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OAGD - 14.10.2011
Technical Description
GB
For operation on
Methane number
Low heat value (LHV)
Cooling water temperature
Genset with synchronous generator
for generating
Gas mixture cooler, intern
(1st stage HT)
Gas mixture cooler, extern
(2nd stage LT)
NOx
1.1
3Ph, 50Hz
integrated
40 C
< 500
< 250
mg/mn3
8 % tolerance for thermal outputs and 5 % for total energy input listed. Performance data in accordance with ISO 3046. All data apply to grid
parallel operation. Data for site operating conditions other than those mentioned, available on demand. Max. reactive power in kVA, resp. nominal
current acc. to nominal output of the generator.
Grid parallel
mode, only
Generator voltage
Electrical output of generator
(no overload capacity)
GB1165N5
GB1168N5
400
400
415
Thermal output
(2nd stage LT mixture cooling)
Total energy input
400
874
415
874
Thermal output
(Engine cooling / lube oil / 1st stage HT mixture cooler)
Thermal output
(2nd stage LT mixture cooling)
Total energy input
GB1165N5
GB1165N5
6300
10500
11000
1166
1165
1165
kW el
660
687
kW th
77
81
kW th
2822
2926
kW
400
873
415
873
6300
871
10500
871
11000
871
V
kW el
490
504
kW th
57
61
kW th
2169
2239
kW
Generator voltage
Electrical output of generator
400
580
415
580
Thermal output
(Engine cooling / lube oil / 1st stage HT mixture cooler)
Thermal output
(2nd stage LT mixture cooling)
Total energy input
1.4
GB1166N5
Generator voltage
Electrical output of generator
1.3
415
Thermal output
(Engine cooling / lube oil / 1st stage HT mixture cooler)
1.2
400
578
415
578
6300
576
10500
575
11000
575
V
kW el
352
352
kW th
46
43
kW th
1539
1571
kW
Generator voltage
Electrical output of generator
400
415
400
415
1060 1060
6300
1059
10500
1058
11000
1058
V
kW el
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TB 46204 f 50
OAGD - 14.10.2011
Technical Description
GB
1.5
Pollutant Emissions
Emission values related to dry exhaust gas with 5 % O2. (For exhaust gas volume flow see 3.5)
NOx, stated as NO2
CO, without catalyst
Formaldehyde, without catalyst
CO, with catalyst
(optional, delivered loose)
Formaldehyde, with catalyst
(optional, delivered loose)
< 500
< 1000
< 140
< 250
< 155
mg/mn3
mg/mn3
mg/mn3
< 300
mg/mn3
< 60
mg/mn3
Engine and flange-mounted alternator (SAE 00 housing) are connected via a torsionally resilient coupling and resiliently mounted to a
rigid, welded steel base frame.
Standby heater
Lube oil pump for draining the oil sump (incl. two solenoid valves).
The base frame is installed on vibration dampers
2.1
Otto-Gas-Engine
Cyl. arrangement, no. of cyl.
Bore / stroke
Volume
Speed
Mean piston speed
Compression ratio
Mean effective pressure
Standard power acc. to ISO 3046, (no overload capacity)
Specific full-load consumption (tolerance 5 %)
Gas consumption (based on LHV = 10,03 kWh/m3n)
Lube oil consumption
(not guaranteed, at rated load and after 1000 Oh)
mm
Litre
1/min
m/s
bar
1200
2,35
281,4
kW mech
2,44
291,7
0,3
kWh/kWhmech
m3/h
g/kWhmech
Basic Engine
Monobloc grey cast crankcase with inspection ports, flywheel housing SAE 00, flywheel 21 cast iron oil pan
Forged crankshaft
Forged connecting rods
Four-valve, individual cylinder heads with central pre-chamber armoured valves with Rotocap rotators
Light-metal solid-skirt pistons with oil cooling duct, piston cooling via oil spray nozzles
Mixture Formation
Air intake via dry-type engine-mounted air filters
Venturi type air-gas mixer with gas supply via electronically controlled gas metering valve
Turbocharging
Turbocharger for gas-air mixture compression
Two-stage mixture cooling
Throttles between mixture coolers and intake manifold
Exhaust System
Dry-type, insulated exhaust manifolds in the engine Vee
Lube Oil System
Lube oil circulation pump with safety valve for forced-feed lubrication and piston cooling
Engine mounted heat exchanger
Lube oil filters with replaceable filter elements
Engine-mounted device for automatic oil level control
Oil dipstick
Closed crankcase venting system with oil separator connected to mixture piping before turbo charger
Connections for oil refill and oil draining
Cooling System (2-circuit)
High temperature circuit for lube oil cooling, 1st stage of mixture cooling and engine jacket
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OAGD - 14.10.2011
Technical Description
GB
Starting System
Electric starter (9 kW, 24 VDC)
Ignition System
Microprocessor-controlled high-voltage spark-ignition system with low voltage distribution, no moving parts, no wear
2.2
Generator
Self-regulating, brushless revolving-field synchronous generator with built-in exciter, voltage and cos regulator, designed to VDE 0530, radio
interference class N, low-harmonic design.
