S22

The pro series

for CNC tool grinding

Automated Tool Grinding

S 22

POWERFUL, FAST, PRECISE:

UNCOMPROMISINGLY GOOD

...WITH NEW NUM FLEXIUM HIGH-PERFORMANCE CONTROL

The S22 is the perfect choice for the
production of complex tools and will
also master optimum resharpening.
Furnished with the overall tool grinding
solution designed by NUM, the most

efficient NUM Flexium 68 CNC

control together with the digital drives
and motors as well with its integrated connection to the NUMROTO
programming and simulation software
provides you with a uniform system.

This platform will enable you to follow

future trends in tool designing and to
utilize forthcoming advantages of new
IT trends.

The S22 series contains the knowhow of more than 50 years of designing and building high-quality tool
grinding machines. The best performance and highest grinding efficiency
are to the fore with the S22 and form
a basis for the economic manufacture
and resharpening of precision tools.
The S22 is a trendsetter in CNC tool
grinding
It combines high productivity and precision with exemplary operation and
unequalled versatility. The S22 works
on the basis of a patented vertical
system with a vertical tool spindle and
a wheel changer integrated into the
machine as a standard feature.

Use in various fields of technology

An innovative grinding concept makes
the S22 series a high-quality grinding
centre, whose range of applications
goes far beyond classical tool grinding. So, for example, demanding
customers from medical engineering,
the aerospace industry, motive power
engineering or from tool and mould
making use the S22 for the economic
machining of complex and highly precise parts and components.

THE S22 SERIES - ALWAYS THE BEST

SOLUTION TO YOUR GRINDING TASKS
The S22

Profitable CNC grinding

The powerful S22 series a perfect solution to high-quality and

high-precision resharpening.

The S22 P

The high-end CNC grinding centre

Even stronger and much faster - the S22P for demanding tool
production and parts manufacture at the topmost technological
level.

The S22NUM+

High Performance CNC-grinding

The CNC grinding centre with NUM software and control.

The precision and versatility typical for the S22 series is completed
by the efficiency of the RC 1900 robotic loading cell.

S 22

INTEGRATED VERSATILITY

FOR HIGH PRODUCTIVITY

The 8 station wheel changer which is a
standard feature makes this machine
a universal grinding centre allowing
complex and precise tools and
prod uction parts to be completely
machined or different materials to be
processed (e. g. solid carbide and
HSS).

Wheel changer
Integrated in the machine
Extremely short changing times
Up to eight wheel packages
Up to 24 grinding wheels
High

clamping precision due to
HSK holding fixtures
Program-controlled
Larger versions upon request
The eight-station wheel changer integrated into the S22 as a standard feature.

HSK holding fixtures

With high-precision HSK holding
fixtures, the selected wheel package
is preciselycoupled with the grinding
spindle with absolutely no play.

Patented vertical design

This patented vertical design with a
vertical tool spindle (A-axis) is compact,
facilitates better grinding results and
offers considerable advantages compared with machines of conventional
design:
Optimum stiffness
Ideal traversing of the axes
Long grinding paths
Short positioning paths
Higher precision
Easy loading and unloading

Digital drive mechanisms

reliable, precise, powerful
High spindle performance

Infinitely variable grinding spindle
speed (can be equipped with highfrequency spindle upon request)
Highly dynamic, digital drives

Direct measuring systems using
glass scales in all axes
High feed rates

Fast, directly driven circular axes
(torque drives)

A-axis speed controllable up to
850 rpm for circular grinding

A-axis: torque motor

S 22

EVEN MORE HIGHLIGHTS

FOR OPTIMUM PERFORMANCE

Automatic tool data acquisition

Through an electronic probe supplied
as a standard feature, all essential tool
data is collected even such data as
is relevant for automatic operation.
Workpiece clamping length
Diameter
Tooth position
Spiral
Flute depth
Flute length
Face direction
Uneven pitches
Oil hole position
The measuring system is self-calibrating and allows for complete or selective acquisition of tool data.

Second probe (optional)

For measuring the grinding wheels on the holding fixture
Actual-data correction during automatic operation

Measuring and compensating the dressed grinding wheel in
the spindle holder
Wear compensation
Measuring the diameter, the width and the angle

Sturdy and compact

A robust mineral casting machine
frame of concrete polymer (high mass,
good vibration damping) and generously dimensioned guideways form a
solid basis for high precision.
Ingenious separation between the
working and the mechanical areas
Because of the separation of the
mechanical area from the working
area, delicate components of the S22
are given better protection.

