Nabha Power Limited a 2100 MW coal-fired power plant project based on

super-critical technology in Punjab. NPL was established as a Special

Purpose Vehicle (SPV) to develop the Rajpura Thermal Power Project at a
.
site near village Nalash, Distt Patiala, Punjab. The ownership of NPL was
transferred to L&T PDL on January 18, 2010

The Business Challenges

ENGAGEMENT HIGHLIGHTS
Supply and implementation of iARMSMaximo OPC Plug-in
Maximo Integration
- Dynamically import configured meters in
Maximo.
- Map meters with OPC tags and configure
frequency of data acquisition.
- Real time Handshaking and error logging.
- Condition Monitoring and Historical Trends
and Analysis.
Integration with DCS MHI
Integration with MIS
Big Data Historian

Managing physical assets caused unique and substantial challengeslargely due to the
critical nature of the assets.
Proactive asset management required to provide relief from competitive pressure by
allowing organizations to flexibly choose from a combination of benefits: reduced
operating expense, greater productivity, higher service levels, deferred asset expenditures.
Difficult to Mitigate compliance and enterprise risk
The inability to track real-time Key Performance Indicators reduces ability to react to the
present situation, leading to increased maintenance costs and lower service levels
The Business Benefits

Interface Maximo with DCS and MIS.

Enable Historical trends and analytics.
On demand historian to reduce burden on Maximo RDBMS.
Enable extensive reports and meter configuration in Maximo.
Auto-compute raw data from DCS and MIS.
Improving Fixed Asset control and reporting
Reducing administration costs
Application consolidation and transparency of information

Rosa Power Plant is a 1,200 MW of coal based generation capacity at Rosa

village in Shahjahanpur, Uttar Pradesh. The power plant is being developed
in two stages, with the first stage (Rosa Phase I) already having become
.
commercially operational on 12 March, 2010. It is also the first project of the
company to become operational

ENGAGEMENT HIGHLIGHTS
Supply and implementation of iARMS EMS
The Major modules configured are:
Energy Management Solution
Reports & Dashboards
Line Diagrams and HMI
6 port MODBUS to Ethernet Converter
iARMS Integration with OSI PI
- OSI PI integration via OPC Interface.
- Capture Plant process parameters and
generate specific consumption reports
iARMS Integration with ABT System
- ABT integration via OPC Interface.
- Capture EM parameters and
generate generation and specific
consumption reports
Interfaced with following brands of energy
Meters
- Conzerve
- Secure
- LNT
MIS Reports

The Business Challenges

Manual Energy meter reading from 250+ energy meters on each shift
Energy meters spread over acres of plant area.
Real time Power quality and energy consumption reading of all energy meters at an
instant.
The inability to track real-time Key Performance Indicators reduces ability to react to the
present situation, leading to increased maintenance costs and lower service levels
The Business Benefits

EMS solution with enterprise security.

Rapid deployment with least configurations.
Reducing administration costs
Real time remote monitoring of energy production, import, consumption and export.
Multiple energy meter model and make.
Real time alerts as per thresholds.
Real time alerts as per policy, to optimize import and consumption beyond thresholds.
Reports, trends and historian for quick and effective decision making.
Avoid extreme penalties from power corporations on no-compliance of policies.
Extensive reports, trends, analysis and historian for quick and effective decision making.
Built in SMS and email gateway for alerts and notifications.
Built in Dashboards, BI for Mobile and web Interface.
SOA, Web services frame work for Enterprise Application Integration.

BMM ISPAT LIMITED is located at Danapur about 15 Kms away from Hospet
.
in Karnataka. Current
capacities are
Beneficiation Plant 2.60 Million Tons per annum. Pellet Plant 2.40 Million
Tons per annum Sponge Iron Plant 0.73 Million Tons per annum Induction
Furnace 0.10 Million Tons per annum. Rolling Mill 0.09 Million Tons per
annum. Power Plant 95 MW

ENGAGEMENT HIGHLIGHTS
Supply and implementation of iARMS Data
Logger and Kepware OPC server

The Business Challenges

The Major modules configured are:

Kepware OPC server for Rockwell
Kepware Data Logger and OPC client
iARMS Data Logger
iARMS Data Sync

Multiple brand and family of shop floor automation.

Disconnected shop floor automation, lacking collation of data.
Non availability of solution platform to unify and capture the data from the discreet
systems.
Manual MIS reports.
The inability to track real-time Key Performance Indicators reduces ability to react to the
present situation, leading to increased maintenance costs and lower service levels

Data Acquisition from following

The Business Benefits

Rockwell
ABB
SUPCON
Schneider
El Measure

Intrusion preventions system and Secured

Data Acquisition and from shop floor
automation.
Network Diagnosis and health monitoring

Solution with enterprise security.

Rapid deployment with least configurations.
Reducing administration costs
Intrusion prevention system to safeguard shop floor automation from Business network.
Consolidate real-time process parameters from multiple brand of DCS and PLCs to single
data repository.
System integrated 9 production units without shut down.
Scalable system to accommodate future expansion.