Вы находитесь на странице: 1из 893
Parts Manual SEBP6123 September 2010 See “General Information” for New Parts Manual Features. 16M Motor

Parts

Manual

SEBP6123

September 2010

Parts Manual SEBP6123 September 2010 See “General Information” for New Parts Manual Features. 16M Motor Grader

See “General Information” for New Parts Manual Features.

16M Motor Grader

R9H1-Up (Machine) MHX1214-Up (Engine) DZM1-Up (Transmission)

Powered By C13 Engine

This Parts Manual is also available in .PDF format on Compact Disc (CD-ROM) - Caterpillar Form No. SERP6123

Product and Dealer Information

Note: For product identication plate locations, see the section “Product Identication Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identi cation Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

MEMORANDA

MEMORANDA

SEBP6123

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A5

ROCKER ARM GP SEAL GP-CRANKSHAFT SUPPORT GP-ENGINE SUPPRESSION GP-SOUND VALVE MECHANISM GP

 

.

.

.

.

.

.

.

.

.

.

.

.

87

   

95

REPAIR ALTERNATIVES

 

A8

 

.

.

.

.

.

.

.

.

.

.

96

   

97

SUPPLEMENTAL COOLANT ADDITIVES

 

A9

99

MAINTENANCE

PARTS

 

.

.

.

.

.

.

.

.

.

.

.

A10

LUBRICATION SYSTEM BASE GP-OIL FILTER BREATHER GP

 

.

.

.

.

.

.

.

.

.

.

103

 

.

.

.

.

.

.

.

.

.

.

103

INDEX

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

A14

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

106

 

COVER GP-OIL FILTER BASE FILLER GP-ENGINE OIL FILTER GP-ENGINE OIL

 

.

.

.

.

.

.

109

MACHINE ARRANGEMENT COMMON AR

 

1

 

.

.

.

.

.

.

.

.

.

110

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

1

.

.

.

.

.

.

.

.

.

112

OPTION

AR-CAB

 

2

FUMES

DISPOSAL GP

 

.

.

.

.

.

.

.

.

.

.

117

OPTION AR-COLD WEATHER

 

.

.

.

.

.

.

.

.

.

.

.

.

.

2

GAUGE GP-OIL LEVEL (DIPSTICK) LINES GP-TURBOCHARGER OIL

 

118

OPTION

AR-LADDER

 

.

.

.

.

.

.

.

.

.

.

.

3

120

OPTION

AR-LIGHTING

 

3

OIL CHANGE GP-HIGH

SPEED

 

.

.

.

.

.

.

121

OPTION AR-REGIONAL OPTION AR-WORK TOOL SNOW AR-MOTOR GRADER

 

5

PUMP GP-ENGINE

OIL .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

122

 

.

.

.

.

.

.

.

.

.

5

 

5

COOLING SYSTEM COOLER GP-ENGINE OIL COOLING AR FAN & MOTOR GP GUARD GP-FAN LINES GP-WATER

 

125

 

125

ENGINE ARRANGEMENT

 

6

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

128

ENGINE AR-COMPLETE

 

6

 

.

.

.

.

.

.

.

.

.

.

.

.

129

ENGINE

AR-CORE

 

.

.

.

.

.

.

.

.

.

.

.

.

12

 

.

.

.

.

.

.

.

.

.

.

.

.

.

131

   

.

.

.

.

.

.

.

.

.

.

.

.

133

BASIC ENGINE ACTUATOR GP-VALVE BASE GP-VALVE COVER CAMSHAFT GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

18

PUMP

GP-WATER

 

.

.

.

.

.

.

.

.

.

.

.

.

139

 

18

RADIATOR GP TANK GP-COOLANT

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

145

 

.

.

.

.

.

.

.

.

.

19

 

146

 

.

.

.

.

.

.

.

.

.

.

.

.

.

22

COVER GP-FLYWHEEL HOUSING COVER GP-FRONT HOUSING COVER GP-VALVE MECHANISM CRANKSHAFT GP

 

23

SYSTEM

 

148

26

AIR INLET AND EXHAUST AFTERCOOLER GP-AIR AIR CLEANER GP LINES GP-AIR MANIFOLD GP-EXHAUST MANIFOLD GP-INLET MUFFLER GP TURBOCHARGER GP

 

148

 

.

.

.

.

.

28

 

.

.

.

.

.

.

.

.

.

.

.

.

149

 

30

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

151

CYLINDER

BLOCK

 

AS

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

32

 

.

.

.

.

.

.

.

.

153

CYLINDER

BLOCK

GP .

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

35

 

154

CYLINDER

HEAD

 

AS

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

38

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

155

CYLINDER

HEAD

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

43

 

156

DAMPER GP DRIVE GP-ACCESSORY

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

48

 

49

FUEL SYSTEM

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

158

FASTENER

GP-CYLINDER HEAD

 

52

ADAPTER GP-FAST

FILL FUEL

 

.

.

.

.

.

.

158

FASTENER

GP-DAMPER & PULLEY

 

.

.

.

.

53

FILTER

GP-FUEL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

159

FLYWHEEL

GP .

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

54

FILTER GP-WATER SEP & FUEL INJECTOR GP-FUEL

 

169

GEAR

GP-FRONT

 

.

.

.

.

.

.

.

.

.

.

.

.

55

170

GEAR

GP-REAR

 

.

.

.

.

.

.

.

.

.

.

.

.

.

56

LINES

GP-FUEL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

171

HOUSING GP-FLYWHEEL HOUSING GP-FRONT

 

59

PUMP GP-FUEL INJECTION

 

.

.

.

.

.

.

.

181

63

PUMP GP-FUEL PRIMING PUMP GP-FUEL PRM & WATER SEP PUMP GP-FUEL TRANSFER TANK GP-FUEL

.

.

.

.

.

 

182

   

65

185

LIFTER GP-VALVE LIFTING GP-ENGINE

MOUNTING

MOUNTING

GP-ENGINE & XMSN GP-FAN DRIVE

 

66

67

.

.

.

.

.

.

.

.

186

195

69

VALVE

GP-CHECK GP-FLUID SAMPLING GP-FUEL SHUTOFF

 

.

.

.

.

.

.

.

.

.

.

.

.

197

MOUNTING GP-VALVE MECHANISM

 

72

VALVE

 

199

PAN GP-OIL PISTON & ROD GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

74

VALVE

 

.

.

.

.

.

.

.

.

200

 

.

.

.

.

.

.

.

.

.

.

.

.

76

PLUG

GP-CYLINDER BLOCK

 

82

ELECTRICAL AND STARTING SYSTEM

 

201

PLUG

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

.

.

85

ALARM

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

201

PULLEY GP-CRANKSHAFT

 

86

BATTERY GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

202

SEBP6123

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

205

SUPPORT GP-LIGHT

 

.

.

.

.

.

.

.

.

.

.

.

321

BRACKET GP-MOUNTING CAMERA AR

. CONNECTION GP-ELECTRICAL CONTROL & MTG GP-ENGINE ELEK CONTROL & MTG GP-IMPLEMENT

.

.

.

.

.

.

.

.

.

.

.

.

.

.

207

208

SWITCH

SWITCH

GP-BYPASS

GP-DISCONNECT

 

.

.

.

.

.

.

.

.

.

.

.

322

323

 

209

SWITCH

GP-LIGHT

 

.

.

.

.

.

.

.

.

.

.

.

.

324

212

SWITCH

GP-LIMIT

 

.

.

.

.

.

 

.

.

.

.

.

.

.

325

CONTROL GP-ENGINE ELECTRONIC

 

213

SWITCH

GP-MAGNETIC

 

326

CONTROL

GP-IMPLEMENT

 

214

SWITCH

GP-PRESSURE

 

.

.

.

.

.

.

.

.

.

331

CONTROL GP-UNPROGRAMMED CONVERTER GP-ELECTRICAL ELECTRONICS GP- COMMUNICATION ELECTRONICS GP-IMPLEMENT ELECTRONICS GP-MONITOR

 

216

SWITCH

GP-ROADING

 

333

 

.

.

.

.

.

.

217

SWITCH

GP-ROCKER

 

.

.

.

.

.

.

.

.

.

.

335

 

SWITCH

GP-WIPER

 

.

.

.

.

.

.

.

.

.

.

.

339

 

219

TARGET

GP-LASER

 

.

.

.

.

.

.

.

.

.

.

.

341

219

VALVE GP-ETHER STARTING WARNING GP-BACKUP

 

343

220

344

ELECTRONICS GP-POWER TRAIN

 

222

WIRING

GP-CAB

 

.

.

.

.

.

.

.

.

.

.

.

.

.

345

GRADE

CONTROL

AR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

222

WIRING GP-CAMERA

 

353

GRADE CONTROL AR-LASER

 

223

WIRING GP-ELECTRONIC CONTROL

 

355

. HEATER GP-JACKET WATER

GRADE

CONTROL

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

224

225

WIRING

WIRING

WIRING

WIRING

GP-FRONT GP-GRADE CONTROL GP-LUBRICATION GP-MONITOR

 

.

.

.

.

.

.

.

.

.

.

.

365

369

INSTALLATION AR-COMMUNICATION

 

227

 

.

.

.

.

.

.

.

.

373

INSTALLATION

GP-LIGHTING

 

229

 

374

INSTALLATION GP-SECURITY

 

230

WIRING GP-POWER RECEPTACLE

 

378

INSTALLATION GP-WARNING

 

WIRING

GP-REAR

 

.

.

.

.

.

 

.

.

.

.

.

.

.

382

BEACON

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

232

WIRING

GP-REAR

LIGHTING

 

389

LAMP

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

233

WIRING GP-SECONDARY STEERING

 

393

LAMP

GP-DOME

.

.

.

.

.

.

.

.

.

.

.

.

.

234

WIRING GP-SENSOR

 

395

LAMP

GP-FLOOD

.

.

.

.

.

.

.

.

.

.

.

.

235

WIRING

GP-UNIT INJECTOR

 

.

.

.

.

.

.

.

396

LAMP

GP-HEAD

.

.

.

.

.

.

.

.

.

.

.

.

.

245

LAMP

GP-HEAD

& SIGNAL

 

.

.

.

.

.

.

.

.

247

POWER TRAIN

 

399

LAMP

GP-SIGNAL

 

249

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

AUTOSHIFT AR

 

399

 

251

 

.

.

.

.

.

.

.

.

.

.

.

.

.

       

.

.

.

.

.

.

.

.

.

.

.

.

.

400

LAMP GP-WARNING BEACON LIGHTING GP-FLOOD

LIGHTING

. MOTOR GP-ELECTRIC

MAST

GP-ROADING

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

GP .

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

253

268

268

270

AXLE GP-REAR BASE GP-OIL FILTER CARRIER GP-FINAL DRIVE

CASE & PARTS GP-TRANSMISSION

 

402

403

404

407

MOUNTING GP-LAMP MOUNTING GP-LIGHTING

MOUNTING

GP-MAST

 

272

273

277

 

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

CHAIN GP-DRIVE CLUTCH GP-TRANSMISSION

CONTROL GP-DIFFERENTIAL LOCK CONTROL GP-TRANSMISSION HYD COOLER GP-TRANSMISSION OIL COUPLING GP-TORSIONAL

 

408

418

MOUNTING

POWER SUPPLY GP

RADIO GP-COMMUNICATION

RECEIVER

GP-RECEIVER

AR-LASER

 

.

.

.

.

.

.

.

.

278

280

281

281

422

426

428

429

RECEIVER

AR-SATELLITE

 

.

.

.

.

.

.

.

.

.

.

282

COVER GP-SHIPPING DIFFERENTIAL GP DRIVE GP-FINAL

 

431

433

 

.

.

.

.

.

.

.

.

.

.

.

.

.

RECEIVER

RECEIVER

&

SENSOR

SENSOR

SENSOR

&

GP-LASER

GP-SATELLITE

MOUNTING GP

MTG GP-POSITION

AR-GRADE

 

.

.

.

.

.

.

.

.

.

.

282

283

284

285

288

FILLER

FILTER

GEAR

LINES

GP-POWER TRAIN OIL

.

GP-OIL

. GP-BEVEL & PINION GP-LUBRICATION

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

437

438

440

442

 

.

.

.

.

.

.

.

.

.

.

.

OIL

 

443

SENSOR

GP-ENGINE

 

289

 

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

LINES GP-TRANSMISSION MOUNTING GP-WHEEL POWER TRAIN AR

 

SENSOR

GP-POSITION

.

.

.

.

.

.

.

.

.

292

 

448

448

SENSOR

GP-PRESSURE

294

 

.

.

.

.

.

.

.

.

.

.

.

.

449

SENSOR

GP-SONIC

 

303

 

.

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

PUMP GP-GEAR SCREEN GP-MAGNETIC

 

SENSOR

GP-SPEED

305

 

.

.

.

.

.

.

.

.

.

452

 

.

.

.

.

.

.

.

.

.

.

.

SHAFT

GP-DRIVE

 

453

 

310

317

 

.

.

.

.

.

.

.

.

.

.

.

.

SENSOR

STARTING

GP-TEMPERATURE

AID GP-ETHER

 

SHAFT

TANDEM & COVER

GP-INPUT

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

454

455

 

318

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

STARTING MOTOR GP-ELECTRIC

 

TRANSMISSION AR

 

457

A2

TABLE OF CONTENTS

SEBP6123

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

VALVE

VALVE

VALVE

& MTG GP-SOLENOID GP-MODULATING GP-RELIEF

 

458

CYLINDER & MTG GP-ARTICULATION CYLINDER & MTG GP-BLADE LIFT

 

556

 

.

.

.

.

.

.

.

.

.

459

557

 

.

.

.

.

.