/l

Fe

Cu

Cl2

max 0,1 mg/l

max 0,05 mg/l


max 0,1 mg/l

Conducibilit acqua: 50 - 200 s


FR

WATER HARDNESS RECOMMENDED

min. 6TH - max. 9TH

DE

min. 3,4 dH - max 5 dH

USA

min. 60 - max 90 ppm

UK

min. 4,2 e - max 6,3 e

CONVERSION TABLE
WATER HARDNESS PARAMETERS

1 TH
(FR)
1 dH
(DE)

1 ppm
1 gr/
gal
1 e

dH

TH

ppm
mg/lt

gr/gal

1 e

0,56

10,0

0,584

0,7

1,79

17,9

1,044

1,25

0,056

0,1

0,0584

0,07

0,96

1,71

17,1

1,198

1,79

1,43

14,3

0,835

6.3 WATER TREATMENT SYSTEMS (RECOMMENDED)


After the chemical and physical analysis of the water
quality, we suggest installing the following, if necessary, either individually or in succession:
A. If there are impurities in the water, we suggest the
use of a FINE MESH MECHANICAL FILTER. If
the water contains impurities due to the presence
of sand, iron particles or material in suspension,
we recommend using a mechanical filter with a
fine mesh from 5 - 15 m.
B. For concentrations of CHLORINE (Cl2) > 0,1
mg/l, we suggest using an ACTIVE CARBON
FILTER.
C. For concentrations of CHLORIDE (Cl-) > 30 mg/l,
we suggest using a REVERSE OSMOSIS system.
To prevent corrosion, a reverse osmosis system
must be set up, paying close attention to the conductivity value > 50 S/cm.
D. For CARBONATE HARDNESS values > 9 fr, we
suggest a HYDROGEN ION (H+) EXCHANGER.

E. Only for ovens with steam generators, if the water


is completely devoid of mineral salts, we recommend the use of mineralizing water treatment filters.
There are granular filtration mineral based on magnesium carbonate and calcium oxide used to correct the
pH of hard, low iron and low magnesium water and
water with a low load of suspended solids.
Treatment E allows a natural and spontaneous solubility reaction, proportional to the acidity present in the
water (carbon dioxide) resulting in a neutral salt
(sodium bicarbonate), which gives the water a Ph of 7
in order to protect the plumbing from rust and limestone. De-acidification is based on the ability to neutralize acidic materials dissolved in the water by the
"Cullmite" granules located on the free end of the filtering bed.
When choosing filtering systems (A, B, C, D, E), we
recommend
the
following
manufacturers:
Schuhmacher, Grnbeck, Culligan, Cuno, Everpure,
Britta Christ, Seral.

ATTENTION

Installing these filters helps stop damage to the


parts of the equipment that come in contact with
the steam production system as well as any
changes in cooking results. It is understood that
the required maintenance for the equipment
must be strictly adhered to.
If the limits regarding water characteristics are
not followed, the manufacturer shall not be
responsible in any way for any malfunctions or
warranty coverage.

607

3/4"

3/4"
200/500KPa

200/500KPa

E
TECHNICAL MANUAL
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D
19

6.4 WATER TREATMENT SYSTEMS (NOT RECOMMENDED)


Below we show the water treatment systems not
recommended for use with the ovens:
SODIUM ION EXCHANGERS
With these systems the Calcium molecule (Ca,
which determines the hardness of the water), is
replaced by the sodium molecule (Na). If the chlorine concentrations in the water are greater than
50 mg/l, the sodium binds to the chlorine dissolved
in the water, forming NaCl (= table salt). This
increase in salt causes two serious problems:
a delay in bringing water to the boiling point with a
subsequent increase in consumption.
boiler corrosion that often leads to it breaking
down.
SILICATE DISPENSERS
These systems are highly inadvisable since the
mixture of silicates (non-conductors) disturbs the
correct detection of the water level.

TECHNICAL MANUAL
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20

6.5 SETTING WATER HARDNESS


The electronic versions make it possible to program
the frequency with which the boiler needs to be descaled by entering the data of the supply water.
In short, greater hardness means more frequent descaling that will be shown by the "CALCARE"/"CAL"
alarm that appears at start-up.
On the initial display for card Naboo, the "Descale
boiler within 15 days" warning will appear: if descaling
has not been carried out by the end of the 15 days, the
boiler will be disabled.
For this purpose, it is essential that you:
Establish the type of installation in question (case 1
or case 2)
Check/analyse the water hardness connected to
soft water inlet (for further details see CHAP. 6.2)
expressed in French degrees fH with appropriate
hardness tester (case 1)
Find out the technical data of the water-softener if it
is dedicated exclusively to treating the water for the
oven (case 2).
Case 1:
appliance connected to a centralized softened
water supply system ensuring constant treatment;
there is no water-softener dedicated exclusively to
the oven.
Set parameter 143 Mains water hardness fH according to the hardness measurement taken. The standard value assigned to the parameter (20 fH) is
significantly higher than the maximum set (6 fH) in
order to set more frequent descaling and thus protect
the steam generator against the build-up of limescale.
Set parameter 144 water-softener chapacity to
0(zero); the standard value assigned to the parameter is 50 m3.
Leave parameter n. 142 "time consumption" at "15".

Case 2:
Appliance equipped with a water-softener dedicated exclusively to the oven.
In this case, it is necessary to set the following parameters:
Parameter 142: hourly consumption of softened water
by the oven (see table 3 General water data - section 16). Example: the model the electric model 6
pans GN1/1 has a maximum softened water consumption of 10 l/hr.
Parameter 144: chapacity of the water-softener to
ensure constant treatment of water at 6 fH, based on
the watersoftener manufacturer's data tables, given
the degree of hardness (fH) of the water upstream
of the water-softener.
Parameter 143: Leave at 20 fH.
In brief, the electronic pc board defines the descaling
interval on the basis of water-softener chapacity and
hourly consumption of softened water.
To check the time remaining before the appearance of
the message DESCALE on T version or DESCALE
on H/P version indicating the need to descale the
boiler, see respectively section Boiler descaling interval check (CHAP. 14.9) and (CHAP. 14.22) of this
manual.

ATTENTION

If you don't intend to customize the de-scaling


interval, do not change the standard parameter
values. The PCB automatically sets a medium
security de-scaling interval.

SUMMARY OF PARAMETERS:
PARAMETER
NR.

STANDARD VALUE
assigned to parameter

UNIT of
measurement

142

15

Lt

143

20

fH

144

50

m3

TECHNICAL MANUAL
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21

SETTING

Hourly consumption of softened water of the


appliance: change the setting only for
installations with a water-softener dedicated
exclusively to the oven (case 2)

Mains water hardness: change only for installations without a water-softener dedicated exclusively to the oven (case 1)
Water softener chapacity: change setting only
for installations with a water-softener dedicated
exclusively to the oven (case 2)

6.6 OVEN DRAIN CONNECTION


Water draining is done in free fall with a DN 50 NT
(non flexible) pipe that is heat resistant, has a maximum length of 2 m and is installed with a constant
inclination of no less than 4. Average temperature of
drain water: 65C.

608

Fig. 609 show the direct connection with the trap


without the need for the interposition of a bell since
the system exhaust manifold is equipped with an interior air gap (Fig. 609).
If there is a floor drain without a trap, a free output
distance of 2 cm is necessary (Fig. 610).

The use of a bell that ensures a minimum air gap of


25mm between the curve of the plastic drain on the
appliance and the drain piping (Fig. 611), makes it
easier to move the equipment and insure physical
separation from the local drain system.

609

max 300 mm

The trap is a hydraulic element inserted in a conduit


created using a "U" shaped pipe. Its purpose is to
create an obstacle to the passage of foul odours due
to the presence of residual water in the loop which
obstructs the passage of the odour.

min. 4
50 mm

610

ATTENTION

In the case shown in Fig. 611, funnel I must be


located outside the perimeter of the oven so
that the steam from the drain does not reach the
vents on the bottom of the oven. (Fig. 610-611)

min. 4
20 mm

O 50 mm / 1,9 inch

ATTENTION

Reducing the diameter of the drain


is forbidden.
611

IMPORTANT
When installing stacked ovens, we recommend
keeping the individual cooking chamber drains
separate.

Min. 4
25 mm.

TECHNICAL MANUAL
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22

Max. 200 cm

6.7 GAS CONNECTION PROCEDURES


GAS CONNECTION:
The section of the gas supply pipe must be chosen
according to the type of gas and the consumption
of the appliance to be connected. The system must
be designed and installed in accordance with current regulations. The gas attachment on the oven is
R 1/2 or R 3/4.

612

613

ATTENTION

In no case is the reduction of the gas supply


input section admitted, penalty appliance
malfunctioning!

GAS INLET

A fast acting shutoff valve must be installed on the gas


inlet line to the oven. It must be certified according to
the current laws in the country where it is installed.
The connection to the gas main can be permanent or
detachable; if flexible metal tube is used, this should
be made of a stainless and corrosion resistant material (rubber hose is not recommended).
If when making the connection you use any sealing
materials, they must be type test approved for this
purpose.
White gas inlet sticker: supply gas inlet connection (fig. 613).
Red G20 sticker: indicates that the appliance has
been commissioned for G20 natural gas, nominal
pressure 20 mbar (fig. 614).
Yellow sticker (G30/G31GPL): indicates that the
appliance has been commissioned for liquid gas,
nominal supply pressure 28-30/37; 50 mbar (fig.
615).
LEAK TEST:
All connections between the mains and the appliance
must be tested for leakage. The recommended
method is to use a proprietary leak detection spray;
alternatively, a non-corrosive foamy liquid of any
general description can simply be brushed onto the
fittings: whichever method is used, no bubbles should
appear.

ATTENTION

Never under any circumstances test for gas


leaks with a naked flame!

ATTENTION

Clear the gas supply system of any machining


debris before connecting the oven!

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23

614

615

7.0 EXHAUSTING FLUE GASES


The following guidelines should be compared to the
regulations established by the designated body
regarding flue gas emissions into the atmosphere.

7.1 INSTALLATION TYPE A3


Model with 5, 6 and 7 pans GN 1/1: Since these
appliances have a power rating < 14 kW, they have
installation type A3, they do not have to be connected to a stack for extracting the flue gases.
The flue gases can be exhausted into the room of
installation. It is especially important to have good,
continuous ventilation!

A3

ATTENTION

A3

Air exchange must be ensured according to


the following specifications: 2 m3/h for each kW
of power installed, to which a constant of 35 m3/h
is added.

A3

After installation, the installer must update the data plate by ticking the box, corresponding to the
type of installation made, with an indelible marker pen.
A3

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B13

24

B23

B23

7.2 INSTALLATION TYPE B


Remaining models: As these ovens have a power
rating >14 kW type B installation is required. The
installer must select one of the methods described
below, according to the design of the building and of
the room where the appliance is sited. The diameter
of the flue pipes must be as indicated in the installation diagrams.

ATTENTION

Flue gases may reach temperatures of 400 C!


Fumes must never be ducted away utilizing an
extraction system!

7.3 INSTALLATION TYPE B13


INSTALLATION TYPE B13:
Extraction with natural draught fitted with a damper
and a heatresistant pipe (see "Flue gas temperatures" in Table 4 under the heading Technical
Data) connected to the stack. When this type of
installation is chosen, the specific draught diverter
for each oven (as in the drawing) must be mounted
on the oven.

assolutamente vietato
procedere ad una canalizATTENTION
zazione diretta con un sistema aspirante meccaniThis exhaust system cannot be used where the
co.
oven is installed if there is a mechanical system
(exhaust hood)

B13

Connection
pipe is
Tubo di collegamento
a carico
dellinstallatore
the
responsibility
of the installer
Damper
Interrutoretodibe
tiraggio
optional da richiedere
requested
from
al costruttore
the
manufacturer

B13

B13

B13

After installation, the installer must update the data plate by ticking the box, corresponding to the
type of installation made, with an indelible marker pen.
A3

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B13

25

B23

B2

Filtro cappa

Cappa

Cappa

7.4 INSTALLATION TYPE B23


INSTALLATION TYPE B23:
Evacuation is done through a mechanical exhaust
hood with heat-resistant filter or a hood without a
draught diverter, where the gas extracted from the
room is conveyed through a chimney or expelled
directly outside. Maintain a suitable distance between the oven gas output and the exhaust hood or
ceiling hood.

Cappa

B23
Hood
Cappa

Filtro cappa

Nextraction
Soffitto
ceiling
aspirante

Hood
filter
Filtro cappa

Soffitto
aspirante
Soffitto
aspirante

Where extraction systems are selected for type B23


installations, these must be properly sized and specified with at least one interlock device that will shut
off the gas supply to the oven automatically in the
event of the extractor system failing to operate.
B23

B13

A3

Soffitto
aspirante

Filtro cappa

B23

B23

B23

After installation, the installer must update the data plate by ticking the box, corresponding to the
type of installation made, with an indelible marker pen.
A3

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B13

26

B23

7.5 ELECTRICAL COMPONENT COMPARTMENT


To gain access to the electrical component compartment, the side panels or upper panel of the oven
must be removed (depending upon the type of oven).
The panel must be removed in order to connect the
electrical cord to the terminal board.

700

701

702

703

704

705

706

707

Figures 700/702 show how to remove the rear panel.

7.6 CONTROL BOARD COMPARTMENT


To remove the control board, the 4 lower screws must
be removed with an 8 mm spanner (fig. 704, 704a,
704b)
Pull down on the control panel, free it from its seat,
turn it 90 and latch it in the upper hook (fig. 19061908)
The control panel opens like a book and gives access
to the control board.

708

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709

7.7 ELECTRICAL CONNECTION


The electrical power cable for the oven enters
through the cable clamp at the bottom of the technical
compartment, and has to be connected to the power
supply terminal board. (fig. 710-712)

710

ATTENTION

Always in gas versions: it is imperative that the


neutral wire of the power cable, which must have
zero potential (Volts), corresponds with neutral on
the appliance. Otherwise, the ionization flame
detection system is unable to detect the presence
of the flame and systematically shuts the burner
off, this making it unusable. (See chap. 16.3)

711

EQUIPOTENTIAL CONNECTION:
Necessary for the connection of all the devices (electrical and neutral) in the installation, so as to ensure a
suitable equipotential connection.

L1
N

ATTENTION

The appliance must only be operated


when earthed
Before connecting the appliance to power, check the
following:
the mains voltage must comply with the values indicated on the plate
the earthing system must be efficient
the power cable must be made of rubber, of a quality equal to type H07RN-f and with the appropriate
sized wires for the maximum load (see the
"Specifications Table" at the end of this manual)
the appliance cable must not be directly exposed to
sources of heat.
at the time of installation, an efficient omnipolar
interruption device must be mounted upstream of
the appliance with at least a 3 mm opening.
Automatic magnetothermic switches can be used
for this purpose. The omnipolar switch must be in
the immediate vicinity of the appliance and easily
accessible. The addition of a built-in magnetothermic switch with fuse protection is recommended.

712

ATTENTION

The manufacturer accepts no liability for any damage or malfunctioning of the appliance attributable to the absence or inadequacy of earthing systems, to the incorrect arrangement or installation of auxiliary systems, also to incorrectly made connections or to non-compliance of the
building's electrical system with current regulations.

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7.8 CORRECT POSITIONING OF MODELS WITH TROLLEY


The indications below facilitate installation of the
trolley structure to avoid damaging the sealing
gaskets and prevent steam escaping from the cooking chamber, during functioning with trolley installed.

713

IMPORTANT: the trolley structure forms an


integral part of the appliance. (fig. 713)

For appliances equipped with the optional "WCS"


washing system, insert the trolley before executing
the "automatic" washing program.
The tilting closure (fig. 714) located on the top
part of the door, allows the chamber to be preheated without the trolley only in "convection"
mode. In all other modes, steam or mixed, the
trolley must be inserted for pre-heating.
Whereas, during cooking, the structure must be
installed inside the chamber to guarantee gaskets
sealing and avoid heat and steam escaping from
the lower part of the door.

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714

7.8 CORRECT POSITIONING OF MODELS WITH TROLLEY


The surface on which the trolley structure runs must
be absolutely horizontal.
The surface must on no account slope sideways or
forwards, so as to prevent the situations shown in
figures 715 and 716.

715

716

OK

NO

OK

NO

717

OK

Level the surface as shown in fig. 717 if it slopes


towards the front of the appliance (tolerable +/- 1cm).

If there is a floor drain grill in front of the appliance, it


will be necessary to mount two steel guides (fig. 718)
that allow the insertion and removal of the trolley in
order to avoid dangerous unbalancing due to the
unevenness of the floor.
No vapours that could create infiltrations in the front
of the oven and damage the PCBs and inverters (if
present) should come out of the drainage grill.
If the drainage grill is used to collect hot water from
other appliances or from the oven, the entire grill
located in the front must be covered (fig. 719).

20 GN1/1
20 GN2/1

718

ATTENTION

The appliance must always be correctly levelled


based on the inclination of the pavement and the
trolley by adjusting the front and rear adjustable
(fig. 720)

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720

30

1550mm / 61inch
1800mm / 70,9inch

719

7.8 CORRECT POSITIONING OF MODELS WITH TROLLEY


When moving the appliance into
position, take care not to damage
the trolley guides fixed to the
frame of the appliance (fig. 721)

721

722

723

These guides ensure perfect centring of the trolley in reference to


the door gaskets.
The following instructions refer to
the correct levelling of the
equipment.

ATTENTION

To guarantee good seal, before


proceeding check the correct
movement of the horizontal
pivoting and the integrity of thegaskets ledge. Fig. 723
The recommended H1 value is
Important: the handling/positioning of the oven, must not damage or deform the guides.
Use the feet to adjust the height of
the oven so the H1 and H2 measurements coincide (H1 distance
between floor and left side of oven,
H2 distance between floor and
right side of oven - fig. 722)

H1

H2

724

725

726

727

728

729

Ensure the door internal glass


fully fits inside the side door
gasket profile housing.
If not (gasket pinched under the
glass), open the glass, evenly
stretch the gasket, close the glass
again. (fig. 724-725).
Subsequently push the trolley (fig.
726) until the ledge flange fully
adheres to the oven gasket; lock
the wheels to prevent the trolley
moving (Fig. 727), close the door.
Check the centring of the trolley
flange / front gasket profile

Slight oven levelling corrections


are admitted compared to floor
levelling.
In case of no adherence in the
lower part, act on front feet, whereas, in case of no adherence in
the upper part, act on rear feet.
IMPORTANT: A=B (fig. 728,739)

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7.8 CORRECT POSITIONING OF MODELS WITH TROLLEY


Check that the door closes properly both when cold and hot. If
necessary, adjust the door strut
housing adjuster plates located on
the up/down hinges on the right
hand side (fig. 730-733)
If it is difficult to close the door, do
not force it as this may damage
the strut movement closure
mechanism.
Move the right hand adjuster plates (top and bottom) outwards (fig.
731-733), and also adjust, if
necessary, the left hand adjustable hinges by loosening the adjuster screws so that the door can
move away from the interior front
face of the oven (fig. 730-732).

730

731

732

733

If you notice steam and moisture


escaping from the door, move the
right hand adjuster plates (top and
bottom) inwards (fig. 731-733).
If necessary, also adjust the left
hand hinges by loosening the
adjuster screws, pushing the door
towards the inside of the oven,
and tightening the adjuster screws
so that the door is closer to the
interior front face of the oven (fig.
730-733)
The front wheels of the trolley
structure must be locked every
time the trolley structure is placed
inside the cooking chamber, to
avoid damaging the seal gaskets
that would have to support anomalous friction and pressures.

ATTENTION

Before removing the trolley,


ensure the door is open for
more than 90, to avoid the trolley colliding against the door
gasket indicated in fig. 739

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32

7.8 CORRECT POSITIONING OF MODELS WITH TROLLEY


WARNINGS

734

735

736

737

1. Take out the trolley handle


(fig. 734 735) and use the
"pan lock" rod to prevent the
pans from coming out of their
runners (fig. 736-737-738).
2. The door must be kept fully
open during cooling so that
the air exiting does not overheat the control panel.
3. Before extracting the trolley,
ensure that the door is open
by more than 90, in order to
prevent collision of the trolley
against thedoor sealing gasket
indicated in fig. 739.

OK

4. Take care not to exceed the


maximum load (fig.741)

738

739

740

741

ATTENTION

To guarantee good sealing,


always check sealing of the
pivoted bar and the integrity of
the sealing gasket (fig. 740).

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max load

33

8.0 CHECKING AND USE OF THE STANDARD/OPTIONAL EQUIPMENT


8.1 CORE PROBE
Core probe
Stored in a special container.

To connect the probe, remove the


protection cap from the core probe
connector on the control panel.
(fig. 800)
Plug the male core probe connector into the appropriate female
socket; the probe can now be
inserted into the food to be cooked;
close the door and the cable will
pass through the door gasket
without being damaged. (fig. 801802 - 803)

800

801

k!

clic

802

803

804

805

806

807

ATTENTION

Do not place cable on the door


closing area in order to elude
cable damage (fig. 806).

Please do not place cable as per


fig. 809, core probe cable will be
damaged by the door drip tray
when door is shut.
When cooking is complete, remove the core probe from the food
and unplug the male connector
from the female socket on the control panel by pressing the release
mechanism at the top (fig. 804)
The probe must be cleaned, coiled
carefully and put back in the special container in order to prevent it
from being damaged in any way
(fig. 805-806-807).
Fit the protector cap to prevent the
entry of moisture, etc...
Figure 808, shows how to secure
the core probe holder, which is
useful for putting down the instrument, for righthand door worktop
ovens, during the preheating phase
of a program that requires cooking
with this device.
For left-hand door ovens and
ovens equipped with a trolley
structure, the instructions for securing it are attached to the appliance.
TECHNICAL MANUAL
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NO
808

NO
809

NO
34

8.2 CAL OUT


1. What is CALOUT?
CALOUT is a cleaning system created by the manufacturer that keeps the boiler free of limescale and
prevents its accumulation.
For hardness values greater than 25F, a softener that
brings the hardness to values less than 25F must be
installed.
The CALOUT system allows periodic cleaning of the
boiler through the program that must be started by the
user when required by the oven.
The products required by the CALOUT cleaning
system are only and exclusively the non-toxic descaler products named CalFREE suitable for the 201
and 202 models and "SolidCal" suitable for the model
of ovens equipped with the washing drawers system.
These products have been studied and tested by the
manufacturer specially for this purpose.

5. IMPORTANT
The regular calout activation allows to connect the
oven directly to the water net, the descale program
shall however be periodically carried out following the
requires of the oven PCB, unless check-ups by technical service determine that it is not necessary.

ATTENTION
NO product can be used as an alternative to
"CalFREE". The use of other products will void
the WARRANTY on the CALOUT system components and the BOILER.
Please note that the CALOUT function does not
exclude what is reported in paragraph 5.
2. Where is CALOUT installed?
The CALOUT system is only mounted on ovens with
steam generators. This is a STANDARD option for
both Naboo and Sapiens ranges of ovens.
3. Installation of ovens with the CALOUT device.
3.1 - Models 201 and 202
Position the container with the GREEN cap (supplied
with the oven) on the right side of the oven and insert
the dip tube in the container until it reaches the bottom
and tightly close the cap.
In order to prevent connection errors or the changing of
confusing of the product containers, the manufacture has.
Put a GREEN cap on the container of CalFREE
limescale prevention for the oven CALOUT system.
Put a YELLOW cap on the container for the alkaline
detergent COMBICLEAN (for the cleaning system)
for the oven
3.2 - Models provided with the washing drawers
system
When it is required by the oven, remove the cap of the
washing drawers and screw and tighten the container
of the solid clean and/or solid cal ( provided together
with the oven) in the corresponding washing drawer.
In order to avoid any wrong connection or inversion of
the two containers during these operations, the manufacturer has provided the two washing drawers with
two openings different for dimensions and threading
in which to connect the containers.
TECHNICAL MANUAL
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4. When should CALOUT be performed?


When CALOUT appears on the oven display, the operator must activate the boiler cleaning cycle as soon
as possible (see the methods in the CALOUT paragraph in the user manual). This activity can also be
performed at the end of service in conjunction with the
oven cleaning cycle.
The CALOUT cycle can be activated along or along
with a HARD or HARD PLUS oven cleaning cycle.
With this simple operation:
The accumulation of limescale and thus costly
periodic maintenance are prevented
All failures due to limescale are prevented
The boiler is always kept perfectly efficient and
LESS energy is used
If the CALOUT cycle is NOT activated, the message
will appear every time the oven is turned on and every
time steam or mixed cooking is turned on

35

The BOILER is equipped with an emptying probe


which verifies that it is correctly emptied. If the probe
detects that it was NOT perfectly emptied, it stops its
operation for safety purposes. The oven will continue
to operate and will automatically activate the Direct
Steam generator function (MIXVAPOR).
The reactivation of the BOILER operation only occurs
if the oven succeeds in correctly performing the
emptying operation and the problem preventing draining was resolved. At each subsequent start-up of the
board, the user will be requested to activate the
BOILER drainage procedure.
The failure to empty will be noted at each start-up and
at the beginning and end of each cooking cycle.
The BOILER DRAIN program is in the USER/BOILER
menu and allows the start of a complete BOILER
DRAIN cycle along with the monitoring of the various
phases (displaying the readings of the various probes).
If the BOILER DRAIN procedure is performed successfully, the oven will automatically enable BOILER
operation.
6. ATTENTION.
FAILURE TO COMPLY WITH THE CALOUT USE
INTERVALS CAN AFFECT THE OPERATION AND
INTEGRITY OF THE BOILER (in that case, repair or
replacement of the boiler will not be covered
under the WARRANTY.

8.3 LIQUID CONTAINERS (Mod. 201 e 202)


Quick coupling scale preventer and detergent
suction flexible hoses
Detergent container "COMBI CLEAN" DL010 (fig. 810)
We suggest purchasing the alkaline detergent
recommended by the manufacturer, as tested for
specific uses. The functioning of the washing
system and integrity of the components is not
guaranteed following the use of different products. Do not use acid scale-removers.
Before starting the cooking chamber cleaning program, connect/install the detergent suction flexible
hose coupling, introduce the weight/filter of the flexible hose inside the detergent container ensuring it is
fully immersed inside the detergent. (fig. 810-811)

810

Scale preventer
CAL-FREE
CF010

DETERGENT
COMBI CLEAN
DL010

811

Scale preventer container "CAL FREE" CF010 (fig. 810)


The versions with a steam generator (boiler) are
equipped with the automatic CAL-OUT system which
protects the boiler from the formation of limescale.
cleaning of the boiler from lime scale. A non-toxic
scale preventer is used in these versions, supplied by
the manufacturer and called "CAL FREE CF010".
The green-coloured CAL FREE, (l 10), is non-toxic
and ready for use; this product, provided with the
appliance, cannot be replaced with any other scale
preventer.
As indicated in figure 814, the 6mm diameter white
flexible pipe located on the part closest to the back of
the oven gets inserted in the "CAL FREE" container
with the green cap.

813

812

NO

ATTENTION
Do not reverse the COMBI CLEAN detergent
container with the CAL FREE scale preventer
container

NO

814

COMBI CLEAN

CAL FREE

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36

9.0 ELECTRICAL COMPONENTS

The paragraphs that follow identify the electrical components located in the technical compartment of the
appliance, in the order in which they are laid out, from
the bottom upwards.

NOTE: the arrangement of the electrical components


may vary based on oven model but their operation
remains the same.

9.1 WATER SOLENOID VALVE

S1 - S2 - S3 - S4 - S5
900
The code stamped on the connection cables S1
identifies the solenoid valve that operates the
S7
autoclima system; on versions not equipped
with a steam generator, it permits injecting water
into the oven to generate direct steam.
S5
At the solenoid valve output, there is a water flow control, which reduces the flow rate of water depending on
the heating capacity of the appliance (fig.902) (see
attachment 5). For correct identification of the water flow
reducers and solenoid valves, see the drawings of the
direct vapour equipment or the technical specifications.
If the solenoid valve is replaced with one without a
water flow control, the humidity generated during use
901
of the autoclima function can no longer be controlled
because of the excessive amount of water injected into
the oven; on the oven version with direct steam, this
fault involves failing to reach the temperature set in the
steam mode.
The code S2 identifies the boiler water filling / boiler washing solenoid valve.
The abbreviation S7 identifies the rinsing solenoid
valve for automatic chamber washing (optional).
the code S5 identifies the solenoid valve for cold
water input through nozzles for condensing steam
upon outlet.

S1
S2

9.2 TRANSFORMERS

T1 - T2 - T3 - You are advised to check the correct operation of the transformers (check input and output voltage) with the appliance operating under load, in order to
check for anomalies that may not occur without load. If
the protection fuse blows, disconnect the secondary
circuit to determine whether the fault was caused by the
load or by the transformer itself.
T1-T2 - Electronic pc board/TOUCH SCREEN
display supply transformer: power 20 VA; the primary
circuit powered at 230 Volts is protected by 125 mA fuse
E2; the secondary circuit supplies the electronic board
at 12 Volts. This is an essential replacement part to
keep, because in the event of a fault, the electronic pc
board does not work.
T3 - Oven interior lights supply transformer: the
power rating depends on the model of oven. Bear in
mind that 20 VA of power is used for each light installed.
The primary circuit supplied at 230 Volts between the
output phase from the lights relay of the electronic board
and the neutral of the installation, is protected by fuse
E3. The secondary circuit powers the 20 W (each) halogen lights via the light cable, which runs into the bottom
of the appliance and ground, which must be properly
secured at all times to ensure that the circuit is closed.
TECHNICAL MANUAL
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37

902

T3

C recommended spare part

T1

T2

C = recommended spare part

9.3 BOILER DRAIN DRIVEN VALVE V1

V1
It is motorized and attached to a 3/4" or 1" ball valve
according to the model, made up of a gear motor, a
cam mounted on the crankshaft and two limit
microswitches. (fig. 903)
Electrical connection is as follows: BLACK WIRE
neutral, RED WIRE phase for opening (OPEN), BLUE
WIRE phase for closing (CLOSE).
Pay close attention to the colour of the electrical
connection wires: NEVER supply power to both the
open and close phases (red and blue wires) as this
will short-circuit the component.
Operating sequence:
When power is turned on after a shut-down that lasted
more than 5 minutes (time limit observed only in digital versions), if the water in the boiler has a temperature lower than 55 C, the motorized valve V1 receives power to the red wire (opening phase) until it
reaches the maximum open position (OPEN) (fig.
905)
The water in the boiler flows out, and a steam generator wash cycle is executed for "x" sec., by supplying
power to solenoid valve S2.
The driven valve V1 then receives power at the blue
wire (closing phase) (fig. 905) until it reaches the fully
closed position (CLOSE), which corresponds to the
opening of the micro switch.
As driven valve V1 closes, solenoid valve S2 allows
the steam generator to fill with water until the maximum level.

903

904

RED WIRE

BLUE WIRE

BLACK WIRE

905

906

ATTENTION
The automatic drainage of the steam generator
water is activated only if the water inside has a
temperature below 55C (parameter 61), temperature determined by the temperature probe inside SB boiler managed by the electronic board.
In ovens with the "CALOUT" system, the steam generator (boiler) is equipped with an additional "SV" level
probe located at the bottom which delivers a warning
in the event of incomplete emptying of the boiler; if
this situation occurs, the boiler is temporarily out of
service until the problem is resolved (see chap. 16.3).
The steam generator (boiler) of the TOP ovens version is equipped with an additional level probe
EMPTY located at the bottom, that warns in case of
incomplete emptying of the boiler; if so, the boiler is
temporarily placed out of use until the problem is solved (see CHAP. 16.3). The steam mode functioning is
guaranteed through the direct flowing of water inside
the cooking chamber as for ovens without steam
generator. Upon each re-ignition, the operator is informed of the anomaly on the steam generator.
For greater details see chap. 16.3.

907

C = recommended spare part


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38

9.4 230 VOLT RELAY - DOOR MICROSWITCH B3


B3
Sensor B3 is connected directly to the electronic pc
board (fig. 909-910) on the versions electric.

911

C
912

B3

If contact B3 does not close, close the door firmly


and check the distance between the control panel
and the door profile (fig. 911).
Check that the magnetic field of the magnet located
inside the door (fig. 913) in the bottom corner strikes
the reader inside the control panel (fig. 912)

913

C = recommended spare part

9.5 ELECTROMAGNETIC SWITCHES


CD e CS (only in versions without inverter motor)
LH and RH motor rotation remote switches for
ensuring maximum uniformity of cooking.
For three-phase versions it is not necessary to check
the direction of motor rotation at the installation
phase, as the appliance is equipped with a system
that performs this task.
The equal division of the left and right rotation periods
is determined by a mathematical algorithm (managed
by the PCB) which takes into account the set cooking
time and the 8 min cyclic timer in mechanical versions.
From the diagram we see that these electromagnetic
switches are protected by interlocking devices, which
allows the simultaneous activation of the two switches.
.

915

CS

CD

916

CD CS
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39

9.6 MOTOR THERMAL CUT-OUTS SAPIENS VERSION


A1 e A2
Thermal motor protection, for high and low
speed respectively (if present)
The cut-outs protect the motor in the event of anomalous power absorption. They must be reset
manually, by an authorized member of the technical
service staff only, so as to establish the cause of the
anomaly.
The motor thermal cut-out is equipped with two NC
and NO contacts: if the thermal cut-out trips, NC
(contacts 95-96) opens, thus cutting off the power to
the circuit, and NO (contacts 97-98) closes, to enable the acoustic signal to sound and the corresponding error message to appear on the display, for
electronic versions.
On versions equipped with two-speed motor, it is
necessary to determine which of the two thermal cutouts A1 or A2 has tripped, as they are located in
series. Press the BLUE reset button fig. 918 or the
BLACK button fig. 917 once you have established
the cause of the error.
To restore the thermal cut-out button on the versions
provided with thermal cut-out fig. 917 type, the front
controls panel must be dismantled (see CHAP. 7.6);
for models of fig. 918, the right lateral side must be
dismantled (see CHAP. 7.5).
Do not modify the settings of the adjustable thermal
cut-outs. For further details, refer to the data plate on
the motor.

917

918

A1

919

As regards the remedy to the possible trouble that


may have caused the safety devices to trigger, see
also chap. 16
If a motor thermal cut-out trips, use an amp meter to
check the actual consumption data of the motor
(excluding motor start-up phase) compared with the
data shown on the data plate: note that the most
unfavorable consumption conditions occur during
cooling with the door open; consumption should therefore be checked in these conditions.
The initial start-up phase involves exceptional motor
consumption for a period of 7 - 8 seconds at the
most.
In normal operating conditions (nominal supply voltage) the 15 sec. pause between clockwise and anticlockwise rotation allows the motor to slow down
sufficiently.
NOTE: the A2 thermal protection is only present in
ovens with the reduced speed option

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A1

920

9.6 MOTOR THERMAL CUT-OUTS SAPIENS VERSION


Thermal cut-out settings tables
GAS OVEN
MODEL

TERMICS
REGULATION

VOLTAGE

MODEL

7/8 TEGLIE GN1/1

A1 = 2,0A; A2 = 0,8A
A1 = 2,5A mot.0,37kW 1Vel.

THREE
PHASES

7/8 TEGLIE GN1/1

10 TEGLIE GN1/1

A1 = 3,2A; A2 = 1,4A

VOLTAGE
SINGLE PH

AC 230V 50/60 Hz
AC 220/240V
50/60Hz

ELECTRIC OVENS

7/10 TEGLIE GN2/1

A1 = 3,2A; A2 = 1,4A

20 TEGLIE GN1/1

A1 = 3,2A; A2 = 1,4A

20 TEGLIE GN2/1

A1 = 3,2A; A2 = 1,4A

3N AC 400V
50/60Hz
3N AC 380/415V
50/60Hz

A1: Termic protection to the normal speed


A2: Termic protection to the low speed

TERMICS
REGULATION
A1 = 2,0A; A2 = 0,8A
A1=2,5A mot.0,37kW 1Vel.

10 TEGLIE GN1/1

A1 = 1,4A; A2 = 0,7A

7/10 TEGLIE GN2/1

A1 = 1,4A; A2 = 0,7A

20 TEGLIE GN1/1

A1 = 1,4A; A2 = 0,7A

20 TEGLIE GN2/1

A1 = 1,4A; A2 = 0,7A

ELECTRIC OVENS
VOLTAGE

MODEL

THREE
PHASES

7/8 TEGLIE GN1/1

3N AC 230V
50/60Hz
3 AC 220/240V
50/60Hz

TERMICS
REGULATION
A1 = 2,0A; A2 = 0,8A
A1 = 2,5A mot.0,37kW 1Vel.

10 TEGLIE GN1/1

A1 = 2,3A; A2 = 1,4A

7/10 TEGLIE GN2/1

A1 = 2,3A; A2 = 1,4A

20 TEGLIE GN1/1

A1 = 2,3A; A2 = 1,4A

20 TEGLIE GN2/1

A1 = 2,3A; A2 = 1,4A

A1: Termic protection to the normal speed


A2: Termic protection to the low speed

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9.7 BOILER SAFETY THERMOSTAT


F3
Operates by immediately opening the contact as a
result of a temperature inside the steam generator
in excess of 150C.
On the D/H/P and T electronic versions, triggering of
the thermostat is confirmed by an acoustic alarm and
accompanying error message.
In the event of damage or interruption to the capillary, the contact opens. If the thermostat trips repeatedly, you are advised to replace it.

921

F3

NOTE: On the mechanical version, tripping of the


protection devices causes the appliance to stop,
and the green light H1 (power ON) to switch off.

ATTENTION
The thermostat can also be triggered
by room temperatures less than 5C

9.8 CAVITY SAFETY THERMOSTAT


F2
Operates by immediately opening the contact as a
result of a temperature inside the oven in excess
of (360-20)C.
On the D/H/P and T electronic versions, triggering of
the thermostat is confirmed by an acoustic alarm and
an accompanying error message.
In the event of damage or interruption to the capillary, the contact opens. If the thermostat trips repeatedly, you are advised to replace it.
NOTE: On the mechanical version, tripping of the
protection causes the appliance to stop, and the
green light H1 (power ON) to switch off.

ATTENTION
The thermostat can also be triggered
by room temperatures less than 5C

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922

F2

9.9 DETERGENT PUMP, CALOUT SCALE PREVENTER PUMP


PD: Detergent inlet pump
PC: Calout inlet pump
PF: Liquid "SMOKE" inlet pump.
PE: Liquid extract inlet pump.

923

PD

Automatic priming pumps for detergent suction, in


the event of incorrect operation, prime the pump
manually with water (it is advisable to zero the pressure head by lifting the receptacle containing the
water) in order to bleed any excess bubbles / detergent foam from the pump circuit.
Make sure that connecting hoses and couplings/fittings ensure a perfect seal in order to allow correct
suction of the pump.
No specific instructions need be followed with regard
to the position of the power supply phase and neutral.

PC
PF
PE

9.10 WASHING DRAWER CENTRIFUGAL PUMP


They are pumps that aspire water and lead it to the
washing drawers.
Make sure that connecting hoses and couplings/fittings ensure a perfect seal in order to allow correct
suction of the pump.

924

9.11 WATER PRESSURE SWITCH PA (DIRECT STEAM OVEN VERSION)


PA
The water pressure switch PA is located next to the
water solenoid valve S1 and has the function of a
minimum pressure switch, so it opens the C-NO contact for mains pressures under 50KPa (0.5 bar).
If the C-NO contact fails to close, the appliance will
signal an alarm; the COMBI mode therefore cannot
be activated: check whether the water shut-off cock
is open and the filter at the inlet of the solenoid valve
is clean (chap. 19.3).

925

PA

C = recommended spare part


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9.12 AUTOCLIMA CONTROL PROBE, SD STEAM CONDENSATION


SD
The SD temperature probe is positioned in the safety vent pipe and performs the following 3 functions:
- Steam condensation control on exit from the cooking chamber drain: Activates in all cooking modes
including convection (think of chicken, for example,
which releases a lot of steam/humidity).
It powers the steam condensation solenoid valve S5,
which sprays COLD water through the condensation
nozzle positioned on the cooking chamber drain pipe
(area below the chamber).
The aim is to prevent an anomalous escape of steam
from the drain and to contribute to the correct functioning of the abovementioned steam control system,
considering that the functions are directly dependent.
When the steam escapes at more than 70C, steam
condensation is activated for a few seconds, until the
steam is almost completely condensed; the contact is
opened as soon as the temperature drops below
70C.
The steam condensation function is managed by a
parameter on the electronic board set by default to
70/75C. The water that feeds the solenoid valve S5
with steam condensation must be COLD, otherwise
the steam cooling can not function.
- Steam production control: it is activated in the
steam/combi cooking modes and has the function of
momentarily interrupting the steam production, so to
avoid generating more steam than the product can
absorb.
This saves energy, provided that the steam condensation system is switched on otherwise, the oven
interior cannot reach a state of complete steam saturation.
In the steam and mixed function, when the steam is
released from the drain at a temperature higher than
the one set, the probe turns off the boiler heating and
moves the heating to the cooking chamber.
When the temperature goes below the limit, the steam
generator heating is restarted.
- Autoclima: the function allows checking the climate
wanted inside the cooking chamber. Through the "SD"
temperature probe, the chamber vent motor is activated, controlling its opening or closing and possible
emission, in mixed mode, of humidity to restore the
selected degree of humidity.

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926

SD

927

9.13 PREHEAT BOILER PROBE

SB
This probe located in the boiler as in the figure, allows
the activation of the motorized boiler drainage valve
V1 (see CHAP. 9.3) and controls the boiler preheating
temperature.
When the appliance is turned on, if the water in the
boiler is at a temperature lower than 55 C, and when
the date is changed, the automatic boiler drainage
cycle is activated.
Once the maximum water level is reached in the boiler, the automatic water preheating, controlled by the
same probe, is activated

928

SB

Note: the SB probe has no control function on the


boiler work temperature in steam/mixed mode
since the boiler works at atmospheric pressure.

9.14 K PROBE SC, SB, SD REFERENCE TABLE


The probes used in the electronic type appliances are
thermocouple type "K":
SC (cooking chamber probe), SB (boiler probe), SD
(condensation probe).

929

K: reference table mV/C

10

20

30

40

50

60

70

80

90

+0

0,000

0,397

0,798

1,203

1,612

2,023

2,436

2,851

3,267

3,682

100

4,096

4,509

4,920

5,328

5,735

6,138

6,540

6,941

7,340

7,739

200

8,138

8,539

8,940

9,343

9,747 10,153 10,561 10,971 11,382 11,795

Braiding pigmentation with


yellow signals

Termocoppia Tipo N: IEC 60584-1 (mV / C)

NOTE: Pay attention to probe polarity respecting the


+ and - positions on the electronic board clamp; polarity inversion entails anomalous functioning of the
boards recording negative values during heating.

C = recommended spare part


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45

10.0 ELECTRICAL COMPONENTS FOR ELECTRIC OVENS


10.1 CONTACTORS
C6:
C6 is a safety contactor. The power contacts supply
the circuit powering the heating elements and
motor.
If one of the appliance's safety devices trips, the coil
of the is de-energized and the power circuit is
promptly disconnected.

1000

C2 - C3 - C4 - C5:
Contactors whose power contacts supply the heating elements of the oven and boiler for oven versions with steam generator, respectively in the following sequence:
High speed convection ventilation: full power is
obtained with the activation of both contactors C2
and C3.
In the electronic versions, 5 degrees before the set
temperature, C3 is turned off and the power is reduced to limit the phenomenon of thermal hysteresis,
C2 is also de-energized.

C2

C3

1001

Convection, low fan speed: full power is never


activated: only contactor C2 activates, and deenergizes when the set temperature is reached.
High and low ventilation speed steam: full power
is obtained by activating both C4 and C5 contactors.
In electronic versions, C4 and C5 contactors simultaneously de-excite upon reaching the set.
Combi, high and low fan speed: contactors C2
and C4 activate, to heat the oven and boiler simultaneously at low power.
Once the oven is saturated with steam, full power in
the oven is switched over with consequent activation of C3 and disactivation of C5. The initial situation of oven and boiler heating is restored as soon
as the oven is no longer saturated with steam.

C6

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C4

C5

10.2 APPLIANCE SUPPLY FILTERS


Condenser (C)
Ferrite (F)
Inductance (PFC)

1002

ATTENTION
These devices are used in order to comply with
the requirements of the EMC standard for controlling the emission and output of electromagnetic waves.
In case of damage, they may cause the intervention of
the appliance fuses or isolator switch upstream of the
appliance.
Disconnect them momentarily in order to isolate the
fault.

1003

1004

T3

c
PFC

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47

T2

T1

11.0 ELECTRICAL COMPONENTS - GAS OVENS


11.1 GAS PRESSURE SWITCH
The gas pressure switch PG is located at the entrance of the gas pipe and acts as a minimum pressure
switch. It therefore opens contact C-NO at mains
pressure values below the set value.

1100

ATTENTION
For use with G20 natural gas, the upper plastic
ring nut must be unscrewed completely so that
the Contents corresponds to 5 mbar.
For use with G30/G31 liquid gas, the upper plastic ring nut should be screwed down fully so
that the Contents corresponds to 20 mbar.
If the C-NO contact does not close, the appliance will
not start; electronic versions display the alarm message no gas.
In mechanical versions, the appliance shuts down.

11.2 BURNER FAN

The fan is incorporated with internal fan and alloy


screw and, in case of fault, the entire block must be
replaced.
The fan is supplied by the "PLUG IN GAS" PCB in the
electronic versions and by the "TRIMMER" board in
the mechanical versions.
The fan is noted in the electrical diagram by the
symbol shown in the figure.
The outputs 1 and 4 of PCB Plug-in are respectively
connected to the GND and ALL SENSOR of the fan
while output 2 of pcb Plugin is connected to the fan
PWM.

1101

C = recommended spare part


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11.3 BURNER IGNITION PANEL S4565C 1082/1116


NOTE: Starting with the production week 01 2008, the
use of ignition panel S456C 1082/1116 LAR63030160
equipped with external ignition transformer was introduced (see photo). This solution optimizes the burner
ignition following an intense discharge that is created
between electrodes E and G (CHAP. 17.1), during the
burner ignition phases.
The switch-on panels are named in the electric layouts with Z1 - Z2 - Z3 - Z4 and enable:
activation of the chamber and boiler burners ignition
electrode through output IGN powering the external
ignition transformer
through the flame sensor, detect the presence of the
FP input flame
supply the gas valve through 5 pin female lower
contact (chap. 11.4).

1102

1103

NOTE: the supply voltage (Pin 1/5) of the gas valve


cannot be verified if the ignition panel is not inserted
in the valve itself.
The red, external, plastic protection can be removed
by releasing the side fastening clips for the purpose of
checking for any visible anomalies on the components
of the internal electronic pc board, the ignition panel is
not equipped with internal protection fuse.

1104

The description of the switch-on panel comb contacts


(fig. 1101) is reported in the following table

CONTACT

FUNCTION

Neutral for reset

4-10

5-7-9
6-8
11

12

FP

IGN

Burner ignition restore: by pressing the RG restore button or automatic closing of the gas
ignition restore relay of the SF electronic board, the neutral contact is temporarily closed
enabling re-activation of the burner ignition phase for a maximum of three automatic
attempts every 60 seconds for gas models with electronic board.
Burner lock signal
Phase entry

Common contacts

Plug in board consent output - burner ignition occurred


Neutral input
Earth

Flame Probe - flame presence sensor (ionisation)

Transformer power supply 230V output - external ignition - burner discharge activation

C = recommended spare part


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11.4 GAS VALVE


S3 two-stage gas valve, equipped with two coils V1
pin 1-2 and V2 pin 4-5 and central earth connection
pin: coil impedance check: V1 ~2.9 Kohm, V2 ~1.3
Kohm.
The two gas sockets IN and OUT, make it possible to
check the mains pressure, which must be between
the minimum and maximum pressures acceptable
indicated in table (IN pressure socket) and the output
pressure OUT; the latter is normally adjusted around
0 mbar because as the burner does not have nozzles it does not allow significant auto-pressure on exit
to the valve.
For further information regarding P OUT pressure
adjustment and any other adjustments necessary in
the case of burner functioning anomalies, see chap.
17.7
To adjust the gas output pressure OUT in order to
return the value to 0, use a 40 Torks wrench to turn
the plastic screw of the pressure regulator REG
shown in figure 812 (remove the metal protection
screw to gain access to the regulator REG).
To check the output pressure, light the burner at nominal heat capacity (Max Hz) and measure the pressure
with a digital pressure gauge.
Tightening the screw (clockwise) increases the output
pressure OUT , and slackening the screw (clockwise)
reduces the output pressure. See Chap. 17.3 for further details Remember to close the pressure socket
screws properly and refit the protection screw located
on the pressure regulator REG.

ATTENTION
Both of the coils are set for AC 115V,
any manual supply tests are performed using
AC230 V (pins 1 and 5).

ATTENTION
The gas valve is calibrated by the company
during testing of the oven. Further adjustments
during installation are not necessary.

ATTENTION

The valves orders as replacements are not calibrated. Therefore verification and possible
adjustment of the output pressure using an electronic manometer is necessary if they are replaced.

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50

1104

IN OUT
REG

1105

230

BOBINA IN

4
3

BOBINA OUT

12.0 MOTOR INVERTER


12.1 DESCRIPTION
The model "Naboo" versions are equipped with a
digital inverter supplied by the mains (1) (fig. 619)
The inverter regulates the speed of the three-phase
delta connected motor through a sinusoidal PWM
modulation that makes a three-phase network with
variable frequency and voltage available (7).
The bridge Inverter (5) allows:
the selection of 2/6 different motor speeds
a motor brake function (through the input of continuous current on two phases of the motor causing
a braking torque)
reversing
management engine diagnostics allowing the elimination of traditional electromagnetic switches and
motor thermal protections.
4) intermediate circuit 3) rectifier bridge
6) control bridge that can be configured
For inverter application on over version Naboo, see.
1201 (chap. 12.5)
The inverter is equipped with automatic alarms reset:
for non-serious alarms, in case the fault persists or
repeats, the inverter will lock will relative fault signal
(see faults and solutions).

ATTENTION

The inverter is always set by the manufacturer


even if the instructions included for the configuration of the individual parameters are
shown in the following chapters.
The 20 trays GN 1/1 and 20 trays GN 2/1
models are equipped with n. 2 inverter (upper
and lower) that power, respectively, the upper
motor and the lower motor.

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51

1200

1201

12.2 INVERTER
With the goal of having a single component that manages all production engines, a new inverter is being
presented.

1202

As you can see in the photo, the new component is recognizable by its different size and shape.

INVERTER
STANDARD
VERSION
AC230 50z

2 CONDENSERS

6-7 GN 1/1

POT. 0,25 KW

8-10 GN 1/1 - 2/1

POT. - 0,55 KW

20 GN 1/1 - 2/1

MOT. SUP/INV 1
SWITCH "JP1" POSIZ. 1

CODE

LAR65140890

MOT. INF/INV 2
SWITCH "JP1" POSIZ. ON

12.3 INVERTER ELECTRICAL CONNECTION


Make sure the electricity is connected properly, following the attached diagram.

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52

1203

12.4 SETTING INVERTER TYPE "B"


1204

ATTENTION
In the NEW INVERTER, the programming keypad
from the previous inverter versions cannot be
used (INCOMPATIBLE).
The purchase of a new keypad for managing the new
INVERTERS is not necessary.
By default, the INVERTERS (B) are programmed with
address "1" and the "JP1" switch is in position "1".
*To program the INVERTER (B) with address "2":
If the INVERTER (B) that controls the second motor
on 20 GN1/1 and 20 GN2/1 ovens (wires marked
INV2) must be replaced, the "JP1" switch should be
set to the "ON" position.

*Only in versions with two motors.

12.5 MOTOR INVERTER: SET INVERTER MANAGEMENT


The inverter must be programmed after the main
board or the INVERTER itself is replaced.
The message as shown in figure 1205 informs that the
inverter and board do not communicate. This also
occurs when amending data relating to oven model
sections, burner management and inverter management or when the electronic board is replaced: follow
the instructions indicated in chapter 12.11 "INVERTER
PROGRAMMING".

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53

1205

Impostare gest. inverter

12.6 MOTOR INVERTER: INVERTER NOT PROGRAMMED


In case this message appears, together with an
acoustic alarm, it indicates that the Inverter programming phase has not completed and the parameters
have not been sent to the electronic board.
It also indicates that a problem has arisen during
downloading of the configuration parameters and,
therefore, the inverter has not been correctly programmed.

1206

Inverter not programming

In case of INVERTER NOT PROGRAMMED (fig.


1206) message appearing, press the scroller for
a few seconds until "enter password" appears,
key in the password "Inx13" (or "lnxtech" for software versions 3.01) to enter the SERVICE program.
Check the board-inverter software compatibility
review the sections; check board-inverter connections.

12.7 MOTOR INVERTER: INVERTER REPLACEMENT


In case of "inverter data not saved", the yellow LED 1
will flash, whereas the green LED 3 will remain off, the
motor does not turn (fig. 1212).
See Inverter Management chapter. Chap 12.11

ATTENTION

"Naboo" version: every time the inverter is


replaced, it must be initialised, meaning the characteristic data sending from the inverter to the
relay basic board must be activated.

12.8 MOTOR INVERTER: FAULT/REMEDY REPORTS


REPORTS AND EFFECTS
Diagnosis of the inverter operation is performed by a
red and a green LED located on the printed circuit and
through serial communications with MODBUS protocol.
The flashing red LED also provides further information
regarding the error code. The number of flashes indicates the error number and it is repeated until the error
has been acknowledged; the series of flashes starts
with the red LED going off (1.5 s) followed by the
flashes (on for 0.5 s and off for 0.5 s).
The following is a table that summarizes the inverter
statuses based on the condition of the 2 LEDs.

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54

RED OFF

RED ON

RED FLASHING

GREEN OFF

inverter
off

protection

error

GREEN ON

stand by

stand by +
alarm

---NA---

GREEN
FLASHING

run

run +
alarm

---NA---

1207

12.9 MOTOR INVERTER: ALARMS


FLASHING RED
LED SEQUENCE

DESCRIPTION

SOLUTION SEQUENCE

No error cause present.

Try turning the inverter off and


Analogue-digital converter initialiback on. If the error persists, conzation error.
tact the manufacturer.

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---

Make sure:
The motor power is suitable for
the inverter size used
There are no short-circuits or
earthing faults on the motor and
the connection cable.
The instantaneous sum of the
The motor is not blocked or in
output currents (1009) has exceeoverload.
ded the maximum limit of 10 A
The acceleration and deceleration values are not too high
The stator resistance value is
set correctly
The values set for DC braking
are suitable for the motor.
Make sure:
The room temperature is within
the required limits
The motor power is suitable for
The temperature of the heat sink
the inverter size used
(1013) has exceeded the maximum
The motor is not blocked, in
limit set (2024) for more than 5 s.
overload or with a work cycle
that is too heavy
The motor phases are correctly
connected.

Try turning the inverter off and


Communication error with the
back on. If the error persists, conexternal EEPROM.
tact the manufacturer.
The EEPROM parameter map is
not consistent with the loaded Try turning the inverter off and
firmware. The default parameters back on. If the error persists, conprovided from the manufacturer are tact the manufacturer.
loaded.

Make sure:
The parameters (2020) and
(2021) that describe the reference current curve are correct
The motor is in overload or block
The 12T (2022) value limit is
and this caused it to overheat.
correct
The error can be silenced only after
The motor is not blocked, in
the 12T (1014) counter has returoverload or with a work cycle
ned to 0.
that is too heavy
The acceleration (2007) and
deceleration (2008) values are
not too high

55

"NABOO"
BOARD
WORDING

12.9 MOTOR INVERTER: ALARMS


FLASHING RED
LED SEQUENCE

DESCRIPTION

SOLUTION SEQUENCE

The current on one of the 3 output


Make sure:
phases has been continuously less
The motor has been correctly
than one-eighth of the sum of the
wired
currents on the other 2 phases for
None of the wires are loose or
more than 3 s. The error is not
frayed.
detected below a frequency equal
The wires make good electrical
to half the maximum frequency of
contact with the terminals or any
the motor (2005) and during the
joints.
braking phases.

Serial control is active and/or the


serial frequency (parameters 2018
and 2019) setting and there was no
modbus communication for more
than the timeout value set by parameter 2017. Error monitoring starts
when the first valid packet is received, until then the error is masked.

FLASHING
SEQUENCE

Make sure:
The RS485 wires are attached
The correct RS485 polarity has
been respected
The transmitter settings were
set on protocol 9600-8-N-1
The transmitter does not send
spacer packets more than parameter 2017

DESCRIPTION

No alarm cause present

Voltage is not detected

The heat sink temperature (1013) is beyond the probe calibration limits

3
4

TECHNICAL MANUAL
03/2014

The heat sink temperature (1013) is beyond the set temperature

The current on one of the 3 output phases is less than onefourth of the sum of the currents on the other 2 phases for
more than 3 s.

56

"NABOO"
BOARD
WORDING

"NABOO" BOARD
WORDING

12.10 "NABOO" BOARD - SERVICE - INVERTER MANAGEMENT


This section allows the manual programming of the
inverter motor when the appliance has only one motor;
this operation is indispensable when the circuit board
or the inverter itself is replaced so they are connected
and communicating.
The appliance is provided with (from 2 to 6 ) six different ventilation speeds and fan braking system upon
opening of the door (fig. 1215).
Make sure you have followed the settings for the
correct oven model.
Upon entering the inverter management section, the
screen appears that shows:
Type of motor (capacity); make sure the motor capacity corresponds to the motor installed in the oven,
otherwise exit using ENTER and follow the settings
for the correct oven model.
Tensione di alimentazione apparecchiatura (230V
Europa / 110V USA)
2/6 ventilation speed

1214

1215

1216

1217

1218

1219

1220

1221

See photo fig. 1214,1215.


To edit the set values, use the touch screen to increase or decrease them (fig. 1216-1217), use the back
icon if necessary to return to the reset values (fig.
1218) or use the "save" icon to record them (fig.
1219).
When save is complete the message "Inverter: programming OK" appears (fig. 1220)
If the new set values have not been saved, the message "values edited but not saved, save and continue?" will appear, press ok to confirm (fig. 1221)

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57

12.11 AGGIORNAMENTO SOFTWARE - GESTIONE INVERTER


Insert the USB flash drive containing the update file (fig. 1222)

1222

1223

Enter the Software update screen


(fig. 1223)
Select basic software update (fig.
1224)
Select the update file (fig. 1225).
The update starts automatically
(fig. 1226) and at the end the message appears to restart the oven
(fig. 1227).

1224

1225

Once the oven is restarted, access


the "Inverter Management" screen
(fig. 1228 - 1229 - 1230)
PRESS THE "PLAY" ICON (FIG.
1231)
TO
UPDATE
THE
INVERTER. THE PROGRAMMING
COMPLETED MESSAGE WILL
APPEAR.

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1226

1227

1228

1229

1230

1231

58

13.0 ELECTRONIC PC BOARDS


COMMON CHARACTERISTICS
13.1 ELECTRONIC PC BOARD - TECHNICAL SPECIFICATIONS
TECHNICAL DATA
Supply voltage (from external transformer)
Supply frequency

NOMINAL

MIN.

MAX

12V~

Tip. -15%

Tip. +15%

50Hz / 60Hz

Power

Tip. -5%

18VA

Insulation class

Tip. +5%

Ambient operating temperature

25 C

0 C

60 C

Ambient storage temperature

25 C

-20 C

85 C

Keypad protection class (IP)

Ambient operating humidity (non-condensing)

30%

Ambient storage humidity (non-condensing)

10%

30%

90%

10%

90%

13.2 ELECTRONIC PC BOARD - NABOO


ELECTROMECHANICAL DATA

1300

1. Display touch-screen VERSION (NABOO):


made up from a touch screen display with advanced microprocessor for improved management of
the oven.
2. The main relay card consists of a double-faced
printed circuit board which contains the inputs,
outputs and a microcontroller which controls
them;

3. Boiler expansion
4. Plug-in board gas expansion: only gas version,
power supply management board and burner fan
control

5. Drawer expansion - chamber washing

6. Drawer expansion - CalOut washing


7. Inverter

8. Encoder
9. Wi-fi antenna
All of the terminals on the card are marked with a
number stamped on the mother board. The same
numbering appears in the wiring schematic.

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13.3 ELECTRONIC PC BOARD - SAPIENS


1. The keypad card consists of a double-faced printed circuit board which mounts the keys, LEDs,
and display used as the user interface, and the
microcontroller dedicated to controlling these
components.

1301

2
4

2. The main relay card consists of a double-faced


printed circuit board which contains the inputs,
outputs and a microcontroller which controls
them;
3. Boiler expansion board: version "SAPIENS"
equipped with steam generator. Manages level
control (load and drain) and water heating of the
steam generator..
3

4. Numeric keypad
5. Washing circuit control board

6. Plug in
5
All of the terminals on the card are marked with a
number stamped on the mother board. The same
numbering appears in the wiring schematic.

13.4 ANALOGIC INPUTS


Oven

PROBE DESCRIPTION

Boiler

Condensation

Probe 1 (version Naboo only)


Probe 2 (version Naboo only)
Probe 3 (version Naboo only)
Probe 4 (version Naboo only)
Probe K

Cold joint

Pc board temperature

TYPE

Thermocouple K
Thermocouple K
Thermocouple K

SC
SB

SD

Thermocouple K

SS 1

Thermocouple K

SS 3

Thermocouple K
Thermocouple K

SS 2
SS 4

Thermocouple K

SS K Probe 1 point

NTC

SPC

NTC

Outside the operating range, the probe may break;


outside the conversion range, a probe error is generated; outside the range of use, (0/+300C) for the
temperature probes and (0/+100C) for the NTC
probes, an alarm is generated.

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60

AN

13.5 MODULATING BUZZER


RELAY DESCRIPTION

Buzzer

CONTACTS FEATURES

Jst 2 vie

It is possible to modulate the buzzer volume


through parameter n. 110. With regard to sound
type, management is as follows:
Upon cooking end and boiler and chamber washing
cycle end, an intermittent sound is emitted. Press
any key or open the door to interrupt the sound.
Multiple phase program: at the end of every cycle a
10 second beep is emitted.
Fatal errors: a continuous sound is emitted.
Non-fatal errors: a 5 seconds sound is emitted
every minute
It is possible to test buzzer functioning by selecting
the "BUZZER ON" function (function following relay
activation in SERVICE program)

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NAME/CLAMPS

Buzz

14.0 KEYBOARD
14.1 "NABOO" BOARD - USER SERVICE FUNCTIONS MANAGEMENT
Press the "settings" icon to access to the service functions that are useful for the user such as: User settings, User language, which each allow access to the
submenus shown below.
BLOCK SETTINGS
- activate profile block
- activate Profile block + manual cooking
- activate required wash
BRIGHTNESS and ENERGY SAVING
- brightness setting
- energy saving after
DOWNLOAD HACCP LOG
- start date
- end date
CONFIGURE WI-FI
- enable wi-fi
SOUNDS
- enable sounds
- volume
VERSION SOFTWARE

MODEL SERIAL NUMBER

LANGUAGE
- interface language (it, en, de, fr, es)
SOFTWARE UPDATE
- interface software
- basic software
- complete software
SERVICE ONLY FOR USE BY THE TECHNICIAN
(enter password)
HOME ICON SIZE
- select home icon size

BOILER WASHING
DATE and TIME
- date
- time
- time zone
MULTI-LEVEL SETTING
- select the number of levels
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14.2 "NABOO" BOARD - FUNCTION INHIBITION


The "block settings" function prevents users from
changing the parameters of saved recipes.

1400

Press the "Block" icon on the display.

This accesses the "block settings" screen where you


can activate the "Profile Block" that prevents changes to customized recipes or "Profile block + Manual
Cooking" that not only blocks customized recipes
but also makes it impossible to enter other recipes.

Press "ACTIVATE" on the desired item and a pop-up


window will appear asking for a password to confirm
the block (password chosen by the user)

1401

The recipes are now blocked

To unblock the recipes, return to "Block settings"


and press "Remove". Confirm by re-entering the
previously used password.
1402

NOTE: With "Required Wash" set to "ON", the oven


calculates the need to perform the oven wash and
blocks the oven when it has not been performed.

1403

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14.3 "NABOO" BOARD - DOWNLOAD LOG HACCP


Press on the HACCP icon.
The start and end date can be selected via the touch
screen.
NOTE: Data over one year old cannot be exported

1404

Press "SAVE" icon


A mask will appear requesting the insertion of the
USB pen.
Remove the protective cap from the USB port to
access it.
1406

Insert the pen into the oven USB port (see figure).
Press "SAVE" icon again
On completion of export, a window appears that
indicates that export has taken place successfully.
Press the BACK button to go back to the oven
main menu.

ATTENTION
After having removed the USB pen reposition
the protection cover.

1407

1408

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1405

14.4 "NABOO" BOARD - SELECTION OF THE USER LANGUAGE


Press "User language" or turn Scroller until User
language is highlighted and confirm by pressing
Scroller. (n. __ available languages)

1409

Select the desired language directly on the touchscreen or turn the Scroller to highlight it and confirm by pressing the Scroller.

14.5 "NABOO" BOARD - SERVICE

(FOR EXCLUSIVE USE OF THE AUTHORISED TECHNICIAN)

Below find details of the functions useful for the technical service available in the NABOO version.
To enter the technical service programs, in the main
screen, press the "settings" icon; the screen that
appears shows the various service sectors available;
select SERVICE, enter password "lnx13" (or
"lnxtech" for software versions 3.01) and select
ENTER.

PASSWORD: "lnx13"
or "lnxtech" (for software

versions 3.01)

These functions are only for exclusive use of the


authorised technician

ATTENTION

On replacement of the electronic pc board it must


be identified according to the oven model in
which it is installed. It is therefore necessary to
read CHAP. 20.3 "Substituting and mounting new
circuit boards."

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1410

14.6 "NABOO" BOARD - SERVICE - OVEN MODEL


Select the function "OVEN MODEL" using the touch
screen.
A screen appears (fig. 1412) that shows the following
fields:
Serial N.
Oven model (electric, gas)
Type of supply gas (if "gas oven" is selected)
N. of trays
Water hardness measured at the oven input
Unit of measure of the temperature - C o F
Boiler (if present)
Type of washing (Washes present, solid clean was,
solid cal wash... See chap. 22)

1411

NOTE: the hardness of the water at the appliance


input is set to a default of 20 in French degrees.
NOTE: the serial number indicated with LA 0200.
On the plate at the bottom of the control panel must be
introduced: the entry password is matrix1. Observe
the photographic sequence for verification/insertion of
the fields described.
Press on SERIAL N if it must be inserted (fig. 1410),
the screen will appear (fig. 1414), introduce the serial
number password matrix1 (fig. 1415),

serial number password:


"matrix1"
press Enter, insert the oven serial number, e.g. LA
0200... (fig. 1416) press Enter, is now possible to introduce the oven model data and features as. fig. 14171424. Press OK as indicated in fig. 1425 so as to send
the features data of the oven model to the electronic
pc board. The screen will appear that allows to continue programming.
NOTE: With "Boiler" active, you can choose whether
or not to activate "Solid Cal Wash".

ATTENTION
Each time the fields described above, relating to
the oven model, are inserted or modified, the "SET
INVERTER MANAGEMENT" message will appear
that refers to the "set inverter" CHAP 12.10

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1412

14.6 "NABOO" BOARD - SERVICE - OVEN MODEL


1413

1414

1415

1416

1417

1418

1419

1420

1421

1422

1423

1424

1425

1426

1427

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14.7 "NABOO" BOARD - SERVICE - TECHNICAL PARAMETERS


In the technical parameters section, compare the list
of all pre-set programmable board parameters linked
to the oven model set, chap. 14.1 in order to check
and modify according to operator needs. (see attached integrated list). Remember that following setting
of the compulsory fields stated in chap. 14.1, the programmable parameters are set automatically for the
specific model according to the manufacturers standards.
For each control of parameter values, refer to the table
in attachment 2 where operative parameters are pointed out.
To change the setting attributed to the parameter,
select via the touch screen, edit with the scroller and
confirm by pressing the set key.
Exit from the section and saving of the new settings
takes place using the return button.
NOTE: The parameter n48 enabling demo function,
after changing the value from 0 to 1, allows to enable the exclusive functioning of the keypad excluding
demonstration regulators without the need for connections to gas, water or three phase power supply for
electrical ovens.
It will be sufficient, therefore, to power the oven with
AC230V single phase voltage, access the "technical
parameters" section and modify the value of parameter "48":
1- enabling of demo
0- enabling of normal functioning
The enabling of the demo function is indicated at the
bottom of the touch screen in order to inform the operator that the function is active. (Fig. 1430)
The USB EXPORT function enable exporting (from
oven board to USB pen), the attributed technical parameters; this function is useful in case of attribution of
specific parameters for use in an oven network/chain.

ATTENTION

For safety reasons, certain parameters are locked


( ) even for the technician, and can only be
amended by the manufacturing company, please
ask the specific password to enable above mentioned parameters altering only if necessary.

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1428

1430

1429

14.8 "NABOO" BOARD - SERVICE - OPERATIONAL TESTS


The "operational tests" section lets you display and
manually activate each individual relay on the board
that activate the various parts of the appliance. To
verify their operation, just select the desired icon.

1431

1432

Example: we can verify the operation of the cooking


chamber lights by choosing the related button on the
touch screen.
When the lights come on, the relay is operating correctly. Otherwise, the operation can be verified by
connecting a tester to the output on the transformer
that powers the lights or on the output of the PC
board. In this case, in order to open the control panel,
refer to the description in chapter ---- and connect a
magnet to the control panel to simulate the door closing.

ATTENTION

For safety purposes, some relays are timed so


they are disabled a few seconds after the Start.

The door must remain closed. Relay activation is


indicated by the yellow box.

14.9 "NABOO" BOARD - SERVICE - BURNER MANAGEMENT (ONLY FOR GAS OVENS)
The Burners management section allows to check
the: speed, ignition stages, minimum power, maximum power of the cooking chamber burners and boiler (if it exists) settings, eventual speed change and
burner activation test in order to check the correctness
of adjustments (fig. da 1433 a 1436).
Full details in chap.17.

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1433

1434

1435

1436

14.10 "NABOO" BOARD - SERVICE - INVERTER MANAGEMENT


See chap. 12 inverter.

14.11 "NABOO" BOARD - DIAGNOSTICS


The purpose of this function is to monitor the oven
performance, by checking:

1437

1438

Increases in the temperature probes, their calibration


and accuracy
Relay activation status
Automatic functions
All of these checks help the technician verify the proper
operation of the regulators.
Select the diagnostics option. The screen will appear
that displays the relay status and the temperature of
the probes.

14.12 "NABOO" BOARD - SERVICE - DRAWER WASHING


Selecting "Drawer washing" access the related screen
that is split into "CombiClean2 Washes" and "CalFree
Washes"

1439

Generate CombiClean/CalFree
Wash Drawer
RESET
SET MAX

1441

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1440

14.13 "NABOO" BOARD - SERVICE - METERS


The "meters" section lets you verify the operating
hours of the different parts of the oven (in minutes "m"
or hours "h").
Using the "Reset" button, you can set the operating
time of the individual parts back to zero.
The recorded times allows us to determine the services to be performed on the appliance. That is to say,
once a certain amount of operating time has been
reached for a part, the display will show what operations must be performed. The "BACK" button exits the
section.

1442

ATTENZIONE

The section described above is useful in combination with the "periodic maintenance table"

14.14 "NABOO" BOARD - SERVICE - OTHER SETTINGS


"OTHER SETTINGS" lets you :
activate demo mode which can be used to perform
checks
enable or disable sounds.

1444

1445

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1443

14.15 SOFTWARE UPDATE FOR "NABOO" BOARDS


After having replaced the display board you have to
update the software using the usb pendrive you found
on the package together with the board.

1446

1447

1448

1449

1450

1451

ATTENTION
After having replaced the display board please be
sure to have reconnect all the cables on the
display board

Give power supply to the oven, you will see some leds
flashing on the power board. The display board has
not leds turning on. After a while, approx. 1 minute, the
display turn on showing the home page window.
Connect the usb pendrive on the usb connector you
can find in the display board as indicated by in the
photo 1447.
The led on the pendrive turns on when the stick is
connected.
Press the settings key indicated by the arrow on the
display (fig. 1448).
In the window appearing after having pressed the
settings key, press the key indicated in the photo
1449 for updating the software.
In the window that is appearing now there are three
possible choises. Select the third one where it is written software Completo interfaccia + base (fig. 1450)

1451a

Select the updating file (fig.1451)


Wait for loading the file (fig. 1451a)

1452

Confirm updating (press YES - fig. 1452)


Confirm updating (press INSTALL - fig.1452a)
After you have confirmed, you will see the screen in
fig.1453, you do not need to do anything, wait until the
oven restarts.
After you have confirmed,
you will see this screen, you
ATTENTION
do not need to do anything, wait until the oven restarts.
Wait for the RESTART of the oven and after
check the correct configuration of the oven model

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1452a

1453

14.16 "NABOO" BOARD - SETTING THE DATE AND TIME


Press the clock icon

1454

The screen appears where you can enter the date,


time and time zone.
Press above the date on the touch screen and a
window will appear to enter the correct date. Once
set, press "end"
Do the same for the time
Then select "time zone" and choose the proper time
zone by scrolling through the options on the touch
screen.

1455

Once all of the data have been entered, click on


"SAVE".

1456

1457

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14.17 SOFTWARE UPDATE FOR BOARDS "SAPIENS"


APPEND: add only the new parameters then press
key 11 (cook with core probe) (RECOMMENDED)

ATTENTION

Make sure the software version that is already


installed is older than the new one to be loaded:
if in doubt, please contact the manufacturer.

OVERWRITE: overwrite all parameters and then


press button 13 (chamber steam outlet)
Wait for the indication "Att"
At the end of the process the display turns off, the
oven is unplugged from the outlet and it will then be
possible to remove the USB drive
Turn the oven on
If the OVERWRITE option is chosen, all of the programmable parameters must be checked and set
along with the burner control when the oven starts
up again because the OVERWRITE function completely erases the board settings.

The software can be updated using the USB drive.

ATTENTION

Due to continuous hardware and software


updates for every type of circuit board, a USB
drive with the correct memory size must be used:
USB < 2 Gb (1 Gb recommended)
There are usually three software update files.
Save the zip file from email on the computer desktop
and then perform the following steps:
Create a temporary folder (for example, let's use the
same name as version REV 7.0)
Open the compressed file with the Winzip program
Copy all of the files obtained in the previously created REV 7.0 folder on the desktop
Connect the USB drive to the computer, it does not
matter if there are other files or folders already on
the USB drive (remove any software files)
Copy the files from the REV 7.0 folder to the USB
drive

ATTENTION

You don't need to copy the folder but only the


files therein; there may be three or six according
to the versions.
Disconnect the USB drive from the computer
Perform all of these preliminary steps before turning
the oven back on:
Completely disconnect the oven from the electrical
supply, insert the drive in the USB port that is under
the front panel or directly on the board.
Connect the oven to the electrical supply
The display will show the following declaration UPD
(update) - FU
Press key 11 (cook with core probe)
Wait until "Att" appears
At this point there can be two options:

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14.18 "SAPIENS" KEYBOARD: USER SERVICE FUNCTIONS MANAGEMENT


The following subchapter schematically illustrates the
most useful service functions for the oven user.

ATTENTION

When the plug is inserted, the board automatically


performs a test and the words "ATT" and "USB"
appear on the display. After a few seconds the version and model of the software installed appear,
and then the board turns off.

14.19 "SAPIENS" KEYBOARD: USER GENERAL FUNCTIONS DIAGRAM

FUNCTIONS AVAILABLE WITH THE OVEN ON:

CL
with
boiler

riS
CAL out
hC CAL
hCP CAL

ON

SPC

SC

ACC

hC

Pro

hPC

Press
for 4
seconds

CL
riS
without
boiler

SC
hC
hPC

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14.19 "SAPIENS" KEYBOARD: USER GENERAL FUNCTIONS DIAGRAM

FUNCTIONS AVAILABLE WITH THE OVEN OFF:

OFF

enter

1 USb

enter

2 boi

CAL out

3 PAr

hC CAL

4 rEL

5 Prb
6 hrS

7 CLn
8 TiM

enter

2
...
21

enter
enter

hCP CAL

dE

hAC
IMP

ESP
StA

drn

br1
br2

9 SoF

SC
riG

Generate
product inside
the drawer

Sd

dEt

Sb

P00

SCA
d-C

C00

6iu

CAL

SP2

b00

SP1

de

SP3

det
SCA
dAt

set the
value to
0 or 100

h
Min

dAy

Mon
YEA
The "ENTER" function is obtained by pressing the
temperature knob, whereas the functions
require
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ENTERING ACCESS PASSWORD "123"

SP4

SPC

14.20 "SAPIENS" KEYBOARD: USER FUNCTIONS MANAGEMENT


The following table details the service functions available to the user in VERSION S.
Press the PROGRAMS button with the control panel
p.c. board off to access the "USB" menu, turning the
upper knob takes you to the following menu: "boi",
etc...

1458

14.21 "SAPIENS" KEYBOARD: DOWNLOAD LOG HACCP

OFF

enter

USb

With the appliance live and display off, press button


, The display shows [USb], press the knob to confirm the selection (Fig. 1459).

hAC

1459

1460

The display shows [hAC] (Fig. 1460).

START
STOP

Loosen the protection screws of the USB pen until the


protective plate is rotated by 90 in order to have
access to the USB pen. Insert the pen drive into the
oven USB pen.
Press the knob to confirm the selection.
When download has been completed, the displays
show [USB END]

1461

ATTENTION
When the USB pen drive has been removed, reposition the protective plate and tighten the protection
screws.
If the USB pen drive is not inserted, the displays show
[USB Err]. Insert the USB pen drive and press knob to
repeat the procedure.
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START
STOP

START
STOP

14.22 "SAPIENS" KEYBOARD: IMPORT / EXPORT RECIPES

OFF

enter

USb

hAC
IMP

ESP
StA
With the appliance live and display off, press button
, the display shows [USb], turn knob to confirm the
selection.

1462

1463

1464

1465

Display shows [hAC], turn the knob until displaying


[IMP] for importing or [ESP] for exporting (Fig. 1462 1465).
Loosen the protection screws of the USB port until the
protective plate is rotated by 90 in order to have
access to the USB port. Insert the pen drive into the
oven USB port.
Press the knob to confirm the selection. When download has been completed, the displays show [USB
END]

ATTENTION
When the USB pen drive has been removed, reposition the protective plate and tighten the protection
screws.

START
STOP

START
STOP

If the USB pen drive is not inserted, the displays show


[USB Err].
Insert the USB pen drive and press knob to repeat the
procedure.
Accessing the submenu under the function "StA" (Fig.
1465) you can see the space occupied [riC] and the
space that is still available [Fre] to memorize recipes;
you can save up to 99 recipes
START
STOP

START
STOP

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14.23 "SAPIENS" KEYBOARD: BOILER DESCALING

OFF

enter

boi

CAL out

MC CAL
hC CAL
dE

drn
The display shows [Att] wait, the automatic operations
of boiler draining and washing are activated, then [dEt
In] appears with a cyclical audible warning telling the
operator to add the descaling agent after unscrewing
the cap A (the dilution per litre, if necessary, should be
done following the directions of the manufacturer of
the product), observing the capacity of the boiler, see
table.

ATTENTION

This operation must be carried out under the close


supervision of the operator!
The operator must adhere strictly to the
precautions (mask, gloves etc.) relative to use of
the product! The descaling cycle must not be
interrupted for any reason!
Interrupting the cycle renders the whole process
ineffective,wastes descaling agent, and provokes
the risk of contamination if the descaling agent has
not been completely flushed out of the boiler.
It is advisable to thoroughly rinse the oven interior
with the spray at the end of the program.

1466

1467
DS010

OPEN

The appliance can count the functioning hours of the


steam generator and therefore inform the operator
when it is necessary to activate de-scaling of the
steam generator via the special cycle [dE].
When the appliance is switched off, the display shows
the [CAL] message and display shows the days missing until recommended de-scaling of the boiler, indicated by the [CAL End] message.

MODELS

Boiler water content


in litres

NOTE: Display indicates the DAYS missing until the


appearance of the [dE End] message.
The message starts to appear 15 days before the
appearance of the [dE End] message.

Electric 7 pans GN1/1


Electric 10 pans GN1/1

11,5

The [CAL End] message does not stop the appliance


definitively for obvious service reasons. It is however
recommended to activate the [CAL Out] program as
soon as possible after the appearance of the [CAL
End] message.

Electric 10 pans GN2/1

12

Activation of de-scaling cycle [dE]


With the appliance live and display off, press button
, The display shows [USb], turn knob until [bOI] is
displayed, press the knob to confirm the selection.
The displays show [CAL Out]. Turn the knob until
display shows [dE]. Press button START/STOP to
activate the descaling cycle [dE].

Gas 20 pans GN2/1

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Gas 7 pans GN1/1

Gas 10 pans GN1/1

9
5
5

Gas 10 pans GN2/1

8,5

Gas 20 pans GN1/1

Electric 20 pans GN1/1


Electric 20 pans GN2/1

17
30

20,5

Descaling action
Press key START/STOP; the boiler fills to capacity
with water mixed with descaling detergent.

14.23 "SAPIENS" KEYBOARD: BOILER DESCALING


F08: This is the automatic cycle permitting the boiler
to heat up and hold its temperature for 30 minutes
(countdown on display) so the descaling agent can act
effectively, after which time the boiler drains off the
content (impurity of detergent mixed with water).
Check that it flows out freely, if it does not then call in
the technical assistance service as the drain could be
blocked and the boiler need servicing.
This problem is also indicated on displays (see Selfdiagnosis and fault identification).
Afterwards the boiler is cleaned of the more resistant
particles of scale by forcing in normal tap water, then
it loads cleaned water.
F15: This is the automatic cycle that permits operating the oven with steam for 30 min. so as to thoroughly cleanse the steam generator and the pipes for
introducing steam into the oven. The cycle is completed with the phases of: drain boiler, wash boiler by
introducing ordinary mains water and filling with cleaned water.
The correct conclusion of the program is indicated by
the [End] message. Press button
to exit the [dE]
program.
The amount of hours missing until a new de-scaling
cycle is updated at the same time.

FOR EXCLUSIVE USE OF THE


AUTHORISED TECHNICIAN:
To stop the program during processing, or exit the
erroneously started program, simultaneously
press the STAR/STOP - CONVECTION STEAM buttons.
The operator must strictly supervise the
carrying out of this operation!

ATTENTION
In case of "NO DRAIN" alarm appears at program
end, see Chap. 16 and select the boiler drain function to drain the boiler.

START
STOP

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14.24 "SAPIENS" KEYBOARD: PARAMETER

OFF

PAr

In the "technical parameters" section, the list of all of


the preset programmable board parameters appears,
linked to the oven model set, to be verified and possibly modified depending upon the operator's needs
(see the attached list).
Power the appliance, ensure that the board display
are off, otherwise act on button START/STOP, keeping
it pressed for switch-off.

1468

1469

1470

1471

PARAMETERS SETTING
Press the button
, using the temperature knob
display the writing PAR and confirm, again by pressing
the same knob (Fig. 1468).
Again, using the temperature knob, display password
"123" and confirm by pressing it (Fig. 1470).

PASSWORD: "123"
Display flashing showing the first programmable parameter P 01 (Parameter N. column), display will
show 0 that is the standard value attributed to parameter 1 (STANDARD value attributed to parameter
column). (Fig. 1471).

START
STOP

START
STOP

ATTENTION

The board programmable parameters are set inhouse according to the values of column
STANDARD VALUE reported in attachment 2
full list "sapiens" version programmable parameters where operative parameters are pointed out.
Set the values as in "default" column depending
on the oven mode, to avoid the appearing of erroneous fault codes. Highlighted in attachment 2
are the "most important" parameters that must be
checked.

START
STOP

START
STOP

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14.24 "SAPIENS" KEYBOARD: PARAMETER


If required, turn the cooking time knob to attribute a
value different from 0 to parameter P 01 (e.g.: to
enable functioning of an oven not provided with steam
generator, set 1 ). Confirm set by pressing the time
knob.
To sum up: the cooking temperature knob enables you
to display the Parameter Nos. one after the other;
the cooking time knob enables you to change the
STANDARD value assigned to the parameter. Any
new setting is confirmed automatically.

IMPORTANT: checked and eventually amended


the parameters, press key
to exit parameters
programming with consequent memorisation
of the set values, the control panel switches off.
Disconnect power using the switch upstream of the
appliance. Power again.
Switch-on the appliance using the START/STOP button, proceed with full test of oven functions.
ATTENTION
For safety reasons, certain parameters (parameters with dot on the side) are locked even for
the technician, and can only be amended by the
manufacturing company, please ask the specific
password to enable above mentioned parameters
altering only if necessary.
NOTE: parameter no. 48 "demo function enabling"
allows the enabling of operation only from the keypad
after changing the value from "0" to "1", excluding the
regulators for demonstration purposes without the
need for gas, water or three-phase supply for electrical ovens. The value of parameter no. "48":
1 - enable demo
0 - enable normal operation

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14.25 "SAPIENS" KEYBOARD: "REL" FUNCTION TEST

OFF

rEL

enter

1
...
21

br1
br2
This program enables you to check the closure of the
contact of each individual relay on the electronic pc
board and hence the activation of the electrical component supplied by it.
Press the button
, using the scroller display the
writing REL and confirm (Fig. 1472) by pressing the
temperature knob.
Using the temperature knob, display password 123
and confirm, again by pressing the same knob.
On displaying the relay to test, for example rel nr 1,
pressing START/STOP once activates the corresponding relay and pressing it a second time disactivates
it (in this case, relay No. 1). In certain cases, for safety reasons, the relay is disactivated automatically
after a few seconds. (Fig. 1473).
Example:
Display relay n. 5 steam condensation activation
relay. Press START/STOP; solenoid valve S5 is activated automatically, and you will be able to hear the
steam condensation running.
Upon pressing of the START/STOP button again, the
function stops; in case the sequence is not activated,
using a voltmeter check effective closing of relay 5
with230 Volt output of the electronic board (see
access to electronic board, CHAP. 20.3).
Check that there is voltage to the coil of solenoid
valve S5, set the multimeter to Ohms and check that
the coil is undamaged, and lastly check that the water
shut-off tap is open.
This program is extremely useful for finding a single
fault without having to run an actual cooking cycle
involving the use of various functions, and enables
you to devote all the time necessary to a precise diagnosis of the fault.
In case of having to check functioning of the washing
system, connect the relative accessories (washing
arm, detergent introduction plastic hose, detergent
container), to avoid damaging the washing cycle
(pump-pipingseals).

ATTENTION

After the relay and buzzer list, we access the burners management section dealt with in chapter 17
1472

1473

START
STOP

NAME

DESCRIPTION

REL 1

Chamber heating

REL 3

Full power chamber heating

REL 2
REL 4
REL 5
REL 6
REL 7
REL 8
REL 9

REL 10
REL 11

REL 12
REL 13
REL 14
REL 15
REL 16
REL 17
REL 18
REL 19
REL 20
REL 21
REL 27

See RELAY OUTPUTS in table below for complete


view of the relay and their functions.

REL 28

Note: Subsequent to relay n. 21, the wording BUZZ


22 appears, enabling buzzer functioning check upon
pressing of the START/STOP button.

REL 31

ESP dEt
REL 30

ESP SCA
BUZZ 22
BR 1
BR 2

Boiler heating

Full power boiler heating


Steam condensation

Autoclima / Humidifier
Boiler drain

Cooking chamber vent activation


Boiler load

Chamber light

START
STOP

Automatic chamber washing

Automatic washing detergent pump activation


Chamber burner reset
Boiler burner reset

CAL OUT (scale preventer) pump activation


Ventilation activation
Phase activation

Neutral activation

Gas version burner activation

Normal ventilation speed (LEFT)

Reduced ventilation speed (RIGHT)

Drawer Solid Clean pump activation

Drawer Solid Clean solenoid valve activation

Check connection detergent expansion board


Drawer Solid Cal pump activation

Drawer Solid Cal solenoid valve activation

Check connection Solid Cal expansion board


BUZZER Activation

CHAMBER burner ventilation speed management


BOILER burner ventilation speed management

Only for GAS versions, with or without BOILER.

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14.26 "SAPIENS" KEYBOARD: "PRB" PROBES TEST


It is possible to display all temperature probes connected to electronic board in following order to check
their calibration.

1474

With appliance powered and display off, press button


, and display 7 will show [USb], turn the knob
until it shows [Prb], by pressing the temperature
knob all probes appear in sequence as illustrated in
the table.
Probe display
version T
Cold joint

TYPE

Denomination
version S

NTC

Pc board tempeNTC
rature

Probe 1

Thermocouple K SP 7-8-9

Probe 2

Thermocouple K Not present

Probe 3

Thermocouple K Not present

Probe 4

Thermocouple K Not present

Oven

Thermocouple K SC 1-2

Boiler

Thermocouple K SB 3-4

Condensation

Thermocouple K SD 5-6

1475

1476

START
STOP

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START
STOP

START
STOP

14.27 "SAPIENS" KEYBOARD: HOURS OF FUNCTIONING

OFF

hrS

enter

It is possible to display the hours of functioning of the


various oven functional parts: useful data to understand exploiting of the various parts and define any
interventions.

P00
C00
b00
CAL
de
det
SCA
dAt

1476

1477

1478

1479

set the
value to
0 or 100

With appliance powered and display off, press button


, and display will show [USb], turn the knob until
it shows [hrS], by pressing the temperature knob
the various main components appear with the hours
of functioning
NAME
P00
C00
b00
Cal
de
dAt

DESCRIPTION
P00 Electronic board activation hours (Power On)
Hours of CHAMBER heating
elements activation
Hours of BOILER heating
elements activation
Hours missing to next CALOUT program activation
Hours missing to next boiler
descaling
Enables downloading oven
"hours data" on USB pen

START
STOP

START
STOP

14.28 "SAPIENS" KEYBOARD: COUNTERS RESET


Resetting of total hours of boiler and board may
result useful following replacement of steam generator or electronic board, so as to bear in mind lifespan of component from that precise moment.

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85

START
STOP

To carry out this operation request sending of appropriate file from manufacturer, copy it on USB pen,
introduce is in appropriate USB and wait start of
automatic procedure
START
STOP

14.29 "SAPIENS" KEYBOARD: DATE / TIME SETTING

OFF

enter

TiM

Min

dAy
With the appliance live and display off, press button
the display shows [USb], turn knob until displaying
e.g. voltage 6-[tIM], press the knob to confirm the selection.

Mon

YEA
1480

1481

1482

1483

Time setting (Fig. 1481)


The upper display shows [h] and the lower display shows
the set time. Turn the knob to change the time.
Minutes setting (Fig. 1482)
Turn the knob again, the upper display shows [Min] and
the lower display shows the minutes set. Turn the knob
to modify the minutes.
Day setting (Fig. 1483).
Turn the knob again, the upper display shows [dAY] and
the lower display shows the day set. Turn the knob to
modify the day.
Setting of the month
Turn the knob again, the upper display shows [Mon] and
the lower display shows the month set. Turn the knob to
modify the month.
Setting of the year
Turn the knob again, the upper display shows [YEA] and
the lower display shows the year set. Turn the knob to
modify the year.

START
STOP

START
STOP

Once the date and time have been set, press button
to memorise the values.

14.30 "SAPIENS" KEYBOARD: SOFTWARE SOF

OFF

1484

SoF

It is possible to display the version and revision of


software installed, useful in case of upgrades or assistance request.
With appliance powered and display off, press button
, and display will show [USb], turn the knob until
it shows [SoF], the version and revision appear
in sequence.
USB pen dimension
for software upgrade
> 1 Gb
TECHNICAL MANUAL
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Type of board
S
86

1485

START
STOP

1486

START
STOP

15.0 LIST OF PROGRAMMABLE PARAMETERS


For the list and related instructions for programming
the circuit boards, refer to Attachment 2
"PROGRAMMING BOARDS" at the end of the technical manual.

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16.0 DIAGNOSTICS
16.1 "NABOO" BOARD

Whenever the appliance is powered up by pressing


the main switch (1), an electronic diagnostics routine
is run automatically to check the principal functions.
Assuming the appliance is in perfect working order
on completion of the self-diagnosis routine, the
display shows the main menu.
If any irregularities are discovered, on the other
hand, these are indicated on the display.
Alarms are divided into two categories based on the
type of fault.

SERIOUS alarms are signalled by a window with


the message ALARM and a steady acoustic signal;
these halt the oven completely and shut down all functions. (fig. 1600)


NON SERIOUS alarms are indicated by a window
with the message CAUTION and an intermittent
acoustic signal; they only block the function specifically related to the alarm condition. (fig. 1601)

1600

ALARM

STOP

xxxxxxxxxxxx
No Gas

1601

ATTENTION
xxxxxxxxxxxx
Sonda
spillone

The acoustic signal stops automatically when the


alarm condition ceases to exist, while the operator
must press BACK to close the alarm window.

ATTENTION

To temporarily exit from the serious alarm condition therefore silencing the buzzer, Press the
scroller for 15". "Enter password" will appear.
This operation allows access to SERVICE screen
for opportune checks (see chapter relating to
SERVICE): for example, amend parameters,
oven mode, etc., therefore solve the problem that
activated the alarm.

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STOP

1602

16.2 "SAPIENS" BOARD


Whenever the appliance is powered up by pressing
the main switch, an electronic diagnostics routine is
run automatically to check the principal functions.
Assuming the appliance is in perfect working order,
the oven temperature display shows the actual temperature in the oven, and the LEDs of the cooking
mode keys all blink. At this point the cooking parameters can be entered.
If any irregularities are discovered, on the other
hand, these are indicated in the displays. Error
codes are extremely important when trouble cannot
be remedied by the operator, since they give the
service technician an indication as to the nature of
the fault. The message on the display is accompanied by a beep of 5 seconds, repeated every minute,
until the oven is switched off.

ATTENTION

Unlike the "Naboo" version, access to


"SERVICE" section in the "Sapiens" version
always happens with oven off; so even if an
alarm appears preventing any operation from
being carried out, switch-off the oven and solve it
by accessing the "SERVICE" section.

START
STOP

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16.3 NON SERIOUS ALARMS

!
NO WATER

DISPLAY

PROBLEM

ATTENTION
NO H2O

SOLUTION

The appliance always warns you if Check that the water cock is
there is insufficient water. If the
open
long minimum level probe Min lev Check there is water in the mains
(alarm) ceases to be immersed in
with the aid of the hand-held showater, the boiler controls are disawer (where applicable).
bled and the warning light comes
on.
For ovens equipped with steam
A no water in the boiler signal is generator:
given only if there an amount of
Check the motorized valve V1 is
time "t" (defined by parameters)
closed (Chap. 9.3)
has passed since the end of the
drainage phase and boiler wash or Check the level probes (electrical connection and cleanliness)
at the start of a steam or mixed
Check
solenoid valve S2 (electricycle.
cal
connection/coil)
chap. 9.1
In versions with vaporizers, the
signal is managed by the minimum Replace the pc board on electronic versions after checking the
pressure switch "PW" (pressure
"LEVEL CONTROL" connector
switch water) and the various paramakes a good contact and there
meters set.
is no oxidation on the pc board
contact.
Ovens equipped with a vaporizer: (not equipped with a steam
generator)
Check solenoid valve S1 (electrical connection / coil) chap. 9.1
Check the pressure switch (electrical connection and cleanliness)
Check Par. 58
Make a temporary jumper to cut
out the pressure switch
Check there is sufficient mains
pressure
Replace the pc board on electronic versions after checking the
"PA" connector makes a good
contact and there is no oxidation
on the pc board contact.

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16.3 NON SERIOUS ALARMS

!
CORE PROBE ERROR

DISPLAY

PROBLEM

This alarm appears as a result of a


core probe interruption or short
circuit only if operation with the
core probe is activated.

ATTENTION
CORE TEMP.
PROBE

SOLUTION

Check that the core probe is properly inserted in the female connector in the control panel; eventually insert it. Press "BACK" to
turn off the alarm, and wait for a
30 seconds for the identifying the
core probe.
Replace the core probe
Replace the female connector
Replace the electronic pc board
after checking there is a good
contact in the pc board/probe
connector and not finding any
oxidation on the contact

CONDENSATION PROBE ERROR


DISPLAY

ATTENTION
QUENCHING
SYST.SENSOR

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PROBLEM

Vapour condensation temperature probe faulty. The condenser


is in operation continuously, but the
oven can still be used under close
observation (increased water consumption).

91

SOLUTION

With the aid of a multimeter connected to SD probe thermocouple terminals, compare voltage
(mV) with the thermocouple verification table data (CHAP. 9.14)
Replace the probe "SD" if it is
interrupted, shortcircuited, or off
its setting
Replace the electronic pc board
after checking there is a good
contact in the pc board/probe
connector and not finding any
oxidation on the contact

16.3 NON SERIOUS ALARMS

!
BOILER PROBE ERROR

DISPLAY

ATTENTION
BOILER PROBE

TECHNICAL MANUAL
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PROBLEM

Boiler pre-heating probe fault; oven


can only be operated in convection
mode; steam and combined
modes are disabled.

92

SOLUTION

With the aid of a multimeter connected to SB probe thermocouple terminals, compare voltage
(mV) with the thermocouple verification table data (CHAP. 9.14)
Replace the oven probe "SB" if it
is interrupted, shortcircuited, or
off its setting
Replace the electronic pc board
after checking there is a good
contact in the pc board/probe
connector and not finding any
oxidation on the contact

16.3 NON SERIOUS ALARMS

!
BURNER FAILURE

DISPLAY

PROBLEM

SOLUTION
Gas appliances are fitted with igni- The mechanical versions are equipped with a red luminous button to
tion devices incorporating an autoreset ignition; whereas, the electromatic reset function. If automatic
nic versions make 3 attempts at
restore does not take place after
resetting automatically with no need
several attempts, displays will
for any manual action.
show the error code [Err Fbc] for

Check correct phase and neutral
chamber burners or [Err Fbb] for
position on appliance power supply
boiler burners, given in the margin.
terminal board (voltage between
An acoustic signal warns the openeutral and earth must be "0 Volts"
rator.*
or, maximum a few Volts).
*Activated on gas ovens by input
RG. This is a nonserious alarm;
the cooking program stops temporarily (with Start/Stop button LED
flashing). When the Start/Stop button is pressed again, the burner
ignition sequence is re-activated.

ATTENTION
CAVITY FLAME
BLOCK

ATTENTION
BOILER FLAME
BLOCK

Note: Burner shutdown, caused by


failed ignition, is a safety condition.
Therefore, if this situation occurs
occasionally it is not a sign of malfunctioning but of temporary situations unsuited to activating the
burner. Whereas, if this fault signal
is repeated then the authorized
technical assistance service must
check it thoroughly.

Check the supply gas corresponds


to company testing gas (CHAP. 6.7)

Ensure the gas supply line is pressu-

rised without the presence of air


inside the piping; loosen the "IN"
pressure inlet on the gas valve and
"bleed" for a few seconds. (CHAP.
17.3)
Check the STATIC gas pressure
value with burner off (20-25 mbar for
natural gas gas and 30-37 mbar for
LPG gas), check the DYNAMIC gas
pressure value with burner on (18-20
mbar for natural gas gas and 28-30
mbar for LPG gas).
If the detected values are correct,
check ignition sequence:
Once cooking is set and the START
button pressed, visually check that
the fan on the back of the burner-fan
starts to turn: rotation is Contents of
correct main board and fan functioning.
After a few seconds the ignition
spark plug discharge should be
heard; if not, check 230V power supply voltage on terminals 10-11 of the
switch-on panel.
If voltage is correct, check 230V
power supply voltage on ignition
transformer (1044).
CONTINUED

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16.3 NON SERIOUS ALARMS

!
BURNER FAILURE

DISPLAY

PROBLEM

ATTENTION
CAVITY FLAME
BLOCK

ATTENTION
BOILER FLAME
BLOCK

TECHNICAL MANUAL
03/2014

SOLUTION
if fan continuous to turn and voltage

is not present, the possible cause is


traced back to "speed board"; replace it and calibrate it as in technical
manual instructions (a quick test can
be carried out with the same trimmer
adjustments of the previous board).
if voltage is present in point 3 also
and discharge is not heard, replace
the transformer, dismantle the burner and check position of the spark
plugs (discharge and mass must be
at 4 mm distance).
if voltage is also present at point 3,
discharge is heard by the burner
does not ignite, the cause may be
malfunctioning of the gas valve therefore replace it (calibrate it if required with 0 mbar output pressure).
Another case is when discharge is
heard and the flame seems to regularly
ignite (heat at exit on smoke flue). In
this case the problem is usually due to
no detection of the flame. The main
causes can be:
switch-on panel does not detect the
flame
detection spark plug in incorrect or
deformed position (correct 8-10 mm
from burner)
phase and neutral reversal on power
supply
no earth connection or correct values
of resistance towards earth
insufficient gas capacity (as previously seen, ref. dynamic pressure)
gas valve does not supply sufficient
gas (mechanical problem on valve)
For further checks see CHAP. 17 and
relating to anomalies verification.

94

16.3 NON SERIOUS ALARMS

!
COMPONENTS TOO HOT

DISPLAY

PROBLEM

ATTENTION
Components
temp. pre-alarm
Components overtemp.

TECHNICAL MANUAL
03/2014

An excessive temperature rise


registering in the electrical components compartment could result in
damage to components. Switch off
the oven immediately.
The response to overheating is
detected by input SPC.
Once the threshold defined in the
parameter par 21 (see Attachment
2) "high temperature threshold"
has been exceeded, the first high
temperature message appears.
If the temperature increases further, once it exceeds the threshold
defined
in
parameter
22
(Attachment 1) "very high temperature threshold", a second message
appears, which is a serious alarm;
the pc board stops definitively and
it is not possible to run a new cooking or preheating cycle until normal conditions have been restored.
Message 2 will appear only in case
fast cooling mode with door open is
activated (led fast cooling button
activated) while door is not totally
open.
This alarm interrupts cooling to
avoid hot air flow towards the electronic board. In this case, switchoff oven, fully open the door and
wait a few minutes for the board to
cool down and switch-on the oven
again. For details on correct installation, see chap 6

95

SOLUTION

Check the component cooling


motors work properly
Check the air suction compartment is clean under the control panel; any grease or dust
must be removed in order to
ensure a free flow of fresh air
Check read temperature of the
temperature probe on electronic
board (input AN9 - SPC) Through
function TEST PROBES (Vers.
S)/ Diagnostic (Vers. X)
Check drain connection installation conditions (chap. 6.6), trolley
structure introduction (chap. 7.7),
notes on correct installation; pay
particular attention to heat
sources on right side of oven
(chap. 6.1)

16.3 NON SERIOUS ALARMS

!
BOILER NOT DRAINED

DISPLAY

PROBLEM

Signals that water has not been


drained from the steam generator.
If the fault appears during the descaling program [dE] it will interrupt
appliance functioning
Drain error. Turn the appliance off
and back on to repeat the drainage
procedure.

ATTENTION
NO DRAIN

the boiler is disabled in that the


drain has not occurred correctly,
subsequently during steam mode,
the steam production happens by
direct water injection through vaporiser, see chap. 9.1; the normal
functioning conditions is restored
after solving the error, see chap.
9.3.
If, past the boiler drain time the L3
emptying probe is still covered by
water, it means the boiler is not
drained.
It is a non fatal alarm and the oven
positions itself in temporary stop. It
is possible to reset the alarm condition by switching on and off the
appliance using the ON/OFF button or by pressing the "R1" Back
button in the "Naboo" version.

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96

SOLUTION

Re-activate the manual boiler


drain from the Boiler Menu Boiler Drain; this allows forcing
of the boiler drain also with hot
water, by passing every control
and alarm. See chap. 14.23
Check that the boiler drain pipe
is perfectly free and not locked
by lime scale
Check and clean the boiler level
probes to assure absence of
conductive film on electrode
immersed in water
Check the correct opening functioning of the V1 driven drain
valve (CHAP. 9.3)
Check the correct setting of
parameter n. 252 (Attachment
2), to assure sufficient time for
water drain completion from
steam generator during CALOUT
programmes.

16.3 NON SERIOUS ALARMS

BOILER DISABLED - FAILURE TO DRAIN BOILER


DISPLAY

PROBLEM

Signals that water has not been


drained from the steam generator.
If the fault appears during the descaling program [dE] it will interrupt
appliance functioning
Drain error. Turn the appliance off
and back on to repeat the drainage
procedure.

ATTENTION
NO DRAIN
BOILER DISABLED

the boiler is disabled in that the


drain has not occurred correctly,
subsequently during steam mode,
the steam production happens by
direct water injection through vaporiser, see chap. 6.1; the normal
functioning conditions is restored
after solving the error, see chap.
6.3.
If, past the boiler drain time the L3
emptying probe is still covered by
water, it means the boiler is not
drained.
It is a non fatal alarm and the oven
positions itself in temporary stop. It
is possible to reset the alarm condition by switching on and off the
appliance using the ON/OFF button or by pressing the "R1" Back
button in the "Naboo" version.

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97

SOLUTION

Re-activate the manual boiler


drain from the Boiler Menu Boiler Drain; this allows forcing
of the boiler drain also with hot
water, by passing every control
and alarm. See chap. 14.23
Check that the boiler drain pipe
is perfectly free and not locked
by lime scale
Check and clean the boiler level
probes to assure absence of
conductive film on electrode
immersed in water
Check the correct opening functioning of the V1 driven drain
valve (CHAP. 9.3)
Check the correct setting of
parameter n. 252 (Attachment
2), to assure sufficient time for
water drain completion from
steam generator during CALOUT
programmes.

16.3 NON SERIOUS ALARMS

!
BOILER DESCALING

DISPLAY

PROBLEM

For "Sapiens" version the message appears upon appliance switchoff and signals the need to activate
the steam generator descaling
cycle.
For "Naboo" version the message
appears during functioning.

ATTENTION
Perform
descale boiler

SOLUTION

Start the steam generator descaling cycle see chap. 14.23

BOILER LIME SCALE CLEANING


DISPLAY

ATTENTION
Perform CAL OUT
as soon as possible

TECHNICAL MANUAL
03/2014

PROBLEM

For "Sapiens" version the message appears upon appliance switchoff and signals the need to activate
the steam generator cleaning cycle
from lime scale.
For "Naboo" version the message
appears during functioning and is
also highlighted through an icon on
the
display.

98

SOLUTION

Start the steam generator cleaning cycle from lime scale. See
chap. 14.23

16.3 NON SERIOUS ALARMS

WASHING PROGRAM WCS OVERTEMPERATURE


DISPLAY

PROBLEM

Error during the wash phase.


It appears when the oven temperature is too high during the MAN,
SOFT, HARD or HARD PLUS wash
phase.
Switch off the oven and wait for it to
cool.

ATTENTION
WASHING
TEMPERATURE ALARM

SOLUTION

Check the thermostatting is correct in convection mode with the


heating elements cutting out on
reaching the set oven temperature
Check motor activation in both
directions
Check the oven is clean
Check the setting of the work
thermostat F1 / oven temperature probe SC, by comparing it with
a digital thermometer placed in
the middle of the oven
Check the automatic cooling function with the solenoid valve S1

SERIAL CONNECTION
DISPLAY

PROBLEM

Signals an anomaly in the oven


serial connection. The lack of serial
communication between the PC
board and the control panel pc
board is a "serious" alarm. The
board is inactive even though both
boards are receiving power.

ATTENTION

COMMUNICATION

ERROR

NO SERIAL CONNECTION

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99

SOLUTION

Make sure the serial cable


between the PC board and the
control panel is correctly inserted.
Check the primary pc board supply transformer protection fuse
Check the board power supply,
making sure there is 12V output
from the pc board transformer
Replace the control panel pc
board;
If the problem persists, the failure is identified on the pc board
relay which must be replaced

16.3 NON SERIOUS ALARMS

!
BOILER WASHING

DISPLAY

PROBLEM

The appearance of the [Att OFF]


message indicates that the steam
generator is carrying out the procedures predefined daily boiler
washing. Wait for the end of the
procedure.

WAIT

XX s

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100

SOLUTION

16.4 SERIOUS ALARMS

STOP

MOTOR OVERLOAD
DISPLAY

PROBLEM

The device preventing thermal


overload of the motor has cut in.
Switch off the oven immediately.
Tripping of the high or low speed
motor overload is detected by input
A1-A2.
This is a serious alarm; the pc
board stops definitively, and it is
not possible to run a new cooking
or preheating cycle until the thermal cut-out has been reset.

INVERTER 1
THERMAL
PROTECTION

INVERTER 2
THERMAL
PROTECTION

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101

SOLUTION

Restore A1 or A2 motor thermal,


by pressing the blue button (see
chap. 9.6)
In ovens with motor control inverter, resetting the thermal protection is done by resetting parameters 215 or 216 to 0. See chap.
12 for parameter instructions.
Check correct thermal calibration
based on the oven model (see
chap. 9.6)
Check condenser for gas versions, check presence of 3 power
supply phases for three-phase
electric versions
Manual check of the fan rotation
and bearing condition after
having remove the fan guard
panel (CHAP 20.1)
Check the internal side of the fan
guard panel to ensure that there
are no signs of scratching which
indicate a collision with the fan
caused by incorrect mounting of
the fan guard panel
Check the motor absorption in
the maximum consumption conditions that correspond to activation with the door open
Compare with the data on the
motor plate
Check the balancing of the fan in
the oven
Note: The supply voltage must not
differ from the rated value (+/5%);
otherwise motor pickup/starting will
be difficult with the motor overload
subsequently tripping.

