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Food Chemistry
journal homepage: www.elsevier.com/locate/foodchem
Istanbul Technical University, Faculty of Chemical-Metallurgical Engineering, Food Engineering Department, 34469 Maslak, Istanbul, Turkey
Okan University Food Engineering Department, Istanbul, Turkey
Department of Food Science & Human Nutrition, Michigan State University, 135 GM Trout FSHN Building, 469 Wilson Road, East Lansing, MI, USA
a r t i c l e
i n f o
Article history:
Received 7 October 2013
Received in revised form 7 February 2014
Accepted 12 February 2014
Available online 25 February 2014
Keywords:
Extrusion
Anthocyanin
Grape
Amylose
Wheat our
a b s t r a c t
In this study, the effects of Concord grape extract powder (CGEP), high-amylose starch, and their combinations on quality parameters of extruded products were investigated by substituting wheat our with
those ingredients in the formulations. Physical quality parameters such as water absorption, bulk density,
diametric expansion and hardness of extrudates were evaluated in addition to thermal properties, pasting properties and resistant starch contents. Average values obtained for 90, 120 and 150 C extrusion
temperatures changed respectively as follows: 0.916, 0.987 and 0.467 N for hardness; 2.12, 4.07 and
5.12 ml water/g sample for water absorption; 1.35, 2.09 and 2.51 for diametric expansions and 1286.6,
723.6 and 311.1 kg/m3 for bulk densities. Extrusion temperature was found to have more distinct effect
on physical quality parameters of extrudates than the substitution level of ingredients. Both CGEP and
amylose additions negatively affected pasting properties, slightly affected resistant starch content and
prevented gelatinization. However retardation of retrogradation was more evident when substitution
was with CGEP alone rather than its combination with amylose.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
Extrusion is a common approach for production of various
products by the food industry, in which a rotating screw applies
shear energy while the extruder barrel is heated, enabling the temperature of the food material to increase. The food becomes liqueed as it is conveyed through a die or series of dies under high
pressure and changes into a nal extrudate which is a different
product from the raw material in terms of its novel texture and
desirable sensory attributes. Therefore, extrusion is of particular
interest as the products may have various different properties
when compared to baked products. The nature of extrusion enables
the incorporation of functional components into the product formulations and this approach has wide applications for various food
commodities.
Although cereal components and particularly starch are
assumed to be easily utilisable in extrusion processes, control over
the end product characteristics requires much effort. Specically,
starch, which becomes swollen and even gelatinized during
Corresponding author. Tel.: +90 212 2857207; fax: +90 212 2852857333.
E-mail address: tacerz@itu.edu.tr (Z. Tacer-Caba).
http://dx.doi.org/10.1016/j.foodchem.2014.02.064
0308-8146/ 2014 Elsevier Ltd. All rights reserved.
Table 1
Sample preparations.
Sample
Ingredients
A1
A2
A3
C1
C2
C3
477
478
until at least 100 g of sample were collected. The samples were cut
into 100 mm long pieces and cooled down to room temperature.
After extrusion, the extrudates were dried to constant moisture
levels by drying in an air oven at 50 C for 16 h. The dried extrudates were milled using the laboratory grinder (Thomas Scientic,
Willey Lab. Mill, Model 4 3375-E45, Swedesbono, NJ, USA) and
sieved with a 500 lm sieve. Extrudate powders were stored in
zipped plastic bags and stored at 20 C till further analysis.
2.4. Specic mechanical energy (SME)
Specic mechanical energy of the extrudates was calculated
according to the following equation (Hu, Hsieh, & Huff, 1993):
1
SMEk Wh kg
Thermal properties were investigated using a Differential Scanning Calorimeter (DSC) (Model Q10, TA Instruments Inc., New Castle, DE, USA). For determining transition onset temperature (To),
transition peak temperature (Tp), and transition enthalpy (DH),
Universal Analysis 2000 Version 4.5A (TA Instruments Inc., New
Castle, DE, USA) software was utilised. The calibration was made
using an indium standard. According to the modied method of
Kim, Tanhehco, and Ng, (2006), samples of about 3 mg were
weighed into aluminium pans (TA Instruments, Inc., New Castle,
DE, USA) and 12 ll of distilled water were added using a micro-syringe. The sample pans were hermetically sealed and allowed to
equilibrate for 2 h at room temperature. Samples were heated from
20 to 160 C at a rate of 10 C/min. A sealed empty pan was used as
a reference. Gelatinization was evaluated by searching for the presence of any enthalpy around 60 C.
