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Corporate Profile@FKL2015

We knit your dreams

Corporate Profile-2015

14 storied newly established building

www.fakirknit.com

Existing 8 storied Building

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Corporate Profile@FKL2015
Who We Are
Board of Directors
Mrs. Sultana Zaman -------- Chairman
F.A.Zaman---------------------------- Managing Director
F.M.Zaman ( Neaz) ---------- ------Deputy Managing Director
Farzana Zaman ----------------------Director
Our Bankers
1. Dutch Bangla Bank Ltd.
2. One Bank Ltd.
3. United Commercial Bank Ltd.
Company at a Glance
Area of Premises
Area of Production Floor
Number of Employees
Yearly Turnover

: 718,740 sqft.
: 1,014,447.66 sqft
: 10,000
: $ 108 million (2012)

Capacity
Content

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Fakir Knitwears Ltd

Yearly Turnover

$ 108 million (2012)

Manpower

10,000

Garments

2,00,000 pcs/day

Garment Line

100 lines

Knitting

50 tons/day

Dyeing

45 tons/day

Dyeing Finishing

47 Tons/ Day

Garments Washing

30,000 pcs/Day

Printing

1,00,000 pcs/day

Embroidery

200 Head

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Corporate Profile@FKL2015

Statistically Progress Bar for the Production From 2011-2014


120
100
80
60

Productivity

40
20
0
Productivity

2011

2012

2013

2014

65

85

97

108

Our Projects:
Fiber & design independent knitwear
Fakir Knitwears Limited manufactures and export knitwear garments for mens, ladies, children,
boys, girls, infant etc. We also produce sportswear, maternity wears as well. Our state of the
art knitwear covers almost all of the fibers available in the market.
Our specific products include:
T-shirts Pull over Cardigans Pajamas Ladies dresses Polo shirts Boxer shorts Night wears

Our upcoming projects are WOVEN and LINGERIE products.

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Corporate Profile@FKL2015
Our Globally Position
Fakir Knitwears Ltd

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Corporate Profile@FKL2015

Fakir Akhtaruzzaman (C.I.P)


Message from the Desk of Managing Director
Fakir Knitwears Ltd (FKL) has been leading the knit garment industry of Bangladesh by being in
the forefront since long.
Registering an average growth of about 20 percent every year for over a decade by
now, last year FKL exported knit apparel worth about US$100 million. It foresees the same
growth for years yet to come.
Infusing together the highbred local crafting artistry, cutting edge western technology
and height of professionalism, FKL has specialized itself to emerge as the incarnation of an
ultimate knitwear manufacturer, and has been excelling in the global market since its inception
in 1988.
FKL values its 8,500-member-workforce as one of the major components of its growth
engine. It customarily conforms to the ILO conventions and other labor as well as factory laws
applied in the country, and is very much keen to strengthen relations and develop a better
understanding among the owners and employees. All leads to prevailing of a very high standard
industrial environment friendly for the workers on one hand and conducive for a higher level
of productivity on the other.
Almost all of the global giants as the apparel brands are the trade partners of FKL. FKL
honors its buyers trust on it the most. With their support, FKL is moving forward through the
way where ethical practices, health & hygiene, safety, security, green environment etc are met
with their appropriate meanings.
Apart from business, however, FKL is involved in social welfare activities also. It runs
educational institutions for the students in an underprivileged area in Narayanganj. Now, about
2,700 students are receiving quality education there.
Yes, we in FKL believe that a shared approach always promises a better tomorrow
in business or beyond.