16.4 SERIOUS ALARMS

STOP

OVEN SAFETY THERMOSTAT


DISPLAY

PROBLEM

The oven safety thermostat has


cut in. Switch off the oven immediately.
Operation of the safety thermostat
is detected by input F2.
This is a serious alarm; the pc
board stops definitively, and it is
not possible to run a new cooking
or preheating cycle until the thermostat has been reset.

ALARM
CHAMB. HI

TECHNICAL MANUAL
03/2014

102

SOLUTION

Reset thermostat F2 by pressing


the red reset button (see chap.
9.8)
Check the thermostatting is correct in convection mode with the
heating elements cutting out on
reaching the set oven temperature
Check activation of the motor in
both directions. If the motor is not
activated, check the INVERTER
function chap. 12 for the envisioned versions.
Check the oven is clean
Check the setting of the work
thermostat F1 / oven temperature probe SC, by comparing it with
a digital thermometer placed in
the middle of the oven

16.4 SERIOUS ALARMS

STOP

BOILER SAFETY THERMOSTAT


DISPLAY

PROBLEM

The boiler safety thermostat has


cut in, switch off the oven immediately.
Operation of the safety thermostat
is detected by input F3.
This is a serious alarm; the pc
board stops definitively, and it is
not possible to run a new cooking
or preheating cycle until the thermostat has been reset.

ALARM
BOILER HI

TECHNICAL MANUAL
03/2014

103

SOLUTION

Restore thermostat F3 by pressing the red restore button (see


chap. 9.7)
Check the thermostatting is correct in steam mode with the heating elements cutting out on reaching the set oven temperature
(gas ovens).
Check for scale by removing the
boiler level probe and taking out
the upper heating element on the
electrical version
Check for water inside the steam
generator
Clean the boiler level probes,
which must not be coated with a
film of corrosion
Check boiler level probe insulation
Check boiler water level control
system functioning: with boiler
level probe (L1) or (L2) disconnected the boiler heating must
interrupt. If the heating element
inside the steam generator is
deformed it means that the boiler
has worked with no water
Perform a boiler descaling cycle
(See CHAP. 14.23)
Replace the boiler safety thermostat F3 if there is continually
trouble without an objective
cause
Replace electronic board

16.4 SERIOUS ALARMS

STOP

OVEN PROBE EROR


DISPLAY

PROBLEM

Message on the displays oven


temperature probe faulty, switch
off the oven immediately.
This is a serious alarm; the pc
board stops definitively, and it is
not possible to run a new cooking
or preheating cycle until the fault
has been rectified.

ALARM
OVEN PROBE

SOLUTION

With the aid of a multimeter connected to SC chamber probe


thermocouple terminals, compare voltage (mV) with the thermocouple verification table data
(chap. 9.14)
Replace the oven probe "SC" if it
is interrupted, shortcircuited, or
off its setting
Replace the electronic pc board
after checking there is a good
contact in the pc board/probe
connector and not finding any
oxidation on the contact

NO GAS
DISPLAY

PROBLEM

Operation of the gas pressure


switch is detected by input PG for
gas ovens.
This is a serious alarm; the pc
board stops definitively, and it is
not possible to run a new cooking
or preheating cycle until the pressure switch contact has been
restored.

ALARM
NO GAS

TECHNICAL MANUAL
03/2014

104

SOLUTION

Check that the gas on/off cock is


open
Check mains gas pressure using
the digital manometer connected
to "IN" pressure inlet of the gas
valve (chap. 17.3)
Check gas pressure switch calibration by means of the
adjustment screw (chap. 11.1)
Check the electrical connection
and cleanliness of the pressure
switch
Replace the pressure switch
Replace the electronic pc board
after checking the connector
"PG" makes a good contact on
the electronic pc board and after
checking there is no oxidation

16.4 SERIOUS ALARMS

STOP

BURNERS ALARM
DISPLAY

PROBLEM

ALARM
BURNER NR. ...

Switch off the oven immediately.


This "serious" alarm checks rotation of the burner fan.
It appears when, during ignition,
the fan speed of the burner is not
within the number of admitted revs
(200 RPM formore than 3 sec.).
The most common situation is that
the fan is locked or not connected.
(nr.) indicates the burner number
that can be 1, 2, 3 or 4
(1 or 2 for chamber burner; 3 or 4
for boiler burner)

SOLUTION

Press the R1 BACK button


twice to activate burner-fan functioning
Check correct functioning of the
"Plug-In Gas" board
Check connection between burner-fan and "J" connectors
Connection between connector 6
of 21/22 and contacts 59/60 of
"Plug-In Gas" board
Make sure the fan is getting
power (230 V)

DOOR OPEN
DISPLAY

PROBLEM

SOLUTION

The message is displayed by The message indicates that the


means of door microswitch input door microswitch fails to close the
B3.
contact, therefore:
This is a non-serious alarm; the Make sure the door is properly
pc board stops temporarily and it is
shut
not possible to run a new cooking Check the distance between the
or preheating cycle until contact is
door and control panel (Chap.
restored.
20.3).
Make a temporary jumper on the
electronic pc board at the door
microswitch input.
Change the door microswitch.
Change the pc board.
ALARM
DOOR OPEN

TECHNICAL MANUAL
03/2014

105

16.4 SERIOUS ALARMS

STOP

CHECK "L1" MAX BOILER LEVEL PROBE ONLY FOR "SAPIENS" VERSION
DISPLAY

PROBLEM

Steam generator malfunctioning.


Switch the oven off immediately.
This is an alarm that supplies the
technician with information on the
proper operation of the boiler level
probes.
It occurs when the board detects
the MAX lev input (MAX level
probe) closed and minimum input
(MIN lev probe) open, or in case
the probes are inverted.

SOLUTION

Probe length correspondence


check, probe power supply cable
name and connection to boiler
expansion electronic board
Probes length check (see
Attachment 5)
Level probes cleaning
Boiler expansion electronic
board replacement

"L2" MIN LEVEL PROBE ALARM ONLY FOR "SAPIENS" VERSION


DISPLAY

PROBLEM

Once the "water exceeds the minimum level "MIN lev", there is a
time limit for reaching the high
level. On the contrary, the water
load is interrupted and fault signal
appears. Control is excluded during
the boiler washing/drain phase and
during cooking with boiler.

SOLUTION

Probe length correspondence


check, probe power supply cable
name and connection to boiler
expansion electronic board
Probes length check (see
Attachment 5)
Check correct MAX level probe
functioning
Level probes cleaning
Boiler expansion electronic
board replacement

"L3" BOILER DRAINING PROBE ALARM (ONLY "SAPIENS" BOARD CALOUT VERSION)
DISPLAY

TECHNICAL MANUAL
03/2014

PROBLEM

This alarm refers only to appliances equipped with third


"L3" level probe, located horizontally on boiler bottom; it
appears when there is a consistency problem between
probes L1, L2 and L3.
This probe has the purpose of
assuring complete draining
of the boiler during programmes
requiring this check,
which CALOUT, DESCALING and
boiler water drain after
prolonged appliance inactivity.
Once the draining level is seen
before the minimum level,
an error signal appears.

106

SOLUTION

Probe length correspondence


check, probe power supply cable
name and connection to boiler
expansion electronic board
Check correct Min level and draining probe functioning
Check Par. 252
Level probes cleaning
Boiler expansion electronic
board replacement

16.4 SERIOUS ALARMS

STOP

INVERTED PROBES ALARM (ONLY "NABOO" VERSION)


DISPLAY

ALARM
BOILER LEVEL
PROBES REVERSED

PROBLEM

This alarm appears when there is a


consistency problem between probes L1, L2 and L3.

SOLUTION

Probes length correspondence


check, probe power suply cable
name and connection to boiler
expansion electronic board
Check correct probes functioning
Level probes cleaning
Boiler expansion electronic
board replacement

ALARM
BOILER WATER
DRAIN NOT COMPLETED

CAL OUT
DISPLAY

PROBLEM

SOLUTION

Appears on appliance switch-off


and indicates the requirement to
indicate the steam generator lime
scale cleaning cycle.

ALARM
Perform CAL OUT
as soon as possible

TECHNICAL MANUAL
03/2014

107

Start the CAL OUT cycle

16.4 SERIOUS ALARMS

STOP

WASHING - CHAMBER TEMPERATURE


DISPLAY

PROBLEM

The display shows [rAF] if the temperature in the chamber is high or


[Att] if the temperature in the chamber is too low.
Once the temperature is reached,
[FIt SHo] appears: the START button light flashes to indicate the
TEMPORARY STOP conditions.
An audible signal warns that it is
time to open the door and attach
the washing arm to the coupler
located on the roof: insert the pin in
the hole and rotate it counter
clockwise until the end.
Press the START button to reactivate the wash cycle. From this
moment on, no manual intervention by the operator is needed until
the program is finished.

ALARM
INSERT ARM

TECHNICAL MANUAL
03/2014

108

SOLUTION

17.0 GAS OVEN


17.1 GAS OVEN - PRE MIXED GAS BURNER UNIT
Technical notes on operation

1700

The system that makes it possible to reach high combustion output consists of an integrated air and gas
control system made up of:
(A) Honeywell valve 1:1 air/gas valve Fig.1702
(B) Honeywell flame control and discharge ignition
Fig.1702
(C) Venturi unit Fig.1700
(D) Fan, burner Fig.1700
(H) Gas burner Fig.1700-1701
Ignition spark plug
Detection spark plug
Electrode for priming
Flame ignition cable
Flame detection cable

E
F

TECHNICAL MANUAL
03/2014

109

BRUCIATORE
BEKEART
External ignition
transformer (chap.
11.3) fig.811

1702

Unlike atmospheric burners, with which the gas


injected into the Venturi unit drew in the air necessary
for combustion, with pre-mixed burners the injected
air conveys the gas necessary for combustion through
the Venturi unit.
The Venturi unit shown schematically in fig. 1703
works on the basis of the pressure difference between
the high pressure of the air at the mouth of the fan
(pressure in the fan rotor) and the low pressure connected with the output of the gas valve (valve
output - Venturi input).

1701

The flow of air into the combustion chamber is controlled by the fan; in the Venturi tube, the flow of air generates a pressure drop, and the burner flame is modulated by controlling the air flow.
The gas flow will follow the air flow according to preestablished ratio by the adjustment of the TROTTLE
screw also called MIX adjustment.

1703

17.1 GAS OVEN - PRE-MIXED GAS BURNER UNIT


IMPORTANT: In order to ensure perfect ignition of

The flame detection spark plug F, does not require


millimetre tolerance considering the function performed by the sensor (flame presence detection sensor).
The end can be reduced in length towards the flange
in order to prevent excessive contact with the flame.
For further details see the technical drawings shown
successively.

the burner, check that indicated in fig. below: the position of the electrode with respect to the burner is fundamental.
Ignition spark priming electrode G and ignition
spark plug E: the point of the electrode must not be
burred; ensure that the burner grid, near to this electrode, is well distributed to guarantee free passage of
the gas.

IMPORTANT: the distance between priming elec-

trode G and spark plug E must be between 4/5 mm,


while their distance in comparison to the burner mesh
must be about 8 mm for electrode G and 9 mm for
electrode E
BRUCIATORE BEKEART

SCHEMA ACCENS./RILEV.
BRUCIATORE
kW8.5/10
SCHEMA
ACCENS./RILEV.
BRUCIATORE kW8.5/10

-1

+3

-1

+3

Elettrodo Rilevazione (F)


Elettrodo Rilevazione

37

37

50-0.5

4/5mm

37

37

Elettrodo Accensione (E)


Elettrodo Accensione

101+2-3

8 0+0.5

101+2-3

Per versioni con trasformatore di accensione esterno


Per versioni con trasformatore di accensione esterno

8 0+0.5
Angolo Scostamento Giunzione
Angolo Scostamento Giunzione

V
Vista

SCHEMA ACCENS./RILEV.
BRUCIATORE
kW18/27
SCHEMA
ACCENS./RILEV.
BRUCIATORE kW18/27

BRUCIATORE BEKEART
101+2-3
101+2-3

Elettrodo Rilevazione
Elettrodo Rilevazione (F)

10
37

10

4/5mm

50-0.5

37

37

37

8
8

+0.5
0

+0.5
0

Elettrodo Accensione
Elettrodo Accensione (E)
E

Per versioni con trasformatore di accensione esterno


Per versioni con trasformatore di accensione esterno

TECHNICAL MANUAL
03/2014

Angolo Scostamento Giunzione


Angolo Scostamento Giunzione

110

17.2 GAS OVEN - CHECK HEAT CAPACITY AND CORRECT BURNER ADJUSTMENT
The following operations allow a verification of the
correct functioning of the gas heating system, necessary for inspection of the appliance at the customer-s
establishment; burner adjustments must be carried
out depending on manufacturers values stated in the
attached TECHNICAL GAS DATA. Prepare a pressure gauge set for reading the gas pressure (hPa).
Tools necessary for the operation
gas pressure digital pressure gauge
torque wrenches 40

screwdriver 7mm
gauge

ATTENTION

The photos shown below must be considered as


an example. They refer to a specific model and
a specific category (gas); FOR THE VARIOUS
CASES ALWAYS REFER TO ATTACHMENT
GAS DATA TABLE relating to burner model
and country of destination.

17.3 GAS OVEN - CHECK MIX (MM) AND ENTRY GAS PRESSURE PIN (MBAR) AT THE VALVE

Adjust the screw with the oven on,


with all other kitchen appliances
active, loosen the valve IN screw
(fig.1707) and quickly insert the
pressure gauge rubber pipe (fig.
1708).
The "dynamic" pressure with all of
the utilities functioning, registered
by the instrument (fig. 1709), must
stay inside the interval indicated in
attached table 4 (minimum and
maximum pressure allowed)
between 17 and 25 mbar; in relation to the gas category and related
destination country
Once the mains pressure has been
checked, disconnect the pressure
gauge and tighten the IN screw
so as to prevent accidental gas
leakage (fig. 1711)
With this method it is possible to
check if the gas plant has sufficient
capacity i.e. capable of meeting the
requirements of the appliance.

1704

1707

1708

1709

1710

1711

OK

TECHNICAL MANUAL
03/2014

1705

1706

MIX

Before activating the oven, check


the depth of the A screw that
adjusts MIX with data of attachment "Burner Setting Bekaert (gas
data)" for both chamber and boiler
burner groups.
E.g. of reference reported in this
manual: Oven Mod. 10 trays with
GN1/1 steam generator G20 Cat II
2H3+ (IT) CNG gas, the "Mix mm"
screw must be adjusted at a depth
of 14.0 mm. (See MIX mm screw
depth columns attachment "DATI
GAS") (fig. from 1704 to 1707)

NO

111

17.4 GAS OVEN - BURNER MANAGEMENT - ONLY FOR BOARD "NABOO" VERSION
NOTE: In the oven in question
(combi gas oven with boiler) there
is 1 burner for the cooking chamber and 1 for the boiler; in the case
of lager ovens they may be up to 2
burners for the cooking chamber
and 2 for the boiler.
From the service function, enter in
burner management and select
the burner in question, a screen
appears with a description of the
settings (fig. 1712-1713-1714)
relative to the set points set for
the various stages of ignition, minimum and maximum burner speed.
Note a comparison between
rpm/Hz: IGN 3300 Rpm/ 110Hz
The REAL band in the main
display (fig. 1714) show the current values (if the burner is not
active, all values are at 0).
To modify the burner fan speed
value in ignition IGN phase touch
the screen as show in fig.1715;
activate by pressing ON, then follow the same procedure for others
values (fig. 1715-1716).
This change (increase or decrease
of the ignition frequency) could be
necessary in order to optimise ignition of the oven, preventing vibrations and resonances during
burner ignition.
If activated, the icon "ignora porta"
allows burner activation with the
door open (fig. 1717).

TECHNICAL MANUAL
03/2014

1712

1713

1714

1715

1716

1717

1721

1722

1723

1724

112

17.4 GAS OVEN - BURNER MANAGEMENT - ONLY FOR BOARD "NABOO" VERSION
ATTENTION

The speed values of the burner in Hz must correspond for


model and type of supply gas
to the table values reported in
attachment DATI GAS.
The values are obtained by
checking the oven model (n.
pans), the type of gas and the
type of burner (cooking chamber or boiler). Slight
amendments are possible on
IGN ignition speed to improve
ignition.
In specific case, the IGN burner ignition speed adjustment
range can vary between
80-130 Hz /2400-3900 RPM;
do not amend the value attributed to MAX speed penalty
useful overpowering for heat
exchanger system.
NOTE: The values that appear in
the photos are specific for the
model and type of gas taken as
examples.

IMPORTANT: After having che-

cked or changed the values, to


save press SAVE, another window will appear that will confirm
saving (fig. 1718), press on OK.
After the speed values Hz have
been saved, the power supply can
be activated using PLAY/STOP in
order to check burner functioning
(fig. 1719 - 1720).
To exit, press the BACK button
(fig. 1724).
NOTE: it is good practice to
raise the temperature of the cooking chamber to a higher value if
the temperature has already
been reached, in order to observe correct functioning of the burners without interruptions (fig.
1720). To raise the temperature,
press on the 130 C temp. symbol
and increase using the scroller
(fig. 1721)

Correct burner functioning is


highlighted by the increase of the
temperature in the cooking chamber towards that set.
To deactivate burner functioning,
press the START/STOP button
again; always re-star the burner
ignition sequence using START.
NOTE: To check/adjust the boiler
burner, activate the Boiler Burner
section (fig. from 1723 to 1728)
operating the ignition sequence at
minimum and maximum speeds as
operated for cooking chamber burner heating.

1726

ATTENTION

Cool the cooking chamber


down using the raff. key with
the door open, before
activation of the boiler burner
in a way to allow heating in
100C steam mode.
The default button is used to reload the standard (that can be
attributed to the oven model in
question relative to the type of gas
defined) burner speed values IGN,
MIN, MAX Hz. Always check the
values appearing on the screen.
If activated, the icon "ignora porta"
allows burner activation with the
door open: this function is useful
during combustion analysis (see
chap. 21) and for functioning tests
of the prolonged burner without the
pre-set cooking chamber temperature being reached.
NOTE: in the case of burner functioning anomaly (bursts or resonance) refer to chap 17.7 for the
necessary adjustments.

To activate the minimum or maximum speed phase, press in the


OFF box; ON will appear indicating the activation of the MIN and
MAX phases (fig. 1726-1727).

TECHNICAL MANUAL
03/2014

1725

113

1727

17.5 GAS OVEN - BURNER MANAGEMENT - ONLY FOR BOARD "SAPIENS" VERSION
NOTE: In the oven in question
(combi gas oven with boiler) there
is 1 burner for the cooking chamber and 1 for the boiler; in the case
of lager ovens they may be up to 2
burners for the cooking chamber
and 2 for the boiler.
For numeric values, we refer to a
GN1/1 10 pans oven, gas powered
G31 (LPG).
Press the button
(Fig. 1729),
using the scroller,
display writing REL and confirm (Fig.
1730). Again, using the scroller,
display password 123 and confirm.
After the relay and Buzzer list, we
enter the burners management
section, meaning the writing br1
appears (Fig. 1731); now we can
check, set-up, amend the settings
relating to "set" set for the various
ignition stages, minimum and
maximum speed of the burner.
To amend the values of the chamber burner br1 enter the corresponding section; to do this use
the temperature knob to display
br1 and subsequently press the
same knob to enter (fig. 1731).
The value of the 110 Hz IGN ignition speed appears corresponding
to parameter 151 (fig. 1732).
To amend press the time knob and
change the value by turning the
scroller.

IMPORTANT: To save the value

press the time knob, whereas to


exit press the buttom
This change (increase or decrease
of the ignition frequency) could be
necessary in order to optimise ignition of the oven, preventing vibrations and resonances during
burner ignition.

TECHNICAL MANUAL
03/2014

1729

1730

1731

1732

START
STOP

1734

1733

START
START
STOP

START
STOP

STOP

The same operation for setting of


the "MIN" minimum and "MAX"
maximum speed (fig.1733 - 1734);
by turning the time knob switches
to parameters 152 corresponding
to "MIN" minimum speed (136 Hz)
or parameter 153 corresponding to
"MAX" maximum speed (173 Hz).
Subsequently it is possible to
amend the values relating to
"BOILER 1" burner etc.
START
STOP

114

START
STOP

17.5 GAS OVEN - BURNER MANAGEMENT - ONLY FOR BOARD "SAPIENS" VERSION
ATTENTION

The speed values of the burner in Hz must correspond for


model and type of supply gas
to the table values reported in
attachment DATI GAS.
The values are obtained by
checking the oven model (n.
pans), the type of gas and the
type of burner (cooking chamber or boiler). Slight
amendments are possible on
IGN ignition speed to improve
ignition.
In specific case, the IGN burner ignition speed adjustment
range can vary between
80-130 Hz /2400-3900 RPM;
do not amend the value attributed to MAX speed penalty
useful overpowering for heat
exchanger system.
NOTE: The values that appear in
the photos are specific for the
model and type of gas taken as
examples.

1735

1736

START
STOP

1737

1738

START
STOP

1740

1739
START
STOP

Then, to test the correct functioning of the burners, exit the


screen by pressing the key

START
STOP

To test the br1 chambers' burner,


using the temperature knob, show
on the display "br1" and subsequently start burner activation
cycle with "START/STOP" (fig.
1735-1736). The burner will go in
pre-ventilation to then pass on to
ignition.
The first ignition stage IGN 110 Hz,
is indicated by a first dot under the
speed value (fig. 1737). Then, the
minimum and maximum speed
stages, indicated respectively by a
second and third dots, will automatically activate ( (Fig. 1738-1739).
The correct burner functioning is
highlighted by the increase of the
temperature in the cooking chamber towards that set.
Once reached a speed stage,
press button
to shift to the
previous
stage (Fig.1740).

TECHNICAL MANUAL
03/2014

START
STOP

115

START
STOP

17.5 GAS OVEN - BURNER MANAGEMENT - ONLY FOR BOARD "SAPIENS" VERSION
To deactivate burner functioning,
press the START/STOP button
again. To exit the cycle press button

1735

1736

NOTE: To check/adjust the boiler


burner, activate the Boiler Burner
section "br1" as operated for cooking chamber burner heating
START
STOP

ATTENTION

Cool the cooking chamber


down using the cool. key with
the door open in case the
cooking chamber
temperature is such not to
allow the heating to activate.
During testing, it is possible to
manually block the sequence by
pressing button
; this way, the
burner blocks in
the desired
phase (e.g. IGN ignition) allowing
the technician to carry out a prolonged control.
When a phase is blocked, the point
indicating phase 1, 2 or 3 flashes.
To re-start the sequence press button

1737

1738

START
STOP

1740

1739
START
STOP

START
STOP

START
STOP

NOTE: in case of maximum speed


"max", the phase block has no
point in that the oven is already
working; if the
button is pressed, it passes
to
minimum
"min" phase.
To carry out the tests with the
door open, once the cycle is
started, press the "clima" button
(T13) this function is useful during
combustion analysis (see CHAP.
19) and for functioning tests of the
prolonged burner without the preset cooking chamber temperature
being reached.

START
START
STOP
STOP

NOTE: in the case of burner functioning anomaly (bursts or resonance) refer to chapter 17.7 for the
necessary adjustments.

TECHNICAL MANUAL
03/2014

116

START
STOP
START
STOP

17.6 GAS OVEN - BURNER ADJUSTMENT - CHECK ANOMALIES


Check a complete cycle of ignition, reaching the max
burner fan speed "VMax" Hz, switching off, so as to
ensure that there are no bursts or resonance during
lighting, both from cold and when hot.
POSSIBLE TROUBLE DURING THE PHASE
OF BURNER IGNITION
Explosions / Spluttering: there is excess combustion
of primary air and an insufficient supply of gas.
If this phenomenon only occurs in the ignition phase,
gradually decrease the ignition speed Iqn Hz; if this is
not successful, turn the Mix screw anticlockwise (a
quarter of a turn at a time) so as to increase the supply
of gas for combustion.
The input pressure at the IN gas valves must always be
verified in order to evaluate the flow rate of the gas
supply line with the burners on.
NOTE: incorrect positioning of the spark plugs is
the cause of delayed burner ignition with subsequent explosion caused by the accumulation of
unburned gas; See Chap. 17.1 to verify the position / distance of the spark plug from the central
electrode for burner priming.
In this case, removing the burner may turn out to
be useful in order to check the required conditions directly. See chap. 17.8
BURNERS BLOCK SITUATION
FOR ELECTRONIC OVENS:
After 10 seconds (burner ignition electrode activation time), if the flame is not detected, discharge
deactivates and the gas valve de-excites; the signal
of 230 Volts at contact appears isolated phase
input of the relay basic board. After 10 seconds
(parameter 113 burners block signalling delay), as
there is no flame detection, the contact opens and
works as thermostat of the SF relay basic board
(disconnects voltage to two-stage adjustment electronic board) and the fan stops.
After another 5 seconds, the "reset flame" of the
same SF relay basic board automatically activates
for a fraction of a second, giving restore neutral to
gas ignition control unit, at the same time as automatic burner ignition procedure activation.
After three attempts, the wording "burners
block" appears, see CHAP. 14.16. The START
key is used to re-activate P burner ignition,
regardless of the reaching or not of the cell temperature

TECHNICAL MANUAL
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117

In versions with mechanical controls, the appearing of


the burner block signal (burner block button light on)
warns the operator to press the burners block button
underneath the controls front panel, to reactivate the
ignition procedure (see chap.17.6).
If the burner shut-off signal persists, establish why the
burner is failing to light by following the above-mentioned ignition sequence step by step.

17.6 GAS OVEN - BURNER ADJUSTMENT - CHECK ANOMALIES


After having performed all of the previous controls/
adjustments regarding the correct or regular burner
ignition, check the POUT pressure to the gas valve.

1757

Loosen the valve OUT screw (fig. 1757).


Wait for burner max. speed to be reached and connect
the pressure gauge to the outlet (fig. 1758).
The output pressure of Bekaert type burners must be
adjusted to 0.0 mbar; adjust using the central valve
screw (fig. 1760) (counter clockwise = decrease,
clockwise = increase) if necessary.
1758

OUT

1759

1760

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118

17.7 GAS OVEN - BURNER REMOVAL


The sequence supplied below supplies the information for correct
burner removal, an operation that
may be necessary to check the
state of the burner and correct
position of the ignition and flame
detection devices. See chap. 17.1
for the details. In the example the
cooking chamber burner is removed, the same procedure also for
removal of the boiler burner. See
boiler removal chapter.

1761

1762

1763

1764

1765

1766

Tools needed:
10 mm T wrench
gauge
8 mm screwdriver
14 mm screwdriver
24 mm screwdriver
To perform this operation it is
necessary to follow the sequence
indicated in detail.
Make sure that the gas interception tap is closed!
Remove the air-burner flexible
intake hose (fig. 1761).
Electrically disconnect:
the 230 V power supply connectors and check burner fan speed
(fig. 1762)
detection and ignition spark plug
and burner priming electrode
earth) (fig. 1763)
connector comb to the ignition
panel (fig. 1764)
the earth connection to the burner fan (fig. 1765)
the earth connection to the gas
valve (fig. 1766)

Next page....

