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By "Method of Costing" we mean the procedure adopted to ascertain costs. The Method adopted would be
dependent on the circumstances in which accounting is required to be made which is dependent on the
product being manufactured and the nature of the industry making the product.
Depending on the nature of the business i.e. the type of the product made and the procedure adopted to
make it, all the different costing methods are classified as
1.
Job Costing
2.
Batch Costing
3.
Contract Costing
2. Operation Costing
This is a costing method applicable to those industries where the activity consists of continuous or
repetitive operations or processes and the products are identical and cannot be segregated.
This includes
1.
Unit Costing
2.
Process Costing
3. Operating Costing
This is also called Service Costing and is applicable to organisations which produce services but not
tangible goods.
Techniques of Costing
Techniques of costing imply tools that are to be used to apply a method of costing.
In accounting for costs using a particular method of costing as mentioned above, any one or more of the
techniques of costing are used by the organisation
The various techniques of costing are
1.
Absorption Costing
2.
Marginal Costing
3.
Standard Costing
4.
Differential Costing
5.
Uniform Costing
Process Costing Method is applicable where the output results from a sequence of continuous or repetitive
operations or processes and products are identical and cannot be segregated.
Process Costing enables the ascertainment of cost of the product at each process or stage of manufacture.
The following features may be identified with process costing:
1.
2.
Production is carried on in different stages (each of which is called a process) having a continuous flow.
3.
Production takes place continuously except in cases where the plant and machinery are shut down for
maintenance etc. Output is uniform and all units are identical during each process. It would not be
possible to trace the identity of any particular lot of output to any lot of input.
4.
The input will pass through two or more processes before it takes the shape of the output. The output of
each process becomes the input for the next process until the final product is obtained, with the last
process giving the final product.
5.
The output of a process (except the last) may also be saleable in which case the process may generate
some profit.
6.
The input of a process (except the first) may be capable of being acquired from the outside sources.
7.
The output of a process is transferred to the next process generally at cost to the process. It may also be
transferred at market price to enable checking efficiency of operations in comparison to the market
conditions.
8.
Elements/Components of Cost
For the purpose of cost accounting, the process industry is divided into separate departments with each
department representing a specific process. The Direct Material and Direct Labour/Labor Costs are collected
for each department separately and the overheads which are collected over all the departments/processes
are apportioned over the various departments/processes on some rational basis.
The following are the main elements/components of costs involved in the manufacturing process where
process costing method is adopted.
1. Direct Materials
There are two types of materials that we come across in process costing.
o Primary Material
Materials which are introduced in the initial process and passed on to the next process as a part
of output after completion of processing.
o Secondary Material
Materials which are introduced in the first or subsequent processes in addition to the main
material introduced in the initial process. This gets mixed up with the main material and is
passed on to the subsequent processes as a part of the output.
2. Direct Labour/Labor
The direct labour/labor cost is generally incurred in every process. Identification of direct labour cost is
also relatively easy in process costing industry
3. Direct Expenses
Expenses in addition to Direct Material and Labor which can be directly attributable to a particular process.
These are costs relevant to specific processes.
4. Production Overheads
The overhead expenses are generally expended over all the processes involved in production. These are to
be apportioned over the various processes in an amicable manner.
Process Accounts
A nominal account for each process is used to record all the costs relevant to a process.
Each process account is
Debited with
Credited with
The value of output transferred to the subsequent process or finished stocks.
Numbers, Alphabets or any word or phrase representing the process are used as suffixes/prefixes in the
names ("Process I a/c", "Process A a/c", "Refining Process A a/c",... etc.,.) to distinctly identify the
processes accounts.
Stock accounts for output may be maintained where all the output produced/completed in a process
during a period is not disposed off either by transfer to the next process or by sale.
Where the output relevant to a process is sold apart from being transferred to the next process, it
generates revenue. These revenues relevant to a process, are generally recorded using the process
account or the stock account.
Process I a/c
Particulars
Quantity
(in Units)
To Direct Material
To Other Material
To Direct Labour/Labor
To Production Overheads
10,000
Amount
(in Rs)
Cr
Quantity
(in Units)
Particulars
4,00,000
50,000
1,20,000
54,000
By Process II a/c
10,000
6,24,000
Amount
(in Rs)
6,24,000
6,24,000
A Problem
To have a better understanding of the various terms that we come across in process costing let us consider
an example.
A product is finally obtained after it passes through three distinct processes. The following information is
available from the cost records.
Materials
Direct Wages
Production Overheads
Process I
Rs.
Process II
Rs.
Process III
Rs.
Total
Rs.