www.fakirknit.com

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Corporate Profile@FKL2015

Vision
The vision of Fakir Knitwears Ltd. (FKL) is to set a benchmark, not only in Bangladesh but also in
the world, by which it would be recognized as one of the leading garment manufacturers on
the global stage. As it envisages, FKL has evolved itself as an ultra modern and one-stop
comprehensive knitwear manufacturing and exporting base, which is independent in knitting,
dyeing, sewing and finishing, and is strengthened with necessary backward linkage advantages.
FKLs products are highly lauded across America, Europe and East Asia. Because, the
company strictly sticks to a policy guideline outlined by high quality, innovation and
development, credit standing and gaining through honesty.
It strongly believes in Fair Trade responsibilities and carrying out those for the satisfaction of
all connected to the entire value chain having its esteemed clients at the center. FKL conforms
its management system to the ISO 9001-2008 requirements. The company is fully committed
to providing fair wages and good as well as equal employment opportunities to the members
of the underprivileged section in the society. Providing wages far above the subsistence level,
it always ensures a high level of industrial relations and an exemplary status in health and
security standards for the people working with FKL. Besides, clean environment and
ecological balance, women empowerment as well as equal opportunity and education to the
less-privileged next generation too are some of FKLs other priorities that help frame the
perspective for its ultimate vision.
Mission
The core mission of FKL is to provide its customers the best value for their money by way of
facilitating them with one-stop knitwear manufacturing as well as sourcing services whereby
satisfaction is always guaranteed leaving virtually no room for any complaint. FKL pursues its
mission complying with all of the requirements on humanitarian ground, ensuring excellent
management practices, and reinforcing working environment in a way that it would be viewed
as a model for others to appreciate and follow as "A BETTER WORKING PLACE." FKL operates its
factory in FULL COMPLIANCE with all of the rules, regulations and conventions applicable in this
industry locally and internationally. As well, FKL is keen to have a corporate culture wherein
quality and innovation are perceived as the top priorities and, therefore, it has established its
own system of applying inspection procedures thoroughly at each and every stage of
production. But yet, though quality is the main feature of FKLs successful mission, its top-quality
products are competitive in pricing consideration too.

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Corporate Profile@FKL2015
Production Operation
At Fakir Knitwears Limited, cutting-edge technologies merge seamlessly with human
ingenuity and deep seated commitment to ensure excellence in every stage and area of
our activities.
Garments Department
CAD Section
First stage in the production line is the pattern making section. Our CAD division uses so
1) Lectra Software
2) Euro CAD software
Cutting Section
The second stage in line is the cutting section. In this section, materials are cut in the
pattern determined and designed in the previous section.
We have automated system for cutting the pattern. We have TAKATORY and
LECTRA auto cutter machine.
Each machine has 30,000 PCS/ Day cutting capacity.
Our cutting division has 5 units.
Cutting Capacity in Cutting division is 1,30000 pcs/day
Sewing Section
The next stage is the sewing section. It has two steps. The 1st step being the sewing part
uses various types of sewing machineries, while in the 2nd step, uses button hole &
button attaching machineries to complete the making operation. Dynamic Industrial
Engineering team is continuously developing the different methods to get the maximum
productivity and efficiency from the sewing lines. Our Sewing machines are equipped
with auto trimmers, Lock stitch Button stitch, Chain stitch machines and Auto Button
Hole Machines.
Weve well equipped training center which continuously producing the multi skill sewing
operators which helps the production lines to face the challenges of any styles. All
sewing lines are under constant and continuous inspection by quality monitoring team
to generate the perfection.
To ensure the in time delivery & capacity planning were using world renowned
production planning software named FASTREACT.
Sewing Machines: 2000 nos (Pegasus, Juki & Brother from JAPAN)
Sewing lines: 100 lines

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Corporate Profile@FKL2015

Finishing Section:
At this stage products goes through various stages like removal of loose thread, folding etc &
hanged with hanger & poly bag. Garments finishing section is equipped with steam press with
vacuum table. The other finishing machineries are needle detector, thread blowing, strain
removing, carton box striping etc.

Finished Products

Auto Hanger system Sewing Line

Knitting Division
The knitting section is equipped with top-of-the-line machinery. Fukuhara of japan, mayer and
cie of germany, and jung-long of aiwan. The machines are equipped with special attachments to
produce lycra fabrics. A well-integrated system of stringent quality measures checks all fabrics
meticulously to eliminate contamination and other faults.
Our knitting section is well furnished with most modern equipments which is mentioned
below:Circular Knitting Machine

: Single Jersey, Double Jersey, Auto Striper & Jacquard.

Circular Knitting Machine


Single Jersey / Single Jersey Lycra (Open)
Single Jersey (Tube)
SingleJersey(Tube)+Jacquard
Rib Jersey / Rib Jersey Lycra
Interlock
Auto Striper (sj)
Pollar Fleece
3th Fleece
Auto stripe ( rib+interlock)
Total no machines
No of Lines
Pollar fleece
In Totalwww.fakirknit.com

Brand
Masa + Jiunn Long
Mayar & CE, Jiunn Long, Quantex,
Masa,
Santec , Jiunn Long
Jiunn Long, Terrot, Masa
Jiunn
Long
Fukuhara
Sanda
Jiunn
Long

Sanda
stock

Nos
27pcs
41pcs
2pcs
18pcs
12pcs
2pcs
5pcs
2pcs
1pcs
110pcs
10pcs
24pcs
134pcs
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Corporate Profile@FKL2015

Other Machine in Knitting Section:


Machines Name
Flat Bed Knitting m/c
Gray Fabric Ins. m/c

Brand
Stoll (Jacquard)
Uzu cloth insp. m/c

Origin
Germany
Thailand

Quantity
7 pcs
3 pcs open ,5 pcs tube

We have also
a) Electric Balance for fabric weight 15 nos
b) Electric Balance for GSM check 20 nos
c) Winding machine 5 nos

Dyeing Division & Process


To cope with present various requirements of world fashion trend we have equipped our dyeing
department with the worlds best dyeing & finishing machineries.
The Process of Dyeing Sections
Batching:
Batching is the process to get ready the fabrics which should be dyed and processed for a
particular lot of a particular order. When the grey fabric roll comes from the knitting section or
other source it is required to prepare the batch of fabric for dyeing according to some criteria
like order sheet, dyeing shade, m/c capacity, m/c availability etc.
Machine In Batch Section
No of Machine

: 08

Machine Name

: Air Turning Machine

Origin

: KOREA

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Corporate Profile@FKL2015

Dyeing Section
The companys ultramodern process house comprises the latest equipments and machinery in
the world. Latest soft flow dyeing machines from fongs (hongkong), pmm(turkey),
acme(Taiwan).
Machines can dye polyester under high temperature and pressure conditions.
Producing dyed fabric without any pilling due to low liquid pressure and double nozzle system,
without putting any stress on the fabric. The following Table shows the total dyeing capacity:
Sample:
Sl. No
1
2
3
4
5

Machine Name
Winch
Winch
Winch
Winch
Winch

Brand
Fongs
Fongs
Fongs
Pmm
Pmm

Capacity/day
30 kg
60 kg
120 kg
40 kg
100 kg

Nos
05
08
02
03
03

Brand
Fongs
Fongs
Acme
Fongs
Fongs
Pmm
Fongs
Fongs
Fongs
Fongs
Sclavos (Greece)
Sclavos
Sclavos

Capacity/day
250 kg
400 kg
500 kg
500 kg
600 kg
750 kg
800 kg
1000kg
1200kg
1500kg
1500kg
1000kg
750kg

Nos
03
02
03
02
02
02
03
03
03
04
02
02
01

Production
Sl. No
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11
12
13

Machine Name
Winch
Winch
Winch
Winch
Wings
Winch
Winch
Winch
Winch
Winch
Winch
Winch
Winch

Total Dyeing Capacity: 50 Tons/Day

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Corporate Profile@FKL2015

Picture: Dyeing
Dyeing Finishing Section
We have both Open and tubular fabric finishing line. To have perfect finishing on fabric we are
using world class machine with most modern technology.
Sl. No
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21
22.

Machine Name
Stenter
Stenter
Stenter
Open Compactor
Open Compactor
Slating
Slating
Bag Sewing
Singcing
Sueded M/C
Combing
Shewing
Squeezer
Squeezer
Squeezer
Tube Compactor
Tube Compactor
Calender
Dryer
Dryer
Tube Compactor
Dryer

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Brand
Bruckner
ACC
Chengfu
Lafer
Ferraro
Bianco
EL
MTG
Osthoff
Lafu (Has)
I kuang
I Kuang
AB Calator
AKAB
Kromson
Fab-Con
Specttorimar
Ferraro
AMS
Obermaier
Lafer (Has)
Dilmiler

Country
Germany
Turkey
Taiwan
Italy
Italy
Italy
Italy
Italy
Germany
Turkey
Taiwan
Taiwan
Sweden
Sweden
Turkey
U.S.A
Italy
Italy
Turkey
France
Turkey
Turkey

Total nos
03
01
01
03
01
02
02
03
01
01
01
01
02
01
01
01
01
01
01
01
01
01
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Corporate Profile@FKL2015
Total Dyeing Finishing Capacity:

50 tons/day

Lab Unit
Laboratory is an independent department. It plays a critical role in every production phase
especially in dyeing and knitting section to maintain the quality standard.
Fakir Knitwears Ltd have four laboratories as international quality products are always ensured.
Production lab is to ensure adequate production. Quality lab to ensure the best quality, Dyeing
Lab and the other one is Yarn testing lab.
The main objective in knit lab is as follows:
To calculate the recipe for sample dyeing.
To compare dyed sample with swatch by light Box or spectra flash.
To calculate revise recipe for sample dyeing
Finally approved Lab Dip
In Knitting Lab there are 3 Yarn Count Test Machine for Twisting, Measurement and for
counting and it is branded by SLD ATLAS origin Taiwan

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Corporate Profile@FKL2015

Machineries of Dyeing Chemical Lab:


Sl. No
1.
2.
3.
4.
5
6.
7.
8.
9.
10.
11.
12.