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119

17.7 GAS OVEN - BURNER REMOVAL


Using the 10 mm T-wrench,
unscrew the brass nuts on the flange fixing the burner (fig. 1767)*

1767

1768

Remove the steel washer

Using the 14 mm wrench and the


24 mm wrench loosen the gas flexible on the gas inlet pipe, taking
care not to lose the copper sealing
gasket. (fig. 1768-1769)

Remove the burner unit very carefully paying attention not to damage the ignition and flame detection
spark plugs and electrode for burner priming. (fig. 1770)

1769

1771

For greater safety remove the 3


spark plugs making sure that they
are then re-mounted in the same
position

Check that the burner flange sealing gasket is in good condition


and replace if worn (fig. 1771)

Next page....

* see page 139 - NEW ATTACHMENT SYSTEM


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120

1770

17.7 GAS OVEN - BURNER REMOVAL


Loosen the fixing screws and
remove the ignition panel paying
attention not to damage the connection pin. (fig. 1772-1773)

To remove the burner, loosen the


sealing nuts using the 8 mm
wrench (fig. 1774) and extract it
from the seat that connects it to the
fan (fig. 1775)

1772

1773

1774

1775

Remove the sealing gaskets and


the diaphragm D (fig. 1776).

1776

If relevant, check the diameter of


the diaphragm hole D, with which
each burner is equipped, Burner
setting - Bekaert (gas data)

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"D"

121

1777

18mm

17.8 GAS OVEN - BURNER INSTALLATION


To perform this operation it is
necessary to follow the sequence
indicated in detail.

1778

1779

1780

1781

1782

1783

1784

1785

1786

1787

Insert the burner buffer flange (fig.


1778).
Place the burner in the correct
position; pay attention not to mount
the burner in a position different
from the original one (fig. 1779)
Insert the burner casing with extreme care, making sure that the
burner flange adheres to the cooking chamber.
Manually position the washers and
brass nuts for closing, lock the seal
nuts with the 10 mm T wrench (fig.
1780)
Securely fasten the brass nuts in
diagonally opposite sequence, to
ensure that the gas circuit is properly sealed.
Re-position the buffer flange using
the relative screws (fig. 1781) if it
has been removed.
Re-connect in sequence:
1. burner ignition connector comb
Z1 (push fully home to ensure
correct contact). (fig. 1782)
2. connect the earth cable to the
gas valve. (fig. 1783)
3. connect the fan earth cable
(fig. 1784)
4. connect the fan-burner power
supply live-neutral cables (fig.
1785)
5. connect the fan-burner speed
control cable (fig. 1786)
6. connect the spark plug cables
(fig. 1787-1789)
7. connect the earth cable to the
gas valve (fig. 1788)

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122

17.8 GAS OVEN - BURNER INSTALLATION


Using the 14 mm wrench and the
24 mm wrench, fix the nut securely
to the gas inlet pipe. In order to
prevent gas leaks from the pipe,
make sure that the copper sealing
gasket is present.

1788

1789

Re-position the air-burner flexible


intake pipes.
Then check the sealing of the gas
circuit (with the burner ON) and
further tighten the brass nuts fixing
the burner flange while hot.

17.9 GAS OVEN - NEW ATTACHMENT SYSTEM


Starting on June 1, 2012, a new type of bolt entered
into production, created to improve the clamping of the
burner flanges, to avoid the unscrewing of bolts due to
thermal expansion and to compensate for any shrinkage of the sealing gaskets.

1790

The nuts were thus changed from the normal "METRIC


BOLTS" to "BOLTS WITH ROTATING SPRING
WASHER" (Fig. 1790).
The nuts must be tightened with a precise tightening
torque that ensures they are correctly closed and the
uniformity of the load on all of the nuts, therefore
SERVICE must have the proper TORQUE WRENCH
(LAR99000260)
In order to obtain the correct torque, the BOLT must
be subject to an optimal preload force:
If the preload force is too weak, the joints could loosen;
If the preload force is too strong there will be stress
on the bolt and components with deformation and
the risk of breakage.

ATTENTION
For ovens produced before the month of June
2012, we recommend replacing the nuts during
expansion visits and/or during periodic oven
maintenance. When replacing, also check the
integrity of the mounting studs on the exchanger
and the condition of the cooking chamber; there
must be no visible breakage

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123

TYPE
M5
M6

CORRECT TIGHTENING TORQUE (Nxm)


7,0
9,0

17.10 GAS OVEN - CONVERSION FROM NATURAL GAS TO GPL


Tools: 25 torque screwdriver,
gauge, 14 socket wench

Gas appliances are commissioned


as standard to run on G20 natural
gas.
Requests for commissioning for
different types of gas (e.g. LPG31
liquid gas) must be made at the
time of ordering. The conversion kit
is however supplied with the
appliance.
In the event of conversion from
G20 natural gas to LPG31 liquid
gas, it is imperative to fit the specific calibrated brass aperture for the
model in question (fig. 1791).
This calibrated aperture, which
acts as a gas duct diameter reducer, must be fitted at the gas valve
output.
The opposite applies in the case of
conversion from LPG31 liquid gas
to G20 natural gas: the calibrated
aperture must be removed.
To view the used orifices and the
different caliper required depending on the different oven models,
refer to attachment "Gas Date"

1791

Mod. 10 GN 1/1

4 mm
1793

1794

1795

The specific example refers to the


conversion of G20 natural gas to
LPG31 liquid gas for oven 10
GN1/1with boiler: cooking chamber
burner setting will be shown successively (the same operations
must be carried out for burner-boiler conversion).
For the conversion of one type of
gas to another the burner does not
have to be removed, just remove
the Venturi-valve unit that is fixed
to the fan-burner by 2 screws.
As in the Boiler Removal chapter,
disconnect all electric connections
that reach the Venturi-valve unit.
NOTE: The flexible gas pipe
does not have to be removed in
this operation.
Ensure that the gas interception
tap is in the CLOSED position.
Using the torque wrench, remove
the two screws that fix the Venturi
pipe to the fan (fig. 1793) supporting the valve/Venturi unit by hand
(fig. 1794).

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1792

124

17.10 GAS OVEN - CONVERSION FROM NATURAL GAS TO GPL


Pay attention to the cork seal S
represented in figure 1794, Slide
the Venturi unit out (valve towards
the outside of the appliance) (fig.
1794)

1796

1797

1798

1799

17100

17101

17102

17103

Then remove the Venturi pipe from


the valve by loosening the three
sealing screws (fig. 1795-1796)
using the torque wrench 25.
At this point, the valve is disassembled from the Venturi unit. Pay
attention not to damage or loose
the black rubber gasket at the gas
valve outlet (fig. 1797)
Position the brass aperture inside
the gasket (see table 5 attachment
4 for the insertion of the ring with
suitable diameter), making sure
that it adheres uniformly around
the full perimeter of the valve outlet
(fig. 1798 - 1799). In the specific
case, the aperture used measures
4 mm (the diameter of the internal
hole) both for the cooking chamber
burner and the boiler burner.
Refit the valve casing to the Venturi
unit, taking care not to move the
gasket/aperture assembly (fig.
17100)
Fix the 3 screws manually and then
fasten them firmly with the T25
Torque wrench, to ensure that the
gas circuit is properly sealed.
Now act on the MIX adjustment
screw to adjust it to a depth of "X"
mm according to the tables (see
attachment "Gas Data", column
MIX SCREW DEPTH mm) (fig.
17101-17102).
Example: 10 pans GN 1/1, LPG,
depth of Mix adjuster screw must
be 15 mm. Take the measurement
from the head of the screw to the
end of the cylinder shown in the
figure (fig. 17102-17103)

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125

15mm

17.10 GAS OVEN - CONVERSION FROM NATURAL GAS TO GPL


Next verify the burner speed adjustments
(IGN,MIN,MAX Hz) compliant with new LPG G31 supply gas, with reference to Attachment GAS DATA gas
LPG G31, for both chamber and boiler burners.

Below is a mention of the burners speed adjustment


of chapters 14.11, supply gas type setting, Chap. 17.4
Burners Management for Naboo boards, PTN thermal
capacity control burners adjustment (Kw) Sapiens
board chap. 17.5

17.11 GAS OVEN - SETTING OF BURNER SPEED (IGN, MIN, MAX),


FOR THE CONVERSION FROM NATURAL GAS TO LPG, FOR BOARD "NABOO"
Follow the guided sequence; the example considers
the CONVERSION of a 10 GN 1/1 gas oven with LPG/
G31 gas
17104

17105

17106

17107

Enter in oven
management

Introduce Password

Enter Oven Model

enable the options


gas ovens and boiler if present

17108

17109

17110

select the desired


type of gas among
the possible choises
(e.g. Liquid Gas G31LPG)

click on the SAVE


icon for saving the
new setting of the
parameters

Press on the Back


icon to exit

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126

17.11 GAS OVEN - SETTING OF BURNER SPEED (IGN, MIN, MAX),


FOR THE CONVERSION FROM NATURAL GAS TO LPG, FOR BOARD "NABOO"
17112

17113

17114

17115

Enter Burner management

Enter Cooking chamber burner

Check the corresponding IGN


value in the "GAS DATA" attachment in relation to LPG (G31)

Set the IGN value (GPL)


stated in the table

17116

17117

17118

17119

Check the corresponding MIN


value in the "GAS DATA" attachment in relation to LPG (G31)

Check the corresponding MAX


value in the "GAS DATA" attachment in relation to LPG (G31)

17120

17121

Press SAVE for


saving the new settings
of the parameters

Press PLAY to verify


the proper functioning
of the burner

Press STOP for stopping the check

Follow the same procedure for checking the


boiler burner

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127

17.11 GAS OVEN - SETTING OF BURNER SPEED (IGN, MIN, MAX),


FOR THE CONVERSION FROM NATURAL GAS TO LPG, FOR BOARD "NABOO"
For the cooking chamber and boiler burners, carry
out the ignition test by pressing PLAY (fig. 17126).

17122

For further details see chap. 17.12


Carry out an ignition test when hot and cold, for any
ignition anomalies see chap. 17.7

ATTENTION

Each time the type of gas supply in the "oven


model"(fig.17109) section is changed, the "set
inverter management" message appears,
which refers to the inverter setting section,
chapter.12

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128

17.12 GAS OVEN - SETTING OF BURNER SPEED (IGN, MIN, MAX),


FOR THE CONVERSION FROM NATURAL GAS TO LPG, FOR BOARD "SAPIENS"
Follow the guided sequence, the example considers
the CONVERSION of a gas oven 10 GN 1/1 to gas
LPG/G31
17127

17128

17129

17130

With oven off enter


SERVICE

Select "rEL", press


the temperature knob

Enter Password,
press the temperature knob

Turn the temperature


knob until "br1" (chamber burner) is displayed, press the temperature knob

START
STOP

17131

17132

17133

START
STOP

START
STOP

START
STOP

Set the IGN value


(LPG) stated in the
table. Confirm by
pressing time scroller.
START
STOP

Set the MIN value


(LPG) stated in the
table. Confirm by
pressing time scroller.

Set the MAX value


(LPG) stated in the
table. Confirm by
pressing time scroller.

START
STOP

START
STOP

Repeat the same operations for boiler burner br2.


Perform the ignition test for both chamber and boiler
burners as shown in the "Burners Management"
chapter.

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129

Perform more hot and cold ignition tests for any ignition anomalies, see chap. 17.7

17.13 GAS OVEN - CONVERSION FROM LPG TO NATURAL GAS


For the conversion of LPG/G31
liquid gas to G20 natural gas follow
the instructions in the previous
chapter. Removing the aperture for
both cooking chamber and boiler
units.
Adjust screw A of the Mix according to the instructions in the GAS
DATA attachment, natural gas
column G20.

TECHNICAL MANUAL
03/2014

17141

17142

17143

17144

17145

17146

130

14mm

18.0 INSPECTION PROCEDURE


The inspection report to be filled out calls for the execution of the simplified functional inspection procedure
before final training of the user, reported below.

ATTENTION

The following operations are indispensable to


check the correct functioning of the appliance
oninstallation. The sequence is useful for the
testing technician to assure to have performed
every control, similar procedure for the electric
heating ovens.

PHASE
Cold door closure test

PROCEDURE
Easy trolley entry, removal of door open message

Check oven front gasket seal with From the service program, activate the appropriate
electronic wash
relay
Make sure that there is output from all of the nozzles
Check the front gasket
From the service program, activate the relay for the
cal out and detergent pumps, inserting both in a full
container of water at floor level.
Put the green and yellow caps on the containers.
Shower test (if present)

Check boiler water drain function


(if present)

Extraction, delivery to the chamber drain, check the


seal and winding

ESTIMATED
TIME
2'

5'

2'

Activate boiler drain program from the user menu,


check drainage capacity, absence of alarms; if the
result is positive, make sure the oven is properly
levelled

6'

Check seal on wash pipes and water load pipes for


the boiler
Make sure the motorized valve is completely closed
Check the activation of the automatic boiler preheating

6'

Check the left/right rotation of the fans Activate the relay from the service program
Set the timed cooking cycle for mechanical ovens

2'

Steam mode inspection

5'

Turning on the appliance

Conv. mode inspection

5'

Mixed mode inspection

Self-diagnosis, core probe connection Enter the self-diagnosis program and check the
probe calibration
Check automatic cooling functions

Check the chamber light operation


Data entry

2'

Open the door, press the cool button, wait 15". Fan
starts.

2'

Enter the warranty expiration date and the telephone number for technical assistance in the Utility
program.

2'

Close the door, press the light button, open/close


the door, making sure it is correctly reset

TOTAL TIME

TECHNICAL MANUAL
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5'

131

1'

45'

18.1 GAS OVEN - TEST STEAM CYCLE (OVENS WITH BOILER)


Introductory note regarding the
door micro switch:
In electronic versions the appearance of the DOOR OPEN message when the door is closed,
indicates that the door micro
switch sensor contact has failed
to close (see chap. 9.4).
For gas ovens, before proceeding
with the inspection, it is recommended that the thermal capacity and
correct regulation of the burners is
checked.
1st phase: press the ON/OFF button or scroller ("naboo" version) to
switch the oven on (fig. 18001801).
The driven valve opens and the
water is drained from the boiler
automatically (fig. 1802-1803).
Boiler washing is activated (the
display will indicate WASHING
B). Note that the water is drained
from the boiler only if it is at a temperature of less than 50 C and if
the appliance is switched off for
more than 5 minutes.

1800

1801

START
STOP

1802

1803

1804

1805

1806

1807

2nd phase: after washing, make


certain that the boiler drainage driven valve returns to the closed
position (fig. 1804). The boiler will
then refill automatically.
3rd phase: once the water is loaded in the boiler, boiler heating is
activated for automatic pre-heating. (fig. 1805). The appearance of
boiler cold informs that the oven is
not ready to produce steam.
4th phase: About 90 seconds after
heating has been activated, the
boiler reaches pre-heating temperature (60 C) and is ready to start
producing steam. (fig.1806)

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Gas oven

132

18.1 GAS OVEN - TEST STEAM CYCLE (OVENS WITH BOILER)


5th phase: Press the cook button
(STEAM). The proposed cooking
temperature is 100 C, and cooking time is indefinite. Press
START/STOP to start the program
(fig. 1808-1809-1810-1811).
Within a few minutes, condensation will start to appear on the inside of the glass (fig. 1812). This
means that steam is starting to be
generated inside the oven.

1808

1809

START
STOP

1811

1812

6th phase: check that the temperature in the oven gradually increases on the display.
After a few minutes, solenoid valve
S5 will activate, which in turn causes the vapor at the outlet to condense by means of an intermittent
jet of cold water at the outlet (fig.
1813)
Make certain that the upper oven
vent remains closed (fig. 1814)
Ensure that there are no leaks onto
the oven conduits and condensation/steam generation system.
7th phase: Open the door very
carefully, check that the motor has
stopped, close the door again and
make certain that the cooking cycle
starts automatically.

1810

START
STOP

1814

1813

START
STOP

18.2 GAS OVEN - TEST STEAM MODE (DIRECT STEAM OVENS)


These appliances can generate steam with maximum
settable temperatures of 100C, with the calibrated
introduction of water into the oven (see Attachment 5).
During operation in steam mode, introduction of water
through solenoid valve S1 is always active, whether
the heating elements are on or off.

TECHNICAL MANUAL
03/2014

If the set temperature is not reached, it is necessary


to check the solenoid valve S1 and the relevant flow
rate reducer, referring to the technical exploded view
for the specific oven.

133

18.3 GAS OVEN - TEST CONVECTION MODE


1st
phase:
Press
the
CONVECTION mode button (the
proposed cooking temperature is
130 C and the cooking time is infinite), and press START/STOP to
run the program (fig. da 1815 a
1818)

1815

1816

1817

START
STOP

2nd phase: Set the convection


mode with a humidity percentage
100%, check that moisture is
injected into the oven for all the
time, via the humidifier pipe (fig.
1819-1820). Vent must be close.

1818

1819

130C

3rd phase: Press the "FastDry"


icon and set a humidity percentage
0% and make sure that the vent at
the top of the oven opens (fig. 1821
- 1823). Button light illuminated =
oven vent open. Button LED
flashing = oven vent moving.

1821

1820

4th phase: with the oven vent


open, press the button again: the
LED goes OFF and the vent MUST
close. Button LED OFF = oven
vent closed
5th phase: For gas ovens, make
sure the exhaust fumes escape
from the cooking chamber fume
discharge output. (fig. 1824)
For electric ovens, check the activation of the electromagnetic
switches for heating the cooking
chamber.

START
STOP

1822

1823

1824
START
STOP

6th phase: Check that the temperature in the oven gradually increases on the display Check that there
are no leaks from the water intake
conduit for humidification; check
the seal of the 90 joint above the
motor (see chap. 19.1).

1825

7th phase: Open the door very


carefully, check that the motor has
stopped, close the door again and
make sure that the appliance has
started automatically.
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START
STOP

134

18.4 GAS OVEN - TEST COMBI MODE - CONVECTION/STEAM


(OVENS EQUIPED WITH BOILER)
1st phase: Select COMBI mode
(press the convection + steam
keys simultaneously); the proposed temperature is 130C. Increase
the cooking set temperature to
200C, for example.
The cooking time sets itself to infinite. Press START/STOP to run
the program. (fig. 1826-1829)
2nd phase: Check boiler and cooking chamber heating at reduced
power, both with the priority of
saturating the cooking chamber
with a sufficient amount of steam.

1826

1827

START
STOP

1829

1830

3rd phase: When the oven is saturated with steam full power convection heating is activated in
order to reach the set temperature
of 200C quickly. (Fig. 1833)
4th phase: successively, full power
heating of the cooking chamber
(CONVECTION) alternates cyclically With reduced power heating
of the cooking chamber and boiler
on the basis of steam saturation
controlled by the SD probe positioned on the horizontal drain pipe of
he cooking chamber (fig. 18301832)

1828

200C
START
STOP

GAS OVENS:
BOILER/CHAMBER HEATING
1832

START
STOP

When the temperature is reached


the cooking chamber and boiler
heating is deactivated.
GAS OVENS:
CHAMBER HEATING

18.5 GAS OVEN - TEST COMBI MODE - CONVECTION/STEAM


(DIRECT STEAM OVENS)
The steam necessary for cooking in COMBI mode
takes place with the calibrated introduction of water
into the oven.
The amount of steam in the oven is controlled by the
temperature probes "SD" located on the oven drain
pipe governed by parameter "P106" of the electronic
pc board.
TECHNICAL MANUAL
03/2014

In case of unsatisfying cooking results, insufficient


steam saturation, see CHAP. 6.2 with regard to cold
water connection for steam condensation function.
Refer to attachment 5 to check water supply to vaporise.

135

18.6 GAS OVEN - TEST CHECK FAN VERSION SAPIENS


AUTO - REVERSE ACTIVATION
Unlike the Naboo version with motor power supply
INVERTER, the "SAPIENS" versions are equipped
with contactors identified by initials CD and CS that
activate reverse start of the motor (AUTO-REVERSE).

1834

While the appliance is in operation, check the alternation of contactor CD and CS.
With the oven OFF (upstream switch ON) it is possible
to check the lefthand or right-hand rotation of the
motor by manually activating contactors CA and CD,
which enables you to see the fan rotating clockwise
(fig. 1835).
Manual activation of buttons CA and CS enables you
to see the fan rotating anticlockwise (fig. 1834-1836)

1835

CD

1836

CS

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136

19.0 ROUTINE MAINTENANCE


19.1 CONNECTION OF WATER ADDITION PLASTIC PIPE
ON THE QUICK COUPLING JOINTS
To connect, simply fit the plastic tube onto the rapid
connection joint as far as it will go (fig. 1901).
Check that it is correctly fitted by applying tension to
the plastic tube (fig. 1902).
This ensures that the system is hermetically sealed.

1900

To disconnect, apply uniform pressure to the washer


beneath the rapid connection joint, with the aid of a 10
mm wrench, and pull out the plastic tube (fig. 1903).

1901

1902

1903

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19.2 RESETTING THE CAVITY AND BOILER SAFETY THERMOSTATS


REPLACING THE FUSES
Tools needed:
8 mm spanner

1909

F3

F2

1910

Before starting, switch off the electrical power upstream of the


appliance.
19.2.1
Resetting the oven/boiler
safety thermostat.
Remove the control-panel (see
chapter 7.5)

1911

1912

OPERATING

This leaves the control panel open


like a book and enables you to
reset the oven safety thermostat
F2 and the boiler safety thermostat
F3 (fig. 1909-1910).
To reset, press the red button on
the safety thermostat fully down.

SPARE PART

19.2.2
Replacing the fuses
To replace a fuse, pull out the black
fuse box located inside the control
panel at the bottom.
The fuse box contains 2 fuses: 1
replacement (outer), and 1 in use
(inner) (fig. 1911-1912)
For further details on removing and
refitting the control panel, chap. 7.6
As regards the remedy to the possible trouble that may have caused
the safety devices to trigger, see
also chap 16.

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138

19.3 EXAMPLE OF WATER SOLENOID VALVE REPLACEMENT


Tools needed:
pliers
cross head screwdriver
10 mm spanner (for pressing the
conduit sealing joint)

NOTE: To manually activate the


steam condensation solenoid valve
to check seal, it is possible in the
electronic versions to activate program SERVICE (see chap. 14.9).

Before starting any operation,


switch off the electrical power to
the appliance and turn off the water
supply. Carefully follow the various
phases set out below.
1st phase: disconnect the electrical wires that supply the various
coils (noting the position of the
wires for the purpose of reconnection) (fig. 1913).

1913

1914

2nd phase: Disconnect the 3 plastic conduits from the solenoid


valve outputs. In sequence: (fig.
1914-1915)
A) Steam condensation conduit
B) Spray conduit
C) Oven washing conduit
Press the sealing washer round its
full perimeter and forwards at the
same time, and pull out the plastic
pipe (fig. 1915)
3rd phase: Once you have removed the 3 plastic pipes, loosen the
crosshead screw fasteners positioned on the back of the frame (fig.
1916-1917).
This example describes the procedure for removing the cooking
chamber washing steam condensation solenoid valve (normal mains
water intake).

1915

1916

1917

1918

1919

1920

4th phase: Remove the solenoid


valve water intake filter and clean it
(fig. 1918-1919)
5th phase: To refit, proceed as
above, taking care that you have
first cleaned the solenoid valve
water intake filter thoroughly.
Also reconnect in the correct
sequence the plastic conduits on
the 3 solenoid valve outputs (previously identified) (fig. 1914-1915).
This done, check that no water
leaks from the valve casing and
that the plastic water pipes are
inserted as far as they will go, into
the black plastic sealing joint.
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19.4 REMOVING THE CAVITY VENT MOTOR


(AND CORRECT POSITION ADJUSTMENT IF APPLICABLE)
Tools needed:
Scissors
7 mm spanner
Cross-head screwdriver

1921

1922

1923

1924

The operation described below is


necessary to replace the vent lid
solenoid and/or check its correct
position/fixing.
1st phase: Disconnect the oven
vent wires, noting the position of
the electrical connections (fig.
1928-1937).
2nd phase: Slacken the crosshead screw A with the cross-head
screwdriver (it is the screw nearest
the motor casing): take care not to
unscrew screw B (fig. 1929).
3rd phase: With the same crosshead screwdriver, unscrew the 2
screws (top and bottom) fixing the
vent motor to the steel flange,
taking care not to lose the two rear
fixing nuts (fig. 1930-1391)

1928

4th phase: Slide the motor out of


its seat (fig. 1932)
5th phase: Once you have removed the motor, check that the vent
cap turns freely and unimpeded
and that it is perfectly lined up with
the internal cap cam; otherwise,
obstructed rotation can damage
the vent motor (fig. 1933)

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1930

1929

1932

1931

140

1933

19.4 REMOVING THE CAVITY VENT MOTOR


(AND CORRECT POSITION ADJUSTMENT IF APPLICABLE)
6th phase: Fit and align the new
vent motor.
This is essential to ensure perfect
rotation. The axis of the vent motor
must be perfectly in line with the
axis of the internal vent cap cam
(fig. 1934).
7th phase: Fix the vent motor to
the steel flange by tightening the 2
screws (top and bottom) (fig. 1935)
manually, making sure that its position is aligned.
Then fasten the two screws with
the screwdriver, and check that the
alignment is still correct. Do not
fasten screw A.
8th phase: Reconnect the new
motor NO cable in the center of the
3 contacts, and common connection C at the bottom of the 3 contacts; this leaves the NC contact
free (fig. 1936-1937)

1934

1935

1936

1937

NC
NO
1938

1939

9th phase: Check that the vent


cap is positioned correctly. Turn on
the appliance by pressing the
ON-OFF key, the vent automatically set in open position. (fig. 1938)
10th phase: Turn the brass joint
until the vent cap is open to maximum (fig. 1939)

START
STOP

1940

11th phase: Fasten screw A with


the cross-head screwdriver so as
to fix the vent motor spindle (fig.
1940)
A

12th phase: check the opening


and closing of the vent by enetring
in the operational test inside the
Service menu in the Naboo
ovens, or bt pressing the key corresponding to FastDry function and
selecting a humidity percentage
between 0% and 100% for
Sapiens ovens. (fig. 1938)
Only by carrying out this last step
can you be certain that the vent
responds correctly to the control.

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19.5 DOOR LOCK ADJUSTMENT


Tools needed:
7 mm spanner
13 and 14 mm spanner

1949

1950

1951

1952

1953

1954

Door closure can be adjusted at


three points: bottom LH side hinge,
top LH adjustable hinge and RH
closure catch.
To adjust the LH side of the door,
slacken the top hinge nut by turning it anticlockwise and then
move the door closer or further
away allowed by the movement of
the slotted upper/lower bush (fig.
1950 -1951)
The door must be at a uniform
distance along its full vertical length
of about 15 mm from the oven
chamber (fig. 1953).
It is not advisable to go below the
indicated distance of 15 mm, as this
could make it difficult to close the
door during the cooking phases.
Fasten the fixing nuts with the 10
mm spanner (fig. 1952) and, if
necessary, adjust the catch on the
right to prevent steam from escaping during cooking (fig. 19541955).

+/-15 mm

1956

1957

The catch can be moved up and


down or tightened (by 360, one
full turn on its seat) or slackened
(by 360, one full turn on its seat)
so as to move the door closer to or
further from the front sealing
gasket (fig. 1956 - 1957).
The catch can be fixed with a 13
and a 14 mm spanner, making certain that its closure seat is perfectly
fitted at the bottom (fig. 1958).

