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Guide to Flanges
11/12/2016
FAUZ Engineering Ltd
usama.shahzad
Contents
Flanges General .......................................................................................................................... 3
Pressure Classes of Flanges ........................................................................................................ 5
Flange types ................................................................................................................................ 6
Definition and Details of Flanges - Flange Faces ..................................................................... 10
Definition and Details of Flanges - Gaskets & Bolts................................................................ 13
Flanges General
A flange is a method of connecting pipes, valves, pumps and other equipment to form a piping
system. It also provides easy access for cleaning, inspection or modification. Flanges are usually
welded or screwed. Flanged joints are made by bolting together two flanges with a gasket
between them to provide a seal.
Materials for Flanges
Pipe flanges are manufactured in all the different materials like stainless steel, cast iron,
aluminum, brass, bronze, plastic etc. but the most used material is forged carbon steel and has
machined surfaces.
"Lined flanges"
Sometimes internally equipped with layers of materials of a completely different quality as the
flanges themselves, in most cases, a flange is of the same material as the pipe.
Dimensions of Flanges
Each flange according to ASME B16.5 has a number of standard dimensions.
Welding Neck flange NPS 6, Class 150, Schedule 40, ASME B16.5 / ASTM A105
The flange above has 8 bolt holes, and a welding bevel of 37.5 degrees (red circle). All given
dimensions are in millimeters. The raised face (RF) does not need to be specified, because
according to ASME B16.5, each flange is standard delivered with a raised face. Only a different
design (Ring Type Joint (RTJ), Flat Face (FF) etc.), should be specified.
Disadvantages
Each flange connection can leak (some people claim that a flange connection is never 100
percent leak proof).
Flanged pipe systems need much more space (just think of a pipe rack).
Insulation of flanged pipe systems is more expensive (special flange caps).
Advantages
A new line can contain multiple pipe spools and can be manufactured in a workshop.
This pipe spools can be assembled in the plant without the need to be welded.
NDO (X-ray, Hydro test etc.) in the plant is not necessary, because this has been done in
the workshop.
Blasting and painting in the plant is not necessary, because even this has been done in a
workshop.
(Only paint damages during installation should be repaired).
For example: 150 Lb or 150 Lbs or 150# or Class 150, all are means the same.
Flange types
As already described before, the most used flange types acc. to ASME B16.5 are: Welding Neck,
Slip On, Socket Weld, Lap Joint, Threaded and Blind flange. Below you will find a short
description and definition of each type, completed with a detailed image.
Most common flange types
Slip On flange
The calculated strength from a Slip On flange under internal pressure is of the order of two-thirds
that of Welding Neck flanges, and their life under fatigue is about one-third that of the latter.
Details of Slip On flange
Threaded flange
Threaded Flanges are used for special circumstances with their main advantage being that they
can be attached to the pipe without welding. Sometimes a seal weld is also used in conjunction
with the threaded connection.
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Ring Type Joint gaskets are metallic sealing rings, suitable for high-pressure and hightemperature applications. They are always applied to special, accompanying flanges which
ensure good, reliable sealing with the correct choice of profiles and material.
Tongue-and-Groove (T&G)
The Tongue and Groove faces of this flanges must be matched. One flange face has a raised ring
(Tongue) machined onto the flange face while the mating flange has a matching depression
(Groove) machined into its face.
Tongue-and-groove joints also have an advantage in that they are self-aligning and act as a
reservoir for the adhesive.
Male-and-Female (M&F)
With this type the flanges also must be matched. One flange face has an area that extends beyond
the normal flange face (Male). The other flange or mating flange has a matching depression
(Female) machined into its face.
The female face is 3/16-inch deep, the male face is1/4-inch high, and both are smooth finished.
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