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locking
Machines Contents
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I .Foreword
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2 .Technical data- - - - - ~ - . - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ,(2)
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.I .Foreword
of
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2.Technical date
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l .Maxim:um speed
2.Maximu_m fabric depth
3.Stitch length
4.~idth of overedge bight . .
for 2-thread arid 3-thread machines
for 4-thread machines
5. Presser foot lift
6.Needle bar stroke '
7.Knife stroke ,
8.Needle guage number
9.Net weight
of.. machine
head
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10.0verall dimentions
11.Electric motor .
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1200 stitches/min
3. 5mm(uncompressed)
2.6 to 3.5mn1
2.5 to 3.5mm
4.7 to 5.7mm .
3.2mm
25.Snun ',
5.5mm
15 X # 12, 15 X # 14
seven kilograms
205 X 160 X 240mm
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80W.A C motor,
clockwise rotation#4 to #100.cotton
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use.
2.Selection and mounting of electric motor
a)Use 80 watts AC electric motor, clockwise
rotation , which iswidely used in sewing
machines.
b)Loosen the M4 bolts ( 4pcs.) on the machine
head , mount the e.lectric motor onto the machine head with them.
c)Fit the belt into the pulley slot of the machine
head, then fit the other end of the belt into the
pulley slot of the electric motor . Be sure that
the pulleys are in a common plane , otherwise
you have to align them by loosening the set screws of the pulley and by swivelling them
to the left or to the right as necessary.
The tension of the belt must be optimum.
Too much tension may cause overload of the
motor,while too less tension results in belt slip.
To adjust the belt tension , just loosen the setscrews and move the motor in the slot forwards
or backwards as necessary.
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set screw
motor socket
fig. 2
d) Plug the velocity regulating pedal into the socket on the motor. The machine will run
as the pedal is pressed down and will run faster as the pedal is pressed further.
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. 5 .
Fig. 3
Fig. 4
.6 .
rig. 1
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Fig.9
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( a )
.( b )
Fig. l J
Fig. 10
10
2.2
<>ltittiZ
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pressure foot
tongue screw
Fig. 13
Fig. 12
12
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a
b
Fig. 15
Fig. 14
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Fig. 17
Fig. 16
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5.-Replacement of knives
After used for a protracted length of time ,the knvies must be sharpened or replaced as
follows.
Push lightly on the top face of the upper knife guard so that the upper knife deviates
slightly from the lower knife , then loosen the knife clamp scre.w ,
and pull out the upper knife.
Now loosen the small screws on the lower knife guard , and pull
out the lower knife.
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The knives may_ be sharpened by grinding on a fine mesh grind
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wheel,and polish the knife edge by an oilstone.It is of great importance
to keep the original geometrical features unchanged . The datum planes
of the knives should never be grounded. . ,
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The tail of th~ up.p er kinfe. may be gn;md~d off a little if neces sary.
The sharpentig of knives is rather cri!ical . Too much sharpening may
lead to early wearout , while too less get no guarantee of clearcut of the
fabric.
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6.Troubles shooting
Fa u Its
I . Missed
stitches
Probab le ca uses
2.Thread
breaks
. Replacement of needles
Retighten the come screws
Replacement of needle.
Retighten the cylindrical headed
screws after positioning
Replacement of needle
Wrong th reading
Wet thread or deteriorated thread
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Faults
Probable causes
4.Irregular
stitch
5.Irregular
feed
being sewn.
Needle touches looper during operation
Bent needle guard
Thread hooks not in line with the
thread cone.
Badly adjusted thread tension.
Dirty thread clamping plate
Position of the feed dog too high
or too Jow.
Insufficient pressure of the 1)resser
foot.
Fabrics _have not been pressed by
the presser foot
Adjustment of clearance
Replacement by new one.
Adjust them for I ining up.
Carefully adjust the thread tension.
Clean with a brush.
Adjust the position of feed dog.
Adjust the pressure regu lating
screw accrrding to F ig 15.
A djust the presser.bar to lower position.
B lu nt kn ives
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7 .Maintenance of machine
Good maintenance is important for long service,Clean the parts oi machine involved in
the feeding and stitch making ,oil the machine every day . All the moving parts , especially
the bearing and crandshaft holes , should be well oiled with mineral oils. don't neglect those
parts which are difficult to access by the oiler. Vegetable oils should never by used for oiling,because they are easyto be clotted and damage of the machine may result.
Keep clean in important .Remove the needle plate and clean the needle guard , feed dog
ev~ry week.
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The maximum speed of the machine is 1200 stitches/min . which should neverbe exceeded in any case.
If faults a~e not eliminated by yourself, send the machine to the nearest qualified service
center for repairing at once , otherwise new faults may occur and damage of the machine
results.
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8.Guararit~e
l.During six months fromthe day of purchasing, if such .faults of machine parts do:occur
under operating conditions specified by the dirction book , the machine can be serviced
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2.During one .month from the day of purchasing , if the mac.h ine do.es not run properly due
to defects.in materials and .workmanship in manufacturing
, on condition that
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. no damage
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to the package and mainbody of the machine takes plac;e,the machine may be sent to our
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3.ln case that the cus.t omer .makes any clairn for service or renewal , the receipt and ee1tififactory for renewal.
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cate of inspection of the machine must accompanied with the machine to the qualified
service center or to the s~rvice depart1~ent of out factory.
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. 4.If you have any.difficulty in buying machine parts for repairing , please order them form
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9 .Accessories
1.Thread cone hodIer
one set
2.Thread clamper
one piece
two piece
one piece
one
one set
c) Motor belt
one piece
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IO.Engineering drawing
Engineering drawing of machine parts
for servicing only
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one piece
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Explaination:
. Mark "A:" -parts for four thread overlock ma~ine.
Mark "B" -parts fo,r three th_read overlock machine. .
No mark -parts for three/four thread overlock machine.