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1955

1958

360

142

19.6 REPLACING THE DOOR LIGHTS AND CLEANING THE INTERIOR DOOR GLASS
Tools needed:
screwdriver

Open the interior door glass by


pressing the two latches at the top
and bottom left hand side, in the
direction of the arrow see (see fig.
1965). Open the glass like a book,
to an aperture of 90.
Unscrew the 4 screws fixing the
lamp protectors, taking care not to
drop the tempered glass of the
lamp, which acts as a protector (fig.
1966 - 1967).
Check / replace thefaulty lamp.
During fitting, make certain that the
lamp seal fits tightly so as to ensure that the lamp body is properly
sealed.
Avoid tightening the screws too
vigorously, as this could break the
lamp protector glass.

1964

1965

1966

1967

1968

1969

1970

Do not touch halogen lamps with


your bare hands.
Before fastening the interior protection glass, carefully clean the
glass panels of the door.
The lighting supply circuit is activated by contact A located on the
door and contact B located in the
bottom left of the oven (fig. 1969)
To make the lights work, at least
one of the two spring contacts of A
must press against the fixed contact B.
Make certain that the contacts are
clean and that the spring contact
corresponds perfectly with the fixed
contact.
If not, adjust the positions of both
by means of the fixing screws.

Door open, lights OFF.


Door closed, lights ON.
The lighting cable, insulated in its
braiding, passes beneath the oven
chamber and its terminal stops at
contact B (fig. 1970).
The door is therefore independent
of the electrical connection cable,
and can be very easily removed if
necessary.

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19.7 REMOVING/INSTALLING THE OVEN FRONT SEALING GASKET


For correct installation of the oven
sealing gasket, follow the steps
indicated, in order to make sure
that the gasket is fixed smoothly
and uniformly around its whole
perimeter.
After removing the gasket, clean
all the way round the inside perimeter of its seat, so that no residues are left (fig. 1971-1972)

1971

Position the 4 corners of the gasket


inside the seat by pressing it in
with your fingers; then fit the long
sides of the gasket uniformly
(fig. 1973-1974)

1973

The gasket is slightly smaller than


the perimeter of its housing, so lay
it uniformly along the whole seat in
such a way that there are no sections in which it is unevenly
stretched or compressed (fig.
1975)

1972

1265
1974

1975

To keep the gasket in good condition over time, clean it every day
with water and detergent so as to
remove any residual dirt or grease.
Thoroughly rinse any trace of
detergent from the surface of the
gasket, dry it with a cloth and leave
the door open.
Residues of detergent left on the
gasket in contact with the hot
door glass cause the gasket and
its performance to deteriorate
rapidly.

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19.8 REPLACING THE PC BOARD COMPONENT COOLING MOTOR


AND CORRECT FIXING
Tools needed:

1976

1977

1978

1979

4 mm screwdriver
Unscrew the 4 screws fixing the
component
cooling
motor.
Disconnect the electrical wiring
and remove the motor (fig. 1977
-1978)
Position the new motor in accordance with the direction of installation: note the arrow on the motor
casing, which indicates the direction of air flow (fig. 1979)
Once you have fitted the motor with
the 4 fixing screws and reconnected the electrical wiring, check
that the air flows out in the direction
of the electrical components (fig.
1976)

19.9 REPLACING THE APPLIANCE BACK COOLING MOTOR


AND CORRECT FIXING
Tools needed:

1980

1981

4 mm screwdriver to facilitate
reaching the screws
Unscrew the 4 screws fixing the
cooling motor to the back of the
appliance.
Disconnect the electrical wiring
and remove the motor (fig. 1981).
Position the new motor in accordance with the direction of installation: note the arrow on the motor
casing, which indicates the direction of air flow (fig. 1981).
Once you have fitted the motor with
the 4 fixing screws and reconnected the electrical wiring, check
that the air flows out downwards
and towards the outside of the
appliance (fig. 1980).

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19.10 INSPECTING THE OVEN DRAIN OUTLET


FOR THE VERSIONS CONTEMPLATING IT
Using an 8 mm T-wrench, unscrew
the 3 screws fixing the triangular
rear flange, so that it is possible to
inspect the oven drain outlet (fig.
1982).
Any residues of dirt must be removed through the circular inspection
hole (fig. 1983).
When refitting the flange, make
certain that the seal holds evenly.

1982

1983

Steam condensation nozzle


For further details, see chap. 6.6

NOTE

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19.11 REPLACING THE DOOR (no mod.201 e 202)


1st step: To remove the door,
unscrew the 2 upper screws that
hold the spring pin in place.

1984

1985

ATTENZIONE

Before unscrewing the 2


screws, the pin must be held in
place with a spanner as shown
in fig. 1984
2nd step: Remove the pin and the
spring (fig. 1985)

1986

3rd step: There are 3 holes on the


pin. The short end of the spring "A"
is positioned inside them (see fig.
1986-1987). Which hole to use
depends on how tight the spring
must be to open the door.
4th step: Position the spring in the
housing on the new door by inserting the longest end "B" inside the
hole (fig. 1988)

1987

5th step: Position the door of the


oven and insert the pin (fig. 1989)
6th step: Load the spring by turning the pin about 180 using a
fixed spanner and then blocking it
in place with the 2 screws (fig.
1990-1991)

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1988

1989

1990

1991

147

20.0 MAJOR SERVICING


20.1 MOTOR REMOVAL AND FAN REPLACEMENT
Tools needed:

2000

2001

screwdriver (A)
8 mm T-wrench (B)

10 mm T-wrench (C)
socket wrench (D)

17, 19, 24 mm socket wrenches (E)

extractor for fan (F) (see purchase codes on Attachment 1).


The sequence illustrated describes
how to remove the interior oven fan
and subsequently replace the
motor located outside the oven.
Particular attention must be paid to
centering the motor shaft and
replacing the motor gasket. The
latter is supplied in the replacement motor kit.

2002

2003

2004

2005

2006

2007

1st phase: Remove the 2 grid supports (RH and LH) from inside the
oven (fig. 2002)

2nd phase: Using a screwdriver or


a coin, unscrew the two deflector
fixing screws (top and bottom),
open the deflector by about 45
and then lift it upwards to release
and then extract it (fig. 2003-2007)

2008

3rd phase: Remove the humidity


injection tube from inside the oven
(fig. 2008)

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20.1 MOTOR REMOVAL AND FAN REPLACEMENT


4th phase: Using the 10 mm T
wrench unscrew the motor shaft
centre screw by turning it anticlockwise, and then extract it (fig.
2009 - 2010)

5th phase: Using the 19 mm


T-wrench, unscrew the motor shaft
screw by turning it clockwise (NB
the screw has a left-hand thread)
and remove it (fig. 2011).
Avoid forcing the fan blades as this
could affect their balance.

2009

2010

2011

2012

2013

2014

ATTENTION
For oven versions with single
fan retaining nut, work anticlockwise to release.

6th phase: Insert the motor fan


puller, and using the 24 mm wrench
to turn the central pin of the puller,
remove the fan.
If removal is difficult, heat the
motor shaft (fig. 2012 -2013 -2014).
2015

7th phase: Using the 8 mm


T-wrench, unscrew the 3 screws
securing the flange inside the
oven, which hold the important
motor seal. (fig. 2015-2016).

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2016

2017

149

20.1 MOTOR REMOVAL AND FAN REPLACEMENT


8th phase: Remove the inner sealing gasket, which must be replaced with the new one supplied as a
replacement part.
The motor gasket must be replaced when worn and every time the
oven motor is removed. Take care
to install it in the right direction. The
cable side with the inner spring
must not be visible to the operator
(fig. 2018-2019).

2018

2019

2020

2021

2022

2023

2024

2025

9th phase: Disconnect the motor


power supply cable (fig. 20202021).

10th phase: Using the 17 mm


socket wrench, unscrew the 4
screws fixing the motor to the oven
chamber, taking care not to lose
the washers, which act as a spacer
between the motor arm and the
oven chamber (fig. 2022-2025).

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20.2 MOTOR INSTALLATION AND CENTERING


1st phase: Position the new motor
in its seat, making sure that it is
correctly centered.
Insert the 4 screws and washers, in
diagonally opposite sequence (fig.
2026 -2027).

2026

2027

2028

2029

2030

2031

2032

2033

2034

2035

2nd phase: Tighten the 4 screws


manually (fig. 2028).
3rd phase: Check that the motor
shaft is correctly centered inside
the oven in relation to the brass
flange fixed with the three screws
(8 mm wrench). The motor shaft
must be equidistant from the flange
along its full perimeter (fig. 2029).
4th phase: Position the brass flange with the new motor spindle
gasket (fig. 2031).
5th phase: After centering the
motor, fasten the 4 screws in diagonally opposite sequence, and
check manually that the motor
shaft turns freely (fig. 2030).
6th phase: Using the 8 mm
T-wrench, insert the 3 flange fixing
screws, and check manually that
the motor shaft turns freely (fig.
2032-2033).
7th phase: Insert the fan, and
fasten it with the inner screw using
the 19 mm socket wrench.
Turn anticlockwise to fasten, taking
care not to exert pressure on the
fan blades (fig. 2034-2035).

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20.2 MOTOR INSTALLATION AND CENTERING


8th phase: Insert the outer screw
of the motor spindle, and fasten by
turning clockwise with the 10 mm
T-wrench (fig. 2036 - 2037).
9th phase: Firmly fasten the inner
motor spindle screw (anticlockwise
with the 19 mm socket wrench) and
the outer motor shaft screw
(clockwise with the 10 mm
T-wrench).

2036

2037

2038

2039

2040

2041

10th phase: Insert the vaporized


water injection tube in the oven (fig.
2038).
11th phase: Fit the deflector by
inserting it at 45, first in the top
hinge pin then in the bottom hinge
pin (fig. 2039-2040).
Then secure the deflector by tightening the top and bottom screws.
12th phase: Fit the 2 grid supports
(RH and LH) in the oven, by inserting first the back and then the front
of the support, and pushing
downwards to fix them (fig. 20412042).

2042

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20.3 REPLACING/MOUNTING THE CIRCUIT BOARD IN VERSION "NABOO"


Tools needed:
8 mm spanner or 8 mm screwdriver
7 mm screwdriver
11 mm spanner

2055

2056

2057

2058

Before starting any maintenance


operation, switch off the electrical
power upstream of the appliance
with the main switch.
The electronic pc board is housed
inside the front control panel of the
oven.
Then proceed as described below.
Open the control panel as described in Chapter 7.6
Manually disconnect the electronic
pc board connections so as to release the control panel completely
Lift and remove the control panel
and set it on a perfectly level surface about the supports to make it
easier to replace the PC board.
Disconnect the connection wire
between the PC board and wi fi
antenna
Disconnect the connection cable
from the USB port (fig. 2058)

2059

Disconnect the connection cables


speaker (fig. 2059).
Disconnect the earthing cable
Using the 7 mm screwdriver,
unscrew the 10 self-locking nuts
around the perimeter of the pc
board (fig. 2060).

Gently lift the electronic pc board,


taking care to ease the through (fig.
2058).

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20.3 REPLACING/MOUNTING THE CIRCUIT BOARD IN VERSION "NABOO"


To fit the new electronic pc
board, proceed as follows.
Make sure the gasket is positioned properly around the display
opening. If necessary, position it
with care so as not to damage it
and following the direction of the
border (see fig. 2060 - 2064)

2060

2062

2064

2065

2066

2067

Remove the protective film from


the board (see 2065)
Position the board in its housing,
being careful of the direction (the
memory board must be near the
encoder fig. 2067)
Tighten the screws not completely,
being careful to replace the earth
(see fig. 2066-2068)
Make sure the gasket is perfectly
bonded to the display (fig. no.
2069). If necessary, us a plastic
spatula to arrange the gasket properly (fig. 2070)
Completely tighten the screws
Replace the control panel on the
oven and reconnect all the wires.

ATTENTION

Once the new circuit board


is fixed, set the oven model,
chap. 14 burner management for gas oven, inverter
management, check technical parameters, setting technical parameters (chap.
14.23 version "SAPIENS").
Should it be necessary to replace
the encoder too, remove the scroller knob, unscrew its fixing nut and
remove the encoder (fig. 20592061).

2068

2069

2070

2071

2072

2073

ATTENTION
When replacing the encoder,
match the metal tab on the board
with the hole in the plastic cover
(see fig. 2073)

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20.4 DOOR HANDLE REPLACEMENT


This operation could become
necessary in the event that the
overall dimensions of the appliance need to be reduced to a minimum for the purpose of installation.
Tools needed:
3 mm screwdriver
Cross-head screwdriver
allen key

2081

2082

2083

2084

2085

2086

2087

2088

Remove the plastic cap on the


handle by inserting a small
screwdriver in the lower slot as
shown (fig. 2082-2083)
Using an allen key, loosen the
screw that holds the handle on the
closing unit.
If the entire closing unit needs to
be removed, proceed as follows:
With the door open, remove the
"handle mechanism cover" transparent plastic bushing, to gain
access to the fixing screws.
Release the door glass from its fittings so as to gain easy access to
the bushing (fig. 2086)
Using a 3 mm screwdriver, lever up
the bottom edge so as to release
the tab that fastens it to the door
(fig. 2087) or remove the bushing.
With a cross-head screwdriver
remove the 3 inner screws, taking
care not to drop them inside the
door as it would be difficult to get
them back, and noting the position
of the release pin (towards the bottom) (fig. 2088).
Hold the block (closing unit) with
your hand, to stop it from falling as
you remove the screws. The
handle is now out of its seat.
Check that the inner screw securing the spring mechanism is fully
tightened (fig. 2089).
Install in the reverse order of removal.

TECHNICAL MANUAL
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ATTENTION
The plastic bushing covering
the handle mechanism casing
must be fixed with the clip pin
at the bottom, in the same
position as it was in before
removal. Insert the bushing by
pushing it upwards and pressing hard at the bottom until
the pin clicks fully home,
easing it in with the aid of a
screwdriver (fig. 2088)

155

2089

20.5 BOILER REMOVAL AND INSTALLATION


Tools needed:
6, 10 and 30 mm spanner
8 mm T-wrench
screwdriver

20.6 "NABOO" AND SAPIENS BOARD: BOILER DRAIN


To drain the boiler, activate the
BOILER DRAIN function: See
Chap. 22.6 for version "Naboo"
and Chap. 14.23 for version
"Sapiens".
The water can now be heard draining even if hot; when the flowing
out of water can no longer be
heard, it means the boiler is empty.
Proceed by exiting the service function.

20.7 BOILER REMOVAL


To perform this operation it is
necessary to follow the sequence
indicated in detail.

2090

2091

2092

2093

2094

2095

Remove the upper flange (Fig.


2090)
Manually unscrew the knurled
screw fixing the boiler driven valve
and then remove it (fig. 2091).
Mechanical versions
Using the 6 mm wrench, set the
ball valve in the open position so
that the water can drain out of the
boiler (fig. 2092).
Using the 10 mm wrench, disconnect and remove the boiler safety
thermostat (located at the bottom)
and the boiler pre-heating probe
(located at the top) (fig. 2093 2094).
Disconnect the boiler water filling
conduit, using a 10 mm wrench,
and pulling the connecting joint
towards the outside of the boiler
(fig. 2095).

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20.7 BOILER REMOVAL


Using the same 10 mm wrench,
loosen the level control earth wire
fixing nut C and disconnect the
electrical connections for the 3
level probes, taking care to
remember their correct position in
order to avoid malfunctions at a
later stage (fig. 2096-2097-2098)
A: Min lev alarm probe, red wire
B: Max lev probe, white wire
C: "Empty" probe located on the
bottom of the boiler horizontally.

2096

2097

2098

2099

Disconnect the cables connected


to the burner (earth sensor, ignition
and flame detection) (Fig.2099)
20100

20101

20102

20103

Using the 30 mm wrench, unscrew


the boiler drain pipe fixing nut,
taking care not to lose the sealing
gasket (fig. 20101-20102)

Disconnect the flexible gas pipe by


removing the relevant nuts, taking
care not to lose the sealing gasket
(Fig. 20102-20103)

Remove the air supply pipes to the


Venturi (Fig. 20104)

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20104

157

20.7 BOILER REMOVAL


Disconnect the electric connections that reach the fan and the
ignition panel (see chapter relative
to burner removal) (Fig. from 20105
to 20108)

Loosen the boiler burner sealing


screws paying attention not to
damage the ceramic sensors; then
remove the entire burner unit (Fig.
da 20109 a 20113)
(pay attention to the gasket, which
must be re-fitted at the successive
assembly).

Remove the internal nut that holds


the burner; the internal fan must be
removed first (see Fan Removal
chapter).
Loosen the nut (Fig. 20114) using
the wrench and remove it together
with the fixing washer.

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20105

20106

20107

20108

20109

20110

20111

20112

20113

20114

158

20.7 BOILER REMOVAL


Remove the sealing screws from
the boiler in the rear part (Fig.
20115 - 20116)

20115

20116

20117

20118

20119

20120

Unscrew the descaling agent inlet


plug and relative seal located on
the top part of the oven (fig. 2011720118)

Finally, remove the boiler. Lift and


extract the boiler, paying attention
to electric connections. (Fig. 2011920120-20121)
20121

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20.8 BOILER INSTALLATION


In the boiler installation phase, the
most important and accurate operations are cleaning of the silicone
sealer (Fig. 20122) which must be
removed completely in order to
allow good successive sealing.
The use of an abrasive metal scourer recommended to ease remova
(Fig. 20123-20124) both inside
and outside of the cooking chamber (Fig. 20125).
Also clean the nut and washer that
fix the boiler inside the cooking
chamber.

Remove the old silicone from the


boiler (Fig. 20126)

20122

20123

20124

20125

20126

20127

20128

20129

20130

20131

Apply heat-resistant silicone on the


boiler flange (fig. 20127) to ensure
correct sealing with the cooking
chamber.

Place a thin layer of heat-resistant


silicone outside of the cooking
chamber (Fig. 20128)

Place a layer of heat-resistant silicone on the inside of the cooking


chamber (Fig. 20129)

Position the boiler (Fig. 20130).

Press the boiler against the cooking chamber, insert the decaling
agent seal into the relevant pipe
and tighten the relative cap (Fig.
20131).

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20.8 BOILER INSTALLATION


Manually tighten the boiler screw
fasteners to the cooking chamber
(Fig. 20132).

Insert the washer and tighten the


nut that fixes the boiler inside the
cooking chamber (Fig. 20133); first
manually then using an appropriate
wrench (Fig. 20134).

20132

20133

20134

20135

20136

20137

20138

20139

20140

20141

Use a suitable wrench to tighten


the boiler screw fasteners to the
cooking chamber (Fig. 20315)

Insert a new gasket on the boiler


(Fig. 20136)
Insert the burner
Now carry out the operations in the
reverse order with respect to removal
Pay attention to electric cable connections with relative sensors (Fig.
20137)

In succession fig. from 20138 to


20146.
Remember the importance of placing the sealer in di fig. 20147.

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20.8 BOILER INSTALLATION

NOTE: use the 6 mm wrench to


place the ball valve in the closed
position in a way to allow insertion
of the driven valve (fig. 2014820149)

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20142

20143

20144

20145

20146

20147

20148

20149

162

20.9 EXCHANGER REMOVAL


To remove the exchanger, first the
boiler must be removed and then
the fan; for these operations refer
to the relative chapters (fig. 2015020151)

20150

20151

20152

20153

20154

20155

For the successive operations, follow the steps listed below:


1. Remove the sealing gasket (Fig.
20152) which must be later replaced as it must guarantee sealing.

2. On the cover, remove the flange


relative to fumes discharge corresponding to the exchanger (Fig.
20153)

3. Use a suitable wrench to remove


the upper nuts that fix the end part
(Fig. from 20154 to 20157)

4. Remove the exchanger from the


inside of the cooking chamber (fig.
20158-20159-20160): pay attention to the sealing gasket, which
must not remain attached to the
cooking chamber

20156

20157

20159

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20158

20160

163

20.10 EXCHANGER INSTALLATION


To install the exchanger perform
the removal operations in the opposite order, refer to the Exchanger
Removal chapter, paying particular attention to the replacement of
the sealing gasket (Fig. 20161)

20161

20162

Note: the end part of the flue must


be installed with the lowest part
facing the back of the oven (Fig.
20162)

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21.0 ANALYZING COMBUSTION AND OPTIMIZING OUTPUT


21.1 ANALYZING COMBUSTION
The steps described below enable
you to check combustion in order
to make sure that the integrated
pre-mixed burner system is working correctly and to check its
output.
Tools needed:
magnet
digital instrument for combustion
analysis
1st phase: Press the ON/OFF button to switch-on the oven, press
the convection cooking key, set
temperature 200C using the scroller, press START/STOP for start-up
in electronic versions, similar setting for mechanical versions using
temperature and time controls (fig.
2101 -2103).

2100

2101

START
STOP

2103

2104

2105

2nd phase: wait for the temperature in the oven to reach 200 C,
open the door and place the
magnet at the bottom of the control
panel (towards the oven chamber)
(fig. 2104-2105).
Press START/STOP to make the
oven operate with the door open
(fig. 2103)

START
STOP

For the "Naboo" version the operation is


facilitated:
enter the Burner Management
screen
select the desired cooking chamber or boiler burner
press the function option with
door open (fig. 2106)
press START; consequently the
burner with door open is activated without the aid of the magnet
in fig. 2104.

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2102

165

21.1 ANALYZING COMBUSTION


3rd phase: Leave the oven running with the door open for about 2
minutes.
Place the fume analysis probe at
the outlet of the CONVECTION
combustion fume output collar and
keep the probe in the center of the
fume outlet collar. Switch on the
data acquisition program of the
combustion analysis instrument
(fig. 2107-2109)
4th phase: Once the CO and CO2
values
of
combustion
in
CONVECTION mode have stabilized (data acquisition normally
takes a maximum of 3 minutes),
stop the analysis by pressing the
Stop button on the analysis instrument.
Compare the maximum CO and
minimum CO2 readings with those
shown in the installation manual.

(See chap. 17.3) varies the combustion efficiency in direct proportion.


A greater supply of gas (MIX screw
A unscrewed anticlockwise) implies
an increase in the value of CO2
and the value of carbon monoxide
CO increases accordingly: take
care not to exceed the permissible limits. The aim is to work
within the vertical band "optimum work zone for a combustion process.".
Follow all the values in the "Gas
Information" table closely in order
to avoid overload situations that
cause damage to the heat exchanger.

The CO2 reading for G20 natural


gas must be between 9% and
10.5%; for G30/G31 liquid gas, it
must be between 9% and 13%.
The CO reading for G20 natural
gas and G30/G31 liquid gas must
not exceed 300 ppm.

For further details about adjusting


screw A see chap 17.3.
Print the test values with the infrared printer (fig. 2110)
The sequence and timing described above must be strictly adhered
to in order to recreate the same
conditions on different appliances,
so as to be able to compare output
figures.
Press START/STOP to stop the
cooking cycle (fig. 2111)
2107

2108

2109

2110

2111

The graphs alongside show that to


have the greatest combustion efficiency the carbon dioxide CO2
must have a value close to the
maximum indicated value (MAX),
keeping the value of the carbon
monoxide CO within the maximum
permissible limit (300 ppm).
Gradually turning the MIX screw A

START
STOP

GRAPHS RELATING TO COMBUSTION EFFICIENCY


NATURAL GAS: G20

Miscela
aria combustibile
nos

sid

od

i ca

rbo

nio

=1

TECHNICAL MANUAL
03/2014

Eccesso d'aria

13%

9%

MIN
optimum work zone
for a combustion process

Combustion smokes

MAX

LIQUID GAS: G31(GPL)

MAX
Anidride

carbonic

a(CO2)

o (0
Ossigen

Air excess

optimum work zone


for a combustion process

10,5%

Mo

Difetto d'aria

Eccesso d'aria

Combustion smokes

Difetto d'aria

Miscela
aria combustibile
Mo

nos

sid

od

i ca

rbo

nio

=1

166

9%

MIN

Anidride

carbonic

a(CO2)

o (02)

Ossigen

Air excess

21.2 OPTIMIZING OUTPUT


Conversion parameters:





10000 ppm
1000 ppm
100
ppm
10
ppm
1
ppm

=
=
=
=
=

11.7 (theoretical CO2 %) x 14 ppm (CO measured) /


8.8 (CO2 measured) / 10000 = 0.00186 (value significantly below the limit)

1%
0,1%
0,01%
0,001%
0,0001%

ppm/10000 = %

The fume analysis instrument enables you to check a


range of variables. The combustion analysis probe
must be inserted at the outlet of the oven/boiler fume
manifold, at the center and at the edge of the manifold.
You are unlikely to be able to operate at theoretical
combustion conditions, so it is necessary to operate
with excess air (air that has not reacted during
combustion).
During combustion, part of the oxygen O2 combines
with hydrogen H2 to form condensate H2O, which
is why it is advisable to clean the condensate trap of
the fume detection probe.
O2 value % = oxygen measured this is the remaining oxygen, which makes it possible to measure
combustion output, and is used to determine heat loss
in the flue and carbon dioxide CO2 content.
CO2 - CARB. DIOX. % = carbon dioxide MEASURED
CO2 - THEORETICAL % = THEORETICAL carbon
dioxide
In theoretical combustion (without excess air) the theoretical CO2 is determined.
The greater the excess of air used in combustion, the
lower the measured CO2 values will be, in comparison with the theoretical CO2.
CO value = (ppm) carbon monoxide:
Monoxide is the result of incomplete combustion.
The limit for industrial burners is 0.1 which is obtained
from the following calculation: practical example of a
combustion analysis of G20 natural gas:

Stoichiometric
CO value ppm (value measured)
value
X
(CO2 theoretical%)
CO2 CARB. DIOX.% (value measured)

10000

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0,1

167

This limit corresponds to the undiluted CO in the


print-out. Warning: the most important value is the
ratio of measured CO/CO2.
Do not take single values into consideration.
For example if the CO rises to 100 ppm in the
ratio and the CO2 falls, the diluted CO exceeds
the limit.
Stoichiometric value (theoretical CO2%) G31 LPG =
13.7%
Remember that for maximum output, the CO2 value
must be as high as possible, while keeping the CO
within the maximum permissible limits.
Fume temperature: this tells you how much the burner is exchanging; the lower the fume output temperature, the higher the percentage output.

21.3 CALCULATING BURNER POWER


With the aid of a volumetric measuring instrument, the
Nominal Heat Capacity is defined with the formula:
[3600 (sec. in 1 hour) x (low heat value)* x (litres consumed in the time)] divided by [time in seconds of
measuring].
* the low heat value of the gas under examination
Example for G20 natural gas:
3600 x 9.45 (kw per cubic m) x 10 l (1 cont. revolution)
time necessary for 10 l (1 cont. revolution)
Example for LPG (G31):
3600 x 24.4 (kw per cubic m) x 10 l (1 cont. revolution)
time necessary for 10 l (1 cont. revolution)

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22.0 AUTOMATIC WASHING SYSTEM


The automatic washing system has a rotating arm (2
arms for mod. 201 - 202) which has a washing head
attached that sprays the water or detergent directly in
the cooking chamber.
For models 071-072-101-102, the "Solid Clean" detergent (or "SolidCal" for Cal-out) is dissolved inside the
2 drawers located on the lower part of the oven.