2,600
2,250
2,000
3,680
1,025
1,400
5,625
7,330
7,330
500 units @ Rs. 4 per unit were introduced in process I. Production overheads are absorbed as a percentage
of direct wages.
The actual output and normal loss of the respective processes are given below:
Output
(Units)
Normal loss
as a percentage
of input
Value of scrap
(per unit)
Process I
Process II
Process III
450
340
270
10%
20%
25%
Rs. 2
Rs. 4
Rs. 5
Process Accounts
A separate ledger account is used for each process.
Since the processes are named in the problem itself, we will use the same names for the process accounts.
Thus the three process accounts would be
Process I a/c
Process II a/c
Primary Material Cost chargeable to Process I = Rs. 2,000 (500 units Rs. 4/unit).
There is a secondary Direct Material input into each process which is to be debited to the relevant process
accounts.
Direct Labor/Labour Costs incurred for each process are to be debited to the relevant process accounts
100
100
Rs. 7,330
= 100%
Process I
Process II
Process III
Rs. 2,250
Rs. 3,680
Rs. 1,400
Dr
Process I a/c
Particulars
Quantity
(in Units)
To Material (Primary)
To Material (Secondary)
To Direct Labour/Labor
To Production Overheads
Amount
(in Rs)
500
2,000
2,600
2,250
2,250
500
9,100
Cr
Particulars
By Process II a/c
Quantity
(in Units)
Amount
(in Rs)
500
9,100
500
9,100
However, we see that the problem data indicates that there is a 10% normal loss in the process which is to
be accounted for.
Input
Normal
Loss]
"Normal
(450
units)
Output"
=
Actual
"Actual
Output
(450
Output"]
units),
"Actual
Output"
(450
units)
=
Actual
"Normal
Output
Output"
]
(450
units)
Loss
In
Units
Realisable
Rate
per
unit]
The normal loss may or may not have realisable value. For example if there is loss of weight in the
production process which is accepted as normal, then the normal loss has no realisable value as it has no
physical form and is not saleable/realisable. Even where the loss is physically present its market value
may be zero (like in the case of ash)
Normal
Loss
Realisation]
Normal Cost
Normal Output
NC
NO
Rs. 9,000
=
=
NCNP/unit
450 units
Rs. 20/unit of output.
Normal Loss is valued at market price and all others i.e. "Actual
NC
NO
Process I a/c
The data relating to costs incurred would be recorded as it is. Only the data relating to outputs would have
to be filled after making appropriate calculations and deriving the same.
The appropriate process account would be as follows:
Dr
Process I a/c
Particulars
To Material (Primary)
To Material (Secondary)
To Direct Labour/Labor
To Production Overheads
Quantity
(in Units)
Amount
(in Rs)
500
2,000
2,600
2,250
2,250
500
9,100
Cr
Particulars
Quantity
(in Units)
Amount
(in Rs)
50
450
100
9,000
500
9,100
As for now, just learn that Normal loss is credited to process a/c.
We will learn about valuation and accounting treatment of normal and abnormal loss in the two pages to
follow. Please carry on.
Losses Classification
Losses are classified based on their nature into two:
Normal Loss
The loss of input/output where the occurrence is inevitable i.e. which occur on account of normal reasons
are normal losses. The magnitude of the loss is dependent on the production process in consideration.
Normal losses may be expressed in absolute terms (like say 50 units) or in proportionate terms (like say
1/10th) or in percentage terms (like say 2%).
Whether the calculation of loss should be based on the input or output is dependent on the method used
to express the loss and to some extent on the process in consideration.
In problem solving, where no specific mention is made, the loss is calculated (where it is given as a
proportion or percentage) based on gross input.
Abnormal Loss
The loss of input/output whose occurrence can be avoided i.e. which occur on account of abnormal
reasons are abnormal losses. This can also be interpreted as the magnitude of actual loss that is incurred
in excess of the normal loss.
It is given by the relation "Abnormal Loss Units" = "Normal Output Units" "Actual Output Units"
1000 units of material have been input into a production process at a total cost
(material, labour/labor, overheads) of Rs. 1,00,000 i.e. @ Rs. 100 per unit. 100
units of material has been lost in the production process. These 100 loss units would
fetch a price of Rs. 1 per unit if sold in the market.
In such a situation, the cost incurred for getting an output of 900 units (1000 - 100) can be interpreted in the
following ways:
1.
The cost incurred for 900 units is Rs. 90,000 (900 100)
2.
The cost incurred for 900 units is Rs. 1,00,000 being the total cost incurred.
This would result in the unit output cost working out to Rs. 111.11 (1,00,000 900)
3.
