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The valves
studied were; (1) a 22-inch wedge gate type isolation valve, (2) a 22-inch
K. Sato, Japan.
butterfly type isolation valve, and (3) a 16-inch butterfly type control valve.
ABSTRACT
(1) 22-inch
and water hammer occurred on the 22-inch butterfly valve, and these were
studied as much as possible in the limited time.
Limited by the time assigned to the tests,
wedge gate type isolation valve, (2) 22-inch butterfly type isolation valve,
a satisfactorily long period of time, and the data obtained from the measurements
2.
Test Loop
1.
Introduction
A number of valves are installed in the pipe lines of a Power Reactor
System for control of fluid velocity and emergency closure of the outlet.
3.
Within the framework of the experimental program for the development of the
3.1
fast breeder reactor MONJU, hydraulic simulation tests for several mockup sodium valves have been undertaken.
This vibration
2 and Fig.3 show the OKANO - Type and TOA - Type manufactured
valves respectively.
loop to the primary loop occures due to its service pressure difference.
were carried out on several mock-up sodium valves for MONJU in the
The function
These valves were manufactured for trials to obtain basic information for the
The operation time from full open to complete close of this valve is about
30 sec, and the split wedge is used for tight shut off service. Valve stem
thermal shock resistance in the sodium loop, and for other basic tests.
sealing can be obtained by freezing sodium in an annulus around the valve stem.
en i
normal flow, the cup spring does not cause increase of flexibilty of the
operator.
The marks in the figure represent the points of the initial onset of acoustic
noise and the oblique lines show the extent of the noisy operation area.
vibration.
As may
vibration and water hammer occurred in the case of the reverse flow
direction when the initial flow rate was more than 3000 m^/h.
A brief description of test conditions is as follows.
After the measurement of pressure loss at the 30 degree open
position, in which flow rate is about 2000 m /h and pressure loss is
These facts suggest that the flow separation occuring at the edge of the
(4)
22-inch Butterfly Isolation Valvev '
The new butterfly type isolation valve was designed and manufactured
by OKANO Ltd. , see F i g . 6 .
For this reason, its operation time (about 10 sec) is shorter than the previously
This rather short operation time is desirable and necessary to prevent the
In the case of
(not complete) is provided by the specially designed key, which pushed the disk
Fig. 7 shows the normal flow direction and Fig. 8 shows the reverse flow
The vibration characteristics of the valve obviously
Vibration induced by reverse flow is considerably
In the case of reverse
force.
valve, a test of the same conditions, in which the cup spring was
direction, respectively.
induced by fluid
degrees,
flow,
the cup spring, which is used for preventing excessive torque acting on the
stem when the valve is closed (see Fig. 9, the limit switch is installed at the
opposited side of the cup spring), is compressed by fluid force, and the
resulting flexibilty of the operator may increase greatly.
On the contrary, as fluid force acts in the other direction in the case of
pressure transducers
and the stem torque was measured by a strain gauge put on the surface
of the stem.
100
opening direction.
valve.
calculated results were some what larger due to the irregular motion of
the
photographed
University.
which occurring time of water hammer is a little faster than the experimen-
tal
results.
side of a pipe line and the flexibility of the cup spring installed in the
in the down-stream
in
Okano Ltd.
The initial
velocity is 0.74 m/sec, and the time of valve closure is about 0.1 second.
The time intervals between two photographs are about 0.23 second.
force.
Photograph (a) indicates the state 0.04 second before valve closure.
As shown in Fig. 14, the bend was found to be in the direction of reverse
flow, and also four flaws were found on the stem at about 1 5 - 20
The second photograph shows the state 0.19 second after the valve
open position.
closure.
service of the valve is enough for our design target valve before the
In the lower part of the section, vigorous boiling at the water temperature
hydraulic test, but the leak flow after the test enormously increased
is seen.
When the pressure waves return from the down stream end, the large
cavity suddenly diminishes as shown in the last photograph, and at that
moment the large pressure rise occurred.
few times and weakens.
3.3
Control
side of the Steam Generator for flow control of liquid sodium, see
It can be considered that the same phenomena may occure in our test of
Fig. 15.
For flow control of liquids, the butterfly valve has the unde-
Thus, the test on the TOA experimental valve was carried out to obtain
fall to saturation.
101
The automatic feedback flow control system is provided to the valve and
the operation time from full open to complete close of the valve is about
on an electro-magnetic oscilograph.
1 minute.
It is
supported by a U - band.
line which is
above described valves are shown together with the 1 6-inch butterfly
valve.