For retrogradation determination, same samples were stored at
4 C for seven days and re-run by DSC (Jane et al., 1999). The samples were heated from 20 to 180 C at a rate of 10 C/min.
2.12. Statistical analysis
Factors of die exit temperature (3 levels) CGEP addition (2
levels) high amylose starch addition (3 levels) were tested statistically. Both the effects of extrusion barrel temperatures and the
differences between the formulations were investigated by analysis of variance (ANOVA) (p < 0.05). Detailed examinations for signicant differences were made using Duncans New Multiple
Range Test (Montgomery & Runger, 2007). Pearsons correlation
matrix was applied to determine the correlation coefcients
between parameters measured. SPSS 16.0 statistical software
(SPSS, Inc., Chicago, IL, USA) was utilised in all statistical analyses.
3. Results and discussion
3.1. SME and die pressure
SME is the mechanical energy required to rotate the extruder
screws together with the viscous melt (Colonna, Tayeb, & Mercier,
1989). It is an important indicator of the mechanical properties of
extrusion products since the expansion, density and water absorption properties of the extrudates are related to SME.
The average SME was measured as 0.235 k Wh kg1 for all
treatments. Generally SME had a decreasing trend as the extrusion
temperature increased for A-coded samples. This decline was
Table 2
Pearsons correlation matrix for extrudate parameters.
1
**
*
10
11
12
13
14
15
16
17
18
19
1.000
0.896**
0.867**
*
1.000
0.958**
1.000
0.410
0.578**
0.473
0.663**
0.653**
0.731**
1.000
0.627**
1.000
0.245
0.315
0.082
0.466**
0.263
0.330*
0.616**
0.009
0.203
0.432**
1.000
0.427**
1.000
0.637**
0.728**
0.604**
0.108
0.565**
0.351*
0.875**
**
**
**
0.139
0.581
**
0.681
**
0.767
0.658
1 Water
absorption
2 Diametric
expansion
3 Bulk
density
4 Hardness
5 Diametric
pressure
6 SME
7 Peak
viscosity
8 Final
viscosity
9 Setback
viscosity
10 Peaktime
11 Pasting
temp
12 To gel
13 Tp gel
14 DH
gel
15 Moisture
content
16 Resistant
starch
17 To
retro
18 Tp
retro
19 DH
retro
1.000
0.270
**
0.857
0.976**
1.000
0.704**
0.758**
0.843**
0.761**
0.844**
0.728**
0.473**
0.262
0.735**
0.631**
0.064
0.038
0.603**
0.365*
0.745**
0.685**
0.779**
0.697**
1.000
0.731**
1.000
0.758**
0.750**
0.624**
0.886**
0.882**
0.613**
0.922**
0.918**
0.561**
0.697**
0.698**
0.133
0.732**
0.737**
0.289
0.266
0.262
0.122
0.428**
0.428**
0.256
0.599**
0.594**
0.460**
0.656**
0.648**
0.461**
0.868**
0.869**
0.550**
0.708**
0.712**
0.470**
1.000
0.998**
0.427**
1,000
0.426**
1.000
0.564**
0.640**
0.761**
0.707**
0.523**
0.540**
0.026
0.182
0.290
0.562**
0.351*
0.766**
0.756**
0.169
1.000
0.030
0.100
0.040
0.159
0.173
0.391*
0.575**
0.491**
0.510**
0.238
0.129
0.113
0.107
0.306
0.066
1.000
0.027
0.105
0.130
0.136
0.175
0.116
0.045
0.071
0.040
0.057
0.116
0.221
0.217
0.200
0.132
0.080
1.000
0.014
0.100
0.095
0.088
0.180
0.135
0.089
0.125
0.075
0.045
0.220
0.204
0.205
0.274
0.073
0.158
0.891**
0.135
0.121
0.150
0.071
0.045
0.122
0.215
0.173
0.118
0.071
0.138
0.094
0.085
0.509**
0.118
0.503**
0.170
1.000
0.176
1.000
479
480
Different letters (ad) within the same column, and different letters (xz) within the same row differ signicantly (p < 0.05). Data given is the average of duplicate analysis standard deviations.