Machine Name
Spectra Photometer
Lab Sample Dyeing
M/C
Lab Sample Dyeing
M/C
Lab Sample Dyeing
M/C
Auto Lab Dispensing
system M/C
Squeezer
Hydro Extractor
Dryer
Mixer M/C
Heater
Electronic balance
Light Box

Brand

Country

Total nos

Gretag Macbeth
IRDYER

U.S.A
Taiwan

02
03

RAPID

Taiwan

02

ATAC

Turkey

02

Lawer

Italy

01

ATAC
ATAC
ATAC
ATAC
ATAC
SHIMADZU
VERIVID

Turkey
Turkey
Turkey
Turkey
Turkey
Japan
U.K

01
02
02
02
02
02
03

Pic:- Dyeing Lab

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Corporate Profile@FKL2015

Boilers:
Five Boilers have been using by Fakir Knitwears Ltd.
Model
DDHI 5.0-10
UL-S-1000

Serial no
188/9
103730

Brand
Omnica
Loos

Country
Germany
Germany

Total nos
2
2

Washing Plant:
We believe the word SUCCESS is the other name of START. This belief haunts us, as well as
takes us towards new horizons of knitwear and knitwear finishing sector. We have included best
efficient garment washing plant that has a capacity of 40000 pcs garment (Normal Wash) &
Pigment washing 25,000 pcs garments per day.

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Corporate Profile@FKL2015

Embroidery Section
Fakir Knitwears Ltd. Has sophisticated computerized embroidery unit with sequins, beading &
roof embroidery. The embroidery unit is capable of 80 million stitches per day.
Sl no.
1
2.
3.

Machine Name
Electric multi head
automatic Machine
Applic Laser Cutter
Fusing Machine

Country of Origin
Japan

Brand
Tajima

No of Head
20

Total nos
20

China
Japan

Golden
Hashima

n/a
n/a

4
2

Total Production Capacity In Embroidery: 20,000 pcs/day

Printing Section
Printing unit is well equipped with necessary equipments including Auto Print Machine. We are
capable to print various types including flock, discharge, emboss, and sugar print, all types of
stone and studs heat transfer and many special types of printing. We can print 100000 pcs/day.

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Corporate Profile@FKL2015

Power Plant:
Our Countrys most important issue is power sector. The government faces lots of problem for
supplying the power for industrial sector. Considering all these, at the very beginning of
establishment of Fakir knitwears Ltd; we are using our own power generator. We have vast
setup for the own power source and generating 24 hour power system to successfully running
our whole project. We have:
Model
ASD-47
CSD-102
TEL-141
VHP5904GSID

Brand
Kaeser
Kaeser
Kaeser
WAUKESHA

Country of Origin
Germany
Germany
Germany
U.S.A

Total nos
5
5
5
6

ETP Plant:
Fakir Knitwears Ltd commitment to the environment can be gauged from the fact the we seek
to meet all the legal norms. Taking for instance the establishment of ETP & WTP because for us,
nothing is more important than the maintenance of pollution-free environment. Fakir Knitwears
Ltd. Establish a ETP plant which is the biggest and no.1 ETP plant in Bangladesh. Capacity of our
3
ETP is 5000 m .

Picture: ETP,Plant

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Corporate Profile@FKL2015

HRM & Compliance


Fakir Knitwears Ltd has a mission to fulfill by surpassing all the requirements of Humanitarian
Management & to make its working environment a role model for others as A BETTER
WORKING PLACE and unique in its field. Fakir Knitwears Ltd. do and will continue to operate
the factory in FULL COMPLIANCE with all the applicable rules and regulations of native land as
well as international standard. For improving the working conditions and setting a better
working place; FKL is maintaining the following COC issues:

Prohibition Of Child Labor


Prohibition Of Forced labor.
No Discrimination.
Occupational Health & Safety (OHS).
Disciplinary Practices/ Harassment.
Freedom of association and right to collective bargaining.
Welfare facilities.
Compensation & Benefits.
Working Hours.
Grievance procedure.
Environmental Protection.
Custom compliance.
Security compliance.

Certificates:
1. ISO 9001:2008 (QMS)
2. ISO 14001:2004 (EMS)
3. ISO 18001-2007 (OHSAS)
4. GOTS
5. Organic
6. Organic Content Standard (OCS)
7. Business Social Compliance Initiative (BSCI) 8. Member of SEDEX (SMETA)
9. Magazacilik Award (TEMA)
10. National Export Trophy (Year 2007-2008)
11. National Export Trophy (Year 2009-2010) 12. Chemical Management Certificate (CMS)
13. Oeko-Tex (Garment)
14. Oeko-Tex (Fabric)
15. C.I.P Award (Managing Director of FKL received the Award from the Honorable Prime
minister of Bangladesh)

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Corporate Profile@FKL2015

Our Global Partners


Fakir Knitwears Ltd. (FKL) often visits the new arenas with niche market opportunities and new
products to meet the buyers requirements ensuring their superior quality standards and
honoring their desire for creativity as well. Some of the valued clients of FKL are:
H&M
TEMA
PRIMARK
PEACOCKS
PENNYES
ZARA
ALDI

Quality Control
Fakir Knitwears Ltd. (FKL) believes that, in the world apparel market, quality counts. So, it has
established a highly qualified and efficient Quality Control (QC) Department. As
its quality policy, FKL focuses on providing products at price and service advantages of its
clients ensuring height of quality through direct response mechanism.
In order to sustain the command in the key technological areas concerning the garments
industry, FKL has made significant investments in acquiring world-best testing and quality
assurance equipment and technologies. It applies company-wide standardized discipline
through implementation of OEKO-TEX and ISO 9001:2008. These are reinforced regularly.
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Corporate Profile@FKL2015
The QC team of FKL follows some international standards such as 4-point Fabric Inspection
System; Traffic Light System; AQL 2.5; Needle Detection Report; 9-point Quality Check System
and many more. As well, it always takes the advantages of GSM Check Reports and Light Box
System Reports etc.
The processes that the QC system here customarily undergoes are:

Pattern Test
Trial Inspection
In-line Process
Pre-final Process, and
Final Process

FKL takes pride in mentioning that, in Bangladesh, it is the only factory, till date, that has been
successfully nominated for Skip Process operation from the world renowned
buyer like H&M. FKL is the PLATINUM MEMBER of H&M also. Its quality team
carries out all the quality inspections for H&M in-house.
However, having a GPQ (Guideline for Production and Quality) team to oversee the work
processes in the QC system, FKL is always ahead in maintaining the best quality for its buyers
around the world.

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Corporate Profile@FKL2015
Supportive Departments:
IT
Now a days everybody believe that Communication is the first key of a successive
Business.
FKL has 5 dedicated server. For network and web service FKL uses Mikrotik server, Mail server
configured with Debian Linux and for the software purpose FKL has one DELL Power Edge R720
Data base server (Oracle Linux Oracle DB 11g Rel 2), HP DL380 G7 Xeon Redundant Database
Server, One HP Proliant ML350 Xeon Server for an Application server and One HP Proliant 350
Xeon for Fastreact Server.
Company is now Running ERP software which is developed by the IT Dept with fully in house
facility. The software is running in 3 tier architecture technology with web application platform.
The database is used here Oracle 11g rel 2.
To ensure efficient implementation of computerization, the management here so far
arranged computer skill training for the staff. We have a highly skilled and foreign
trained team of IT professionals in our IT department. They are very much keen to ensure and
implement highest effort in this issue.
Now, we are connected with our commercial office motijheel Dhaka with VPN
connectivity in a single network system (Intranet).
Merchandising
Merchandising department is the star of the department among all the working departments in
the Export concern, because Merchandising is the only department having maximum control
over the departments and total responsible for Profit and loss of the company. Fakir Knitwears
have strong merchandising dept ; the merchandising team who are always concern about the
main objectives of their job description that is 4R

Right Quantity: To dispatch right quantity of product what buyer ordered.


Right Quality: It should be with right quality as accepted both parties.
Right Cost: Everybody wants more from what they are paid.
Right Time: No one wants to wait idle even in a Restaurant. Keeping delivery
schedule is mandatory.

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Corporate Profile@FKL2015
Contact US

Factory and Head Office


Fakir Knitwears Ltd
Kayempur, Fatullah,
Narayanganj-1400
Phone:+88-02-7641379-80
+88-02-7643242, +88-02-7643271
IP Phone: +880-961-34-44555
Fax:- 88-02-7634611
Email: fklinfo@fakirgroup.com
Web: www.fakirknit.com

www.fakirknit.com

Commercial
89, Lucky Chamber,
1st floor, Motijheel ,
Dhaka-1000, Bangladesh
Phone:88-02-9553075
88-02-9560742
IP Phone: +880-961-34-44556-57
Email: fklinfo@fakirgroup.com
Web: www.fakirknit.com

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