The cost incurred for 900 units is Rs. 99,900 (1,00,000 100) being the total cost incurred reduced by
the amount realised on selling the loss units.
This would result in the unit output cost working out to Rs. 111 (99,900 900)
Where the loss is normal, the last idea would be the most appropriate one for deciding the cost per unit of
output.
This can be explained by answering the question, how much would we be required to spend if we are to consider a
similar transaction immediately. If we need another lot of 900 units of this product, how many units have we to
introduce into the production process? 1,000 units for sure, since 100 units will be lost in production process for
sure (since the loss is being termed normal).
Therefore the amount to be spent would be equal to the total cost relevant to 1,000 units i.e. Rs. 1,00,000.
The loss units are capable of being sold for Rs. 1/unit, every time such loss occurs. Thereby, the cost incurred can
be set off (always) by using this realisation. Rs. 100 for 100 units.
Thus, the net cost to be incurred for getting an output of 900 units is Rs. 99,900 (Rs. 1,00,000 Rs.100)
Quantity
(Units)
Gross Input
Value
(Rs.)
Rate
(Rs./Unit)
1,000
1,00,000
100.00
100
100
1.00
Net Output
900
99,900
111.00
Note
The data in the rate column should always be obtained as the quotient of Value Quantity.
This implies that we have valued the 100 normal loss units at Rs. 1 per unit, the rate at which it can be
sold (also called the net realisable value or net marketable rate).
10,000.
Rs. 100.
Note
In most cases, the value attributed to normal loss units is a notional value based on the estimated price
the normal loss units would fetch.
The actual sale of normal loss units may fetch a realisation that may be different from the value attributed
to it. At that stage the difference in the estimated value and actual value would result in a loss or profit
which is treated as abnormal loss or gain and is thus transferred to Costing P/L a/c in Cost Accounting
records and to Profit & Loss a/c in Financial Accounting records.
This loss or gain is different from the loss explained above.
1000 units of material have been input into a production process at a total cost
(material, labour/labor, overheads) of Rs. 1,00,000 i.e. @ Rs. 100 per unit. 100
units of material has been lost in the production process. These 100 loss units would
fetch a price of Rs. 1 per unit if sold in the market.
The cost incurred for 900 units is Rs. 90,000 (900 100)
2.
The cost incurred for 900 units is Rs. 1,00,000 being the total cost incurred.
This would result in the unit output cost working out to Rs. 111.11 (1,00,000 900)
3.
The cost incurred for 900 units is Rs. 99,900 (1,00,000 100) being the total cost incurred reduced by
the amount realised on selling the loss units.
This would result in the unit output cost working out to Rs. 111 (99,900 900)
Where the loss is abnormal, the first idea would be the most appropriate one for deciding the cost per unit of
output.
This can be explained by answering the question, how much would we be required to spend if we are to produce an
output of 900 units again. Since the loss is abnormal in nature, we need not assume its occurrence every time.
Thus we would introduce only 900 units the next time we need the 900 units of output.
Therefore the amount to be spent for getting an output of 900 units would be equal to the total cost relevant to
900 units i.e. Rs. 90,000.
Quantity
(Units)
Gross Input
Value
(Rs.)
Rate
(Rs./Unit)
1,000
1,00,000
100.00
100
10,000
100
Net Output
900
90,000
100
Note
The data in the rate column should always be obtained as the quotient of Value Quantity.
units
is
is
Rs.
Rs.
10,000.
2,500.
Gross Input
Value
(Rs.)
Rate
(Rs./Unit)
1,000
1,00,000
100
100
100
Net Output
900
99,900
111
The normal loss in quantity terms should be deducted from the gross input to obtain the Normal (net)
Output
[Normal Output = Gross Input Normal Loss Units]
The net realisable value of normal loss should be deducted from the total cost to obtain the Normal (net)
Cost.
[Normal Cost = Total Cost Normal Loss Realisation].
Caution
The rate column is always to be obtained as a quotient using the relation Value Quantity.
Deducting from the debit side item is the same as Crediting the Item.
Therefore, "Normal Loss" both in terms of units and value is recorded by
The units are also shown along with it in the relevant column.
Journal in the books of M/s __ for the period from ____ to _____
Date
V/R
No.
30/06/2006
Particulars
L/F
Dr
Dr
Process I a/c
Particulars
To Input
Quantity
(in Units)
Amount
(in Rs)
1,000
1,00,000
1,000
1,00,000
Dr
Cr
Particulars
Quantity
(in Units)
Amount
(in Rs)
100
900
100
99,900
1,000
1,00,000
To Process I a/c
Quantity
(in Units)
100
Amount
(in Rs)
Particulars
Cr
Quantity
(in Units)
Amount
(in Rs)
100
There would be a gain on the sale/disposal of normal loss stock, when the actual amount realised/realisable
on its sale is more than its notional value.
