A TATA Enterprise

Ring Granulator

Technical Features

Specially designed for high capacity crushing of coal and lignite (range from 40 to 1700 TPH).

Unique crushing action results in higher output and lower power consumption.

Maximum feed size up to 500 mm.

Ideal for product size of (-) 20 mm, with uniform granular product.

Crushing action involves minimum attrition and hence produces minimum fines.

Maximum accessibility is provided to ease the routine inspections.

Easy replacement of wear and spare parts.

ATATA Enterprise

Ring Granulator

TRF's Ring Granulators are rugged, dependable units, specially designed for continuous high
capacity crushing of ROM coal and other medium hard friable materials. These are ideal machines
for crushing coal to a size suitable for pulverisation, in power stations. The unique crushing action by
combining impact and rolling compression in a Ring Granulator results in higher output with lower
power consumption. They offer better overall economy in terms of power consumption and
maintenance. Ring Granulators are available with operating capacities from 40 to 1700 tonnes per
hour and feed size up to 500 mm. Positive adjustment of clearance between the cage and the path of
the rings is provided to compensate for wear and to adjust or maintain product gradation. Internal
parts such as breaker plate, cage bars or screen plate, crushing rings and liners are made of abrasion
and shock resistant steels for optimum working life.

SPECIAL FEATURES

Positive Adjustability -Quick, easy external adjustment of the cage assembly can be done while the
crusher is running

Longer Parts Life - screen plate or cage bar wear compensated by simple adjustment to desired clearance

Automatic Removal of Tramp iron - rear access door allows fast, easy removal of debris

Hinged Cage - adjustable concentricity with the rotor balances wear evenly among all cage bars

Wide Hopper Opening - results in uniform, even feeding no bridges and material build-up

Ring Granulator

ATATA Enterprise

GeneralData
ModelNo.
TR24
TR33
TR36
TR41
TR42
TR120X270
TRM53
TRM54
TR160X330
TR180X330

HammerCircle RotorSpeed
Dia.(mm)
(RPM)
610
700
765
1120
1120
1210
1370
1350
1600
1800

720
720
720
720
720
720
720
720
720
600

Max.Feed
Size(mm)

Approximate
Capacity(TPH)

Wt.ofHeaviest
part.(Kg)

Total
weight(kg.)

200
200
300
275
275
300
350
300
400
400

120150
250300
450500
550600
600700
7501000
9001050
10501200
13001800
18002400

820
2100
4100
5750
6400
9000
12000
14000
15000
16000

44,00
6000
11,000
15,000
15,000
21,000
30,000
32,000
35,000
43000

ATATA Enterprise

Ring Granulator

Frame
Fabricated from heavy steel plates with large inspection front
and rear doors, fitted with dust tight seals. Access for further
maintenance is provided on the top. Doors on the sides
above the rotor shaft facilitate removal of the rotor without
completely dismantling the machine. Hydraulic door opening
arrangement (optional) can be provided, if required

Frame and Hopper Liners

Replaceable abrasion-resistant steel.

Rotor Assembly
Statically/dynamically balanced to operate with
minimum of vibration and noise. Weight concentrated
within rotor eliminates the external fly-wheels.

Rotor Shaft
Forged and heat treated alloy steel.

Suspension Bars
Duplex suspension bars are provided in all models.

Crushing Rings
Heavy cast Mn-steel toothed and/or plain Crushing
Rings depending upon applications.

Cage Frame

Breaker Plate
Replaceable abrasion resistant steel, depending on
requirement.

Cage Adjustment
Cage assembly can be easily moved by a ratchet
wrench and worm gear assembly either towards or
away from the path of crushing rings. Adjustment
which can be made while the granulator is in
operation, provides control over the product size
within permissible limits. The cage hinge bearing is
so located that in any adjusted position all parts of
cage face are practically equidistant from the rotor
assembly. This ensures even wear.

Tramp Iron Pocket

Tramp iron and uncrushables are prevented from

continuing around and back into the crushing
zone by a heavy deflector plate. The debris is
collected in a pocket and removed from access
door

Bearing
Heavy duty double row spherical roller bearings
with cast steel split type bearing housings with
labyrinth type seals.

Fabricated from heavy steel plate and supported from Lubrication

heavy hinged cage shaft at top and provided with adjusting Grease lubrication for small and medium size
mechanism at the bottom.
granulators. Oil splash lubrication system for
bigger models.
Cage Bars or Screen Plate

Trapezoidal cage bars are of replaceable, ensuring free

discharge. Screen plates are made from abrasion resistant Drive
steel. Selection of cage bars or screen plates depends on Direct coupled drives are recommended. For
smaller models V- Belts drive may be used.
application.

Ring Granulator

ATATA Enterprise

OverallDimensions
ModelNo.

TR24
TR33
TR36
TR41
TR42
TR53
TR54
TR120X270
TR160X330
TR180X330

2160
2490
2670
3390
3810
4840
5150
4312
5180
5180

810
1044
1250
1556
1500
1925
1925
1820
2185
2436

1380
1830
1970
2140
2140
2740
2740
2680
3082
3380

380
485
585
780
780
965
965
865
1090
1230

1276
1338
1455
2010
2300
3150
3410
2980
3490
3490

455
575
660
610
610
750
730
668
882
972

1288
1370
1510
2040
2360
3140
3470
2980
3530
3530

1070
1600
1760
1710
610
2130
2135
2313
2477
2780

1748
1990
2130
3,000
3,290
4,100
4,400
3,652
4,504
4504

NoteAlldimensionsareinmm.