2200

To refill the drawers with "Solid Clean" and "SolidCal"


following a warning when a washing program starts,
follow the procedure below:

Manually remove the drawers

Unscrew the caps

Screw the containers (the size of the rings are


different so they cannot be confused)

In automatic mode, the water jet is generated


which will hit the inside of the containers, dissolving the product

Wait for the message that the operation is complete before unscrewing the containers, replace
the caps and close the drawers.

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169

22.1 PRINCIPLE OF OPERATION BUILT-IN AUTOMATIC WASHING SYSTEM


The following operations have to identify the operating
principle of the washing system and check the correct
position of the anti-return devices and inspect the
sealing parts.
1. Wash drawer centrifugal pump: creates fluid recirculation inside the drawer in order to mix the
detergent with the water.
2. CAL-OUT drawer centrifugal pump: creates fluid
recirculation inside the drawer in order to mix the
SOLID-CAL with the water.
3. 2-way solenoid valve: controls the water flow inside the drawers

7. SMOKE pump: suctions the liquid from the


"SMOKE" container and injects it inside the cooking chamber
8. EXTRACT pump: suctions the liquid from the
"EXTRACT" container and injects it in the cooking
chamber
9. Rotating washing arm
10. Probe at MAX level (attention - it must be set in
the lower part of the drawer)
11. Probe at MIN level

4. 3-way solenoid valve: distributes water inside the


washing circuit

Note that at the end of each wash, smoke or extract


cycle, a wash cycle is performed on the pipes to the
cooking chamber.

5. Oven washing pump: suctions the detergent from


the related drawer and injects it in the chamber
using the wash arm 9

If the detergent or the water are not supplied,


check the sealing of all components and their functioning.

6. CAL-OUT pump: suctions the liquid from the CALOUT drawer and injects it in the boiler

In case the distributor does not rotate, check the


functioning of the motor.

2202

MOD - 071-072 - 101-102

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22.1 PRINCIPLE OF OPERATION BUILT-IN AUTOMATIC WASHING SYSTEM


2203

MOD - 201-202

2204

2205

5
2206

2207

2208

10

11

MIN

MAX

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22.2 AUTOMATIC WASHING SYSTEM FUNCTIONING PRINCIPLE


CHAMBER WITH BUILT-IN ARM (OPTIONAL)
To replace the washing motor, follow the figures at the side.

2209

2210

2211

2212

2213

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22.3 GENERAL FUNCTIONS - TECHNICAL PARAMETERS FOR CAL OUT


Following pc board alterable PC Board parameters
managing boiler cleaning cycle CAL OUT:
DESCRIPTION
CALOUT program
activation parameter (only ovens
with boiler)

PARAMETER
N

SET

249

0= disabilita programma CALOUT


1= abilita programma CALOUT

BOILER drain time


during CALOUT
252
program

See models table

CAL FREE scale


preventer pump
activation time
during CALOUT
program

See models table

253

IMPORTANT: parameter 253 is locked by password,


can be amended only by manufacturer.

22.4 "NABOO" BOARD - WASHING


The "Naboo" PC board has a series of cleaning programs that can be accessed from the home screen by
selecting the wash icon.

2214

In the washing program screen, note that the top


shows the amounts of detergent or "SolidCal" still in
the drawers.
NOTE: If a wash is started that calls for a greater
amount than what is in the drawers, an alarm message appears.
Below we will discuss the most important washing
programs: "CAL-OUT" and "Boiler Wash"
2215

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173

22.5 "NABOO" BOARD - CAL-OUT


Pressing the CALOUT icon in the wash menu
accesses the CALOUT screen that shows the time
needed to perform the operation.

2216

Only use "SOLID-CAL" or "CALFREE" supplied


by the manufacturer.
Press the "START/STOP" button to start the selected
washing procedure
At the end of the CALOUT, the "wash complete"
message appears

ATTENTION

If CALOUT is not performed within the time


limit,"Convection Only" appears, indicating that the
oven can only be used in Convection mode.
Perform CALOUT to reset full oven functionality.

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2218

2217

22.6 "NABOO" BOARD - BOILER DESCALING


The section in question lets you activate the semiautomatic Boiler descaling program by introducing
the scale-remover; this operation must be implemented when LIME SCALE appears on the electronic
board display.

2219

2220

2221

2222

ATTENTION

Unlike Calout, the need to descale boiler is less


frequent and calculated by the electronic board
according to use frequency of the steam and
combi modes. We recommend having this program performed for the first time by the authorised technical service.
Then activate the boiler washing program within 15
days from when the "LIME SCALE" message appears, otherwise when the time elapses the boiler function is automatically disabled and the steam is produced by water being introduced into the oven just like
oven versions with direct steam.
The operation is made of some automatic cycles and,
by pressing the START/STOP button, the 1st cycle is
started entailing the draining of the boiler; for this operation the driven valve will automatically open (fig.
1402).
A message will subsequently appear, INSERT
BOILER DESCALER, that will indicate to pour the red
coloured DS010 pure scale remover (fig.1403). The
solubility percentages indicated by the manufacturer
compared to boiler capacity are reported in table: e.g.,
if wanting to dilute 20% of scale remover on a 10 trays
electric oven, 2.6 l of pure scale remover must be
introduced when requested.
To exceed in the quantities does not mean accelerating the descaling process.
The scale remover must be poured inside appropriate
boiler inlet (fig. 1401).

ATTENTION

MODELS
Electric 7 pans GN1/1
Gas 7 pans GN1/1

Electric 10 pans GN2/1

12

Gas 10 pans GN1/1

Gas 10 pans GN2/1

8,5

Gas 20 pans GN1/1

Electric 20 pans GN1/1

2223

175

11,5

Gas 20 pans GN2/1

Then press PLAY to continue descaling.


The cycles will continue until the end, when the end of
cycle message will appear (duration of boiler scale
remover programmer about 1h 10min); then wash the
oven with the shower to remove any scale-remover
residue.

Boiler water content


in litres

Electric 10 pans GN1/1

Electric 20 pans GN2/1

The descaler absolutely must be the one


recommended by the manufacturer, "DS010". This
product does not damage the parts of the steam
generator. The descaler must not be spilled
carelessly outside the opening (fig. 2221), as it
could damage the electrical parts inside the
appliance.

TECHNICAL MANUAL
03/2014

OPEN

DS010

17
30

20,5

22.6 "NABOO" BOARD - BOILER DESCALING


The display (fig. 2224) signals the washing phase in
progress to monitor the correct operation of the boiler
descaling program. Also, the different probes related to
the water level (UP, DWN, SV) that enable and disable
can be observed.

IMPORTANT: the cycle sequence ensure the com-

plete cleaning of the steam generator, any anomalies


signalled during the program make THE APPLIANCE
UNUSABLE UNTIL AN AUTHORIZED TECHNICIAN
INTERVENES. For this reason, we recommend that
the de-scaling program is activated in the presence of
the authorized technician.

ATTENTION

The operator must strictly supervise the carrying


out of this operation!
The operator must scrupulously follow the
precautions (mask, gloves, etc.) relating to
product use!!
The descaling operation must not be interrupted!
Interrupting the descaling program voids the
entire process, with scale remover waste, risk
of contamination, if the scale remover has not
been completely removed from the boiler.
We recommend accurately rinsing the cooking
chamber at program end using the hand-held
shower.

FOR EXCLUSIVE USE OF THE


AUTHORISED TECHNICIAN
If required, the following operation must only be
carried out by a specialised technician.
In case of incorrect activation, the program
can be deactivated by simultaneously pressing
the scroller for a few seconds; it will be appear the
messagge "insert password".
The boiler wash must then be redone as some
residual descaler may remain which could than
go into the cooking chamber and pollute the food.

ATTENTION
For further details on boiler use state and boiler
descaling missing time/need, see chap. 6.5

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2224

22.7 "SAPIENS" KEYBOARD: OVEN WASHING

CL
riS
ACC

ON

SPC
Pro

enter

CAL out *
hC CAL

hCP CAL *

SC

Press
for 4
second

hC
hPC

*
The appliance equipped with optional washing kit with
fixed arm, enables activation of four cooking chamber
cleaning cycles, MANUAL WASHING CL (also available for versions without OPTIONAL FIXED ARM
WASHING) - SOFT SC WASHING - HARD HC
WASHING - HARD PLUS HPC WASHING, without
the operator directly intervening in the cleaning operations.
The detergent is evenly distributed through the special
nozzle at the right time, avoiding any risk of contact
with the operator.
The manufacturer strongly advises using the recommended detergent only, since other detergents may
not ensure effective cleaning and could result in
damage to the washing system.
Make sure that the quick-fit coupling for the detergent
is properly inserted (see photo below) and that the
detergent tank contains enough of the manufacturers
recommended detergent.
Activate automatic cooling if the oven is very hot.
It is a good rule at the end of the wash cycle to
rinse the inside of the oven again with the handheld shower and wipe the front seal of the oven with
a sponge or cloth to prevent premature deterioration.

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177

- only versions
with boiler

Shut off all utilities (electricity, water and gas if connected).


Leave the door slightly ajar when the appliance is not
in use.

ATTENTION

Never use direct or high-pressure jets of


water to clean the outside of the oven.
Never use corrosive and/or abrasive
substances on steel surfaces, and avoid
scouring or scrubbing with steel wool or wire
brushes, as this could result in irreparable
damage. Similarly, aggressive detergents, of
non-alkaline formulation containing high
percentages of sodium and ammonia, can
soon damage the seals, jeopardizing oven
efficiency and operation.
The outside of the oven should be washed
with a sponge and warm water with an
ordinary detergent suited to the purpose.
Use a specially formulated detergent.

22.8 GENERAL FUNCTIONS: "CL" MANUAL WASHING

ON

SPC

EXECUTING THE MANUAL CLEANING CYCLE [CL]


Switch on press button START/STOP for 3 seconds.
Press Recipe button
, [ACC] appears on display.
Turn the knob to the
left until you see [SPC] and
press the knob to confirm.
Turn the knob the right until the [CL] message appears. Press button START/STOP to activate the
MANUAL washing program, simplified successively.
CYCLE 1 - Cooling or pre-heating
The display shows [rAF] if the oven temperature is
high, [Att] if the oven temperature is too low, on reaching the temperature, it shows [Fit SHo], the light of
key START/STOP blinks to indicate a TEMPORARY
STOP, a beep signals it is time to open the door and
spray detergent in the oven. Close the door and press
key START/STOP reactivate the washing cycle, from
this moment on no manual action by the operator is
necessary until the end of the program.

enter

CL

CYCLE 2 - Detergent action


CYCLE 3 - Steam
If considerable deposits form on the drain filter in the
middle of the bottom of the cavity, clean so as to ensure water and detergent flow out freely.
The end of the program is defined by a cyclic beep,
open the door to turn it off. Switch off the appliance
with key START/STOP.
It is a good rule at the end of the washing cycle to
rinse the inside of the oven again with the shower
(optional), wipe the front seal of the oven with a sponge or cloth to protect it from early deterioration.

22.9 "SAPIENS" KEYBOARD: "SC" SOFT WASHING

ON

SPC

EXECUTING THE SOFT CLEANING CYCLE [SC]


Press the Recipes button
, the display will show
[ACC], turn the knob until
[SPC] is displayed and
confirm by pressing the knob. Turn the knob to the
right until the [SC] message appears, press button
START/STOP to activate the soft washing program,
simplified successively.
CYCLE 1 - Cooling or pre-heating:
The display shows [rAF] if the oven temperature is
high, [Att] if the oven temperature is low.
The SOFT SC program is a automatic sequence of
7 cycles (working time and remaining time to the end
of the program are visualized on display 9), to provide
the best combined action of cleansing (cycle 2-3),
steam cycle (cycle 4), rinsing alternated with the
steam cycle (cycle 5), final rinsing combined with ventilation (cycle 6), and drying (cycle 7) to make the oven
cavity dry and shiny.
If considerable deposits form on the drain filter in the
middle of the bottom of the cavity, clean so as to ensure water and detergent flow out freely.
The end of the SOFT wasching program is defined by
a cyclic beep, open the door to turn it off.
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178

enter

SC

FOR EXCLUSIVE USE OF THE


AUTHORISED TECHNICIAN

To stop the program during processing, or


exit the erroneously started program, simultaneously press the START/STOP CONVECTION - STEAM buttons.
The operator must strictly supervise the
carrying out of this operation!

ATTENTION

The washing cycle must be carried out with the


pan support trolley inserted in the cooking
chamber, in order to wash the same and
guarantee perfect sealing of the gaskets,
preventing leakage of liquids.

22.10 "SAPIENS" KEYBOARD: HARD "MC"or "HC" WASHING

ON

SPC

EXECUTING THE HARD CLEANING CYCLE [HC]


Press Recipe button
, [ACC] appears on display.
Turn the knob to the
right until you see [SPC]
and press control to confirm. [CL] appears on display,
turn the knob to the right until you see [HC] press button START/STOP to activate the HARD washing program, simplified successively.
CYCLE 1 - Cooling or pre-heating:
The display shows [rAF] if the oven temperature is
high, [Att] if the oven temperature is low.
The HARD HC program is a automatic sequence of
12 cycles (working time and remaining time to the end
of the program are visualized on display), to provide
the best combined action of cleansing (cycle 2-3-7-8),
steam cycle (cycle 4-9), rinsing alternated with the
steam cycle (cycle 5-10), final rinsing combined with
ventilation (cycle 11), and drying (cycle 6 -12) to make
the oven cavity dry and shiny.
If considerable deposits form on the drain filter in the
middle of the bottom of the cavity, clean so as to ensure water and detergent flow out freely.

enter

MC/hC

The end of the HARD washing program is defined by


a cyclic beep, open the door to turn it off.

FOR EXCLUSIVE USE OF THE


AUTHORISED TECHNICIAN

To stop the program during processing, or


exit the erroneously started program, simultaneously press the START/STOP CONVECTION - STEAM buttons.
The operator must strictly supervise the
carrying out of this operation!

ATTENTION

The washing cycle must be carried out with the


pan support trolley inserted in the cooking
chamber, in order to wash the same and
guarantee perfect sealing of the gaskets,
preventing leakage of liquids.

22.11 "SAPIENS" KEYBOARD: HARD PLUS "hC" or "hPC" WASHING

ON

SPC

EXECUTING THE HARD PLUS CLEANING CYCLE


[HPC]
Press Recipe button
, [ACC] appears on display.
Turn the knob to the
right until you see [SPC]
and press control to confirm. [CL] appears on display,
turn the knob to the right until you see [HC] press button START/STOP to activate the HARD PLUS washing
program, simplified successively:
CYCLE 1 - Cooling or pre-heating:
The display shows [rAF] if the oven temperature is
high, [Att] if the oven temperature is low.
The HARD PLUS HPC program is a automatic
sequence of 17 cycles (working time and remaining
time to the end of the program are visualized on
display 9), to provide the best combined action of cleansing (cycle 2-3-7-8-12-13), steam cycle (cycle 4-914), rinsing alternated with the steam cycle (cycle
5-10-15), final rinsing combined with ventilation (cycle
16), and drying (cycle 6-11-17) to make the oven cavity dry and shiny.
If considerable deposits form on the drain filter in the
middle of the bottom of the cavity, clean so as to ensuTECHNICAL MANUAL
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179

enter

hC/hPC

re water and detergent flow out freely.


The end of the HARD PLUS washing program is defined by a cyclic beep, open the door to turn it off.

FOR EXCLUSIVE USE OF THE


AUTHORISED TECHNICIAN

To stop the program during processing, or


exit the erroneously started program, simultaneously press the START/STOP CONVECTION - STEAM buttons.
The operator must strictly supervise the
carrying out of this operation!

ATTENTION

The washing cycle must be carried out with the


pan support trolley inserted in the cooking
chamber, in order to wash the same and
guarantee perfect sealing of the gaskets,
preventing leakage of liquids.

22.12 "SAPIENS" KEYBOARD: CAL OUT

ON

SPC

The appliance can count the functioning hours of the


steam generator and therefore inform the operator
when it is necessary to activate de-scaling of the
steam generator via the special cycle [CAL Out].
When the appliance is switched off, the display shows
the [CAL] message and display shows the days missing until recommended de-scaling of the boiler, indicated by the [CAL End] message.
NOTE: Display indicates the HOURS missing until the
appearance of the [CAL End] message.
The message starts to appear 8 hours before the
appearance of the [CAL End] message.
The message [CAL Out] appears on displays upon
start-up and shutdown of the oven to remind you to
run the special [CAL Out] cycle for cleaning and removing limescale in the steam generator.
The [CAL End] message does not stop the appliance
definitively for obvious service reasons. It is however
recommended to activate the [CAL Out] program as
soon as possible after the appearance of the [CAL
End] message.
To check the amount of hours missing until the appearance of the [CAL End] message, with the appliance
live and display off, press button
. The display
shows [USb], turn knob until [hrS]
is displayed,
press the knob to confirm the selection.
The display shows [P00], turn knob until the display
shows [CAL]. The display shows the hours missing
until the appearance of the [CAL End] message.
Activation the washing cycle [CAL Out]
With the appliance live and display off, press button
, The display shows [USb], turn knob until [bOI] is
displayed, press the knob to confirm the selection.
The displays show [CAL Out]. Press button START/
STOP to activate the cleaning cycle.

ATTENTION

Make sure the Limescale removal connector is


firmly attached and that there is sufficient
Limescale removal liquid in the can.
The program ends when you see [End] on display.
Press button
to exit the program [CAL Out].

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180

enter

CAL out

22.13 "SAPIENS" BOARD: SOLID CLEAN DETERGENT CREATION


When calling up the washing procedure, if the lower
display shows the flashing message [dEt], the creation of the SOLID CLEAN detergent must be performed.
Proceed as follows:
Select the wash desired and press START/STOP.
The heating/cooling procedure for the oven chamber
is performed.
Follow the instructions on the lower display:
[Fd1] Remove the cap from the SOLID CLEAN
drawer

[Fd5] Remove the SOLID CLEAN container


[Fd6] Did the container empty? Select Yes [Y] pressing the Core probe key or No [n] pressing the
Fast Dry key twice.
[Fd7] Insert the cap

ATTENTION

If there is an error in the detergent creation procedure, the error message [Err] [Fd8] appears
on the two displays.
Contact technical assistance.

[Fd2] Insert the SOLID CLEAN container and press


the START/STOP key

NOTA: The wash is done as needed between phases


[Fd2] and [Fd5].

[Fd3] Waiting water loading in progress

When washing is complete, the displays show the


procedure has ended (example: [HPC] [End]).

[Fd4] Waiting recirculation in progress

22.14 "SAPIENS" BOARD: SOLID CAL DESCALER CREATION


When calling up the washing procedure, if the lower
display shows the flashing message [SCA], the creation of the SOLID CAL descaler must be performed.

[FC6] Did the container empty? Select Yes [Y] pressing the core probe key or No [n] pressing the Fast
Dry key twice.

Proceed as follows:

[FC7] Insert the cap

Select the wash desired and press START/STOP.


The heating/cooling procedure for the oven chamber
is performed.
Follow the instructions on the lower display:

ATTENTION

If there is an error in the descaler creation procedure, the error message [Err] [FC8] appears on
the two displays. Contact technical assistance.

[FC1] Remove the cap from the SOLID CAL drawer


[FC2] Insert the SOLID CAL container and press the
START/STOP key

When washing is complete, the displays show the


procedure has ended (example: [HPC] [End]).

[FC3] Attesa carico acqua in corso


[FC4] Waiting water loading in progress
[FC5] Remove the SOLID CAL container

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NOTA: The wash is done as needed between phases


[FC2] and [FC5].

181

22.15 "SAPIENS" BOARD:


HOW TO RESET THE CAPACITY OF THE WASHING DRAWERS

OFF

hrS

enter

In order to reset the det or SCA content inside the


washing drawers, perform the following procedure:
When the oven diplay is switched OFF, press the
recipe book key and enter into the counters menu
(hrs)
Select the option dEt for setting the value of the
content inside the washing drawer; the value shall
be set to 100 any time the drawer is filled (this value
indicates that the drawer is full), the value shall be
set to 0 for indicating that the drawer is empty
Press simultaneously the keys corresponding to
CONVECTION + STEAM + START/STOP in order
to set the value to 0 (fig. 2225).
Press simultaneously the keys corresponding to
CONVECTION + CONVECTION/STEAM + STEAM
in order to set the value to 100 (fig. 2226)

dEt
SCA

2225

Porre i
valori a
0 o a 100
2226

Follow the same procedure for setting the values of


the Solid-Cal (SCA)
START
STOP

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START
STOP

23.0 PROGRAMMED MAINTENANCE


For maintenance operations consult attachment nr. 13

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24.0 WARRANTY ON THE PRODUCTS


24.1 WARRANTY (12 MONTHS)
1. The equipment is warranted against component
defects that show an original defect within the
equipment's first year of life

3. If the INSPECTION is not performed and the


INSPECTION REPORT is not completed, the warranty (12 months) cannot be activated.

8. The company reserves the right to hire a third


party or to intervene directly in the event the TSP
is not capable of ensuring the operation within 48
hours and the costs will be charged to the TSP if
the operation is during the warranty period. The
duration of the operations must be reasonable and
repeated operations due to inability and/or the
lack of parts needed for repairing the equipment
are not permitted under any circumstances.

4. If there is no INSPECTION REPORT and/or in the


event of incorrect installation, the company reserves the right to void the WARRANTY.

9. Warranty service requires the TSP to restore or


replace components to guarantee the user the
correct operation of the equipment.

5. The warranty includes the replacement by the


company of any components with original defects
within the first year of life of the equipment. Any
other costs (labour, call-out fees, travel expenses,
etc.) are at the expense of the dealer or area TSP.
No other expense shall be charged to the final
customer, except defects that cannot be attributed
to the product.

10. The operation includes labour which will be at the


expense of the dealer or TSP and the replacement
under warranty of any part in compliance with the
aforementioned clause.

2. The warranty starts on the inspection date.

6. The following parts are always exempt from


replacement under warranty:
Cabinet light bulbs
Door glass
Gaskets
Keys or controls damaged by the use of aggressive cleaning products
7. Also excluded from the warranty are all damages caused by:
Failure to comply with the standards stated in the
installation and maintenance manual (especially
failure to comply with water specifications);
Use of non-original replacement parts;
Use of detergents or chemical products that are
not the original ones or not compliant with the
required characteristics;
User failure to perform routine maintenance;
Improper use of the normal cooking of foods;
Proximity of the electrical and electronic parts to
sources of heat;
Lack of maintenance or de-scaling of the boiler
(for steam-generating appliances);
Technical operations performed during the warranty period by unauthorized and uncertified
Service;
Parts subject to normal wear and tear;
Damage resulting from weather;
Power surges

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11. The TSP will send the request to the company


with the appropriate warranty replacement form,
correctly filled out with the components that have
failed due to original defects.
12. The company will send the component request
under warranty, POSTAGE PAID, reserving the
right to request the return of the defective parts,
which must be shipped to the company by the
TSP, POSTAGE PAID, with document and authorization attached.
13. From the shipping of the replacement part under
warranty, the TSP must keep the defective part for
any possible return request for at least 2 months,
after which he is authorized to dispose of the pieces.
14. The part replaced under warranty will then be
covered by warranty for another 12 months.

24.2 TECHNICAL SERVICE PARTNER (TSP) COMMITMENTS


In mutual interest, to ensure the purchaser and excellent grade of professionalism on the offered service:
1. The TSP will provide at least ONE of his own technicians to be trained and certified by the manufacture though the training course.
2. For the entire duration of the agreement, the TSP
will keep his technicians updated, enrolling them
at least once per year in the Technical Refresher
courses organized by the manufacturer.
3. The TSP, indicates:
Mr. ___________________________________
Cell phone number ________________________
e-mail __________________________________
as technical coordinator for the manufacturer and
will be the guarantor of the WARRANTY management procedures.
4. The TSP will communicate the termination of the
technician's employment relationship.
5. The TSP will use only technicians who have participated in the technical courses and are equipped
with the necessary tools for operations on the
equipment.
6. The TSP will inform the manufacturer if after a
maximum of three WARRANTY operations he
does not succeed in resolving the customer's problem. In this case, the manufacturer may decide to
intervene with his own technicians to ensure the
correct operation of the equipment to the user.
The operation expenses will be at the manufacturer's expense for manufacturing defects, at the
TSP or dealer's expense for his direct responsibility in being incapable to resolve the problem or at
the user's expense for his responsibilities demonstrated by the manufacturer's technician who performed the technical operation.

tions dictated by same under penalty of the immediate voiding of the warranty. A preventative test is
including in the inspection to check the systems
and provide instructions regarding setup. At the
end of the inspection, the INSPECTION REPORT
(ATTACHMENT 1) must be prepared which certifies the correct installation and operation of the
equipment and the TSP must also issue the final
customer a duly completed WARRANTY
CERTIFICATE (ATTACHMENT 3).
8. The TSP will purchase the FIRST ASSISTANCE
PARTS KIT under special conditions offered by
the manufacturer (ATTACHMENT 4). The parts
stock must be kept whole and up to date based on
any product innovations.
9. The TSP will only use the manufacturer's original
replacement parts for repairs.
10. The TSP will use suitable equipment and tools for
repairs in order to best perform the assistance and
will equip his technicians with the measurement
tools reported below.
11. In order to perform maintenance on the manufacturer's ovens, the technicians must have:
Digital multimeter (can be purchased from the
manufacturer with code: LAR65300980)
Digital manometer to verify the gas pressure (can
be purchased from the manufacturer with code:
LAR65300930)
Combustion analyser (can be purchased from the
manufacturer with code: LAR65300940)
Water analysis kit; conductivity, chloride, pH,
hardness (can be purchased from the manufacturer with codes: LAR65300970, LAR74200100,
LAR74200110, LAR74200120, LAR74200130)

7. The TSP will perform the inspection of the manufacturer's equipment according to the specifica-

24.3 MANUFACTURER'S COMMITMENTS TO THE TECHNICAL SERVICE PARTNER


1. The manufacturer will train the TSP technicians
through technical refresher courses organized
quarterly. A maximum of two technicians per company may participate in each technical course.
2. The manufacturer will make all technical documentation available: technical manual, drawings,
electrical diagrams, technical notices, use and
maintenance manuals, recipe lists.

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3. By registering on the Manufacturer's website in


the RESERVED AREA with an individual customer
code (which is on all purchase invoices), access is
given to the technical area and all available technical documentation can be downloaded.

NOTE

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25.0 REGISTRATION AT THE LAINOX WEBSITE


Go to www.lainox.it and go to the ITALIAN section.

2500

If you have never REGISTERED in the RESERVED


AREA, proceed as indicated below:
1. On the bottom left, click on "Register"
2. Fill out the questionnaire completely:
Fill out the boxes with the "*" with your personal
data: email, first name, last name, etc.
The USERNAME and PASSWORD are at your
discretion.
Remember to enter your CUSTOMER CODE
which you will find on any LAINOX documents
(order confirmation, BoL, invoices, etc.), if you
cannot find it you can contact SERVICE on LINE
and request it by phone.
Do not forget to click on the FLAG to authorize
processing of your personal data.
Then click on "CONFIRM" to confirm your data.
Within 24 hours of registering you will receive registration confirmation at the email address that you indicated in the registration form.
Once received, you will be able to enter the RESERVED
AREA by entering your USERNAME, PASSWORD
and clicking on "Login".

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NOTE

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NOTE

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NOTE

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NOTE

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Service On-Line

Via Schiaparelli, 15 - Z.I. San Giacomo di Veglia


31029 Vittorio Veneto (TV) - Italy
Telephone (+39) 0438 911999 - Fax (+39) 0438 911956
www.aligroup.it

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