The figures indicate that both the butterfly valves have worse
with flow directions due to the flexibility of the mechanism of the valve
operator and the effect of the complex configuration of the flow passage.
4.
Closing Remarks
The drag coefficients of the butterfly valves are rather greater compared
with the design target valve due to the complexity of the shape of the
The results of hydraulic simulation tests for several mock-up largesized sodium vlaves are reported.
flow passage.
In addition, the extent of the available flow control region of the
butterfly valve is limited to the 30 degree open position as sudden increase
are as follows.
(1)
The 22-inch gate valve almost satisfies our design target, and
also increasing.
(3)
valve opening position are shown in Fig. 17 and 18. Fig. 17 shows
respectively.
vibration acceleration depends on both flow rate and the valve opening
position.
(3)
P [kg/m^J
velocity through the contracted cross section between the disk and the
seat.
Pressure Loss]
p] = 3 X 10
of reverse flow direction and the flexibility of cup spring may boost
column separation,
(4)
We can easily determine the extent of the available flow control rigion
p]
Center.
102
(7)
REFERENCE
1
2
(3)
IS
(6)
Air Receiver
Raptur Disk
r-xH
1
fed
Electromagnetic
Flow-Meter
Orificed
Flow-Meter
Change-Over
Switching Valve
"I
IComponent'
1 Auto-Cleaned
1
Filters I
[Test
IDX3
| Section
Cooling
Tower
T\
Scaling-Tank
Flow-Meter
Vacuum Pump
Main Pump
Utility Pump
Draining Pump
Reservoir
Pump for
Cooling Tower
Drainage
103
104
(mm)
Marking
(mm)
Fig. 4
(b)TOAType
Fig. 5
Vibration Accelerations
Observed Results of
as a Function ofFluid
Initial Occurrence of
Velocity at the Contracted
Acaustic Noise vs. Valve Opening Cross Section
106
Initial Flow Rate (m3 /h)
o--1000
A 2000
o
3000
4000
5
c
o
(Open)
60
90
(Open)
Cup Spring
Worm Gear
WWW
107
i-oi-i
=->!-=
VU-iAAT
Spur Gear
"Worm Gear
Sheet
Disk
f 3
-*-
W_ J
|_ *" J
-4
I" -f
17^3
i-o4
Body
Motor
CD
CD
3
0-
100
Up-Stream
Side Pressure
Down-Stream
Side Pressure
L
7.4
7.5
Fig. 11
7.6
7.7
7.8
=-!-=
108
Max 235mCalculation
200
Experiment
|Oj
CO
100
CO
-M-U-
Z)
=--=
p..
Deformation;^
(Stem) L-'
Flaw A, D
--=
vs;
Swing Arm
Flaw B, C|
Normal Flow Direction
109
i
..-Motor
10-1
0
20
40
60
80
100
30
60
90
2-
3
c
g
+->
30
c 40
50
o 60
70
80
o 90
a>
2
J5
g
re
CD
O
O
<
Valve Opening
o 20
J5
CO
%o
V*
(0
co
a
.g
(0
o
'
o*
e
*
o
o
110
0.1
.t
500
1000
1500
2000
Fig. 17
10
0.1
V'X
Valve
/
Opening
Flow Direction-Reverse
+-*
g
ID
O
o 20
30
c 40
50
e 60
70
80
90
1-
CD
O
o
<
e aK
% *
a
0.1--
500
1000
1500
2000
3
0.1
e
10
X10 4
V'x JP
Fig. 20 Correlation between Vibration Acceleration
and [Modified Flow Velocity] X [Pressure Loss]
(Reverse Flow Direction)
effects adequately.
Displacement
A/VA
111
emerge.
The purpose of this paper is to outline the background to the
current research programme at C.E.R.L. on heat exchanger vibration.
Acceleration
0.1 sec
Valve Opening30'
Flow Rate915 m3/h
Down-Stream Side
Flow DirectionNormal
Pressure Fluctuation
2.
Background
As an operator of heat exchangers the availability of the plant
0.01 sec
with very limited scope for repairs and their replacement is usually a
Down-Stream Side
Pressure Fluctuation
research work aimed at improving the design procedures for nuclear heat
exchangers is justified.
3.
Introduction
Clearly, this
X + 2?
where X
(0
identify the presence of mechanisms but may not be able to quantify their
s
o
X +
pd 2 V 2
2Md
F(t)
...d)
= cross-flow displacement
= ratio of structural damping to the critical structural damping
= undamped natural frequency
= generalised mass per unit length
o
o
w
8: