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The moulding of
PTFE granular
powders
The extrusion of
PTFE granular
powders
The Processing of
PTFE coagulated
dispersion powders
Impregnation with
PTFE aqueous
dispersions
Physical ,properties
of Fluon unfilled
and filled PTFE
Isostatic compaction
of PTFE powders
AG Fluoropolymers
AG Fluoropolymers
F2
The extrusion of PTFE
granular powders
F3/4/5
The Processing of PTFE
coagulated dispersion powders
AG Fluoropolymers
AG Fluoropolymers
AG Fluoropolymers
F6
Impregnation with PTFE
aqueous dispersions
AG Fluoropolymers
F1
The moulding of PTFE
granular powders
F9
Finishing processes for
polytetrafluoroethylene
F12/13
Physical properties of
unfilled and filled PTFE
AG Fluoropolymers
F14
Isostatic compaction of
PTFE powders
http://www.agc.com/
FluonWebsite http://www.fluon.jp/
55 East Uwchlan Ave. Suite 201, Exton, PA 19341 USAPhone: +1-610-423-4300 Facsimile: +1-610-423-4301
PO Box 4, Thornton Cleveleys, Lancashire, FY5 4QD UKPhone: +44-1253-861957 Facsimile: +44-1253-861950
460 Alexandra Road #30-02, PSA Building ,119963 SingaporePhone: +65-6273-5656 Facsimile: +65-6276-8783
Room 2701-2705, Metro Plaza, 555 Lou Shan Guan Road,Chang Ning Ward, Shanghai, 200051 China
Phone: +86-21-6386-2211 Facsimile: +86-21-6386-5377
Product portfolio
Fluon PTFE is available in a variety of product forms, in order to be effective in various processes and applications.
The product portfolio for Fluon includes powders (Granular powders, Filled Compounds, Coagulated Dispersion powders ),
dispersions (Aqueous Dispersions) and additives (Lubricants).
PTFE
Suspension
polymerization
Granular powders
Fine particle powders
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Its long-lasting credibility and superiority have been refined by Asahi Glass's
Granular powders
Pre-sintered extrusion powders
G201
Granular powders
Agglomerated powders
G307 G355
Filled Compounds
fluoropoylmers, Asahi Glass has already realized reliability in both supply ability and
quality, and aggressively seeks new opportunities in this epoch-making field and
further refinement of its technical service quality.
PTFE is the most basic fluoropolymer. Fluon is refined PTFE offered by Asahi Glass Co.,Ltd.
Dispersion
polymerization
Lubricants
1
PT
List of properties
Properties ( Unit )
Fluon PTFE
Physical
Specific gravity
ASTM D792
2.12.2
Melting point
C ASTM D1457
327
Tensile Strength
Elongation
Compressive strength
20.634.3
% ASTM D638
200400
5.1
15.1
0.412
Mechanical
Bending strength
17.2
0.578
Hardness
157
D55
R25
0.05
0.11
Creep in compaction
Thermal conductivity
14
8
0.25
Thermal
Specific heat
1.05
12.3
0.451MPa C
1.81MPa C
ASTM D648
120
51
Volume resisitivity
cm ASTM D257
>1018
Surface resistivity
ASTM D257
1017
100
Dielectric constant
2.1
2.1
2.1
<0.002
<0.002
<0.002
Chemical resistance
Nonflammability
Electrical properties
Friction
Non-stick
Weather resistance
Electrical
Heat resistance
ASTM
Arc resistance
s ASTM D495
>300
Chemical resistance
ASTM D543
excellent
C ASTM D635
nonflammable
Moisture
% ASTM D570
<0.01
ASTM D2863
Flammability
>95
PTFE
PTFE
Fluon PTFE G grades moulding for insulator ( Application of electrical, heat resistance and weather resistance properties)
Fluon PTFE CD gardes for wire coating ( Application of electrical properteis and heat resistance properties)
Fluon PTFE Granular powders (Moulding powders) are used for the
production of sheets, rods, billet and other general mouldings.
Filled compounds have improved creep and wear resistance
and are described in the page of 9.
Properties
Bulk density
JIS-K6891
ASTM-D4894
Powder
flow
g/l
Test method
Unit
Elongation
Recommended Tensile strength
moulding pressure ASTM-D4894 ASTM-D4894
MPa
MPa
Key properties
Diametrical
Surface
shrinkage
finish
% *1
Applications
Characteristics
Properties
Buld density
Specific gravity
Elongation
Reduction ratio
ASTM-D4895
*1
ASTM-D4895
ASTM-D4895
MPa
unit
g/l
Key properties
Relative extrusion pressure Tensile strength
Transparency
Applications
G163
330
25
16
42
350
4.2
Excellent
Large billet
(300 1,500mmH),
CD145E
510
550
2.17
2.1
39
430
50500
Tube
High tensile strength,
G190
440
25
16
42
370
4.3
Excellent
G192
460
25
16
41
360
4.7
Excellent
G201
630
550
Excellent
23
250
(JIS-K7137)
(JIS-K7137)
Good
Sheet moulding,
Excellent surface finish,
Ram extrusion
Pipe,
Rod(< o/20mm)
General moulding
G307
750
650
Excellent
30
36
350
2.8
Good
G355
900
350
Very good
30
39
350
2.8
Very good
CD123E
550
500
2.16
2.5
41
420
25300
CD126E
460
500
2.18
2.5
33
440
25300
CD097E
500
500
2.18
1.0
35
500
2504000
Very good
Presintered polymer,
High powder flow,
Lower crystallinity
Agglomerated ( Free
flowing ) Powders,
Electrical tape,
Stretched film,
Pipe,
Hose,
Wire coating
Flat cable,
Stretched Film
Fine tube,
Wire coating
*1 Based on standard AGC extrusion test ( 20 included die angle, 16% Isopar H, RR=1000 )
Automatic moulding
Isostatic moulding
Hose,
Ram extrusion
Pipe,
Rod( > o/20mm)
PTFE
PTFE
Aqueous Dispersions
Lubricants
Fluon PTFE ADs for glass cloth coating ( Application of non-stick and friction properties)
Properties
PTFE content
Test method
Key properties
pH23
Viscosity23
Applications
Characteristics
Complying with JIS-K 6893 Complying with JIS-K 6893 Light scattering method Complying with JIS-K 6893 Complying with JIS-K 6893 B-type viscometer
Properties
mPas
AD911E
60.5
5.0
0.25
1.52
9.5
26
General purpose
AD915E
60.5
3.0
0.25
1.52
9.5
19
Fluon PTFE Lubricants are white powder of low molecular weight PTFE.
Fluon PTFE Lubricants is easily dispersible because of less sticking than
usual PTFE powder, and useful as additives to plastics, rubbers, paints,
greases, and so on. Addition of Fluon PTFE Lubricants brings benefits of
low friction resistance and non-stick property on the applied surface.
Key properties
Test method
% / PTFE
unit
* 4 kinds (L150J, L169J, L170J, L173J)SEM phot. of Fluon PTFE Lubricant grades
Fluon PTFE Lubricant additives to PPS for gear and bearing ( Application of friction properties )
Bulk Density
Melting point
JIS-K6891
DSC
N2BET
Applications
Unit
g/l
m2/g
L150J
500
10
325
Plastics, Rubber
L169J
400
18
333
Plastics, Rubber
Characteristics
AD916E
57.5
8.0
0.25
1.49
9.5
19
Better wetting
L170JE
500
0.3
333
AD939E
60.5
3.0
0.30
1.52
9.5
19
Additives
L173JE
300
0.3
<10
332
PTFE
Filled Compounds (FC)
Grades
(%)
Fillers and contents
880
705
25.6
330
2.21
510
27.9
311
2.21
880
715
22.1
320
2.22
890
690
18.5
290
2.23
RB1025S
530
20.6
270
2.22
PB2015
700
665
15.2
168
2.14
RB2015
500
2.6
257
2.13
PB3060
1270
740
20.1
260
3.87
PB3360T
1300
720
14.7
240
3.93
PB2510
700
565
21.2
245
2.08
RB2510
490
26.7
310
PB2515
680
630
15
185
490
22.9
275
2.04
740
780
17.3
220
2.2
800
730
18.8
270
550
22.7
300
770
670
17.8
230
2.24
950
800
14.2
230
2.65
660
16.6
350
2.64
RA7003
Special filler ( 3% )
470
27.7
300
2.12
PA7115
Polyimide ( 15% )
700
710
14.3
320
1.96
PA1020Z
PA1025Z
Graphite (15% )
Bronze ( 60% )
Applications
Seal materials
Functions
Creep resistance
Filled Compounds
Gasket
RB2515
O-ring
V-ring
Ball-valve
seat
Mechanical seal
Back-up ring
Bearing
PB1205
PB1211
Frictional resistance in water
Chemical resistance
High stiffness
Wear resistance,
Less scratch
on the mating material
Piston
ring
Bearing bush
Bearing pad
Heavy load,
Chemical resistance
Graphite as filler
RB1211
PB1202
Bronze as filler
PA3540LT
RA3540G
Heavy load,
Low friction
PA, PB
Specific gravity
RB1015S
Elongation
%
Key properties
PA1015Z
Fluon PTFE Filled Coumpounds (FC) have improved creep and wear resistance.
A wide range of fillers such as Glass Fiber, Graphite, Bronze, Carbon fiber are available.
RA, RB :
S :
Z :
T :
Regular powder
Dark center free
High bulk density, High powder flow
Discoloration resistance
Applications
Bearing,
Characteristics
Gasket,
Valvedisk,
V-ring,
O-ring,
Plug-valve seat,
Pump impellor,
Mechanical seal
Piston ring,
Bearing ,
Chemical resistance,
Gasket,
Shock-absorber
Bearing pad
Bearing,
Improved wear resistance in water,
2.08
Piston ring,
Ball-valve seat,
2.02
Bearing pad,
Improved bending strength
Oil seal
Baring pad,
2.28
Piston ring,
Improved creep resistance,
2.28
Mechanical seal,
Ball-valve seat
Anti-static
Semi-conductive
Packing,
Oil seal
10