0.746 0.051
1.013 0.048
1.327 0.010
0.696 0.005
0.792 0.016
0.924 0.093
0.916 0.213
yd
xb
xa
xd
xycd
ybc
150
120
90
Hardness (N)
Table 3
Some physical properties of the extrudates.
za
ya
za
ya
ya
za
2.11 0.22
2.30 0.04
3.42 0.16
1.50 0.02
1.59 0.05
1.77 0.02
2.12 0.65
zbc
yb
ya
yd
yd
zcd
3.50 0.31
4.46 0.12
4.13 0.11
3.79 0.69
4.54 0.63
4.01 0.10
4.07 0.36
ya
xa
xa
xa
xa
ya
150 C
120 C
90 C
xa
xab
xb
xa
xa
xab
yab
yab
ya
yb
zb
xab
120 C
90 C
xyb
xab
xa
xyb
yab
xab
150 C
xa
xa
xa
xa
xa
xa
1286.1 0.7 xa
745.2 51.2 ya
1336.5 14.9 xa
445.7 18.4 yb
1165.0 75.0 xb
376.3 35.2 yb
1282.0 4.5 xab
769.6 52.6 ya
1275.1 21.8 xab
926.4 68.6 ya
1266.7 11.8 xab 1053.2 105.3 ya
1268.6 51.4
723.6 242.4
120 C
90 C
150 C
481
482
Table 4
Resistant starch contents of the samples.
Sample
A1
A2
A3
C1
C2
C3
120
150
0.95 0.17xd
2.21 0.19xc
3.54 0.34xb
1.13 0.04xd
3.30 0.16xb
4.73 0.36xa
0.90 0.09xc
2.24 0.23xb
3.94 0.22xa
0.87 0.07xyc
2.70 0.28xyb
3.81 0.67xa
1.11 0.07xd
2.77 0.16xb
3.76 0.18xa
0.76 0.10ye
2.24 0.15yc
3.46 0.39xa
Different letters (ad) within the same column, and different letters (xy) within
the same row differ signicantly (p < 0.05). Data given is the average of duplicate
analysis standard deviations.
Table 5
Thermal properties of extrudates determined by DSC.
To( C)
Tp (C)
DH (J/g)
Barrel temperatures
90 C
120 C
90 C
120 C
90 C
120 C
A1
A2
A3
C1
C2
C3
74.28 3.70xa
73.25 0.18xa
n.d.
65.75 0.36yb
65.63 0.02xb
64.74 3.08yb
72.92 0.82xb
n.d.
n.d.
66.48 0.04xc
58.55 0.13yd
n.d
1.05 0.41xb
0.34 0.13xb
n.d.
3.52 0.08xa
4.19 0.06xa
5.76 1.74xa
0.43 0.09yb
n.d.
n.d.
0.02 0.00yc
0.12 0.02yc
n.d
A1
A2
A3
C1
C2
C3
53.70 0.30xbc
56.06 1.25xb
n.d.
51.22 0.08yc
55.69 0.12xb
59.50 1.21xa
50.43 0.23yd
n.d.
nd
53.07 0.09xc
n.d
n.d.
0.25 0.08xb
0.21 0.01xb
n.d.
0.38 0.01xa
0.24 0.00xb
0.25 0.03xb
0.45 0.02xb
n.d.
nd
0.19 0.01yc
n.d
n.d.
Different letters (ad) within the same column and different letters (xy) within the same row differ signicantly (p < 0.05).
To is the onset temperature Tp is the peak temperature DH is the enthalpy of gelatinization.
n.d.: not detectable.
Data given is the average of triplicate analysis standard deviations.
483
4. Conclusion
This study provided information about the interactions occurring between an anthocyanin-rich CGEP source and amylose
during extrusion by means of considering many perspectives.
Neither CGEP-substitution nor its interactions with amylose negatively affected the quality parameters of the extrudates produced,
particularly when extrusion temperature was not above 90 C.
Interactions between these components more signicantly affected pasting and thermal properties than resistant starch content. Interactions between anthocyanin and amylose resulted in
prevention of starch gelatinization, although retardation of retrogradation was more evident when CGEP was substituted alone
rather than interacting with amylose. Relationships between CGEP
and other cereal matrix components require further research.
Acknowledgements
In this study, Z. Tacer-Caba was nancially supported by the
Short term studies abroad for young researchers scholarship Programme of Istanbul Technical University (ITU) in order to conduct
those experiments at the Michigan State University which constitute some part of her PhD thesis.
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