Installation

Removing (Re-- install) the covers of enclosure

for intervention
Presentation
NOTE :

THIS INSTALLATION PROCEDURE IS APPLICABLE FOR A FKG1N / F

/ X TYPE CIRCUIT BREAKER

Introduction

The roofs (covers) of the circuit breaker are differents between :

D breaker with cooling system,
D breaker without cooling system.

In this module

This module contains the following topics :

Topic
Isolating the apparatus
Removing the covers without cooling system (FKG1N)
Removing the covers with cooling system (FKG1F/X)
Re--install the covers without cooling system (FKG1N)
Re--install the covers with cooling system (FKG1F/X)

06--2012

ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.

Page
2
3
4
6
7

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Installation

Removing (Re-- install) the covers of enclosure

for intervention
Isolating the apparatus
Caution

DURING MAINTENANCE OPERATIONS ALL POSSIBLE SAFETY PRECAUTIONS SHOULD BE TAKEN TO PROTECT PERSONNEL WORKING
ON THE EQUIPMENT.

Reminder

The inspection and overhaul operations described in this section should always be performed with the apparatus isolated, in other words :
D main circuit de-energized,
circuit--breaker open
disconnector open
D starting disconnector open (if applicable),
D grounding of each extremity,
E.S in closed position (1 or 2).
D mechanically and electrically out of service.

Caution

The covers and sun-visor should be placed with enclosures, separately and
on a flat surface.

Caution

During maintenance operations, two persons can rise simultaneously on the

enclosures covers. The maximum load not to be exceeded is 200kg.

Caution

IF THESE SAFETY INSTRUCTIONS OR THOSE IN FORCE ON THE SITE

WHERE EQUIPMENT IS BEING INSTALLED ARE IGNORED, THE PERSONNEL MAY BE ENDANGERED.

06--2012

G31--080EN05
2/10

ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.

GRID

Installation

Removing (Re-- install) the covers of enclosure

for intervention
Removing covers without cooling system, (If applicable).
Remove covers

Remove the covers by attaching slings to the lifting rings.

x2

.A

.A

.B
.B
HM10--40

x36

06--2012

ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.

G31--080EN05
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GRID

Installation

Removing (Re-- install) the covers of enclosure

for intervention
Removing covers with cooling system, (If applicable).
Sun sheild disassem- Sun sheild assembly (disassembly) of circuit--breaker on site.
bly (if applicable)

.A

Sun sheild assembly

Circuit-breaker
General arrangement

...31--35.

VS...GAD01D

.A
.A
FKG1F

FKG1X

Introduction

Before to remove the cover :

D Disconnect the voltage connection braid (A).
D Disconnect the Serflex (B) collar.

.A

.B
.B

.A
.B

Continued on next page.

06--2012

ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.

G31--080EN05
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GRID

Installation

Removing (Re-- install) the covers of enclosure

for intervention
Disassembly covers with cooling system, continued (If applicable).
Removal of
the covers

A Remove the cover plates and the seals between the half covers,
B Remove the crown from the gasket ring
C -- Remove the half covers from the enclosure.
.A

HM8--30
1F

x1

1X

.B

.C
HM10--40

HM8
1F/1X

x6 x6
x8 x10
x18 x16

x24

1F

1X

x48 x40
.A

.A

.B

.A

.B
.C
Removal of the
covers (continued)

Remove the half--covers with the aid of lifting strap.

x2

.A

.A

Continued on next page.

06--2012

ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.

G31--080EN05
5/10
GRID

Installation

Removing (Re-- install) the covers of enclosure

for intervention
Re--install covers without cooling system, (If applicable).
Cleen enclosure
indside

Before re-installing of covers :

D check inside encolure cleanness, no outsider body (tools, pieces...).
D Cleen and sweep up hoover enclosure inside.

Re-install covers
without
cooling system

Re-install of covers with tighten the screws to their required torque, and proceed with preparation of electrical contacts (see ...31--501).

.A

.B

CAUTION
check enclosure/cover marking.

x2

.A
.B

HM10--40

x36

Continued on next page.

06--2012

ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.

G31--080EN05
6/10
GRID

Installation

Removing (Re-- install) the covers of enclosure

for intervention
Re-- install covers with cooling system, continued (If applicable).
Cleen enclosure
indside

Before re-installing of covers :

D check inside encolure cleanness, no outsider body (tools, pieces...).
D Cleen and sweep up hoover enclosure inside.

Re--install covers

On the enclosure, position the half--covers with the aid of the lifting strap.

x2

.A

.A

Continued on next page.

06--2012

ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.

G31--080EN05
7/10
GRID

Installation

Removing (Re-- install) the covers of enclosure

for intervention
Re-- install covers with cooling system, continued (If applicable).
Remounting
the covers
(continued)

Remounting the covers, with the bolting tightened to torque, and by applying
the procedure Connections with preparation of the electrical contact surfaces (See...31--501).
A -- Fix the half covers on to the enclosure,
B Fix the crown on the gasket ring,
C Fit the seals between the half covers, and fix the cover plates.
HM8--30

.A

1.6 daNm

1F

1X

x6 x6
x8 x10
x18 x16

Return the extremity of

the seals in the covers
notch

.A
.A
.B
.B
.C
.B

x2

.C
1.6 daNm

3.2 daNm

HM10--40
HM8 1F/1X

x24

06--2012

ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.

1F

1X

x48 x40

G31--080EN05
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GRID

Installation

Removing (Re-- install) the covers of enclosure

for intervention
Re--install covers without cooling system, (If applicable).
Introduction

After fitting the cover :

D Connect the voltage connection braid (A)
D Tighten the Serflex collar (B).

.A

.B
.B

.A+B
.B

Sun sheild assembly

(if applicable)

Sun sheild assembly of circuit--breaker on site.

Refer to the procedure Sun sheild assembly on the GCB of at site, see summary for reference (...31-35.),

.A

Sun sheild assembly

...31--35.

Circuit-breaker
General arrangement
VS...GAD01D

.A
.A
FKG1F

FKG1X

06--2012

ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.

G31--080EN05
9/10
GRID

Installation

Removing (Re-- install) the covers of enclosure

for intervention
This page is intentionally blank.

06--2012

ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.

G31--080EN05
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GRID