Dressing in the machine (optional)


IPD (in-process dressing) of
grinding wheels
Automatic, programmable
dressing cycles

Constant quality on the tool
over a long period

No interruption of the grinding
process by wheel changing

Coolant ring

Fixed coolant ring on the grinding
head
14 adjustable nozzles

Reliable coolant supply from
different directions at a high
coolant pressure

Nozzles on the indexing head
upon request
Flushing nozzle (optional)

For difficult machining such as
flute grinding

Extremely high coolant pressure
up to 50 bar with 17 l/min

Perfect cooling and reliable
flushing of the grinding wheel

S 22

AUTOMATION:

ALWAYS THE OPTIMUM SOLUTION

The modular design of the S22 series

allows for perfect matching of ingenious
automation solutions to your needs.
You can choose from a low-cost PickUp
loader integrated in the machine,
a chain loader system for versatile

automation, a pallet system or other

customised solutions for even larger
workpiece quantities.
Retrofitting automation systems from
specialised manufacturers is also
possible without any problems.

Highly productive automation by the

RC1900 robotic loading cell.

Practical pallet system.

Robust FANUC robot.

For up to 640 workpieces per pallet
(depending on the workpiece diameter).

With optional spring collet change.

Pickup loading unit with chain loader sleeves


mit Greifer am Schleifkopf ( 532 mm)

mit Wechselteller: 16 Pltze fr Verwendung
von Standard Kettenladerhlsen 232 mm

Almost boundlessly universal

the chain loader system
Attached to the machine and space-saving

155 workpiece locations with their individual codes
to be assigned (can be extended upon request)
Changing time approx. 12 sec

Taking off or loading and unloading of parts possible
during automatic operation

Coding of the workpiece locations, i. e. the workpieces can be called in any sequence for machining,
with empty locations being acceptable
Machine malfunctioning reports via SMS

S 22

EFFECTIVE DETAILS

FOR ANY DEGREE OF AUTOMATION

Automatic sleeve changing

Facilitates the use of hydraulic
expansion chucks for chaotic
manufacturing

Different sleeves are automatically
loaded

Cost reduction as only one reduction sleeve per diameter is
required

One gripper changes both sleeves
and tools

Diameter range from 3 to 32 mm

Safe machining of long tools

(optional)

Reliable clamping of long and slim
tools between centres

Fully automatic machining is
possible

Face machining is possible by a
halved tail centre

Support by an automatically
applicable rest

10

The S22 automation system relies on

components which positively influence
accuracy and profitability, thereby
increasing versatility.

The workpiece to be loaded is precisely positioned by a gripper attached

to the grinding head and by the highly
accurate machine axes within a range
down to the micrometer.

Gripper on the grinding head

High positioning accuracy
Reliable changing into hydraulic expansion chucks and sleeves is possible

Blank being taken from chain loader.

Pre-positioning for blank changing.

Reliable changing into hydraulic expansion chuck.

Runout measurement
The measuring position, the runout
tolerance and the number of measuring points can be freely defined in the
software.

11

S 22

PERFECTION

IN THE HARD- UND SOFTWARE

The versatility of the S22 machine
series is logically expanded by the
availability of various control and software alternatives.
You can choose betweentwo leading
control and software packages: the
MTS software or the AXIUM Power
P2 NUM control with the NUMROTOplus tool grinding software.

Multifunctional operator panel


Clearly arranged and functional
Height-adjustable

Tilting 15 in. TFT colour display
unit
For non-tiring and reliable working
Workshop keyboard
Trackball mouse

Direct access to significant
function switches

12

Modem for remote diagnosis

Application-related support

Quick and inexpensive troubleshooting assistance

Easy transmission of updates

No matter whether you decide on

the turbo or NUM version, you will
always work on high-performance
PCs using Microsoft Windows XP
Professional or Windows 7 as operating system.
Tool-kit PROFESSIONAL
from MTS AG

NUMROTOplus
from NUM AG

Diverse program packages for various tool families


Easy input and programming

Quick program generation by a default function

Simple tool and wheel management

Integrated 2D simulation

Linking with collision monitoring as a standard feature

3D simulation tool-kit 3D-view (optional)

Interfaces for Tool-kit PROFESSIONAL
Easy constructing of complex tools
No machining time losses

Extensive software for almost any grinding task

Exact and quick 2D section simulation at
any position
Flexible and logical programming
Help screens for any input value
Sensing and compensation of radial eccentricities
Job manager for un-manned operation
Continuous program updating with full compatibility
3D simulation (as an option)

Measuring machines

Interface for the genius 3
ZOLLER 5-axis
measuring machine
Non-contact, automatic
complete measuring
Reliable documentation

Measuring of grinding
wheels and wheel radii

Transmission of correction
data directly to the
machine

13

S 22

SPECIAL APPLICATIONS

AND SPECIAL TOOLS

The S22 is suitable for the machining of

various kinds of tools and workpieces
with a wide range of different materials.
Please feel free to ask us for our
assistance in solving your product
problems.