Grid parallel
mode, only
Generator voltage
Rating (F)
Insulation class
Temperature-rise rating
Cos
Frequency
Speed
Efficiency (100 % load) at cos
Stator connection
Voltage tolerance
Frequency tolerance
Max. ambient temperature.
Installation altitude max.
Type of protection
400
415
1445 1445
H
H
F
F
1,0 - 0,8
97,1
97,1
400
415
2050 2050
H
H
F
F
1,0 - 0,8
97,3
97,3
6300
2148
F
F
1,0 - 0,8
50
1500
97,2
Star
5
5
40
1000
IP 23
10500
2167
F
F
1,0 - 0,8
97,1
11000
2270
F
F
1,0 - 0,8
97,1
V
kVA
Hz
1/min
%
%
%
C
m
*) Cos-phi must be over the whole power range in the defined range. Only inductive reactive power admissible (over-erected).
In case of nominal mains voltage variations by 2 %, an automatic voltage adjustment must be used.
2.3
Gas Supply
Gas regulation lines delivered loose, components approved per Directive for Gas Components 90/356/EWG
Gas filter
two solenoid valves (or double solenoid valve)
Low pressure regulator
valve leakage monitor
flexible stainless steel hose
2.4
Controller of Genset
MMC
ECU7
Speed governing
Air / Fuel ratio control via engine characteristic map
Engine start / stop sequence
Emergency stop sequence
Engine monitoring (temperatures, pressures, speed, etc.)
EMU7
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OAGD - 14.10.2011
Technical Description
GB
SAM
Ignition
3
3.1
The binding specifications for cooling water, fuel, lube oil, exhaust condensate and heating water are stipulated in the relevant MTU operating
media regulations.
Values for cooling / heating water are based on water without antifrost and corrosions additives.
Admissible antifrost and corrosions additives see operating media. Values in brackets [ ] refer to 35 % Glycol.
3.2
Filling Quantities
3.3
260
220
185
Liter
Liter
Liter
20
Liter
Heat Generation
Engine Cooling (engine block with lube oil and 1st stage HT mixture cooling)
Thermal output (8 % tolerance)
Cooling water temperature, in- / outlet
Cooling water volume flow
Pressure loss
System pressure permitted max.
Cooling water temperature, min.
660
687
[60 ]
[2,4 ]
kW
C
m/h
bar
bar
C
81
23
kW
m3/h
78 / 90
56
2,1
[60 ]
[2,4 ]
56
2,1
6,0
40
77
23
40
43
Pressure loss
System pressure permitted max.
Note information pressure control valve.
C
43
0,6
6,0
C
bar
bar
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OAGD - 14.10.2011
Technical Description
GB
3.4
80
85
17546
18623
m3/h
12490
4638
13273
4908
m3/h
mn3/h
3.5
15
< 20
kW
mbar
Exhaust Gas (Exhaust gas heat exchanger not included in scope of supply, optional)
643
682
kW
453
454
5762
6204
6104
6561
kg/h
kg/h
4371
4634
mn3/h
4890
5169
mn3/h
30 / 60
mbar
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OAGD - 14.10.2011
Technical Description
GB
3.6
Sound Levels
12,5
16
20
25
31,5
40
50
63
80
100
125
160
200
250
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000
6300
8000
10k
0,0
0,0
0,0
73,3
63,5
67,7
68,7
71,6
82,3
79,6
82,4
82,4
80,0
82,0
84,9
89,0
86,0
86,3
85,7
85,0
85,5
84,8
85,6
83,8
82,7
83,1
86,8
96,5
82,1
80,5
Lin dB
100,2
0,0
0,0
0,0
73,8
64,0
68,2
69,2
72,1
82,8
80,1
82,9
82,9
80,5
82,5
85,4
89,5
86,5
86,8
86,2
85,5
86,0
85,3
86,1
84,3
83,6
83,6
84,3
97,3
82,6
81,0
dB (A)
99,4
118,4
Lin dB
100,7
dB (A)
99,9
118,9
12,5
16
20
25
31,5
40
50
63
80
100
125
160
200
250
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000
6300
8000
10k
0,0
0,0
0,0
78,5
76,6
83,9
94,7
101,1
113,5
107,1
110,0
111,9
111,6
100,4
101,6
99,4
97,5
93,7
89,6
84,5
87,9
87,8
86,6
85,0
83,4
80,0
85,6
82,9
64,0
51,1
Lin dB
118,7
0,0
0,0
0,0
79,0
77,1
84,4
95,2
101,6
114,0
107,6
110,5
112,4
112,1
100,9
102,1
99,9
98,0
94,2
90,1
85,0
88,4
88,3
87,1
85,5
83,9
80,5
86,1
83,4
64,5
51,6
dB (A)
106
118,6
Lin dB
119,2
dB (A)
106,5
119,1
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OAGD - 14.10.2011
Technical Description
GB
3.7
Connections
DN80 / PN16
DN250 / PN6
DN100 / PN16
DN50 / PN16
d = 22
3.8
RAL 9006
RAL 5002
4450 (4700*)
1850
2400
mm
mm
mm
11000 (11750*)
kg
13000
11500 (12250*)
13500
kg
kg
kg
*) Isolated mode
Dimensions and weight may vary according to the alternator type (voltage rating)
Data are subject to change without notice in the interest of further development.
Seite/Sheet 7 von/of 7