Assume that of the 100 Normal Loss units, 80 units are sold for Rs. 120 (80 units Rs. 1.50/unit)
Journal in the books of M/s __ for the period from ____ to _____
Date
xx/xx/20xx
30/06/2006
V/R
No.
Particulars
L/F
Cash/Bank/Drs a/c
To Normal Loss a/c
[For the sale of 80 units of normal loss stock
@ Rs. 1.50/unit i.e. at a value of Rs. 120.]
Dr
Dr
Dr
120
40
120
40
Quantity
(in Units)
To Process I a/c
To Costing P&L a/c
100
100
40
100
140
20
20
To bal b/d
Dr
Amount
(in Rs)
Particulars
By Cash/Bank/Drs a/c
By bal c/d
Cr
Quantity
(in Units)
Amount
(in Rs)
80
20
120
20
100
140
Amount
(in Rs)
Amount
(in Rs)
Particulars
Cr
Amount
(in Rs)
Amount
(in Rs)
40
Note
1.
Profit or loss is assessed by taking only the value of 80 units into consideration.
Profit = Rs. 40 (80 units Rs. 1.50/unit) (80 units Rs. 1/unit)
2.
Since only 80 units are sold, the value of the other 20 units would be retained in the Normal Loss a/c, till
they are disposed.
3.
At the end of the accounting period, these would be shown in the balance sheet as assets or by making
any other appropriate adjustments to stock values.
Journal in the books of M/s __ for the period from ____ to _____
Date
V/R
No.
xx/xx/20xx
Particulars
L/F
Cash/Bank a/c
To Normal Loss a/c
To Costing Profit & Loss a/c
[For the sale of 80 units of normal loss stock
@ Rs. 1.50/unit i.e. at a value of Rs. 120 and
the profit thereon Rs. 40.]
Dr
Dr
Debit Amount
(in Rs)
Credit Amount
(in Rs)
120
80
40
To Process I a/c
To bal b/d
Quantity
(in Units)
Amount
(in Rs)
Particulars
100
100
100
100
20
20
Cr
Quantity
(in Units)
By Cash/Bank/Drs a/c
By bal c/d
Amount
(in Rs)
80
20
80
20
100
100
The disadvantage being the absence of the information relating to profit in the normal loss account.
Dr
Amount
(in Rs)
Amount
(in Rs)
Particulars
Cr
Amount
(in Rs)
By Cash/Bank/Drs a/c
Amount
(in Rs)
40
Assume that the 100 Normal Loss units are sold for Rs. 90 (100 units Rs. 0.90/unit)
Journal in the books of M/s __ for the period from ____ to _____
Date
V/R
No.
30/06/2006
Particulars
L/F
Cash/Bank a/c
Costing Profit & Loss a/c
To Normal Loss a/c
[For the sale of 100 units of normal loss stock
@ Rs. 0.90/unit i.e. at a value of Rs. 90 and
the loss thereon i.e. Rs. 10.]
Dr
Dr
To Process I a/c
Quantity
(in Units)
Amount
(in Rs)
Particulars
100
100
100
100
Dr
Cr
Quantity
(in Units)
By Cash/Drs a/c
By Costing P&L a/c
Amount
(in Rs)
100
90
10
100
100
Amount
(in Rs)
Amount
(in Rs)
Particulars
Cr
Amount
(in Rs)
Amount
(in Rs)
10
Note
1.
Profit or loss is assessed by taking the value of all the 100 units into consideration since all of them are
disposed off.
Loss = Rs. 10 (100 units Rs. 0.90/unit) (100 units Rs. 1/unit)
2.
Since all the units are sold, there would be no value left in the normal loss account.
3.
At the end of the accounting period, there would be no asset (named Normal Loss) to be shown in the
balance sheet.
Alternative
The above journal entry can be broken down into two entries as
Journal in the books of M/s __ for the period from ____ to _____
Date
30/06/2006
30/06/2006
V/R
No.
Particulars
L/F
Cash/Bank/Dr a/c
To Normal Loss a/c
[For the sale of 100 units of normal loss stock
@ Rs. 0.90/unit i.e. at a value of Rs. 90.]
Dr
Dr
90
10
90
10
The Ledger postings would be the same, whether you record a single journal entry or two entries.
There is no inconvenience in adopting this method except for the fact that it needs you to record an additional
journal entry.