Optionally available with automatic grinding point changing.

The HF spindle with automatic grinding

point changing is another extra, and
automatic measuring by the second
(infrared) measuring probe option is
also possible.

Example of a customer requirement:

Complete machining of blanks for
PCD-tipped tools.
The S22 dual grinding head can
solve this problem.

Pre-machining with the S22 main
spindle.

Grinding in the highly precise PCD
cutting tip seats using the HF
spindle.

14

Technical Specifications
Tool Grinding Center Type S 22
Version

S22E-turbo

S22E-NUM

S22P-NUM

S22NUM+

Wheel changer
hydraulically supported

eight-wheel type

Spann- und Schleifbereich

Max. workpiece diameter 1)
Max. workpiece length 2)
Max. workpiece length for face grinding
Max. tool weight

approx. 250 mm
approx. 900 mm
400 mm
50kg (max. 100 kg 5))

3)

Traversing range/measuring system

X-axis

Y-axis

Z-axis

A-axis

C-axis

Grinding stroke
Feed rate
Drive
Torque
Measuring system
Resolution
Grinding stroke
Feed rate
Drive
Torque
Measuring system
Resolution
Grinding stroke
Feed rate
Drive
Torque
Measuring system
Resolution
Freely rotating, modulo function (counting from 0 to 360)
Feed rate (speed at rapid traverse)
Drive
Torque
Measuring system
Resolution
Swivel range
Feed rate (speed at rapid traverse)
Drive
Torque
Measuring system
Resolution

400mm
20m/min
12/20m/min 6)
digital controller with AC motor
2.2Nm
4.3Nm
7.4Nm
5.0Nm
direct/glass scale
0,0001mm
310mm
12m/min
20m/min
12/20m/min 6)
digital controller with AC motor
2.2Nm
2.0Nm
6.0Nm
5.0Nm
direct/glass scale
0.0001mm
400mm
12m/min
20m/min
12/20m/min 6)
digital controller with AC motor
2.2Nm
2.0Nm
6.0Nm
5.0Nm
direct/glass scale
0.0001mm
360
500rpm 4)
850rpm 4)
500 bzw. 850 rpm 4)
digital controller with torque motor
25Nm
40Nm
25 bzw. 40Nm 6)
direct/encoder
0.0008
0.0005
0.00005
0.0005 bzw. 0.00005
224
40rpm
60rpm
40/60rpm
digital controller with torque motor
120Nm
190Nm
120/190 Nm 6)
direct/HR encoder
0.0001
0.00005
0.0005 bzw. 0.00005 6)
12m/min

Control System
Operating System
CNC

Windows 7 Ultimate
NUM-Axium Power

NUM-Flexium

Grinding spindle
Drive motor
Power
Peak power
Coolant
Sense of rotation
Speed

synchronous direct drive

10 kW at 100 % c. d. f. / 15kW at 100 % c. d. f.
18 kW 5) / 27 kW 5)
oil or emulsion
clockwise and anticlockwise
infinitely variable from 1,000 to 8,000 rpm / optional: higher speed ranges

Dimensions
Weight
Size (depth x width x height)

approx. 4,000kg
approx. 1.8001.8002.150 mm

approx. 1.9302.4002.300 mm

Robotic Loading Cell

Robot model
Number of controlled axes
Dimensions (depth x width x height)
Weight
Repeatability
Max. carrying load

RC 1900 Fanuc M10iA/10S

6
approx. 1,3201,4102,300 mm
880kg
0,05mm
10kg

Explanations: 1) depending on tool type 2) max. projection length from taper adapter upper edge 3) depending on workpiece position, grinding
wheel holding fixture and grinding task 4) depending on moment of inertia 5) up to 30 sec.
Subject to modifications consistent with technical advance and errors excepted.
The representations and descriptions in this brochure include options with costs.

15

OUR GLOBAL

Berlin

Dortmund

Service-Hotline +49 800 1000688

Nrnberg

service@isog-technology.com

Passau

Stuttgart
Ulm

ISOG Technology GmbH & Co. KG Am ferl 1719 D82362 Weilheim

Phone +49 881 688-0 Fax +49 881 688-59 info@isog-technology.com www.isog-technology.com

Printed in the Federal Republic of Germany. Edition 201408/E/0.5/22. To remain in the forefront of technical innovations, we reserve the right to make changes in design and specifications without notice. www.ebh-marketing.de

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