Durum Gesamtkatalog

VERSCHLEISS-SCHUTZ GMBH
Hardfacing
Materials
Materials for wear protection
DURMAT
A
Welding Rod DIN EN 14700: T Fe20
(DIN 8555: G21-GF-55-CG)
General characteristics:
DURMAT A consists of a special pre-alloyed tube filled with coarsely grained Fused
Tungsten Carbide (FTC) for oxyacetylene welding. The FTC has an exceptionally high
hardness of over 2360 HV0.1 giving outstanding wear protection to hard faced areas. For
special hard facing on machine parts of unalloyed, low alloyed or cast steel with carbon
content up to 0.45%. Higher carbon content could lead to cracking. Depending on the size
and composition of the area to be hard faced, the proper rod diameter and grain size should
be chosen. If the area will encounter heavy abrasion a small grain size is recommended. If
a cutting action is desired a larger grain size is preferable.
Application:
For hard facing and repairing tools and machine parts exposed to wear in mining, road
construction, ceramic, petroleum, excavation and dredging applications.
Sales Units:
Type
mm
inch
grain size mm
US Mesh
size
Color code
3505
3510
4005
4010
4020
5005
5010
5020
6005
6010
6020
8010
8020
8030
3.5
3.5
4.0
4.0
4.0
5.0
5.0
5.0
6.0
6.0
6.0
8.0
8.0
8.0
1/8
1/8
5/32
5/32
5/32
3/16
3/16
3/16
1/4
1/4
1/4
5/16
5/16
5/16
0.25 - 0.70
0.70 - 1.20
0.25 - 0.70
0.70 - 1.20
1.00 - 1.60
0.25 - 0.70
0.70 - 1.20
1.00 - 2.00
0.25 - 0.70
0.70 - 1.20
1.00 - 2.00
0.70 - 1.20
1.00 - 2.00
1.50 - 3.00
24-60
14-24
24-60
14-24
10-16
24-60
14-24
9-16
24-60
14-24
9-16
14-24
9-16
7-12
white
yellow
white
yellow
green
white
yellow
green
white
yellow
green
yellow
green
blue
Standard rod lengths: 350mm (14) and 700mm (28)

Other rod lengths and mesh sizes are available on request.
Welding recommendation:
The area to be hard faced should be free of rust, scale, grease or other contamination. The
burner nozzle should be held at a shallow angle to the work area with a neutral to slightly
acetylene excess flame. To avoid overheating, the work area should be slightly wetted and
the tube metal should not come into contact with the centre of the flame. Depending on the
base metal and the size of the work area a preheating temperature between 350 500C
(660-930F) is advised. Detailed welding directions are available upon request.
Please observe all appropriate safety regulations in force. The technical informations given in this data sheet reflects the present state of
knowledge. They do not form part of any sales contract as guaranteed properties of the delivered materials. Our delivery and sales conditions apply
to all contracts included.
Rev. 9 - 02/2007
DURMAT
A-PLUS
Welding Rod DIN EN 14700: T Fe20
(DIN 8555: G21-GF-65-CG)
DURMAT A-PLUS consists of a special pre-alloyed tube filled with spherical fused tungsten
carbide (SFTC) for oxyacetylene welding. The SFTC has an exceptionally high hardness of
over 3000 HV0.1 giving outstanding wear protection to hard faced areas. For special hard
facing on machine parts of unalloyed, low alloyed or cast steel with carbon content up to
0.45%. Higher carbon content could lead to cracking. Depending on the size and
composition of the area to be hard faced, the proper rod diameter and grain size should be
chosen. If the area will encounter heavy abrasion a small grain size is recommended. If a
cutting action is desired a larger grain size is preferable.
Application:
For hard facing and repairing tools and machine parts, exposed to wear in mining, road
construction, ceramic, petroleum, excavation and dredging applications.
Sales Units:
Type
3505
4005
5005
6005
8005
mm
3.5
4.0
5.0
6.0
8.0
inch
1/8
5/32
3/16
1/4
5/16
grain size mm
0.25 - 0.84
0.25 - 0.84
0.25 - 0.84
0.25 - 0.84
0.25 - 0.84
US Mesh size
20-60
20-60
20-60
20-60
20-60
Color code
white
white
white
white
white
Standard rod lengths: 350mm (14) and 700mm (28)

Other rod lengths and mesh sizes are available on request.
The area to be hard faced should be free of rust, scale, grease or other contaminations.
The burner nozzle should be held at a shallow angle to the work area with a neutral to
slightly acetylene excess flame. To avoid overheating, the work area should be slightly
wetted and the tube metal should not come into contact with the centre of the flame.
Depending on the base metal and the size of the work area a preheating temperature
between 350-500C (660-930F) is advised. Detailed welding directions are available upon
request.
Rev. 9 - 02/2007
DURMAT
E
Stick Electrode DIN EN 14700: E Fe20
(DIN 8555: E21-GF-UM-60-CG)
DURMATE is a tube metal filled with medium size fused tungsten carbide developed for
manual welding application. This electrode can be applied by alternating or direct current
trouble free once the proper machine setting is obtained.
Application:
For hard facing unalloyed and low alloyed steels (cast steels) with a maximum carbon
content of 0.5%. Higher carbon content could lead to cracking. For welding on most high
alloyed steels after a buffer layer is recommended. Also for hard facing tools and machine
parts that are exposed to wear in mining, excavation, digging, road construction and deep
drilling applications.
Physical characteristics:
Hardness:
55 58 HRC
Type
3505
4005
5005
6005
8005
mm
3.5
4.0
5.0
6.0
8.0
inch
1/8
5/32
3/16
1/4
5/16 (18)
length of rod
350 mm
350 mm
350 mm
350 mm
350 /450 mm
Amps
90 A
110 A
140 A
160 A
200 A
Voltage
=+/~
=+/~
=+/~
=+/~
=+/~
Depending on the base metals alloy and the area to be hard faced, a preheating
temperature between 350-500C (662-932F) is advised.
NOTE: DURMAT-E is a hollow tube metal filled with fused tungsten carbide powder, the
lowest amp setting possible should be used when depositing it in order to avoid any
decomposition to the carbides.
Rev. 9 - 02/2007
DURMAT
E-PLUS
Stick Electrode DIN EN 14700: E Fe20
(DIN 8555: E21-GF-UM-60-CG)
DURMAT E-PLUS is a tube metal filled with spherical fused tungsten carbide (SFTC)
developed for manual application. This electrode can be applied by alternating or direct
current trouble free once the proper machine setting is obtained.
Application:
For hard facing unalloyed and low alloyed steels (cast steels) with a maximum carbon
content of 0.45%. Higher carbon content could lead to cracking. For welding on most high
alloyed steels after a buffer layer is recommended. Also for hard facing tools and machine
parts that are exposed to wear in mining, excavation, digging, road construction and deep
drilling applications.
Hardness:
55 58 HRC
Type
3505
4005
5005
6005
8005
mm
3.5
4.0
5.0
6.0
8.0
inch
1/8
5/32
3/16
1/4
5/16
length of rod
350 mm
350 mm
350 mm
350 mm
350 mm
Amps
90 A
110 A
140 A
160 A
200 A
Voltage
=+/~
=+/~
=+/~
=+/~
=+/~
Depending on the base metals alloy and the area to be hard faced, a preheating
temperature between 350-500C (662-932F) is advised.
NOTE: Since DURMAT E-PLUS is a hollow tube metal filled with fused tungsten carbide
powder, the lowest amp setting possible should be used when depositing it in order to avoid
any damage to the carbides.
Rev. 9 - 02/2007
DURMAT
B
Welding Rod DIN EN 14700: T Ni20
(DIN 8555: G21-UM-55-CG)
DURMAT B is a nickel core flexible rod coated with both fused tungsten carbide (FTC) and
Ni-Cr-B-Si developed for oxyacetylene welding. The deposited alloy consists of
approximately 65% FTC and 35% Ni-Cr-B-Si-matrix with a matrix hardness of 45 HRC. The
overlay is highly resistant to acids, bases, lye and other corrosive media and excessive
wear conditions. The rod has a low melting range of between 950 - 1050C (1,742-1,922F)
and feature a self fluxing characteristic producing a smooth, clean welded surface.
Application:
Hard facing of ferritic and austenitic steels (steel castings), applied for overlaying mixer
blades, screws and conveyors in chemical and dye industry, food industry. Specially
recommended for stabilizer blades in the petroleum industry.
Hardness:
FTC:
approx. 2360 HV0.1
NiCrBSi-Matrix: approx. 420 - 450 HV0.1
Sales units:
Type
mm
inch
grain size in mm
US mesh size
4005
4.0
5/32
0.25 - 0.70
24 60
4010
4.0
5/32
0.70 - 1.20
14 24
5005
5.0
3/16
0.25 - 0.70
24 60
5010
5.0
3/16
0.70 - 1.20
14 24
5020
5.0
3/16
1.00 - 2.00
9 16
6005
6.0
0.25 - 0.70
24 60
6010
6.0
0.70 - 1.20
14 24
6020
6.0
1.00 - 2.00
9 16
8005
8.0
5/16
0.25 - 0.70
24 60
8010
8.0
5/16
0.70 - 1.20
14 24
8020
8.0
5/16
1.00 - 2.00
9 16
The surface to be hard faced should be clean and free of rust, scale, grease or other
contamination preferably by grinding or grit blasting. Deposits should be made using a gas
flame with a neutral to slight acetylene balance.
Rev. 9 - 02/2007
DURMAT
BK-SPHERICAL
(DIN 8555: G21-UM-55-CG)
DURMAT BK is a nickel cored flexible rod coated with mainly spherical fused / cast tungsten
carbide (SFTC) and Ni-Cr-B-Si-matrix with a matrix hardness of 45 HRC. The hard facing is
highly resistant to acids, bases, lye, and other corrosive media and excessive wear
conditions. The rod has a low melting range of between 950 - 1050C (1,742-1,922F) and
feature a self fluxing characteristic producing a smooth, clean welded surface.
Application:
Hard facing on ferritic and austenitic steels (steel castings), over-laying mixer blades,
screws and conveyors in chemical, dye and food industry. Specially recommended for
stabilizer blade in the petroleum industry.
Hardness:
SFTC:
approx. ~3000 HV0.1
NiCrBSi-Matrix: approx. 420 450 HV0.1
Sales units:
Type
mm
inch
grain size mm
US mesh size
4005
4.0
5/32
0.25 - 0.84
20 60
5005
5.0
3/16
0.25 - 0.84
20 60
6005
6.0
1/ 4
0.25 - 0.84
20 60
8005
8.0
5/16
0.25 - 0.84
20 - 60
The surface to be hard faced should be clean and free of rust, scale, grease or other
contamination preferably by grinding or grit blasting. Deposits should be made by using a
gas flame with neutral to slight acetylene balance.
Rev. 9 - 02/2007
DURMAT
NIA
(DIN 8555: G21-GF-55-CG)
DURMAT NIA is a cold rolled, formed, and closed seam nickel tube filled with fused
tungsten carbide (FTC) and Cr, B and Si for oxyacetylene application. The deposited hard
facing consists of approximately 65% FTC and 35% Ni-Cr-B-Si-matrix. DURMATNIA
feature self fluxing characteristic producing a smooth, clean surface. DURMATNIA has a
low melting point of approx. 950 1050C (1,742-1,922F). The overlay is extremely wear
resistance and anti corrosive to acids, bases, lye and other corrosive media.
Application:
Hard facing on ferritic and austenitic steels (steel casings), overlaying mixer blades and
conveyor and screws in chemical, dye and food industry. Recommended for hard facing
rock bits and stabilizers in the petroleum industry.
Hardness:
FTC:
approx. 2360 HV0.1
Sales units:
Type
mm
inch
grain size
mm
US mesh
size
Color code
4005
4.0
5/32
0.25 0.70
24 60
white
4010
4.0
5/32
0.70 1.20
14 24
yellow
4020
4.0
5/32
1.00 1.60
10 16
red
5005
5.0
3/16
0.25 0.70
24 60
white
5010
5.0
3/16
0.70 1.20
14 24
yellow
5020
5.0
3/16
1.00 2.00
9 16
green
6005
6.0
1/ 4
0.25 0.70
24 60
white
6010
6.0
1/ 4
0.70 1.20
14 24
yellow
6020
6.0
1/ 4
1.00 2.00
9 16
green
Standard tube metal length: 700mm (28)

The surface to be hard faced should be clean and free of rust, scale or grease and other
contamination, preferably by grinding or grit blasting. Deposits should be made using a gas
Rev. 9 - 02/2007
DURMAT
NIA-PLUS
Stick Electrode DIN EN 14700: T Ni20
(DIN 8555: E21-GF-55-CG)
DURMAT NIA-PLUS is a cold rolled, formed, and closed seam nickel tube filled with
spherical fused tungsten carbide (SFTC) and Cr, B and Si for oxyacetylene application. The
deposited alloy consists of approximately 65% SFTC and 35% Ni-Cr-B-Si-matrix. DURMAT
NIA-PLUS wets easily and has excellent flow producing a smooth, clean surface.
DURMATNIA-PLUS feature self fluxing characteristic producing a smooth, clean surface.
The overlay is extremely wear resistance and anti corrosive to acids, bases, lye and other
corrosive media.
Application:
Hard facing on ferritic and austenitic steels (steel casings), overlaying mixer blades,
conveyors and screws in chemical, dye and food industry. Recommended for hard facing
rock bits and stabilizers in the petroleum industry.
Hardness:
SFTC:
> 3000 HV0.1
Sales units:
Type
mm
inch
grain size
mm
US mesh
size
Color code
4005
4.0
5/32
0.25 0.84
20 60
white
5005
5.0
3/16
0.25 0.84
20 60
white
6005
6.0
1/ 4
0.25 0.84
20 60
white
Standard tube metal length: 700mm (28)

The surface to be hard faced should be clean and free of rust, scale or grease and other
contamination, preferably by grinding or grit blasting. Deposits should be made using a gas
Rev. 9 - 02/2007
DURMAT
NISE
Stick Electrode DIN EN 14700: E Ni20
(DIN 8555: E21-GF-UM-60-CGZ)
DURMAT NISE is a tubular electrode filled with fused tungsten carbide and a special nickel
alloy for manual welding. This alloy is specially designed for application where extreme
abrasion in combination with corrosion is expected. DURMAT NISE can be applied on steel
castings, nickel based and stainless steel alloys. The alloy combination of DURMAT NISE is
specially designed for surfaces that are exposed to corrosive media and excessive wear
conditions. The matrix is highly resistant to acids, lyes and other corrosive media.
Application:
Repairing and hard facing ferritic and austenitic steels (steel castings), stabilizer blades,
conveyor screws, milling plates, deep drilling tools, and mixer blades.
Hardness:
FTC:
Ni-Matrix:
approx. 2360 HV0.1

approx. 480 520 HV0.1
Sales units:
Type
mm
inch
length of rod
Amps
Voltage
4005
4.0
5/32
350 mm
100 A
=+/~
5005
5.0
3/16
350 mm
120 A
=+/~
6005
6.0
1/4
350 mm
160 A
=+/~
8005
8.0
450 mm
160 A
=+/~
The alloy has a low melting point of between 950 1100C (1,742-2,012F) and
characteristically flows extremely well and produces a smooth and clean surface.
Note: DURMATNISE should be welded on the lowest possible current setting to avoid
carbide damage and achieve maximum wear resistance.
Patents:
Germany:
Great Britain:
USA:
No. 40 08 091.9-41
No. 2.232.108
No. 5.004.886
Rev. 9 - 02/2007
DURMAT
NISE-PLUS
(DIN 8555: E21-GF-UM-60-CGZ)
DURMAT NISE-PLUS is a tubular electrode filled with spherical fused tungsten carbide
(SFTC) and a special nickel matrix for manual welding. This alloy is specially designed for
application against extreme abrasion in combination with corrosion attacks. DURMAT NISEPLUS can be applied on steel castings, nickel based and stainless steel alloys. The alloy
combination of DURMAT NISE-PLUS is specially designed for surfaces that are exposed to
corrosive media and excessive wear conditions. The matrix is highly resistant to acids, lyes
and other corrosive media.
Application:
conveyor screws, milling plates, deep drilling tools, and mixer blades. Also machine parts in
the chemical and food industry.
Hardness:
SFTC:
Ni-matrix:
> 3000 HV0.1

approx. 480 520 HV0.1
Standard sizes:
Type
mm
inch
length of rod
Amps
Voltage
4005
4.0
5/32
350 mm
100 A
=+/~
5005
5.0
3/16
350 mm
120 A
=+/~
6005
6.0
350 mm
160 A
=+/~
The alloy has a low melting point of between 950 1100C (1,742-2,012F) and feature self
fluxing characteristic producing a smooth and clean surface.
Note: DURMAT NISE-PLUS should be welded on the lowest possible AMP setting to avoid
carbide damage and achieve maximum wear resistance.
Patents:
Germany:
Great Britain:
USA:
No. 40 08 091.9-41
No. GB 2.232.108
No. 5.004.886
Rev. 9 - 02/2007
DURMAT
NI-3
(DIN 8555: E21-GF-UM-60-CGZ)
DURMAT NI-3 is a tubular electrode filled with a mixture of FTC and special carbides in a
combination with a specially developed nickel alloy for manual welding. This alloy is
designed for applications where extreme abrasion in combination with corrosion is
expected. The alloy combination of DURMAT NI-3 is specially designed for items that are
exposed to corrosive media and excessive wear conditions. The matrix is highly resistant to
acids, lyes and other corrosive media.
Application:
conveyor screws, milling plates, deep drilling tools, and mixer blades.
Chemical composition (in wt-%):
FTC
Other
carbides
Ni-matrix
60
Balance
Hardness:
FTC:
approx. 2360 HV0.1
Other carbides: approx. 2900 HV0.1
Ni-matrix:
approx. 480 520 HV0.1
Type
mm
inch
length of rod
Amps
Voltage
4005
4.0
5/32
350 mm
100 A
=+/
5005
5.0
3/16
350 mm
120 A
=+/
6005
6.0
1/ 4
350 mm
160 A
=+/
The alloy has a low melting point of between 950 1100C (1,742-2,012F) and feature a
self fluxing characteristic producing a smooth and clean surface.
Note: DURMATNI-3 should be welded on the lowest possible current setting to avoid
carbide decomposition and achieve maximum wear resistance.
Patents:
Germany:
Great Britain:
USA:
No. 40 08 091.9-41
No. 2.232.108
No. 5.004.886
Rev. 9 - 02/2007
DURMAT
CS
DURMAT CS consists of sintered tungsten carbide fragments in a ductile Cu-Ni-Zn matrix.
The alloy exhibits a tensile strength of 100,000 psi. DURMATCS production methods
ensure an homogeneous distribution of the sintered tungsten carbide particles. DURMAT
CS composite rods are available in two grades: Wear resistant and cutting.
Application:
Downhole reamers, openers, fishing tools (spears), coring tools, reamers, milling tools and
stabilizers.
The area to be hard faced should be free of rust, scale, grease or other contamination.
Slowly preheat the area to a maximum of 500C (932F). Sprinkle the surface with
DURMAT Flux to prevent oxides from forming in the molten matrix during application. Once
the area is properly heated, start brazing with DURMAT TINNING RODS (about 1mm layer).
Now apply DURMAT CS. To facilitate the operation dip the end in brazing flux.
NOTE: Do not overheat the hard faced area. Particles can be arranged in correct position
and dense configuration by using the end of the DURMATTinning Rod. Slow cooling is
advised. Never cool area with water!
Carbide content:
Standard percentage:
Other percentages available are:
60 %.
40 %, 50 % or 70 %.
Sales units:
Carbide grain sizes:
1/16 x 1/8
1/ 8 x 3/16
3/16 x 1/4
1/4 x 5/16
5/16 x 1/2
Other grain sizes are available on request.

Standard composite rod length:
450mm (18)
Rev. 9 - 02/2007
DURMAT
TINNING-RODS
Classifications:
AWS
ASME
BS
A5.27 (1978)
SFA-5.27 (1978)
1453 C5
A5.8 (1981)
SFA-5.8 (1981)
RBCuZn-A
RBCuZn-D
DURMATTINNING-RODS are fume reduced nickel bronze rods containing 10% nickel
developed for oxyacetylene welding. Coatings have high mechanical properties and are
used in preference to other welding alloys; especially the nickel color (silver) should be
matched. One of DURMATTINNING-RODS unique applications is a binder for the sintered
tungsten carbide particles with DURMATCS.
Application:
Deposits on drilling tools & equipment used in oil & gas well drilling, for tinning & filling in
combination with DURMATCS.
Cu
Ni
Si
Zn
48
10
0.10
Balance
Hardness:
Melting point:
Solidification point:
Average tensile strength:
Average elongation:
74 HRB; 120 HB
915C
(1,680F)
905C
(1,661F)
505 test: 70,000 psi
25%
Rev. 9 - 02/2007
DURMAT
40-A
Oxyacetylene welding & spraying powder
DURMAT 40-A is a welding powder developed for combined corrosion, abrasion and heat
resistant applications. Its extreme hardness allows for excellent gliding on high tensile
strength steels and plastics. DURMAT 40-A is also recommended for caulking and for
carbon packs in refrigeration units. The powder is both, corrosion and erosion durable.
DURMAT 40-A shows excellent performance up to 550C (1,022F)
Application:
Applying on small areas or die edges, mold castings in the glass industry, fittings, pistons &
guides, buffer layers in advance to DURMAT B hard facings
Ni
Cr
Si
Balance
9-10
1.8
3.8
0.35
Hardness:
Melting point:
Density:
Structure:
Grain size:
35-39 HRC
~1.070 C (1,958F)
8.1 g/cm3
Ni-Matrix + Cr-Carbide / Ni-Boride.
-106 +22 m **)
Sales units:
PE-bottle:
5 kg **)
Processing recommendation:
Machining:
Grinding + Turning
**) others on request
Rev. 9 - 02/2007
DURMAT
60-A
DURMAT 60-A is a welding powder developed for combined corrosion, abrasion and heat
resistant applications. Its extreme hardness allows for excellent gliding on high tensile
strength steels and plastics. DURMAT 60-A is also recommended for caulking and for
carbon packs in refrigeration units. The powder is both, corrosion and erosion durable.
DURMAT 60-A has a high thermal resistance up to 550C (1,022F).
Application:
Applying on small areas or die edges, mold castings in the glass industry, fittings, pistons &
guides, buffer layers in advance to DURMAT B hard facings.
Ni
Cr
Si
Balance
16-17
3.3
3.8
0.8-1.0
Hardness:
Melting point:
Density:
Structure:
Grain size:
56 HRC
1070C (1958F)
8.1 g/cm
Ni-Matrix + Cr-Carbide / Ni-Boride.
106 +22m **)
Sales Units:
PE-bottle:
5 kg **)
Machining:
Grinding + Turning
Rev. 9 - 02/2007
DURMAT
40-FTC
DURMAT 40-FTC is a welding powder developed for combined corrosion, abrasion and
heat resistant applications. Due to the high tungsten carbide content, the powder is highly
wear resistant. DURMAT 40-FTC protects components that are exposed heavy mechanical
and mineral wear.
Application:
Mechanical engineering, pump and mill construction, the manufacturing of petrochemical
apparatus, deep drilling tools, wear plates in agriculture
Ni
Cr
Si
60 Matrix
Balance
16-17
3.3
3.8
0.8-1.0
0.8-1.0
40 FTC
3.8-4.1
Balance
Density:
Hardness:
Melting point:
Structure:
Grain size:
DURMAT 60-A: 8.1 g/cm

DURMAT FTC: 16.0 17.0 g/cm
DURMAT FTC: ~ 2340 HV0.1
DURMAT 60-A: ~ 56HRC
DURMAT 60-A: 1070C
DURMAT FTC: 2860C
Fused tungsten carbide embedded in a Ni-matrix
with chrome carbide and nickel boride.
106 +22 m **)
Sales Units:
PE-bottle:
5 kg **)
Machining:
Grinding + Turning
Rev. 9 - 02/2007
DURMAT
50-FTC
wear resistant. DURMAT 50-FTC protects components that are exposed heavy mechanical
and mineral wear.
Application:
apparatus, deep drilling tools, wear plates in agriculture.
Ni
Cr
Si
50% Matrix
Balance
16-17
3.3
3.8
0.8-1.0
0.8-1.0
50% FTC
3.9-4.1
Balance
Density:
Hardness:
Melting point:
Structure:
Grain size:

DURMAT 60-A: 1070C
DURMAT FTC: 2860C
106 +22m **)
Sales Units:
PE-bottle:
5 kg **)
Machining:
Grinding + Turning
Rev. 9 - 02/2007
DURMAT
60-FTC
wear resistant. DURMAT 60-FTC protects components that encounter heavy mechanical
and mineral wear.
Application:
apparatus, deep drilling tools, wear plates in agriculture.
Ni
Cr
Si
40 Matrix
Balance
16-17
3.3
3.8
0.8-1.0
0.8-1.0
60 FTC
3.8-4.1
Balance
Density:
Hardness:
Melting point:
Structure:
Grain size:
DURMAT 60:
8.1 g/cm
DURMAT 60-A: 1070C
DURMAT FTC: 2860C
106 +22m **)
Sales Units:
PE-bottle:
5 kg **)
Machining:
Grinding + Turning
Rev. 9 - 02/2007
DURMAT
75-FTC
wear resistant. DURMAT 75-FTC protects components that encounter heavy mechanical
and mineral wear.
Application:
Ni
Cr
Si
25 Matrix
Balance
16-17
3.3
3.8
0.8-1,0
0.8-1.0
75 FTC
3.9-4.1
Balance
Density:
Hardness:
Melting point:
Structure:
Grain size:

DURMAT 60A: 1070C
DURMAT FTC: 2860C
Fused tungsten carbide embedded in a Ni
matrix with chrome carbide and nickel boride.
106 +22m **)
Sales Units:
PE-bottle:
5 kg **)
Machining:
Grinding + Turning
Rev. 9 - 02/2007
DURMAT
FTC
Fused Tungsten Carbide
Fused Tungsten Carbide (FTC) is one of the hardest and most abrasion resistant materials
used in the modern wear resistance and tool technology. FTC is the eutectic composition of
WC and W2C. The average carbon content of our FTC is 3.8 4.1 wt. % and the phases
can be estimated to be approximately 78 80% W2C and 20 22% WC.
Application:
Hard facing metallic surfaces exposed to extreme mechanical load. In this case FTC should
be used as a fine or coarser powder, which is embedded in the metallic matrix or is
precipitated into hard alloys. *Surface coating by thermal spraying or welding. Using powder
metallurgical processes, it is possible to produce parts of nearly any shape, which can
contain hard materials or diamonds together with a metal binder and FTC. *Reinforcing the
hardness of diamond tools. FTC equalizes the matrices between the different harnesses of
diamonds and binder in a diamond drilling, grinding and honing tools. Excellent for deep
well drilling tools and rods, crusher jaws, mixers, concrete and stone saws, hot-pressed
tools, screens & conveyors, extrusion housings, hard additives to diamond bits and saws.
C-total
C-free
O2 sieve
range
O2- sub sieve

range
Fe
Co
3.8 4.1
0.1 max
0.05 max.
0.2 max.
0.3 max.*)
0.3 max.*)
Hardness:
Structure:
Density:
Melting point:
2360 HV0.1
mainly feather
16.0 17.0 g/cm
2860C (5176F)
Quality assurance:
The constant testing of our raw materials, production and pre-shipment procedures ensure
the homogeneity of the compliance with the specifications of all powder grades that we
deliver.
Sales Units:
PE-bottle:
5 kg **)
*) depends on grain size

Rev. 9 - 02/2007
DURMAT
SFTC
Spherical Fused Tungsten Carbide
DURMAT Sphercial Tungsten Carbide SFTC is the most wear resistant Fused Tungsten
Carbide we can offer. These SFTC spherical fused tungsten carbide particles show a fine
non acicular structure with a higher hardness than conventional FTC (>3000 HV0.1). The
increased apparent density combined with a better flowability enable an increase of hard
particles in wear resistant coatings and components produced by infiltration.
Application:
Hard facing metallic surfaces exposed to extreme mechanical stress. Using powder
metallurgical processes, it is possible to produce parts of nearly any shape, which can
contain hard materials or diamonds together with a metal binder and SFTC. Reinforcing the
hardness of diamond tools. FTC equalizes the matrices between the different harnesses of
diamonds and binder in a diamond drilling, grinding and honing tools. Excellent for deep
well drilling tools and rods, crusher jaws, mixers, concrete & stone saws, hot-pressed tools,
screens & conveyors, extrusion housings, hard additives to diamond bits and saws.
C-total
C-free
O2 sieve
range
O2- sub
sieve range
Fe
Co
3.8 4.1
0.1max
0.05 max.
0.2 max.
0.3 max. *)
0.3 max. *)
Hardness:
Structure:
Melting point:
3000 HV0.1
fine
2860C (5176F)
Quality assurance:
The constant testing of our raw materials, production and pre-shipment procedures ensure
the homogeneity of the compliance with the specifications of all powder grades that we
deliver.
Sales Units:
PE-bottle:
5 kg **)
*) depend on grain size

Rev. 9 - 02/2007
DURMAT
WC-IV
Sintered Tungsten Carbide
Classifications:
Hard Metal Specification
DURMAT WC-IV is produced from specially selected, uncoated, cleaned and straight
WC/Co hard metal material grades. The WC/Co is carefully crushed and classified to avoid
contamination from iron, chromium and other elements normally present. Deposits are
highly resistant against abrasion. DURMATWC-IV is particularly well suited for cutting
tools. Hard facing with DURMATWC-IV has two advantages: concentrated wear protection
for the area exposed to maximum wear and in addition easy application of an extremely
hard and abrasion resistant protective surface for highly stressed areas.
Application:
Mining, deep drillingas on tool joints in the petroleum industry.
C-tot
Co
Ta
Ti
5.3-5.8
610
0.5 max
0.5 max
Balance
Density:
14.2 14.8 g/cm
Sales units:
mm
Mesh
0.25 - 0.70
25 60
0.70 - 1.20
16 25
1.00 - 2.00
10 18
2.00 - 4.00
5 -10
4.00 - 6.00
inch
6.00 - 8.00
5/32 x 1/4
1/4 x 5/16
8.00 -12.00
5/16 x 1/2
Other grain sizes available

PE-bottle:
5 kg **)
Rev. 9 - 02/2007
DURMAT
OA
Flux-Cored Wire DIN EN 14700: T Fe20
(DIN 8555: MF21-65-CG)
DURMAT OA is an open arc iron-based tubular wire filled with fused tungsten carbide for
semi-automatic application, where extreme abrasive wear is anticipated.
Application:
For hard facing low alloyed steels that have a maximum of 0.45% carbon. Higher carbon
content could lead to cracking. Also for hard facing and repairing tools and machine parts
that are exposed to wear in mining, excavation, earth moving, tunneling shields, road
construction, well drilling and deep drilling applications.
Hardness:
Weld metal:
Carbide:
1st layer approx. 64 - 66 HRC

2nd layer approx. 66 - 68 HRC
approx. 2360 HV0.1
mm
inch
coil size DIN EN 759
Amps
Voltage
1.2
0.045
B 300 (approx. 15 kgs)
130 - 600A
24 - 26 V
1.6
1/16
180 - 220 A
24 - 26 V
2.4
3/32
B 435 (approx. 25kgs)
240 - 280 A
26 - 28 V
2.8
7/64
240 - 280 A
26 - 28 V
3.2
1/8
250 - 300 A
26 - 28 V
The area to be hard faced should be free of rust, scale, grease or other dirt. Depending on
the base metals alloy and the size of the area to be hard faced the advisable preheating
temperature should be between 350-500C (662-932F). If the amps are kept on the lowest
setting possible the tungsten carbide granular will be prevented from melting. During
welding, position the arc that the weld metal is deposited in coarse droplets.
NOTE: The base material that is to be hard faced should have enough tensile strength so
that the hard facing overlay cannot be pressed into it.
Rev. 9 - 02/2007
DURMAT
NIFD
Flux-Cored Wire DIN EN 14700: T Ni20
(DIN 8555: MF21-55-CGZ)
DURMAT NIFD is a flux cored wire filled with fused tungsten carbide and NiCrBSi- matrix for
semi-automatic welding application. DURMAT NIFD was developed to protect surfaces
against extreme abrasive wear in combination with corrosion attacks. The deposit alloy
consists of approximately 60% FTC and 35 - 40% Ni-Cr-B-Si-matrix. The alloy has a low
melting range of between 900 1050C (1,652 1,922F) and feature a self fluxing
characteristic producing a smooth and clean surface. The matrix is highly resistant to acids,
bases, lye and other corrosive media.
Application:
Repairing and hard facing ferritic and austenitic steel tools and machine parts (steel
casting). Specially developed for semi and fully automatic welding on tool joints and
stabilizers in the petroleum industry.
Hardness:
FTC:
approx. 2360 HV0.1
mm
inch
1.2
Coil size DIN

EN 759
Amps
Voltage
B 300
cages ca. 15 kg
120 - 160 A
16 - 20 V
1.6
1/16
B 300
cages ca. 15 kg
160 - 180 A
18 - 20 V
2.4
3/32
B 435
cages ca. 25 kg
200 - 230 A
21 - 23 V
2.8
7/64
B 435
cages ca. 25 kg
220 - 260 A
21 - 23 V
3.2
1/8
B 435
cages ca. 25 kg
240 - 280 A
23 - 25 V
The area to be hard faced should be free of rust, scale, oil and other contamination. Be
sure that the base material is not overheated and choose amps and volts as low as possible
to avoid decomposition of the tungsten carbide.
NOTE: The base metals alloy should have enough tensile strength so that the hard facing
material cannot be pressed into it.
Patents:
Germany:
United Kingdom:
USA:
No. 40 08 091.9-41
No. 2.232.108
No. 5.004.886
Rev. 9 - 02/2007
DURMAT
NIFD-PLUS
(DIN 8555: MF21-55-CGZ)
DURMAT NIFD-PLUS is a cored metal wire filled with Ni-Cr-B-Si and spherical fused
tungsten carbide (SFTC). DURMAT NIFD-PLUS was developed to protect surfaces where
extreme abrasive wear in combination with corrosion are expected.
Application:
castings) in the chemical industry and food industry. Stabilizers in the petroleum industry,
mixer blades, conveyors and screws in the chemical and dye industry as well in the food
processing industry.
Hardness:
SFTC:
Matrix:
> 3.000 HV0.1

approx. 450 480 HV0.1
mm
inch
2.4
3/32
2.8
7/64
3.2
1/8
Coil size DIN EN

759
B 435
cages ca. 25 kg
B 435
cages ca. 25 kg
B 435
cages ca. 25 kg
Amps
Voltage
200 - 230 A
21 - 23 V
220 - 260 A
21 - 23 V
240 - 280 A
23 - 25 V
The area to be hard faced should be free of rust, scale, oil and other contamination. Be
sure that the base material is not overheated and choose amps and volts as low as possible
to avoid decomposition the SFTC.
Patents:
Germany:
United Kingdom:
USA:
No. 40 08 091.9-41
No. 2.232.108
No. 5.004.886
Rev. 9 - 02/2007
DURMAT
NICRW
(DIN 8555: MF21-55-CGZ)
DURMAT NICRW is a flux-cored wire with approx. 50% FTC, similar DURMAT NIFD, but
containing higher Chrome content. Good corrosion protection against chloride media.
DURMAT NICRW was developed to protect surfaces against extreme abrasive wear in
combination with corrosion attacks. The deposit alloy consists of approx. 50% FTC and
40% NiCrBSi-matrix. The alloy has a low melting range of between 900 1050C (1,652
1,922F) and feature self fluxing characteristic producing a smooth and clean surface. The
matrix is highly resistant to acids, bases, lyes and other corrosive media.
Chemical Composition (in wt-%):
FTC
Cr
Ni
Si
50
10-12
1.7-2.0
Balance
4-5
0.4
Hardness:
FTC:
Matrix:
>2200 HV0.1
490-540 HV0.1
mm
inch
1.6
1/16
2.4
3/32
2.8
7/64
Coil size DIN EN

759
B 300
cages ca. 15 kg
B 435
cages ca. 25 kg
B 435
cages ca. 25 kg
Amps
Voltage
160 - 180 A
18 - 20 V
200 - 230 A
21 - 23 V
220 - 260 A
21 - 23 V
The area to be hard-faced should be free of rust, scale, oil and other dirt. Be sure that the
base material is not overheated and choose amps and volts as low as possible to avoid
melting the tungsten carbide.
Rev. 9 - 02/2007
DURMAT
NI-2
(DIN 8555: MF21-60-CGZ)
DURMAT NI-2 is a cored metal wire filled with a combination of very hard special carbides
together with fused tungsten carbides and Ni-Cr-B-Si-for semi-automatic welding
application. DURMAT NI-2 was developed to protect surfaces against extreme abrasive
wear in combination with corrosion attacks. The alloy has a low melting range of between
900 1050C (1,652 1,922F) and feature a self fluxing characteristic producing a smooth
and clean surface. The matrix is highly resistant to acids, bases, lyes and other corrosive
media.
Application:
castings). Specially developed for semi and fully automatic welding on tool joints, casings
and stabilizers in the petroleum industry.
Hardness:
FTC:
approx. 2360 HV0.1
Other carbides: approx. 2900 HV0.1
Matrix:
approx. 450 480 HV0.1
mm
inch
1.6
1/16
2.4
3/32
2.8
7/64
3.2
1/8
Coil size DIN EN

759
B 300
cages ca. 15 kg
B 435
cages ca. 25 kg
B 435
cages ca. 25 kg
B 435
cages ca. 25 kg
Amps
Voltage
160 - 180 A
18 - 20 V
200 - 230 A
21 - 23 V
220 - 260 A
21 - 23 V
240 - 280 A
23 - 25 V
The area to be hard faced should be free of rust, scale, oil and other dirt. Be sure that the
base material is not overheated and choose amps and volts as low as possible to avoid
melting the tungsten carbide. Note: The base metals alloy should have enough tensile
strength so that the hard facing material cannot be pressed into it.
Patents:
Germany:
United Kingdom:
USA:
No. 40 08 091.9-41
No. 2.232.108
No. 5.004.886
Rev. 9 - 02/2007
DURMAT
FD 200 K
Classification:
DIN EN 14700
T Fe10 (MF 8-200-CKNPZ)
AWS
similar 307
General Characteristics:
DURMAT FD 200 K is a flux core wire of the CrNiMn-type (1.4370). The complete
austenitic weld material shows high plasticity and can be applied as a buffer layer. The
deposits can be work hardened, are heat resistant up to 850 C, stainless and not
magnetic. DURMAT FD 200 K is suitable for welding steels with more than 0.7 % C and
other difficult combinations, because it deposits a most ductile weld metal. The deposits
resist high shrinkage and impact stresses.
Application:
Repair of: manganese steel buckets and shovels, high tensile tools and dies, clutches,
crane wheels, earthmoving undercarriage parts, gear wheels, etc.
C
Si
Mn
Cr
Ni
Fe
0.1
0.5
19
8.5
Balance
Hardness:
180 HB when deposited

450 - 500 HB when hardened
580 N/mm minimum
40 % minimum
Tensile strength:
Elongation:
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 240 K
Classification:
DIN EN 14700
T Fe9 (MF 7-200-KN)
AWS A 5.13
E Fe Mn A
DURMAT FD 240 K is a flux core wire, which enables the deposition of a non magnetic
austenitic 14 % Mn coating, which is tough, crack free and and can be work hardened up to
450 HB. DURMAT FD 240 K is designed for repairing worn parts of similar base materials
as well as for hard facing carbon steels parts to severe impact loads. In that case an
austenitic buffer layer should be applied. The alloy should be welded with a minimum heat
input in one or more layers.
Application:
Hardfacing of crushers, swing hammers, railway crossings, dredge buckets, etc.
C
Mn
Cr
Ni
Fe
14
0.6
Balance
Hardness:
200-230 HB when deposited

400-450 HB when hardened
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 250 K
Classification:
DIN EN 14700
T Fe9 (MF 7-250-KNP)
DURMAT FD 250 K is a flux core wire of the Mn-Cr-type. The complete austenitic weld
material shows high plasticity and can be applied as a buffer layer. Deposits can be work
hardened up to 500 HB, are stainless and not magnetic. The deposits resist high shrinkage
and impact stresses.
Application:
Repair of manganese steel buckets and shovels, high tensile tools and dies, clutches, crane
wheels, earthmoving undercarriage parts, gear wheels, etc.
C
Si
Mn
Cr
Ni
Mo
Fe
0.4
0.5
16
14
1.2
0.6
0.2
Balance
Hardness
200 - 250 HB when deposited

450 - 500 HB when hardened
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 300
Classification:
DIN EN 14700
T Fe1 (MF 1-300-P)
DURMAT FD 300 is a flux core wire which eables a low alloyed deposit for hard facing of
about 300 HB. The deposit is tough and not sensitive to impact loads. The number of layers
is not limited. The interpass temperature should be max. 250 C. DURMAT FD 300 is
excellent for buffer layers before hard facing. The deposit is forgeable and can be
additionally treated with cutting tools.
Application:
Cable rolls, rails, couplings, back up rolls of caterpillars crane wheel rims, shafts, tool
joints, etc.
C
Si
Mn
Cr
Mo
Fe
0.1
0.5
2.5
0.3
Balance
Hardness:
280 - 325 HB
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
With standard application preheating is not necessary, but depends on base material. The
alloy can be annealed without changing the structure of the deposits.
Rev. 9 - 02/2007
DURMAT
FD 400
Classification:
DIN EN 14700
T Fe1 (MF 1-400-P)
DURMAT FD 400 is a flux core wire which enables a low alloyed deposit for hard facing of
is not limited. The interpass temperature should be max. 250C. The deposit is forgeable
and can be additionally treated with cutting tools.
Application:
Cable rolls, rails, couplings, back up rolls of caterpillar crane wheel rims, shafts, etc.
C
Cr
Mo
Fe
0.15
0.3
Balance
Hardness:
380 - 430 HB
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 450
Classification:
DIN EN 14700
T Fe7 (MF 5-45-PT)
DURMAT FD 450 is a flux core wire which enables a low alloyed deposit for hard facing of
is not limited. The interpass temperature should be max. 250C. The deposit is forgeable
and can be additionally treated with cutting tools.
Application:
Cable rolls, rails, couplings, back up rolls of caterpillar crane wheel rims and shafts etc.
C
Cr
Mo
Fe
0.20
4.5
0.6
0.3
Balance
Hardness:
430 - 480 HB
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 495
Classification:
DIN EN 14700
T Fe3 (MF 3-GF-50-CKTZ)
The stainless weld deposit on Fe, Cr, Co, Mo-basis has a high wear resistance even at
elevated temperatures, a high tensile strength and a high resistance against sliding wear of
metallic objects. Deposits can be work hardened up to 53 HRC and show good thermal
shock resistant.
Application:
Hardfacing of forging presses, hot piercing dies, stretching rolls, pinch rolls, hot strip mill
table rolls and back-up rolls.
C
Si
Mn
Cr
Mo
Co
Fe
0.2
0.7
0.4
15
3.2
14
Balance
Hardness:
Untreated: 50 HRC
work hardened: 53 HRC
Drawn for 2 h at
480C: 51 HRC
600C: 53 HRC
700C: 48 HRC
760C: 40 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
Amps
Voltage
1.6
160 - 260
20 26
2.0
220 - 280
22 26
2.4
280 - 340
24 27
2.8
320 - 400
25 - 28
Rev. 9 - 02/2007
DURMAT
FD 600
Classification:
DIN EN 14700
T Fe8 (MF 6-55-PT)
DURMAT FD 600 is a flux core wire which enables a CrMoV alloyed deposit for semi
automatic and automatic surfacing. The weld metal enables hardness up to 58 HRC even
with relatively slow cooling rates. Crack resistance is good in case of adequate preheat and
interpass temperature together with slow cooling after welding. Resistance to tempering is
good.
Application:
Parts subjected to abrasion, impact and compressive loads, sand pumps, dredge pump
parts, dredge ladder rolls, etc.
C
Si
Mn
Cr
Mo
Fe
0.5
6.5
0.8
0.4
Balance
Hardness:
55 - 58 HRC (650 HV)
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 28
Rev. 9 - 02/2007
DURMAT
FD 601
Classification:
DIN EN 14700
T Fe8 (MF 6-60-PT)
DURMAT FD 601 is a flux core wire which enables a CrMoWV alloyed deposit for semi
automatic and automatic surfacing. The weld metal enables hardness up to 60 HRC even
with relatively slow cooling rates. Crack resistance is good in case of adequate preheat and
interpass temperature together with slow cooling after welding. Resistance to tempering is
good.
Application:
Parts subjected to abrasion, impact and compressive loads, sand pumps, dredge pump
parts, dredge ladder rolls, tool - joints , etc.
C
Si
Mn
Cr
Mo
Fe
0.5
1.6
1.5
Balance
Hardness:
56 - 60 HRC
(700 HV)
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.2
0.045
120 - 220
18 - 25
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 600 TIC
Classification:
DIN EN 14700
T Fe8 (MF 6-60-GP)
DURMAT FD 600 TIC is a flux core wire for hard facing. The deposit is tough and not sensitive to impact loads. It shows excellent resistance to impact in combination with abrasion.
Application:
Roller Press, bucket teeth and lips, sand pumps, impellers and screws.
C
Si
Mn
Cr
Mo
Ti
Fe
1.8
1.6
1.4
1.4
Balance
Hardness:
56 58 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
160 - 260
20 - 26
2.0
5/64
240 280
22 26
2.4
3/32
280 340
24 27
2.8
7/64
320 400
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 605
Classification:
DIN E
N 14700
T Fe20
DURMAT FD 605 is resistant against heavy abrasion and impact. Due to the precipitation of
fine special carbides (SC), layers shows an extreme hardness of 5560 HRC, combined
with a high tenacity.
Application:
Applying on mining equipment, scraper blades for brick and clay, agriculture, fans
Cr
Mo
SC
Fe
2.6
1.3
10-12
Balance
Hardness:
55-60 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 280
18 26
2.0
5/64
240 280
20 26
2.4
3/32
280 340
23 26
2.8
7/64
320 400
25 - 28
Rev. 9 - 02/2007
DURMAT
FD 609
Classification:
DIN EN 14700
T Fe8 (MF 6-60-PGT)
High Cr-alloyed flux core wire for wear resistant hardfacing with a ferritic martensitic micro
structure. The welding deposit is high resistant against impact stress and medium abrasion.
The deposit is despite the high hardness crack free also in multiple layers and can be used
up to 700 C.
Application:
Crusher wheels and hammers, rock processing shredders, cutting-tools, and fluid valves
and protection welding on Mn-Hadfield-steel.
C
Si
Mn
Cr
Ni
Fe
0.5
2.8
0.8
9.5
0.3
Balance
Hardness:
56 - 57 HRC
450 C:
45 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
Ampere
Volt
1.2
140 - 240
18 24
1.6
160 - 260
20 26
2.0
240 - 280
22 26
2.4
280 - 340
24 27
2.8
320 - 400
25 - 28
Rev. 9 - 02/2007
DURMAT
FD 612
Classification:
DIN EN 14700
T Fe8 (MF 6-55-RP)
Cr-alloyed flux core wire electrode for wear resistant hardfacing with a martensitic micro
structure. The weld deposit is resistant against corrosion, cavitation and high compressive
load (metal to metal).
Application:
Drive tumblers, blow bar screws.
C
Si
Mn
Cr
Ti
Fe
0.5
0.8
1.4
12.5
Balance
Hardness:
56 - 57 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
Ampere
Volt
1.2
140 - 240
18 24
1.6
160 - 260
20 26
2.0
240 - 280
22 26
2.4
280 - 340
24 27
2.8
320 - 400
25 - 28
Rev. 9 - 02/2007
DURMAT
FD 629
Classification:
DIN EN 14700
T Fe20
DURMAT FD 605 is resistant against heavy abrasion and impact. Due to the precipitation of
fine special carbides (SC), hardfacings shows an extreme hardness of 5560 HRC,
combined with a high tenacity. In comparison to DURMAT FD 605 these hardfacings are
more resistant against heavy abrasion and impact due to the higher content of fine primary
refractory and special (SC) carbides.
Application:
Mmining equipment, scraper blades for brick and clay, technical knifes, agriculture, fans
Cr
Mo
SC
Fe
3,6
1,6
16
Rest
Hardness:
58-64 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 280
18 26
2.0
5/64
240 280
20 26
2.4
3/32
280 340
23 26
2.8
7/64
320 400
25 - 28
Rev. 9 - 02/2007
DURMAT
FD 720
Classification:
DIN EN 14700
T Fe2 (MF 2-65-G)
DURMAT FD 720 is a low alloyed flux core wire. The weld deposit is suitable for parts
subject to impact, metal to metal friction and severe fine particle abrasion/erosion load. It is
a complete martensitic deposit which is rich in iron-borides and iron-carbides. The working
temperature should not exceed 200C to keep wear minimal.
Application:
Dredges, concrete pumps, driving screws, fine particle (sand) wearing parts.
C
Si
Mn
Ni
Fe
0.7
4.5
Balance
Hardness:
64 - 66 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
Ampere
Volt
1.2
120 - 220
18 - 25
1.6
160 260
20 26
2.0
240 280
22 26
2.4
280 340
24 27
2.8
320 - 400
27 - 29
Rev. 9 - 02/2007
DURMAT
FD 733
Classification:
DIN EN 14700
T Fe14 (MF 10-70-GT)
DURMAT FD 733 is a flux core wire containing extremely hard chrome-carbides and
niobium-carbides embedded in a FeBC matrix. The weld deposit is very fine-grained and
extremely hard also in the first layer 67 HRC can be achieved. It is suitable for hardfacing
on parts requiring high abrasion resistance with at the same time minor impact resistance
and wear resistance up to a working temperature of approx. 450 C.
Application:
Worm conveyer screws, sand-preparing plants, dredgers, mixers, ceramic industry, fan
baffles, pump casings, briquette plants etc.
C
Si
Mn
Cr
Nb
Fe
3.5
18
1.4
Balance
Hardness:
65 - 68 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm:
Ampere:
Volt:
1.2
120 - 220
18 - 25
1.6
160 280
20 26
2.0
220 300
22 26
2.4
280 340
24 27
2.8
320 400
25 - 28
Rev. 9 - 02/2007
DURMAT
FD 739
Classification:
DIN EN 14700
T Fe16
DURMAT FD 739 is an iron based flux cored wire containing complex carbide phases
which are precipitated more fine than in common used hardfacings. These layers show a
better resistance against abrasive and erosive load because of the finely divided hard
particles which have a submicron grain size. This fine structure results of the advantage
concerning the percentage contact area of the fine hard phases in comparison to common
hard phse grain sizes.
Application:
On parts with high abrasive and erosive load, which could be superposed by corrosive
attack.
C
Cr
Mo
Nb
Fe
20
5,7
3,3
3,4
4,4
Rest
Hardness:
67 - 70 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm:
Ampere:
Volt:
1.6
160 280
20 26
2.0
220 300
22 26
2.4
280 340
24 27
2.8
320 400
25 - 28
Rev. 9 - 02/2007
DURMAT
FD 740
Classification:
DIN EN 14700
T Fe16
DURMAT FD 740 is an iron based flux cored wire containing complex carbide phases
which are precipitated more fine than in common used hardfacings. These layers show a
better resistance against abrasive and erosive load because of the finely divided hard
particles which have a submicron grain size. This fine structure results of the advantage
concerning the percentage contact area of the fine hard phases in comparison to common
hard phse grain sizes.
Application:
On parts with high abrasive and erosive load, which could be superposed by corrosive
attack.
C
Cr
Mo
Fe
20
5,7
3,3
4,4
Rest
Hardness:
65 - 68 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm:
Ampere:
Volt:
1.6
160 280
20 26
2.0
220 300
22 26
2.4
280 340
24 27
2.8
320 400
25 - 28
Rev. 9 - 02/2007
DURMAT
FD 42
Classification:
DIN EN 14700
T Fe14 (MF 10-45-CG)
DURMAT FD 42 a flux core wire for hardfacing with resistance to wear and corrosion. The
deposit is high Cr-, Ni-, Mo-, and C-alloyed and is used at any place, where corrosive as
well as abrasive wear is expected. The hardfacing of welding material is possible without
cracking. The alloy can be additionally worked with metalloid cutting tools. DURMAT FD 42
is developed for gas shielded welding with Argon (with 1-2% oxygen). The alloy is also
available for submerged welding.
Application:
DURMAT FD 42 is normally used in the meat processing and food industry for vegetable oil
extrusion presses and in the chemical industry.
C
Si
Cr
Mn
Ni
Mo
Fe
1.8
0.9
28
1.2
0.8
Balance
Hardness:
41 44 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
Ampere
Volt
1.2
120 - 220
18 - 25
1.6
160 260
20 26
2.0
240 280
22 26
2.4
280 340
24 27
2.8
320 - 400
27 - 28
Preheating is recommended depending on the base material. Argon (with 1-2% oxygen) as
shielding gas and controlled cooling rate is recommended.
Rev. 9 - 02/2007
DURMAT
FD 50
Classification:
DIN EN 14700
T Fe14 (MF 10-50-G)
DURMAT FD 50 is a Mn-alloyed flux core wire which deposits a high Cr-, C-, Si-alloyed
weld metal with resistance to abrasion and medium impact. Best results are achieved by
welding in two layers. A maximum deposit thickness of 8 mm is recommended. The
resulting deposits can not be heat treated, machined or forged. Before overlaying previously
hardfaced surfaces a buffer layer of DURMAT FD 200 K or DURMAT FD 250 K is
recommended.
Application:
Excavater teeth, mixer blades, conveying screws and others.
C
Si
Mn
Cr
Fe
3.2
1.8
1.8
15
Balance
Hardness
50 - 54 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.2
0.045
120 220
18 - 25
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 55
Classification:
DIN EN 14700
T Fe14 (MF 10-60-GR)
DURMAT FD 55 is a flux core wire which deposits a high CrC-alloyed stainless weld metal
with excellent resistance to abrasion and medium impact. It can be used whenever high
abrasion accompanied by corrosion is expected. Best results are achieved by welding in
two layers. A maximum deposit thickness of 8 mm is recommended. The resulting deposits
can not be heat treated, machined or forged. Before overlaying previously hardfaced
surfaces a buffer layer of DURMAT FD 200 K or DURMAT FD 250 K is recommended.
Application:
Piping, impellers and screws.
C
Si
Mn
Cr
Fe
4.8
1.2
0.6
28
Balance
Hardness:
55 - 59 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.2
0.045
120 - 220
18 - 25
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 320
24 27
2.8
7/64
300 380
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 55 Mo
Classification:
DIN EN 14700
T Fe15 (MF 10-60-G)
DURMAT FD 55 Mo is a flux core wire, which deposits a high C-Cr-Mo-alloyed stainless
weld metal with excellent resistance to abrasion and medium impact. It can be used
whenever high abrasion accompanied by corrosion is expected. The additional alloyed
1.3 % Mo enables a higher warm strength of the deposit in comparison to DURMAT FD 55.
Best results are achieved by welding in two layers. A maximum deposit thickness of 8 mm is
recommended. The resulting deposits can not be heat treated, machined or forged. Before
overlaying previously hardfaced surfaces a buffer layer of DURMAT FD 200 K or
DURMAT FD 250 K is recommended.
Application:
Bucket teeth and lips, sand pumps (wet sand possible), catalyst piping, impellers and
screws.
C
Si
Mn
Cr
Mo
Fe
1.7
0.4
27
1.3
Balance
Hardness:
57 - 60 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.2
0,045
120 - 220
18 - 25
1.6
1/16
180 - 260
20 - 26
2.0
5/64
220 280
22 26
2.4
3/32
260 320
24 27
2.8
7/64
300 380
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 56
Classification:
DIN EN 14700
T Fe15 (MF 10-60-GR)
DURMAT FD 56 is a high C-Cr-alloyed self shielding flux core wire. The alloy is especially
made for overlaying parts which are exposed to very extreme abrasive mineral wear related
to the high amount of hard phasing, hypereutectic M7C3-carbides. The overlay is also
corrosion-resisting. DURMAT FD 56 should be applied for a maximum of 2 or 3 layers, with
a maximum of 10 mm height. For best results only 2 layers should be applied and the
hardfaced area should not be exposed to pounding or impact load. Before overlaying
previously hardfaced surfaces a buffer layer of DURMAT FD 250 K is recommended.
Application:
Wear plates, spiked rollers, cement and concrete pumps, slag breakers, coke oven slides
and Ni-Hard IV.
C
Si
Mn
Cr
Fe
5,4
0.4
32
Balance
Hardness:
58 60 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 59
Classification:
DIN EN 14700
T Fe15 (E 10-60-GR)
DURMAT FD 59 is a flux core wire which deposits a high chrome carbide alloyed weld
metal with excellent resistance to abrasion and moderate impact. It can be used whenever
high abrasion is expected. Best results are achieved by welding in two layers. A maximum
deposit thickness of 8 mm is recommended. The resulting deposits can not be heat treated,
machined or forged. Before overlaying previously hardfaced surfaces a buffer layer of
DURMAT FD 200 K or DURMAT FD 250 K is recommended.
Application:
Pumps, impeller screws, track hoppers.
Hardness:
59 - 61 HRC

C
Si
Mn
Cr
Mo
Fe
4.8
1.2
0.4
34
0.5
Balance
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
160 - 260
20 - 26
2.0
5/64
220 - 280
22 - 27
2.4
3/32
260 - 340
24 - 28
2.8
7/64
300 - 400
25 - 29
Rev. 9 - 02/2007
DURMAT
FD 59 L
Classification:
DIN EN 14700
T Fe15 (MF 10-60-CGT)
DURMAT FD 59 L is a flux core wire, which deposits a high CrC-alloy. It can be used
whenever high abrasion accompanied by corrosion is expected. It is not recommended for
impact wear conditions. DURMAT FD 59 L is deposited crack free by controlling the
operational conditions. It is recommended that the work piece be preheated up to 450C
and this temperature maintained throughout the complete welding process. After Welding,
the component should be cooled slowly preferably in the furnace. Best results are achieved
by welding in two layers. A maximum deposit thickness of 8 mm is recommended. The
resulting deposits cannot be heat treated, machined or forged. Before overlaying previously
hard faced surfaces a buffer layer of DURMAT FD 200 K or DURMAT FD 250 K is
recommended.
Application:
Hardfacing on pumps, mixers, impellers and screws, particularly when these parts are
subject to wear by abrasion and corrosion.
C
Si
Mn
Cr
Mo
Fe
3.8
1.2
0.6
32
0.5
Balance
Hardness:
56 - 59 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 60
Classification:
DIN EN 14700
T Fe15 (MF 10-60-G)
DURMAT FD 60 is a flux core wire for hardfacing especially for extreme abrasive wear.
The deposit has a ledeburitic structure with different very hard types of carbide.
DURMAT FD 60 is used where ever abrasive wear is extremely high because it offers an
excellent resistance against abrasion. The deposit is free of slag, weldability is excellent.
recommended. The resulting deposits cannot be heat treated, machined or forged. Before
Application:
Hardfacing on parts for coal mining equipment, cement and mineral industries.
C
Si
Mn
Cr
Nb
Fe
5.2
1.1
0.4
22
Balance
Hardness:
61 - 63 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 61
Classification:
DIN EN 14700
T Fe15 (MF 10-65-G)
DURMAT FD 61 is a flux core wire for hardfacing and is resistant to extreme abrasive wear.
The deposit has a ledeburitic structure with a high content of different hard phases.
DURMAT FD 61 is used at extreme abrasive wear due to its excellent resistance against
abrasion. The deposit is free of slag, weldability is excellent. Best results are achieved by
welding in two layers. A maximum deposit thickness of 8 mm is recommended. The
resulting deposit cannot be heat-treated, machined or forged. Before overlaying previously
hardfaced surfaces a buffer layer of DURMAT FD 200 K or DURMAT FD 250 K is
recommended.
Application:
C
Si
Mn
Cr
Nb
Others
Fe
5.2
1.3
0.4
22
Balance
Hardness
62 - 65 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 62
Classification:
DIN EN 14700
T Fe15 (MF 10-60-G)
DURMAT FD 62 is a high C-Cr-alloyed flux core wire. The alloy is especially made for
overlaying parts which are exposed to very extreme abrasive mineral wear related to the
high amount of hard phases like hypereutectic M7C3-carbides. For best results avoid to
apply the hardfaced area to pounding or impact load. DURMAT FD 62 should be applied in
2 layers with a maximum height of 10 mm. Before overlaying a previously hardfaced surface
a buffer layer of DURMAT FD 200 K or DURMAT FD 250 K is recommended.
Application:
Wear plates, spiked rollers, cement and concrete pumps, dredging teeth, slag breakers,
coke oven slides and Ni-Hard IV.
C
Si
Mn
Cr
Nb
Fe
5.4
1.2
1.6
29
Balance
Hardness:
60 - 63 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 64
Classification:
DIN EN 14700
T Fe16 (MF 10-65-GZ)
DURMAT FD 64 is a C-Cr-B-alloyed flux core wire resistant to heavy mineral abrasion at
elevated temperature. Before overlaying a previously hardfaced surface a buffer layer of
Application:
Cement industry, mineral and brick industry, mining industry and parts subject to heavy
wear in combination with temperature.
C
Si
Mn
Cr
Fe
1.2
1.2
22
0.8
0.8
Balance
Hardness:
20 C:
400 C:
600 C
62 - 64 HRC
60 HRC
46 - 48 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
Volt
mm
inch
Ampere
1.2
0.045
120 - 220
15 - 24
1.6
1/16
160 - 260
20 26
2.0
5/64
240 - 280
22 26
2.4
3/32
280 - 340
24 27
2.8
7/64
320 - 400
25 - 28
Rev. 9 - 02/2007
DURMAT
FD 65
Classification:
DIN EN 14700
T Fe16 (MF 10-65-GZ)
DURMAT FD 65 is a flux core wire for hardfacing application especially with extreme
abrasive wear even at elevated temperatures. The deposit has a ledeburitic structure with
many different very hard types of carbides. DURMAT FD 65 is used where extreme
abrasive wear is expected even at elevated temperatures up to 600C. The deposit is free
of slag, weldability is excellent. Best results are achieved by welding in two layers. A
maximum deposit thickness of 8 mm is recommended. The resulting deposits cannot be
heat treated, machined or forged. Before overlaying previously hardfaced surfaces a buffer
layer of DURMAT FD 200 K or DURMAT FD 250 K is recommended.
Application:
Blast furnace bells, coke oven screens and doors, sinter wheel breakers, smelter loading
chutes, etc.
C
Si
Mn
Cr
Mo
Nb
Fe
5.2
0.4
21
Balance
Hardness:
20 C:
400 C:
600 C:
800 C:
63 - 65 HRC
61 HRC
57 HRC
52 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 67
Classification:
DIN EN 14700
T Fe16 (MF 10-65-GZ)
DURMAT FD 67 is a flux core wire for hardfacing application especially for extreme
abrasive wear and moderate impact. The fine grain structure of the weld deposit prevents a
washout of the matrix and therefore has an extreme high scratch hardness. The deposit has
a ledeburitic structure with many different hard phases.
DURMAT FD 67 is to be applied where extreme abrasive wear is expected even at
elevated temperatures. The deposit is free of slag, weldability is excellent. Best results are
achieved by welding in two layers. A maximum deposit thickness of 8 mm is recommended.
The resulting deposits can not be heat treated, machined or forged. Before overlaying
previously hardfaced surfaces a buffer layer of DURMAT FD 200 K or DURMAT FD 250 K
is recommended.
Application:
C
Si
Mn
Cr
Fe
5.4
0.4
21
10
Balance
Hardness:
64 - 67 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
20 - 26
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 68
Classification:
DIN EN 14700
T Fe15 (MF 10-70-CGZ)
DURMAT FD 68 is a flux core wire for hardfacing and is resistant to extreme abrasive wear
even at elevated temperatures. The deposit has a ledeburitic structure containing a high
amount of different hard phases.
DURMAT FD 68 is used where ever abrasive wear is extremely high even at elevated
temperatures up to 800C.The deposit is free of slag, the weldability is excellent. Best
results are achieved by welding two layers. A maximum deposit thickness of 8 mm is
recommended. The resulting deposits can not be heat treated, machined or forged. Before
overlaying previously hardfaced surfaces a buffer layer of DURMATFD 200 K or DURMAT
FD 250 K is recommended.
Application:
Blast furnace bells, coke oven screens and doors, sinter wheel breakers, smelter loading
chutes, etc.
C
Si
Mn
Cr
Fe
0.8
0.4
38
Balance
Hardness:
20 C:
600 C:
800 C:
66 - 68 HRC
63 - 64 HRC
58 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
2.0
5/64
220 250
22 26
2.4
3/32
260 300
24 27
2.8
7/64
300 340
27 - 28
Rev. 9 - 02/2007
DURMAT
FD 69
Classification:
DIN EN 14700
T Fe15 (MF 10-65-GRZ)
Flux core wire for hardfacings, resistant to extreme abrasive wear even at elevated
temperatures up to 800 C. The deposit has a ledeburitic structure containing a high
amount of different hard phases. The deposit is free of slag, the weldability is excellent.
recommended. The resulting deposits cannot be heat-treated, machined or forged. Before
Application:
Concrete industry, mixer parts, scrapers.
C
Si
Mn
Cr
Nb
Fe
5.2
0.8
0.4
32
5.8
1.8
Balance
Hardness
64 - 67 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
160 - 260
20 - 26
2.0
5/64
220 - 280
22 - 27
2.4
3/32
260 - 340
24 - 28
2.8
7/64
300 - 400
25 - 29
Rev. 9 - 02/2007
DURMAT
FD 70
Classification:
DIN EN 14700
T Fe16 (MF 10-65-G)
High C-, Cr-, V-alloyed flux core wire against high abrasive wear. The weld deposit consists
of chromium- and vanadium-carbides. The weld metal is not machineable. Maximum
deposit should be limited to three layers. Before overlaying previously hard faced surfaces a
buffer layer of DURMAT FD 200 K or DURMAT FD 250 K is recommended.
Application:
Steel, coal, cement and mineral industry.
C
Si
Mn
Cr
Fe
5.2
0.4
27
Balance
Hardness:
62 - 64 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
160 - 260
20 - 26
2.0
5/64
220 - 280
22 - 27
2.4
3/32
260 - 340
24 - 28
2.8
7/64
300 - 400
25 - 29
Rev. 9 - 02/2007
DURMAT
FD 72
Classification:
DIN EN 14700
T Fe16 (MF 10-65-GZ)
DURMAT FD 72 is a flux core wire with a high amount of Cr- and Niobiumcarbides as well
as hard Niobiumborides. The hardfacing resists highest mineral wear even at elevated
temperatures. Wear resistance will be given up to an service temperature of approx.
800 C. Best results will be achieved by welding in two layers. The hardfacing should not be
loaded with impact or shock stress. Before overlaying previously hard faced surfaces a
buffer layer of DURMAT FD 250 K is recommended.
Application:
Sand and flint dredger, cement and concrete industry, mining, mixer blades, sinter grids.
Suitable for fervent coke and slag.
Chemical characteristics (in wt-%):
C
Si
Mn
Cr
Mo
Nb
1.2
0.4
22
0.9
1.5
Hardness:
60 63 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
Amps
Voltage
1.6
140 - 280
18 - 27
2.0
220 - 300
20 - 28
2.4
280 - 320
28 - 30
2.8
320 - 380
28 - 30
Preheating of the substrate is recommended due to the high hardness of the hardfacing.
Rev. 9 - 02/2007
DURMAT
FD 78
Classification:
DIN EN 14700
T Fe16 (MF 10-70-GZ)
C-, Cr-, V-, Nb-alloyed flux core wire against extreme mineral wear. The weld deposit has a
high scratch hardness. Best results are achieved by welding two layers. A maximum deposit
thickness of 8 mm is recommended. The resulting deposits cannot be heat-treated,
machined or forged. Before overlaying previously hardfaced surfaces a buffer layer of
Application:
Applications are sinter plants, lignite mining machines, gravel industry, chains, clinker
industry, concrete pumps.
C
Si
Mn
Cr
Nb
Fe
1.3
0.5
16
6.5
6.5
Balance
Hardness
64 - 68 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
160 - 260
20 - 26
2.0
5/64
220 - 280
22 - 27
2.4
3/32
260 - 340
24 - 28
2.8
7/64
300 - 400
25 - 29
Rev. 9 - 02/2007
DUROLOY
CO
Classification:
DIN EN 14700
T Ni2 (MF 23-GF-250-CKNPTZ)
ASME SFA - 5.11

E - NiMoCr - 1
Alloy Number
2.4887
DUROLOY CO can be applied by shielded arc welding, resulting in a heat and wear
resistant hard facing. This deposit is resistant to oxidation, reduction and other corrosive
media. When first applied to hot forging dies, the overlay is very cohesive. Exposed to
impact and pressure load and even at elevated temperature, the resulting hard facing
deposit increases in hardness up to 400 HB without deforming. For thick layers of
DUROLOY CO, a buffer layer based on the alloys 1.4337 or 1.4370 should be applied.
Depending on the base metal, the area to be hard faced should be preheated to 300 C
400 C.
Application:
For hardfacing on forging dies and other hot working tools.
C
Mo
Cr
Co
Fe
Ni
0.08
16
16
2.5
0.3
4.5
<5
Balance
Hardness:
260 280 HB
after work hardening:
420 HB
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
160 - 220
18 24
2.0
5/64
220 - 260
20 25
2.4
3/32
260 - 340
23 26
2.8
7/64
300 - 400
25 - 28
Rev. 9 - 02/2007
DUROLOY
520 W
Classification:
DIN EN 14700
T Ni2 (MF 23-40-CKPTZ)
DUROLOY 520 W deposits a CrCoMoTiAlW-alloyed nickel based weld metal. It is designed
for gas shielded welding with pure Argon. The weld metal is a precipitation hardenable alloy
with an exceptional combination of high temperature mechanical property, forgeability and
corrosion resistance. To obtain a crack free deposit, the work piece should be pre-heated to
a temperature of about 350 C. Slow cooling after welding is advised.
Application:
Critical high temperature applications like hot forging dies or hot shear blades.
C
Cr
Co
Mo
Ti
Al
Ni
0.05
19
10
0.3
Balance
Hardness:
32 35 HRC
after work hardening:
40 - 45 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
100 - 240
18 26
2.0
5/64
120 - 300
18 27
2.4
3/32
180 - 340
18 - 28
Rev. 9 - 02/2007
DUROLOY
SE 1/58
Classification:
DIN EN 14700
T Ni1 (MF 22-60-CGTZ)
DUROLOY SE 1/58 enables a nickel based alloy deposit with properties like those of its
Stellite counterpart with good hardness, heat resistance, temperature shock resistance and
corrosion and wear resistance.
Application:
Chemical, food industries along with nuclear technology.
C
Si
Cr
Fe
Ni
0.75
4.2
18
<5
3.2
Balance
Hardness:
55 - 60 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
100 - 240
18- 26
2.0
5/64
10 300
18 27
2.4
3/32
180 - 340
18 - 28
Recommended gas: pure Argon, Argon S1, Argon S2
Rev. 9 - 02/2007
DUROLOY
SE 6/40
Classification:
DIN EN 14700
DUROLOY SE 6/40 is a flux core wire which can be applied by using oxyacetylene, WIG or
MIG welding. DUROLOY SE 6/40 enables a nickel based alloy deposit with properties
comparable to those of its Stellite 6 counterpart with hot hardness, temperature shock
resistance and corrosion and wear resistance.
Application:
Chemical, automobile and food industry along with nuclear technology.
C
Si
Cr
Fe
Ni
0.35
4.5
22
1.5
<5
1.6
Balance
Hardness:
41 43 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
100 - 240
18- 26
2.0
5/64
10 300
18 27
2.4
3/32
180 - 340
18 - 28
Rev. 9 - 02/2007
DUROLOY
SE 12/45
Classification:
DIN EN 14700
DUROLOY SE 12/45 is a flux cored wire which can be applied by using oxyacetylene, WIG
or MIG welding. DUROLOY SE 12/45 enables a nickel based alloy deposit with properties
comparable to those of its cobalt based counterpart with hot hardness, temperature shock
resistance and corrosion and wear resistance.
Application:
Chemical, automotive and food industry along with nuclear technology.
C
Si
Cr
Fe
Ni
0.4
5.5
25
<5
1.7
Balance
Hardness:
Melting Intervall:
Impact Test:
Density:
45 48 HRC
1050 C 1250 C
0.5 kg/m/cm
8.0 g/cm
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
100 - 240
18- 26
2.0
5/64
10 300
18 27
2.4
3/32
180 - 340
18 - 28
Rev. 9 - 02/2007
DUROLOY
SE 12/50
Classification:
DIN EN 14700
DUROLOY SE 12/50 is a Ni-, Si-, Cr-, and B-alloy. This alloy enables a nickel-base weld
deposit. The essential characteristics correspond to the Cobalt-base alloys, especially the
hardness, corrosion resistance, heat resistance, wear resistance and thermal shock
constancy.
Application:
Applications are found in the chemical industry, nuclear technology field, etc. Fittings,
chemical industry, food industry, nuclear technology, extrusion screws.
C
Si
Cr
Mo
Fe
Ni
0.6
4.2
21
2.5
<5
2.8
Balance
Hardness:
Melting Intervall:
Impact Test:
Density:
48 50 HRC
1050 C 1250 C
0.5 kg/m/cm
8.0 g/cm
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
100 - 240
18 26
2.0
5/64
140 - 280
20 26
2.4
3/32
180 - 340
22 - 27
Rev. 9 - 02/2007
DUROLOY
SE 21/35
Classification:
DIN EN 14700
DUROLOY SE 21/35 is a flux core wire which can be applied by using oxyacetylene, WIG
or MIG welding. DUROLOY SE 21/35 enables a nickel based alloy deposit with properties
like those of Stellite 21 counterpart with hot hardness, thermal shock resistance and
corrosion and wear resistance.
Application:
Chemical, automobile and food industries along with nuclear technology.
C
Si
Cr
Fe
Ni
0.1
4.5
20
<4
1.6
Balance
Hardness:
48 50 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
100 - 240
18- 26
2.0
5/64
10 300
18 27
2.4
3/32
180 - 340
18 - 28
Rev. 9 - 02/2007
DUROLIT
Classification:
DIN EN 14700
T Co1 (MF 22-55-CGTZ)
AWS
E Co Cr C
DUROLIT 1 deposits a cobalt base alloy with an austenitic-ledeburitic structure.It is the
hardest of the standard cobalt base alloys. It shows a great resistance to corrosion,
especially to reducing acids, impact, extreme wear and temperature shocks. The alloy is
only machineable by grinding.
Application:
Wear pads, rotary seal rings, pump sleeves; centre less grinder work rests, etc.
C
Si
Mn
Cr
Fe
others
Co
2.4
0.7
0.4
29
12
<3
<3
Balance
Hardness:
20 C:
55 HRC
600 C:
44 HRC
800 C:
34 HRC
1260 C 1290 C
630 N/mm
Melting range:
Tensile strength:
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.2
0.045
80 - 200
16 - 23
1.6
1/16
100 - 260
18 27
2.0
5/64
120 - 320
18 27
2.4
3/32
160 - 380
18 29
2.8
7/64
180 - 400
20 - 30
Working temperature should be chosen depending on base material and construction
(300-600 C). Recommended gas: Argon with 1 % oxygen.
Rev. 9 - 02/2007
DUROLIT
Classification:
DIN EN 14700
T Co2 (MF 20-45 CTZ)
AWS
E Co Cr A
DUROLIT 6 deposits a cobalt based alloy with an austenitic-ledeburitic structure. It is an
alloy showing an excellent resistance to corrosion, impact, wear and extreme temperature
shocks. The alloy is machineable by hard faced tools.
Application:
Steam and chemical valves and on equipment handling hot steel, such as tong bits, shear
blades, pumps for high temperature liquids, etc.
C
Si
Mn
Cr
Fe
others
Co
1.1
0.6
27
4.5
<3
<3
Balance
Hardness:
20 C:
40-43 HRC
300 C:
35 HRC
600 C:
29 HRC
1280 C 1390 C
900 N/mm
Melting range:
Tensile strength:
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.2
0.045
80 - 200
16 - 23
1.6
1/16
100 - 260
18 27
2.0
5/64
120 - 320
18 27
2.4
3/32
160 - 380
18 29
2.8
7/64
180 - 400
20 - 30
Working temperature should be chosen depending on base material and its construction
(300-600 C). Recommended gas: Argon with 1 % Oxygen
Rev. 9 - 02/2007
DUROLIT
12
Classification:
DIN EN 14700
T Co2 (MF 20-50-CTZ)
AWS
E Co Cr B
DUROLIT 12 deposits a cobalt based alloy with an austenitic-ledeburitic structure. It is an
alloy with improved wear resistance compared to DUROLIT 6 and is used for applications
exposed to reduced mechanical shock. It is machineable by hard faced tools.
Application:
Cutting edges of long knifes and other tools used in the wood, plastic, paper, carpet and
chemical industry, etc.
C
Si
Mn
Cr
Fe
Co
1.4
0.8
0.6
29
<3
Balance
Hardness:
20 C:
45 - 47 HRC
300 C:
37 HRC
600 C:
32 HRC
1280 C 1320 C
850 N/mm
Melting range:
Tensile strength:
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.2
0.045
80 - 200
16 - 23
1.6
1/16
100 - 260
18 27
2.0
5/64
120 - 320
18 27
2.4
3/32
160 - 380
18 29
2.8
7/64
180 - 400
20 - 30
Working temperature should be chosen depending on the base material and its
construction (300-600 C). Recommended gas: Argon with 1 % oxygen.
Rev. 9 - 02/2007
DUROLIT
21
Classification:
DIN EN 14700
T Co1 (MF 20-350-CKTZ)
DUROLIT 21 is the toughest cobalt alloy with the highest corrosion and thermal resistance
of all cobalt-base alloys. The weld deposit is machineable.
Application:
Components which are exposed to high temperatures, corrosion and impact stress, such as
valve seats, components in the chemical industry.
C
Si
Mn
Cr
Ni
Mo
Fe
Co
0.25
0.8
0.8
27
2.5
5.5
<3
Balance
Hardness:
20 C:
30 HRC
300 C:
300 330 HB
after work hardening: 45 HRC
1250 C
850 N/mm
Melting range:
Tensile strength:
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.2
0.045
80 - 200
16 - 23
1.6
1/16
100 - 260
18 27
2.0
5/64
120 - 320
18 27
2.4
3/32
160 - 380
18 29
2.8
7/64
180 - 400
20 - 30
Working temperature should be chosen depending on the base material and its
construction (300-600 C). Recommended gas: Argon with 1 % oxygen.
Rev. 9 - 02/2007
DURMAT
FD WZ 50
Classification:
DIN EN 14700
T Fe3 (MF 3-50-ST)
Standard-No.
1.2857
This C-Cr-V-W-alloyed flux core wire is suitable for repair and build-up applications on hot
working steels of similar or lower alloyed hot working tools. The weld deposit is
machineable. A heat treatment is possible and has retention of hardness up to 550C.
Application:
Forging dies, hot shear blades.
C
Si
Mn
Cr
Fe
0.3
0.6
0.4
4.5
0.6
Balance
Hardness:
48 - 50 HRC
after heat treatment:
50 - 52 HRC
(2 h, 530C, air)
250 HB
(2-4 h, 800-850 C,
cooling in furnace)
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
Preheating:
mm
Amps
Voltage
1.2
120 - 220
18 - 25
1.6
140 260
18 - 27
2.0
180 - 280
20 - 28
2.4
280 - 340
23 - 29
2.8
320 - 400
150-300C (low alloyed steels)
300-400C (tool steels)
25 - 30
Rev. 9 - 02/2007
DURMAT
FD WZ 55
Classification:
DIN EN 14700
T Fe3 (MF 3-50-ST)
Standard-No.
1.2767
DURMAT FD WZ 55 is a cored wire which deposits an air hardening and wear resistant
alloy and can be applied to reclaim hot-forging dies and to overlay the edges and flat areas
of low alloyed high density steel tools.
Application:
Slab shears, hot-forging dies, hot shear blades drawing dies, containers, crushing
equipment and depressions created by forging, pressure and impact stress.
C
Si
Mn
Cr
Nb
Fe
0.3
0.8
1.2
0.5
Balance
Hardness:
53-56 HRC
after heat treatment:
57-59 HRC
(1 h, 500 550C)
240 HB
(4-6 h, 820-840 C,
cooling in furnace)
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
Amps
Voltage
1.2
120 - 220
18 - 25
1.6
140 260
18 - 27
2.0
180 - 280
20 - 28
2.4
280 - 340
23 - 29
2.8
320 - 400
25 - 30
Rev. 9 - 02/2007
DURMAT
FD WZ 60
Classification:
DIN EN 14700
T Fe4 (MF 4-60-ST)
DURMAT FD WZ 60 is a cored wire which deposits an air hardening and wear rvesistant
alloy and can be applied as high-temperature wear resistant hardfacing on low alloyed high
density steel tools.
Application:
New and repair hardfacing on plungers, dies, frging dies, press mandrils.
C
Si
Mn
Cr
Mo
Fe
0.8
0.6
0.4
4.5
1.5
Balance
Hardness:
53-56 HRC (Air cooling)
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
Amps
Voltage
1,6
140 260
18 - 27
2,0
180 - 280
20 - 28
2,4
280 - 340
23 - 29
2,8
320 - 400
25 - 30
On substrates of low alloyed steels preheat with 300 500 C. Hot work steels will be
preheated with 450 600 C. Cool down slowly.
Rev. 9 - 02/2007
DURMAT
FD 4015 OA
Classification:
DIN EN 14700
T Fe7 (ER-430)
AWS
430
Standard No.
1.4015
DURMAT FD 4015 OA is a flux cored wire for the Open-Arc welding process. The weld
deposit is stainless, corrosion resistant against see water, organic and an-organic acids. It is
suitable for joining of similar materials. DURMAT FD 4015 is also available as MIG wire.
Application:
Typical applications are sealing surfaces, valves of water, steam and gas fittings, bridge
bearings, continuous casting rolls, roller bearings, valves.
C
Cr
Fe
0.1
17
Balance
Hardness:
220 240 HB
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
24 26
2.0
5/64
220 - 250
25 27
2.4
3/32
260 - 300
25 27
2.8
7/64
300 340
26 - 28
Rev. 9 - 02/2007
DURMAT
FD 4115 OA
Classification:
DIN EN 14700
T Fe7 (S 4-350)
Standard-No.
1.4115
DURMAT FD 4115 OA is a flux cored wire for the Open-Arc welding process. The weld
deposit is corrosion resistant against see water and attenuated organic and an-organic
acids. It is suitable for joining of similar materials. DURMAT FD 4115 is also available as
MIG wire.
Application:
Sealing surface of water-, steam- and gas armatures upt o service temperatures of 450 C.
C
Cr
Fe
0.20
17
Balance
Hardness:
42 - 44 HRC
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
Amps
Voltage
1.6
100 - 260
18 - 27
2.0
120 - 320
18 - 27
2.4
160 - 380
18 - 29
2.8
180 - 400
20 - 30
Rev. 9 - 02/2007
DURMAT
FD 4351 N OA
Classification:
DIN EN 14700
T Fe7 (410-NiMo)
AWS
E 410-NiMo
Standard No.
1.4351
DURMAT FD 4351 N OA is a flux cored wire made for open arc welding. The tough and
corrosion resistant deposit is well suited for parts that encounter wear from oxidation. The
overlay also protects transporting equipment in high pressure areas such as in steel
industries and power stations. DURMAT FD 4351 N OA is not only corrosion resistant but
also capable of resisting pitting and cavitation. DURMAT FD 4351 is also available as MIG
wire.
Application:
Continuous casting rolls, roller bearings, corrosion, valves, bridge bearings.
C
Si
Mn
Cr
Mo
Nb
Fe
0.05
0.9
1.1
14
0.75
0.12
Balance
Hardness:
600 HB
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
inch
Amps
Voltage
1.6
1/16
180 - 220
24 26
2.0
5/64
220 - 250
25 27
2.4
3/32
260 - 300
25 27
2.8
7/64
300 - 340
26 28
Rev. 9 - 02/2007
DURMAT
FD 4370 OA
Classification:
DIN EN 14700
T Fe10 (MF 8-200-CNKZ)
AWS
similar: 307
Standard-No.
1.4370
DURMAT FD 4370 OA is a flux core wire for the Open-arc welding process. The austenetic
hardfacing is stainless and work hardening, antimagnetic and heat resistant up to 850 C.
Due to the high elongation DURMAT FD 4370 is suitable to weld Mn-hardsteels and
difficult weldable steels with a low risk of cracking. DURMAT FD 4370 is also available as
MIG wire.
Application:
Joint welding of Mn-Hardsteel, buffer layers for hardfacings, hardfacings with impact stress.
C
Si
Mn
Cr
Ni
Fe
0.1
0.9
18
Balance
Hardness:
180 HB
350 HB, work hardened
Sales units:
Coil "S"
Coil "B"
Drum
15 kg
25 kg
250 kg
mm
Amps
Voltage
1.6
100 - 260
18 - 27
2.0
120 - 320
18 - 27
2.4
160 - 380
18 - 29
2.8
180 - 400
20 - 30
Rev. 9 - 02/2007
Flux Cored Wire Feeder

KIT 4-4
Kit 4-4 is an independent system, which with

the appropriate source of current is best
suited as a high- performance semiautomatic
feeder for flux cored wires. The heavy duty
driving motor, with 4 wire feed rolls in the gear
box, guarantees for a trouble for feeding of
flux cored wires. For wire diameters of 2 mm
or larger, the feed rolls are serrated. The wire
feed rate is finely adjustable between 0 - 20
m/min also with a remote control.
The system comes equipped with a protec-
tive gas attachment, settings for continuous

or intermittent welding and a wire burn-back
device. Owing to the unit's central connection terminal, all torch types may be
employed. Water cooled torches can also be
used with the help of a separate water
cooling device (which is available from
us).The Kit 4-4 is equipped with a hub
assembly for S-coils (D-300) and a take-up
cross for B-coils (K 435 / H 420 according to
DIN 8559). Optional with an air cooled 500 A
torch available
Technical specifications:
Feed rollers:
Torch:
Take-up cross for
Power source:
Motor:
1.0; 1.2; 1.6; 2.0; 2.4; 2.8; 3.2 mm

Pistol torch 3 m; 500 A, air-cooled
K 435; 25 kg coils
220 V or 42 V
160 W/ 42V, 0-20 m/min
Rev. 9 - 02/2007
DURMAT
401-PTA
PTA metal powder for corrosion and abrasion resistant
hardfacings
DURMAT 401-PTA is a blended powder with 50% Fused Tungsten Carbide (DURMAT FTC).
DURMAT401-PTA-coatings are very dense and resistant against wear by abrasive grains or
particle erosion/abrasion. Based on the high Cr- and Mo-content in the Ni-based matrix
DURMAT 401-coatings show good resistance against corrosion (e.g. in acids with chloride
content) and oxidation.
Application:
Conveyor screws, pumps in power plants, fan blades
Cr
Mo
Nb
Co
Fe
Ni
FTC
Matrix
50%
20-24
<0.1
8-9
3.5
<5
<4
<5
Balance
Carbide
50%
50
Hardness:
Melting point:
Density:
Structure:
Grain Size:
55-60 HRC
1,280 C
10-11 g/cm
NiCrMo-Matrix + FTC
-160+63 m **)
Delivery form:
PE-bottle:
5 kg **)
Remove damaged material. Clean weld zones. Keep dilution low.
*) Patents:
No. 4008091.9-41, Nr.299 18 960.0
knowledge. They do not form part of any sales contract as guaranteed properties of the delivered materials. Our delivery and sales conditions
apply to all contracts included.
Rev. 9 - 02/2007
DURMAT
505-PTA
PTA metal powder for abrasion resistant hardfacings
DURMAT 505-PTA is resistant against heavy abrasion and impact. Due to the precipitation
of fine special carbides (SC), layers of DURMAT 505-PTA shows an extreme hardness of
55 60HRC, combined with a high tenacity.
C
Cr
Mo
SC
Fe
2.5-2.8
6-7
1-1.5
10-11
Balance
Application:
Applying on mining equipment, scraper blades for brick and clay, agriculture
Hardness:
Melting point:
Density:
Structure:
Grain Size:
55-60 HRC
1,310 C
8.0 g/cm
Martensitic - austenitic with Primary Carbide
160 +63m **)
Delivery form:
PE-bottle:
5 kg **)
Machining:
Grinding + Turning
Remove damaged material. Clean weld zones. Keep dilution low. Coated parts have to cool
down slowly.
Rev. 9 - 02/2007
DURMAT
506-PTA
PTA metal powder abrasion resistant hardfacings
DURMAT 506-PTA is similar to DURMAT 505-PTA, but based on the higher content of fine
primary refractory and special (SC) carbides DURMAT 506-PTA coatings are more resistant
against heavy abrasion and impact.
Application:
Technical knifes, applying on mining equipment, scraper blades for brick and clay, agriculture
C
Cr
Mo
SC
Fe
3.1
8-9
1.5-1.8
15-18
Balance
Hardness:
Density:
Structure:
Grain Size:
58-64 HRC
8.0 g/cm
Martensitic - austenitic with primary carbide
160 +63m **)
Delivery form:
PE-bottle:
5 kg **)
Machining:
Grinding + Turning
down slowly.
Rev. 9 - 02/2007
DURMAT
516-PTA
PTA metal powder for corrosion resistant hardfacings
DURMAT 516-PTA is resistant against corrosion. Austenitic weld metal with low carbon
content. For PTA surfacing of non-alloy, low-alloy and high-alloy steels and corresponding
cast steels. Austenitic weld metal with 8 to 10 % -Ferrite. Resistant against pitting corrosion
and inter crystalline corrosion up to temperatures of 400 C. Scales resistant up to 800 C.
Mirror finishing possible.
Application:
Chemical industry, food processing industry, buffer layer for hard facing
Cr
Mo
Ni
Fe
18
0.03
13
Balance
Hardness:
Melting point:
Density:
Structure:
Grain Size:
215 HB
1,530 C
8.0 g/cm
austenitic
-160 +63m **)
Delivery form:
PE-bottle:
5 kg **)
Machining:
Grinding + Turning
Remove damaged material. Clean weld zones. Match heat input during welding to
component, material and dimension. Keep dilution low. Surfaced part has to be cool down
slowly.
Rev. 9 - 02/2007
DURMAT
520-PTA
cast steels.
Application:
Chemical industry, food processing industry, buffer layer for hardfacing
Cr
Mn
Ni
Fe
18-19
<0.1
6-7
Balance
Hardness:
Melting point:
Density:
Structure:
Grain Size:
170 HB, work hardened to 400 HB

1,310 C
8.0 g/cm
austenitic
-160 +63m **)
Delivery form:
PE-bottle:
5 kg **)
Machining:
Grinding + Turning
slowly.
Rev. 9 - 02/2007
DURMAT
525-PTA
cast steels. Thermal shock resistant up to 850C.
Application:
Chemical industry, food processing industry, buffer layer for hard facing
Cr
Mn
Ni
Fe
14-15
0.4
15-16
1.2
Balance
Hardness:
Melting point:
Density:
Structure:
Grain Size:
250 HB, work hardened to 500 HB

1,310 C
8.0 g/cm
austenitic
-160 +63 m **)
Delivery form:
PE-bottle:
5 kg **)
Machining:
Grinding + Turning
slowly.
Rev. 9 - 02/2007
DURMAT
530-PTA
hardfacings
DURMAT 530-PTA is a atomized powder, which deposits a high Cr-alloyed hardfacing. It can
be applied as abrasion and corrosion resistant hardfacing. Suitable for impact wear and
elevated temperature conditions.
Application:
Hardfacing on steelmill rolls, forging presses, hot piercing dies, back up rolls.
Chemical composition (in wt.-%):
Cr
Si
Mo
Co
Fe
12
0.3
0.4
1.3
1.5
Balance
Hardness:
Structure:
Grain Size:
47-52 HRC
ferritic-martensitic
-160 +63 m **)
Delivery form:
PE-bottle:
5 kg **)
DURMAT 530-PTA is deposited crack free by controlling the operational conditions. For
substrate materials with high carbon content a buffer layer or preheating is recommended.
After welding, the component should be cooled slowly preferably by furnace operation.
Rev. 9 - 02/2007
DURMAT
531-PTA
hardfacings
be applied as abrasion and corrosion resistant hardfacing. Especially resistant against pitting
corrosion in chloride containing media.
Application:
Plungers, hydraulic cylinders, chemical and food industry.
C
Cr
Ni
Si
Mn
Mo
Fe
0.03
22
5.5
0.7
1.2
3.3
Balance
Hardness:
Structure:
Grain Size:
210 HV
ferritic-austenitic
-160 +63 m **)
Delivery form:
PE-bottle:
5 kg **)
DURMAT 531-PTA is deposited crack free by controlling the operational conditions. After
welding, the component should be cooled slowly preferably by furnace operation.
Rev. 9 - 02/2007
DURMAT
541-PTA
hardfacings
be applied as abrasion and corrosion resistant hardfacing.
Application:
Extruder screws in meat manufacturing industry, chemical industry.
Cr
Si
Mn
Ni
Fe
25
2.6
0.4
Balance
Hardness:
Structure:
Grain Size:
52-55 HRC
martensitic with carbides
-160 +63 m **)
Delivery form:
PE-bottle:
5 kg **)
DURMAT 541-PTA is deposited crack free by controlling the operational conditions. For
Rev. 9 - 02/2007
DURMAT
559-PTA
hardfacings
DURMAT 559-PTA is a atomized powder, which deposits a high CrC-alloy. It can be used
whenever high abrasion accompanied by corrosion is expected. It is not recommended for
impact wear conditions.
Application:
Hardfacing on pumps, mixers, impellers and screws, particularly when these parts are
subject to wear by abrasion and corrosion.
Cr
Si
Fe
32
1.5
Balance
Hardness:
Structure:
Grain Size:
1st layer 62 HRC

2nd layer 64 HRC
-160 +63 m **)
Delivery form:
PE-bottle:
5 kg **)
DURMAT 559-PTA is deposited crack free by controlling the operational conditions. It is
recommended that the work piece be preheated up to 450C and this temperature
maintained throughout the complete welding process. After welding, the component should
be cooled slowly preferably by furnace operation. Best results are achieved by welding in
two layers. A maximum deposit thickness of 8 mm is recommended. The resulting deposits
cannot be heat treated, machined or forged. Before overlaying on old previously hardfaced
surfaces a buffering layer is recommended.
Rev. 9 - 02/2007
DURMAT
560-PTA
hardfacings
be applied when medium abrasion and corrosion is expected. Suitable for impact wear
conditions.
Application:
Hardfacing on guiding rolls, cutting tools, valves and crushers for recycling industry.
Cr
Si
Fe
0.7
Balance
Hardness:
Structure:
Grain Size:
53-55 HRC
ferritic-martensitic
-160+63 m **)
Delivery form:
PE-bottle:
5 kg **)
DURMAT 560-PTA is deposited crack free by controlling the operational conditions For
Rev. 9 - 02/2007
DURMAT
564-PTA
PTA metal powder for abrasion and corrosion resistant
hardfacings
DURMAT 564-PTA is a C-Cr, B-alloyed PTA powder resistant to heavy mineral abrasion at
higher temperature.
Application:
Cement industry, mineral and brick industry, mining industry and parts subject to heavy wear
in combination with temperature.
Fe
Cr
Balance
22
3.8
0.8
0.8
Hardness:
Density:
Structure:
Grain Size:
62 - 64 HRC
Hardness at 400 C: approx. 60 HRC
Hardness at 600 C
approx. 46 - 48 HRC
7.8 g/cm
-160 +63m **)
Delivery form:
PE-bottle:
5 kg **)
Machining:
Grinding + Turning
down slowly.
Rev. 9 - 02/2007
DURMAT
625-PTA
DURMAT 625-PTA is high corrosion resistant e.g. in acids with chloride content or sea water.
Good resistance against abrasion and friction. High ductility. Comparable to Inconel 625.
Application:
For plasma powder surfacing of non alloy, low alloy and high alloy steels and corresponding
cast steels. Typical applications are ship's engine parts, power plant components, valve
components for mineral oil, tools for underwater work and low temperature equipment.
Cr
Mo
Nb
Fe
Ni
21
0.05
9.2
3.5
Balance
Hardness:
Density:
Grain Size:
210 HV0.1
8.1 g/cm
-160 +63 m **)
Delivery form:
PE-bottle:
5 kg **)
Remove damaged material. Clean weld zones. Keep dilution low.
Rev. 9 - 02/2007
DURMAT
56-PTA
PTA metal powder for high adhesive strength and resistant
hardfacings
DURMAT 56-PTA is a powder generating a heat and corrosion resistant weld metal. Low
coefficient of sliding metal friction. High adhesive strength. DURMAT 56-PTA can be mixed
with FTC fused tungsten carbide to provide maximum wear resistance.
Application:
For plasma powder surfacing of non alloy and high alloy steels and corresponding cast
steels: Hardfacing of seal surfaces in valves, sliding seals and slide ways, forming tools.
Ni
Cr
Si
Fe
Balance
7.5
0.25
1.8
3.2
max. 2.5
Hardness:
Melting point:
Structure:
Density:
Grain Size:
40-42 HRC
1,045 C
Ni-Matrix + Cr-Carbide +Ni-Boride
8.1 g/cm
-160+63m **)
Delivery form:
PE-bottle:
5 kg **)
down slowly.
Rev. 9 - 02/2007
DURMAT
57-PTA
hardfacings
DURMAT 57-PTA has an excellent resistance to wear and corrosion and a low friction
coefficient. It is corrosion resistant and acid durable, resistant to heavy abrasion and heat. Its
extreme hardness allows for excellent gliding on high tensile strength steels and plastics.
DURMAT 57-PTA can be mixed with FTC fused tungsten carbide to provide maximum wear
resistance.
Application:
Applying on conveyor screws, wear rings, pump screws, scrapers for brick industry, guide
rolls and fan blades, etc.
Ni
Cr
Si
Fe
Balance
15-17
0.9-1.1
3.2
4.0
3.4
Hardness:
Melting point:
Density:
Structure:
Grain Size:
58-63 HRC
1,075 C
8.0 g/cm
Ni-Matrix + Cr-Carbide / Ni-Borid
-160 +63m **)
Delivery form:
PE-bottle:
5 kg **)
down slowly.
Rev. 9 - 02/2007
DURMAT
58-PTA
hardfacings
DURMAT 58-PTA has an excellent resistance to wear and corrosion and a low friction
coefficient. It is corrosion resistant and acid durable, resistant to heavy abrasion and heat. Its
extreme hardness allows for excellent gliding on high tensile strength steels and plastics.
DURMAT 58-PTA can be mixed with FTC fused tungsten carbide to provide maximum wear
resistance.
Application:
Applying on conveyor screws, wear rings, pump screws, scrapers for brick industry, guide
rolls and fan blades, etc.
C
Si
Cr
Ni
Fe
0.75
4.3
15
Balance
3.1
3.5
Density:
Hardness:
Melting point:
Structure:
Grain Size:
8.0 g/cm
~ 52 HRC
1,030 C
Ni-Matrix + Cr-Carbide / Ni-Borid
160 +63 m **)
Machining:
Grinding
Delivery form:
PE-bottle:
5 kg **)
down slowly.
Rev. 9 - 02/2007
DURMAT
59-PTA
hardfacings
DURMAT 59-PTA is resistant to heavy abrasion and heat. Its extreme hardness allows for
excellent sliding on high tensile strength steels. DURMAT 59-PTA is also recommended in
combination with fused tungsten carbide (FTC) for wear resistant applications.
Application:
Applying on mining equipment, tools for the petroleum industry, scraper blades for brick and
clay, buffer layers before applying DURMAT61-PTA
C
Si
Ni
Fe
0.02
Balance
<2
Hardness:
Melting point:
Density:
Structure:
Grain Size:
~ 50-55 HRC
1,070 C
8.1 g/cm
Ni-Matrix / Ni-Borid
160 +63 m **)
Machining:
Grinding + Turning
Delivery form:
PE-bottle:
5 kg **)
down slowly.
Rev. 9 - 02/2007
DURMAT
61-PTA
hardfacings
DURMAT 61-PTA is corrosion resistant and acid durable, resistant to heavy abrasion and
heat. Due to the high tungsten carbide content, the powder is extremely wear resistant.
DURMAT 61-PTA protects components that are exposed to heavy mechanical and mineral
wear.
Chemical composition:
DURMAT 59-PTA
DURMAT FTC
40
60
Application:
Hardness:
Melting point:
Density:
Structure:
Grain Size:
DURMAT 59-PTA:
~ 50-55 HRC
DURMAT FTC:
~ 2340 HV0.1
DURMAT 59-PTA:
1,070C
DURMAT FTC:
2,860C
DURMAT 59-PTA:
8.1 g/cm
DURMAT FTC:
16.0 17.0 g/cm
FTC with Ni-Matrix and Ni-Borid
-160 +63 m **)
Delivery form:
PE-bottle:
5 kg **)
Machining:
Grinding only
down slowly.

Rev. 9 - 02/2007
DURMAT
62-PTA
hardfacings
heat. Due to the high spherical tungsten carbide content, the powder is extremely wear
resistant. DURMAT 62-PTA protects components that are exposed to heavy mechanical and
mineral wear.
Chemical composition:
DURMAT 59-PTA
DURMAT SFTC
40
60
Application:
apparatus, deep drilling tools, wear parts in agriculture
Hardness:
Melting point:
Density:
Structure:
Grain Size:
DURMAT 59-PTA:
ca. 50-55HRC
DURMAT SFTC:
> 3,000 HV0.1
DURMAT 59-PTA:
1,070C
DURMAT SFTC:
2,860C
DURMAT 59-PTA:
8.1 g/cm
DURMAT SFTC:
16.0 17.0 g/cm
SFTC with Ni-Matrix and Ni-Borid.
-160 +63 m **)
Delivery form:
PE-bottle:
5 kg **)
Machining:
Grinding only
down slowly.

Rev. 9 - 02/2007
DURMAT
65-PTA
hardfacings
DURMAT 65-PTA is a high wear and corrosion resistant alloy with approx. 60% FTC fused
tungsten carbide. The FTC particles are surrounded by the matrix of DURMAT 58-PTA.
DURMAT 65-PTA protects components that encounter heavy mechanical and mineral wear.
Chemical Composition:
DURMAT 58-PTA
DURMAT FTC
40
60
Application:
Mechanical engineering, mining equipment, conveyor screws, deep drilling tools, wear plates
in agriculture
Hardness:
Melting Point:
Density:
Structure:
Grain Size:
DURMAT 58-PTA:
~ 52 HRC
DURMAT FTC:
~ 2,340 HV1.0
DURMAT 58-PTA:
1,030C
DURMAT FTC:
2,860C
DURMAT 58-PTA:
8.0 g/cm
DURMAT FTC:
16.0 17.0 g/cm
FTC with Ni-Matrix and Cr-Carbide / Ni-Borid.
-160 +63 m **)
Delivery form:
PE-bottle:
5 kg **)
Machining:
Grinding only
down slowly.
Rev. 9 - 02/2007
DURMAT
66-PTA
hardfacings
DURMT 66-PTA is a Ni-Cr-B-Si-Alloy with approx. 10-15% special carbides (SC). It is
extremely high abrasion resistant and corrosion resistant, especially in fluids with finest
particles. For plasma powder surfacing of non alloy, low alloy and high alloy steels and
corresponding cast steels.
Application:
Typical applications are ship's engine parts, power plant components, valve components for
mineral oil, tools for underwater work and low temperature equipment.
Cr
Ni
Si
SC
22-25
1.7-2.0
Balance
5-5.5
0.4
10-15
Physical characteristics
Hardness:
Melting point:
Density:
Structure:
Grain Size:
700-1,100 HV0.1
1,310 C
8.0 g/cm
austenitic
-160 +63 m **)
Delivery form:
PE-bottle:
5 kg **)
Machining:
Grinding + Turning
controlled.
Rev. 9 - 02/2007
DURMAT
67-PTA
hardfacings
heat. Due to the high Tungsten Carbide and special carbide (SC) content, the powder is
exceptionally wear resistant. DURMAT 67-PTA protects components that are exposed heavy
mechanical and mineral wear.
Application:
apparatus, deep drilling tools, wear plates in agriculture, mineral sands mining.
DURMAT 59-PTA
DURMAT FTC
Special Carbides
35-40
56-60
6-8
Physical characteristics
Hardness:
Density:
Melting point:
Structure:
Grain Size:
DURMAT-59-PTA:
~50~55HRC
DURMAT-FTC:
~2,340 HV0.1
SPECIAL Carbides:
~2,800 HV0.1
DURMAT-59-PTA:
8.1 g/cm
DURMAT-FTC:
16-17 g/cm
SPECIAL Carbides:
5.8 g/cm
DURMAT-59-PTA:
1,070C
DURMAT-FTC:
2,860C
SPECIAL Carbides:
2,750C
FTC + SC with Ni-Matrix and Ni-Borid.
-160 +63 m **)
Delivery form:
PE-bottle:
5 kg **)
Machining:
Grinding only
Rev. 9 - 02/2007
DURMAT
F-PTA
hardfacings
DURMAT F-PTA is a powder for PTA-surfacing for coatings against high abrasion under
pressure. Good heat and corrosion resistance. Low coefficient of sliding metal friction,
insensitive to adhesive wear. For operating temperatures up to 900C.
Application:
PTA-hardfacing of ship and automotive valves.
Cr
Ni
Si
Co
26
1.5
12
23
1.2
Balance
Physical properties:
Hot hardness:
20
100
200
400
600
42
42
41
35
32
HRC
Density:
Grain Size:
8.42 g/cm
-160+63 m **)
Delivery form:
PE-bottle:
5 kg **)
component, its material and dimensions, preheat to 650 C if necessary. Keep dilution low.
Coated parts have to cool down slowly.
Rev. 9 - 02/2007
DURMAT
S1-PTA
hardfacings
DURMAT F-PTA is a powder for PTA-surfacing for coatings against high abrasion under
pressure. Good heat and corrosion resistance. Low coefficient of sliding metal friction,
insensitive to adhesive wear. For operating temperatures up to 750 C.
Application:
For plasma powder surfacing of non alloy, low alloy and high alloy steels e.g. extruder
screws for glass fiber reinforced plastics, mixer arms, bearing seats with localized high
pressure, valve seats.
Si
Cr
Co
1.1
30
2.5
12
Balance
Hardness:
Melting point:
Density:
Grain Size:
55 HRC
1,265C
8.48 g/cm
63-160 m **)
Delivery form:
PE-bottle:
5 kg **)
component, its material and dimensions, pre heat to 650 C if necessary. Keep dilution low.
Rev. 9 - 02/2007
DURMAT
S6-PTA
PTA metal powder for abrasion and corrosion resistant hardfacings

DURMAT S6-PTA is a powder for PTA-surfacing for coatings against high abrasion and
impact stress (cavitation). Heat and corrosion resistant. Low coefficient of sliding metal
friction, insensitive to adhesive wear. For operating temperatures up to 750C.
Application:
For plasma powder surfacing of non alloy and high alloy. Typical applications are e..g. valve
seats, protective shaft sleeves, shaft seal surfaces, tools plastic processing industry.
Si
Cr
Co
1.2
28
1.0
4.2
Balance
Hardness:
Melting point:
Density:
Grain Size:
40 HRC
1,290C
8.42 g/cm
-160+63 m **)
Delivery form:
PE-bottle:
5 kg **)
Rev. 9 - 02/2007
DURMAT
S12-PTA
hardfacings
DURMAT S12-PTA is a powder for PTA-surfacing for coatings against high abrasion and
impact stress (cavitations). Heat and corrosion resistant. Low coefficient of sliding metal
friction, insensitive to adhesive wear. For operating temperatures up to 750C.
Application:
For plasma powder surfacing of non alloy, low alloy and high alloy. Applications are e.g. slide
valve seats, extruder screws for plastic masses, feeding screws in the paper industry,
segments of clinker cooling plates.
Si
Cr
Fe
Ni
Co
1.2
27
1.4
max. 1
max. 1
Balance
Hardness:
Melting point:
Density:
Grain Size:
46 HRC
1,285 C
8.3 g/cm
-160+63 m **)
Delivery form:
PE-bottle:
5 kg **)
Rev. 9 - 02/2007
DURMAT
S21-PTA
hardfacings
DURMAT S21-PTA is a powder for PTA-surfacing for coatings against abrasion, oxidation,
temperature, corrosion cavitations and thermal shock. The coatings are easily to machine
and to polish.
Application:
For plasma powder surfacing of non alloy, high alloy steels and corresponding cast steels.
Typical applications are e.g. hot working tools such as valve seats, pump and turbine parts.
Buffer layers for DURMAT S1-PTA and DURMAT S6-PTA.
Si
Cr
Mo
Ni
Co
0.5
26
5.2
~2.6
Bal.
Hardness:
Melting point:
Density:
Grain Size:
23 HRC
1,350C
8.3 g/cm
-160+63 m **)
Delivery form:
PE-bottle:
5 kg **)
down slowly.
Rev. 9 - 02/2007
Creative Ideas for Real Life Wear Protective

Solutions
DURUM GmbH has developed produced and distributed wear protective products for more
than 25 years. This knowledge and experience has enabled us to introduce new wear
protective coatingss to increase the lifetime of machinery and to reduce the costs for
maintenance of wear and erosion of exposed surfaces and components.
In addition to delivering high quality wear protective materials to our customers, our
competent team consults in every specific application to provide tailor made solutions. We
have the knowledge to provide engineering support for the design of new parts. These
components are tailor made and fabricated for machine parts, tubes, segments, mixer
barrels, bars and more. Used components can also be regenerated according to customer
requirements.
We offer:
Wear plates (Open Arc and PTA)

Wear protective parts according to design requirements
Regeneration of worn parts
Coating of new parts, also full-production run
Consulting, development, conceptual design and wear analysis services
DURUM works with leading research institutes and universities in the development of new
materials and technology for wear protection solutions. We analyze the customers wear
problems and provide the essential solution.
Combined research, development and integrated production is our guiding theme.
We work with the following universities:
Technical University of Clausthal, University of Hannover, University of Ilmenau and
Technical University of Chemnitz.
Rev. 9 02/2007
Our welding workshop is certified according to the DIN EN 729.3:
Rev. 9 02/2007
CP - wear plate
The fabrication of the CP plate is carried out by use of a core wire welding process. The
extreme wear resistance is achieved by use of high quality CORODUR core wire
consumables with high Chromium and Carbon content. The addition of complex carbides
enables the formation of a high content of Chromium- and special carbides, so that the
required properties are achievable in the first layer in accordance to the DIN 855 E10-60G.
The characteristic, hypereutectic weld metal of the FeCrC-hardfacing alloy consists of large,
primary deposited carbides of the type M7C3, embedded in the eutectic matrix. The content of
the primary carbides mainly affect the wear resistance and can be determined according to
Maratray as follows:
% K = 12.33 (% C) + 0.55 (% Cr) 15.2 %
The increasing carbide content is related to steady rises of the Cr- and C content.
Through application of core wires CORODUR 56 and 62, the primary carbide content can be
increased significantly. The addition of complex carbides e.g. NbC subsequently increases
the wear resistance performance of the plates.
Typical / standard dimensions:
Base material
Coating
Total
weight
(mm)
(mm)
(mm)
(kg/m)
62
10
78
11
85
13
100
16
125
18
140
10
Further dimensions on request.
Delivery forms:
DURMAT- CP plates can be delivered as pre-finished blanks with fixation elements,
sinkhole bores or others. Recoating is carried out with similar alloy electrodes or core wires.
See above the core wire catalog.
Rev. 9 02/2007
CP - PLATE CP 960microstructure, 1st layer
CP - PLATE CP 1000microstructure, 1st layer
Rev. 9 02/2007
DURMAT
CP 960
FeCrC-wear plate
DURMATCP 960 is a composite hardfacing plate consisting of a weldable steel plate and
a wear resistant coating composed of the core wire DURMAT FD 55. The hardfaced coating
of C-Cr-alloy is related to the alloy group Fe14 according to EN 14700 (group 10 former
DIN 8555). Chromium carbides in combination with borides and other metals produce an
adamantine and wear resistant coating.
Applications:
These coatings are useful in the ceramics industry, mineral crushing, mining industry, fan
and other applications that have high demands for wear resistance.
Technical data:
Plate dimensions:
Coated area:
Base material:
2,850 x 1,300 mm *)
3.70 m
S235, S355, S690QL (others on request)
Chemical composition 1st layer (wt-%):

Fe
Cr
Mn
Carbide content
Balance
28.8
4.85
0,6
60
Hardness of the weld material:

Maximum working temperature:
approx. 60 HRC
approx. 350 C
Advantages of DURMATCP960
-
Complete analysis even in the 1st layer

High protection for many wear mechanisms
High deformability, the plates can be cut via plasma
Easy weldable based material
*) Further plate dimensions on request
Rev. 9 02/2007
DURMAT
CP 1000
FeCrNbC-wear plates
a wear resistant coating composed of a core wire coating DURMAT FD 60. The hardface
coating of C-Cr-alloy with additional incorporated complex carbides related to the alloy group
Fe15 according to EN 14700 (group 10 former DIN 8555). Chromium- and Niobium-carbides
in combination with borides produce an adamantine and wear resistant coating applied for
components exposed to energizing wear. This is not suitable for impact and impinging loads.
Applications:
This is useful for cement and concrete pumps, coatings for the ceramics industry, mineral
rushing, mining industry, fan and recycling industries.
Technical data:
Plate dimensions:
Coated area:
Base material:
2,850 x 1,300 mm *)
3.70 m

Fe
Cr
Nb
Carbide content
Balance
24.8
4.3
4.8
~ 58

approx. 61 HRC
approx. 350 C
Advantages of DURMATCP 1000

-

Easy weldable base material
Rev. 9 02/2007
DURMAT
CP 1100
FeCrC-complex carbide wear plate
a wear resistant coating, which offers high wear protection against abrasion and moderate
impact and impinging load. The coatings are temperature resistant up to 650C as well as
qualified for corrosion protection. The coating of a C-Cr-alloy with additional incorporated
complex carbides of the type CrC, VC, MoC, WC and MoC is related to the alloy group Fe16
according to EN 14700 (group 10 former DIN 8555).
Applications:
Steel fabrication, fans in the hot gas area, foundries
Technical data:
Plate dimensions:
Coated area:
Base material:
2,850 x 1,300 mm *)
3.70 m

Fe
Cr
Nb
Mo
W+V
Carbide content
balance
22
4.7
4.8
2.5
4.85
60

approx. 62 HRC
approx. 650 C
Advantages of DURMATCP 1100

-

Rev. 9 02/2007
DURMATPLATINUM-WEAR PLATES
The PLATINUM plate, fabricated with the high performance welding process PTA (Plasma
Transferred Arc), is the answer to the increasing demands to improve profitability and
productivity in the heavy industry where we are able to apply special Iron based alloys.
Primary carbides in combination with Ni-, Co and Fe based alloys improve the wear
resistance significantly, compared with conventionally welded Cr-carbides.
High wear resistant Fused Tungsten Carbides (FTC) in combination with a Ni-alloy offer
excellent protection against sliding, grooving and rolling wear. The Ni-based alloy offers
exceptional properties for temperatures up to 500C.
The PTA process features a metallurgical bond with a dilution limited to 5 10%.
A further advantage is the fabrication of thin wear plates which can be used to manufacture
weight optimized protective components (e.g. fan blades)
Typical / standard dimensions:
Base material
Coating
Total
Weight
(mm)
(mm)
(mm)
(kg/m)
62
3; 4; 6
7; 8; 10
69; 82; 106
3; 4; 6
8; 9; 11
77; 90; 115
3; 4; 6
9; 10; 12
85; 98; 128
3; 4; 6
11; 12; 14
101; 114; 139
10
3; 4; 6
13; 14; 15
117; 130; 155
Plate thickness:
Plate dimensions:
Coated area:
3 mm
2,000 x 1,000 mm *)
1,800 x 800 mm *)
Plate thickness:
Plate dimension:
Coated area:
4, 5, 6, 8; 10 mm
(alternatively other plate thickness on request)
2,500 x 1,250 mm *)
2,300 x 1,100 mm *)
Thinnest coating:
2 mm 0.5 mm
*) Further dimensions on request or related to specification demands
Rev. 9 02/2007
Delivery form:
DURMAT- CP plates can be delivered as pre-finished blanks with fixation elements,
sinkhole bores or others. Recoating is carried out with similar alloy electrodes (DURMAT
NISE) or core wires (DURMAT NIFD).
Typical carbides:
TiC; VC; NbC; Cr3C2; FTC, WC, WC/Co; WC/Ni;
Carbide content and distribution related to different physical properties such as density and
melting point are widely controllable. This is mainly because of the application and
development for the components of the plasma torch, the powder feeder as well as the
development of the welding parameters based on the internal Know-How of DURUM GmbH.
Applications:
Fan components, conveyor and separator tubes, coal mills, silo coatings, cement fabrication,
concrete mixer, grit blasting components, exhaust filters and cyclones, crusher and mill
coatings, combustion components, power plants and others.
DURMATPLATINUMmicrostructure, 1st layer
45
40
35
30
25
20
15
10
5
0
DURMAT1062 WP
40
11,9 11,8
9
2
4,3
10
62
D
IF
E
N
IS
N
61
10
ar
do
S2
x
40
0
et
al
A
rc
35
Wear factor
DURMAT1061 WP
Rubber wheel wear test ASTM G65-00
Rev. 9 02/2007
DURMAT
1061 WP
PTA-wear plate
Properties:
DURMAT1061 WP is a composite hardfacing plate consisting of a weldable steel plate and
a wear resistant coating. The hardfacing layer consists of a Ni-B-Si matrix alloy with
embedded Fused Tungsten Carbide (FTC). The Chromium free alloy enables higher
hardness compared to the M7C3 type and comprises higher matrix hardness. The
incorporated FTC offers a specific hardness larger than 2.340 HV0.1. The low melting point of
the matrix alloy, as well as the plasma processing of the composite material, enables a
metallurgical bonding to the base material and a minimized dilution.
Application:
To be applied to sliding, grooving, rolling impact wear; superior properties for temperatures
up to 500C.
Technical data:
Plate thickness:
Plate dimensions:
Coated area:
3 mm
2,000 x 1,000 mm *)
1,800 x 800 mm *)
Plate thickness:
4, 5, 6, 8 mm
Other thicknesses on request.
2,500 x 1,250 mm *)
2,300 x 1,100 mm *)
2 mm + - 0.5 mm
54 - 57 HRC
2,340 HV0.1
Plate dimensions:
Coated area:
Minimum coating thickness:
Hardness of the FTC:
Base material:
S235, S355, S690QL, 1.4304, 1.4828

(others on request)
Advantages of DURMAT1061 WP
-
Low grade of dilution with the base material (5-10 %)

Dense surface, low coefficient of friction
Low weight, enables high rotation speed of fans
High formability, the plates can be cut via plasma
Rev. 9 02/2007
DURMAT
1062 WP
PTA-wear plate
Properties:
DURMAT1062 WP is a composite hardfacing plate consisting of a weldable steel plate and
a wear resistant coating similar to the 1061 WP. Contrary to the 1061 WP Spherical Fused
Tungsten (DURMAT-SFTC), carbide particles are embedded into a Ni-B-Si matrix to achieve
a high performance wear resistance coating. SFTC is known as one of the hardest and most
wear resistant materials and achieves hardness values over 3000 HV0.1. The low melting
point of the matrix alloy, as well as the plasma processing of the composite material enables
a metallurgical bonding to the base material and a minimized dilution.
Application:
up to 500C.
Technical data:
Plate thickness:
Plate dimesnion:
Coated area:
3 mm
2,000 x 1,000 mm *)
1,800 x 800 mm *)
Plate thickness:
Plate dimension:
Coated area:
Hardness of weld material:
Hardness of FTC:
4, 5, 6, 8 mm, other thicknesses on request

2.500 x 1.250 mm *)
2,300 x 1,100 mm *)
2 mm + - 0.5 mm
54 - 57 HRC
2,340 HV0.1
Base material:
S235, S355, S690QL, 1.4304, 1.4828

(others on request)
-

Low weight enables high rotation speed of fans
Rev. 9 02/2007
DURMAT
1401 WP
PTA-wear plate
Properties:
DURMAT1401 WP is a composite hardfacing plate consisting of a weldable ferritic or
austenitic steel plate and a combined wear and corrosion resistant coating. The hardface
coating consists of corrosion resistant NiCrMo-alloy reinforced with FTC. The Mo- and Cr
matrix alloy allows the application even under corrosion loads up to working temperatures of
600C. The reinforcing FTC reveals hardness larger than 2,340 HV0.1. By the use of the
unique PTA system, a metallurgical bonding to the base material and a minimized dilution is
achieved.
Application:
up to 600C, good corrosion resistance
Technical data:
Plate thickness:
Plate dimension:
Coated area:
3 mm
2,000 x 1,000 mm *)
1,800 x 800 mm *)
Plate thickness:
Plate dimension:
Coated area:
4, 5, 6, 8 mm, other thicknesses on request

2,500 x 1,250 mm *)
2,300 x 1,100 mm *)
2 mm + - 0.5 mm
Base material:
S235, S355, StE 690, 1.4304, 14828

(others on request)
Physical properties:
Hardness of FTC:
Hardness weld material:
2,340 HV0.1
54 - 57 HRC
-

Low weight enables high rotation speed of fans
Patents: No. 4008091.9-41, Nr.299 18 960.0

Rev. 9 02/2007
DURMATCP - PLATE and PLATINUM-PLATE

Wear to technical surfaces need an intensive analysis in order to improve their life and
enhance productivity and profitability.
We rely on over 25 years of experience in the development, production and distribution of
wear protection products. Our goal to meet customer requirements is subsequently based on
cooperation with established research institutes, which is the basis for the choice and
application of DURUM products.
Ductile, often eutectic
Hard particle
type:
,
solidified matrix
Me7C3
Influencing factors
Amount of hard particles
Character of hard particels
Size of hard particles
Composition of the matrix
Bonding to the matrix
Line spacing
Fe-based hardfacing alloy related to group Fe14 EN 14700 (group 10 former DIN 8555)
Ni-based hardfacing DURMAT NIFD
Rev. 9 02/2007
45
40
35
30
25
20
15
10
5 1
0
40
11,8
2
2,3 2,96
4,3
S2
H
ar 35
do
C
hi
lle x 4
00
Fu d c
as
rn
tin
ac
g
e
br
az
in
g
M
et
al
A
rc
10
61
W
P
10
62
W
P
service life time factor
The resulting component lifetime is the key to the successful realization of modern
maintenance tasks with respect to ecological aspects. Specific, international standardized
wear tests show the superior resistance of our CP-PLATE and PLATINIUM-wear protective
solution which enables the increased availability of components based on a reduction of
maintenance costs.
service life time factor

.
Rubber wheel test (ASTM G65-00) *)
8
7
6
5
4
3
2
1
0
Sliding
erosion
Angular
erosion
Impinging
erosion
Jet angle
Jet angle
Jet angle
4.65
S235
1.1
Metal Arc
1061WP
Erosion wear jet angle 30
*) ISAF, TU Clausthal
Rev. 9 02/2007
Wear Caused by Mineral Abrasion

1. Three body abrasion wear areas*
2. Two body abrasion wear areas*
3. Abrasion caused by stream particles *
*) ISAF, TU Clausthal
Rev. 9 02/2007
Examples of Successful Industrial Applications
Rev. 9 02/2007
VERSCHLEISS-SCHUTZ GMBH
Thermal Spray
Materials
Materials for wear protection
DURMAT
101
WC-Co 88-12
agglomerated and sintered

EN 1274 11.12 *)
Application:
Metal bound carbide powder for wear resistant coatings produced by flame-, plasma or highvelocity-flame-spraying (HVOF). Tungsten-Carbide-Cobalt-coatings, more and more applied
by HVOF, are used to protect against abrasion and friction. Dense and smooth layers with
hardness of up to 1200 HV0.1 and tensile strength acc. to DIN 50160 of more than 70 N/mm
are frequently used without further treatment. Coating thickness should not exceed 300 m.
Maximum operating temperature is 540C.
Co
WC
12 1
balance
Physical Characteristics:
Crystal size of WC:
Apparent Density (ISO 3923-2):
Particle Size Range in m *):
Particle Shape:
*)
**)
2.5 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22
Preponderant spherical
According to EN 1274 3.3 or as per individual customer specification.

Dependent from designated size.
Please observe all appropriate safety regulations in force. The technical information given in this data sheet reflects the present state of
Rev. 9 02/2007
DURMAT
102
WC-Co 83 17

EN 1274 11.13 *)
Application:
Metal bound carbide powder for wear resistant coatings produced by flame-, plasma or highvelocity-flame-spraying (HVOF). Tungsten-Carbide-Cobalt-coatings, more and more applied
by HVOF, are used to protect against abrasion and friction. Dense and smooth layers with
hardness of up to 1100 HV0.1 and tensile strength acc. to DIN 50160 of more than 70 N/mm
are frequently used without further treatment. Coating thickness should not exceed 300 m.
Maximum operating temperature is 540C.
Co
WC
17 1
balance
Crystal size of WC:
Particle Shape:
*)
**)
2.5 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
103
WC-Ni 88 12

EN 1274 11.17 *)
Application:
Metal bound carbide powder for wear resistant coatings produced by flame-, plasma or highvelocity-flame-spraying (HVOF).
Tungsten-Carbide-Nickel-coatings are resistant to abrasion and oxidation. In comparison
with WC-Co layers they show an improved corrosion resistance in aqueous solutions.
Plasma sprayed coatings can achieve a hardness of up to 1000 HV0.1 and tensile strength
acc. to DIN 50160 of 60 N/mm. The maximum operating temperature is 750C.
Ni
WC
12 1
balance
Crystal size of WC:
Particle Shape:
*)
**)
2.5 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
104
WC-Ni 83 17

EN 1274 11.19 *)
Application:
Metal bound carbide powder for wear resistant coatings produced by flame-, plasma or highvelocity-flame-spraying (HVOF). Tungsten-Carbide-Nickel-coatings are resistant to abrasion
and oxidation. In comparison with WC-Co coatings they show an improved corrosion
resistance in aqueous solutions. Plasma sprayed coatings can achieve a hardness of up to
900 HV0.1 and tensile strength acc. to DIN 50160 of 60 N/mm. The maximum operating
temperature is 750C.
Ni
WC
17.5 1.5
balance
Crystal size of WC:
Particle Shape:
*)
**)
2.5 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
105
WC-Co-Cr 86 10 4

EN 1274 11.20 *)
Application:
Metal bound carbide powder for wear resistant coatings produced by flame-, plasma or highvelocity-flame-spraying (HVOF). Preferably HVOF-sprayed, very dense coatings can be
achieved with extreme hardness of 1000 - 1300 HV0.1 and tensile strength acc. to DIN 50160
of more than 70 N/mm. In comparison with WC-Co, coatings from DURMAT 105 show a
higher resistance against oxidation and corrosion in aqueous solutions and can be operated
up to maximum 650C/1200F. For specific applications WC-Co/Cr is also available as
DURMAT 106 with a higher Chromium content.
Co
Cr
WC
10 1
4 0.5
balance
Crystal size of WC:
Particle Shape:
*)
**)
2.5 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
106
WC-Co-Cr 86 6 8

EN 1274 *)
Application:
Metal bound carbide powder for wear resistant coatings produced by flame-, plasma or highvelocity-flame-spraying (HVOF). Preferably HVOF-sprayed, very dense coatings can be
achieved with extreme hardness of 1000 - 1300 HV0.1and tensile strength acc. to DIN 50160
of more than 70 N/mm. In comparison with WC-Co, coatings from DURMAT 105 and 106
show a higher resistance against oxidation and corrosion in aqueous solutions and can be
operated up to maximum 650C/1200F.
Co
Cr
WC
61
8 0.5
balance
Crystal size of WC:
Particle Shape:
*)
**)
2.5 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
107 WC/W2C - Fused Tungsten Carbide

fused and crushed
EN 1274 11.3 *)
Application:
Fused Tungsten Carbide is a eutectic melting blend of WC/W2C in which the W2C crystals
are inserted in a lamellar feather structure. These crystals have a micro hardness of HV0.4
2300 in a matrix of HV0.4 1900. The structure is achieved by a special fusing and crushing
process. The powder is known under the commercial term FTC (Fused Tungsten Carbide).
FTC is easy to spray and fuse in blends with binder systems like Ni-base-alloys. Coatings
are resistant to erosion, wear and abrasion and are used in mining and earth-moving
equipments. Typical parts are deep well drilling outfits or diamond tools.
W
C free
Fe
Co
balance
3.7 - 4.2
0.1
0.3
0.3
Phase Structure:
(WC) 0.45 - 0.1
(W2C) 0.55 + 0.1
Density:
Particle Shape:
*)
**)
16 - 17 g/cm3
22/5
38/15
53/22
irregular

Rev. 9 02/2007
DURMAT
108
WC-CrC-Ni 73 20 7

EN 127411.21 *)
Application:
Metal bound carbide powder for wear and corrosion resistant coatings produced by flame-,
plasma or high-velocity-flame-spraying (HVOF). DURMAT 108 shows superior oxidation
and corrosion properties than other WC-based materials. In addition DURMAT 108 has a
better chemical resistance than other WC-based materials. DURMAT 108 can be used for
applications in mills in the paper-manufacturing industry.
Cr
WC
Ni
19 2
balance
7 0.5
Crystal size of WC:
Particle Shape:
*)
**)
2.5 m FSSS
3.2-4.5 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
109
WC-Co-Cr-Ni 85 10 4 1

EN 1274 *)
Application:
Metal bound carbide powder for wear resistant coatings produced by flame-, plasma or highvelocity-flame-spraying (HVOF). Preferably HVOF-sprayed. Compared to Ni-free WC-Co/Cr
powders coatings of DURMAT 109 are more corrosion resistant. High deposition efficiency.
Very dense and ductile coatings can be achieved with hardness of 1100 1200 HV0.1 auf.
The coatings can be used at application with combined loads: abrasion, erosion and
corrosion.
Co
Cr
WC
Ni
10 1
4 0.5
balance
1.0-1.5
Particle Shape:
*)
**)
4.3 5.4 g/cm3 **)

22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
111
WC-Co 88 12

EN 1274 *)
Application:
Metal bound carbide powder for wear resistant coatings produced by flame-, plasma or highvelocity-flame-spraying (HVOF). Preferably HVOF-sprayed. Compared to typical WC-Co
powders DURMAT 111 shows fine carbides with an average size of 1.3 m. DURMAT 111
has been specially developed for deposition with kerosene and modern gas HVOF systems.
In addition with improved deposition efficiency coatings produced from DURMAT 111 shows
a better abrasive wear resistance and can be polished to a finer surface finish.
Co
WC
12 1
balance
WC grain size:
Particle Shape:
*)
**)
1.3 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
112
WC-Co 83 17

EN 1274 *)
Application:
Metal bound carbide powder for wear resistant coatings produced by flame-, plasma or highvelocity-flame-spraying (HVOF). Preferably HVOF-sprayed.
Compared to typical WC-Co powders DURMAT 112 shows fine carbides with an average
size of 1.3 m. DURMAT 112 has been specially developed for deposition with kerosene
and modern gas HVOF systems. In addition with improved deposition efficiency coatings
produced from DURMAT 112 shows a good abrasive wear resistance and can be polished
to a finer surface finish.
Co
WC
17 1
balance
WC grain size:
Particle Shape:
*)
**)
1.3 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
115
WC-Co-Cr 86 10 4

EN 1274 11.20 *)
Application:
Metal bound carbide powder for wear resistant coatings produced by flame-, plasma or highvelocity-flame-spraying (HVOF). Preferably HVOF-sprayed. Compared to typical WC-Co/Cr
In addition with improved deposition efficiency coatings produced from DURMAT 115 show
similar abrasive wear resistance and can be polished to a finer surface finish. Due to its Cr
content of 4% DURMAT 115 shall be used for applications where standard WC-Co coatings
do not meet the requirements regarding corrosion resistance.
Co
Cr
WC
10 1
4 0.5
balance
WC-grain size:
Particle Shape:
*)
**)
1.3 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
121
WC-Co 88 12

EN 1274 11.12 *)
Application:
Compared to typical WC-Co powders DURMAT 121 shows very fine carbides with an
average size of 0.7 m. DURMAT 121 has been specially developed for deposition with
kerosene and modern gas HVOF systems. Coatings with low surface roughness can be
obtained which show near-net-shape characteristic and can be finished with reduced project
outlay. In addition with improved deposition efficiency coatings produced from DURMAT
121 shows a good abrasive wear resistance.
Co
WC
12 1
balance
WC grain size:
Particle Size Range in m*):
Particle Shape:
*)
**)
0.7 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
125
WC-Co-Cr 86 10 4

EN 1274 11.20 *)
Application:
Metal bound carbide powder for wear resistant coatings produced by flame-, plasma or highvelocity-flame-spraying (HVOF). Preferably HVOF-sprayed. Compared to typical WC-Co/Cr
good abrasive wear resistance. Coatings with low surface roughness can be obtained which
show near-net-shape characteristic and can be finished with reduced project outlay. Due to
its Cr content of 4% DURMAT 125 shall be used for applications where standard WC-Co
coatings do not meet the requirements regarding corrosion resistance.
Co
Cr
WC
10 1
4 0.5
balance
WC-grain size:
Particle Shape:
*)
**)
0.7 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
131
WC-Co 88 12

EN 1274 11.12 *)
Application:
Compared to typical WC-Co powders DURMAT 131 shows finest carbides with an average
size of 0.4 m. DURMAT 131 has been specially developed for deposition with kerosene
and modern gas HVOF systems. This powder is qualified especially for near-net-shape
coatings with very low surface roughness and is suitable for a direct finishing process. In
addition with improved deposition efficiency coatings produced from DURMAT 131 shows a
good abrasive wear resistance.
Co
WC
12 1
Balance
WC grain size:
Particle Shape:
*)
**)
0.4 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
135
WC-Co-Cr 86 10 4

EN 1274 11.20 *)
Application:
Compared to typical WC-Co/Cr powders DURMAT 135 shows finest carbides with an
average size of 0.4 m. DURMAT 135 has been specially developed for deposition with
kerosene and modern gas HVOF systems. This powder is qualified especially for near-netshape coatings with very low surface roughness and is suitable for a direct finishing process.
good abrasive wear resistance. Due to its Cr content of 4% DURMAT 135 shall be used for
applications where standard WC-Co coatings do not meet the requirements regarding
corrosion resistance.
Co
Cr
WC
10 1
4 0.5
balance
WC-grain size:
Particle Shape:
*)
**)
0.4 m FSSS
4.3 5.4 g/cm3 **)
22/5
38/15
53/22

Rev. 9 02/2007
DURMAT
250
Cr3C2
sintered
EN 1274 11.5 *)
Application:
DURMAT 250 is usually blended with metallic matrix material for wear resistant coatings.
The service temperature is much higher than WC-carbide types up to 900C max.
Cr3C2
Cr
balance
12.7+0.7
Hardness:
*)
1800 HV0.1
45/22
Rev. 9 02/2007
DURMAT
251
Cr3C2-NiCr 75 25
Agglomerated and sintered

EN 1274 11.31 *)
Application:
DURMAT 251 is an agglomerated and sintered carbide powder for wear and oxidation
resistant coatings up to 900C produced by plasma and high-velocity-flame-spraying
(HVOF). The coatings show good sliding properties. Compare to DURMAT 254 coatings of
DURMAT 251 shows a higher hardness (1150 HV0.1) and better deposition efficiency.
Cr
Ni
balance
14 1.5
10 1
1 max
Particle Shape:
*)
**)
45/22

Rev. 9 02/2007
DURMAT
254
Cr3C2-NiCr 75 25
Blended
EN 1274 11.31 *)
Application:
DURMAT 254 is a blended carbide powder for wear and oxidation resistant coatings up to
900C produced by plasma and high-velocity-flame-spraying (HVOF). The coatings show
good sliding properties.
Cr
Ni
Cr3C2
balance
12.7+0.7
NiCr
18-21
balance
0.25 max
Particle Shape:
*)
45/15
Rev. 9 02/2007
DURMAT
350
NiCrBSi + FTC
gas atomized and crushed, blended

DIN EN 1274 *)
Application:
DURMAT 350 is rust and acid durable, resistant to heavy abrasion and heat. Due to the
high FTC-content, the powder is heavy mechanical and mineral wear resistant. Typical
application are in mechanical engineering, pump and mill construction, the manufacturing of
petrochemical apparatus, deep drilling tools, wear plates in agriculture.
Ni
Cr
B%
Si
60% Matrix
balance
16-17
3.3
3.8
0.8-1.0
0.8-1.0
40% FTC
3.9-4.1
balance
Physical Properties:
Density:
Hardness:
Melting Point:
*)
Matrix DURMAT-456: 7.8 8.1 g/cm

FTC DURMAT-107: 16.0 17.0 g/cm
125/45
90/45
45/22
25/5
DURMAT107:
~ 2340 HV0.1
~ 56HRC
DURMAT 456:
1070C
DURMAT456:
2860C
DURMAT 107:
Rev. 9 02/2007
DURMAT
351
NiCrBSi + FTC

DIN EN 1274 *)
Application:
petrochemical apparatus, deep drilling tools, wear plates in agriculture.
Ni
Cr
Si
50% Matrix
balance
16-17
3.3
3.8
0.8-1.0
0.8-1.0
50% FTC
3.9-4.1
balance
Density:
Hardness:
Melting Point:
*)
Matrix DURMAT 456:

FTC DURMAT 107:
125/45
90/45
45/22
25/5
DURMAT 107:
DURMAT 456:
DURMAT 456:
DURMAT 107:
7.8 8.1 g/cm

16,0. 17.0 g/cm
~ 2340 HV0.1
~ 56HRC
1070C
2860C
Rev. 9 02/2007
DURMAT
352
NiCrBSi + FTC

EN 1274 *)
Application:
petrochemical apparatus, deep drilling tools, wear plates in agriculture. Similar to DURMAT
351 but higher FTC-content.
Ni
Cr
Si
40% Matrix
balance
16-17
3.3
3.8
0.8-1.0
0.8-1.0
60% FTC
3.9-4.1
balance
Density:
Hardness:
Melting Point:
*)
Matrix DURMAT 456:

FTC DURMAT 107:
125/45
90/45
45/22
25/5
DURMAT 107:
DURMAT 456:
DURMAT 456:
DURMAT 107:
7.8 8.1 g/cm

16.0 17.0 g/cm
~ 2340 HV0.1
~ 56HRC
1070C
2860C
Rev. 9 02/2007
DURMAT
353
NiCrBSi + FTC

EN 1274 *)
Application:
petrochemical apparatus, deep drilling tools, wear plates in agriculture. Similar to DURMAT
351 and DURMAT 352 but higher FTC-content.
Ni
Cr
Si
20% Matrix
balance
16-17
3.3
3.8
0.8-1.0
0.8-1.0
80% FTC
3.9-4.1
balance
Density:
Hardness:
Melting Point:
*)
DURMAT 456:
FTC DURMAT 107:
125/45
90/45
45/22
25/5
DURMAT 107:
DURMAT 456:
DURMAT 456:
DURMAT 107:
7.8 8.1 g/cm

16.0 17.0 g/cm
~ 2340 HV0.1
~ 56HRC
1070C
2860C
Rev. 9 02/2007
DURMAT
354
NiCrBSi + WC-12Co
gas atomized and agglomerated powders, blended

EN 1274 *)
Application:
DURMAT 354 is rust and acid durable, resistant to erosion, abrasion and heat. DURMAT
354 especially developed to produce thin, hard, dense and smooth coatings. Similar to
DURMAT 356 but higher WC-Co-content.
50% Matrix
50 % 101
Ni
Cr
Si
balance
16-17
3.3
3.8
0.8-1.0
0.8-1.0
Ni
Co
Fe
0.6
12 1
4.8 + 0.7
balance
Density:
Hardness:
Melting Point:
*)
DURMAT 456:
DURMAT 101:
125/45
90/45
45/22
25/5
DURMAT 456:
DURMAT 456:
7.8 8.1 g/cm

4.3 5.4 g/cm
~ 56HRC
1070C
Rev. 9 02/2007
DURMAT
355
NiCrBSi + WC-12Co

EN 1274 *)
Application:
high WC-Co-content, the powder is heavy mechanical and mineral wear resistant. DURMAT
355 coatings are erosion, abrasion and fret resistant.
Similar to DURMAT 356 and 354 but higher WC-Co-content.
20% Matrix
80 % 101
Ni
Cr
Si
balance
16-17
3.3
3.8
0.8-1.0
0.8-1.0
Ni
Co
Fe
0.6
12 1
4.8 + 0.7
balance
Density:
Hardness:
Melting Point:
*)
DURMAT 456:
DURMAT 101:
125/45
90/45
45/22
25/5
DURMAT 456:
DURMAT 456:
7.8 8.1 g/cm

4.3 5.4 g/cm
~ 56HRC
1070C
Rev. 9 02/2007
DURMAT
356
NiCrBSi + WC-12Co

EN 1274 *)
Application:
DURMAT 356 is rust and acid durable, resistant to heavy abrasion and heat.
DURMAT 356 coatings are very dense and resist wear by abrasive grains or particle
erosion / abrasion. Fretting resistant up to 540 C (1,000 F).
65% Matrix
35 % 101
Ni
Cr
Si
balance
16-17
3.3
3.8
0.8-1.0
0.8-1.0
Ni
Co
Fe
0.6
12 1
4.8 + 0.7
balance
Density:
Hardness:
Melting Point:
*)
DURMAT 456:
DURMAT 101:
125/45
90/45
45/22
25/5
DURMAT 456:
DURMAT 456:
7.8 8.1 g/cm

4.3 5.4 g/cm
~ 56HRC
1070C
Rev. 9 02/2007
DURMAT
450
Ni-Cr 80 20
water atomized
EN 1274 3.1 *)
Application:
Water atomized metal alloy for corrosion and oxidation resistant coatings. DURMAT 450 is
also used as bond coat under ceramic layers, such as Cr203. The maximum operating
temperature is approx. 950C/1760F.
Ni
Cr
Fe
Si
Mn
balance
18-20
1.5
1.5
2.5
0.25
Particle Shape:
*)
**)
3.4-3.8 g/cm3 **)

90/45
45/22
25/5
Irregular

Rev. 9 02/2007
DURMAT
451
Ni-Cr 80 20
gas atomized
EN 1274 3.1 *)
Application:
Water atomized metal alloy for corrosion and oxidation resistant coatings. DURMAT 450 is
also used as bond coat under ceramic layers, such as Cr203. The maximum operating
temperature is approx. 950C/1760F.
Ni
Cr
Fe
Si
Mn
balance
18-20
1.5
1.5
2.5
0.25
Particle Shape:
*)
**)
3.4-3.8 g/cm3 **)

90/45
45/22
25/5
spherical

Rev. 9 02/2007
DURMAT
452
Ni-Al 95 5
water atomized
EN 1274 5.1 *)
Application:
Water atomized metal alloy used to protect against particle erosion and oxidation. DURMAT
452 is also sprayed as a bond coat under ceramic layers. The maximum operating
temperature of Ni/Al95/5 is approx. 900C/1660F.
Ni
Al
Fe
Si
balance
3-6
0.5
Particle Shape:
*)
**)
2.9-3.3 g/cm3 **)

90/45
45/22
25/5
Irregular

Rev. 9 02/2007
DURMAT
453
NiCrBSi
gas atomized
EN 1274 2.9 *)
Application:
DURMAT 453 is rust and acid durable, resistant to heavy abrasion and heat. Its hardness
allows excellent gliding on high tensile strength steels and plastics. DURMAT453 is also
recommended for caulking and for carbon packs in refrigeration units. The powder is both,
corrosion and erosion durable.
Ni
Cr
Si
balance
10
2.25
0.45
Hardness:
Melting point:
Particle Shape:
*)
**)
8.2 g/cm3 **)

40 HRC
1100 C / 2012 F
106/22
90/45
45/22
spherical

Rev. 9 02/2007
DURMAT
456
NiCrBSi
gas atomized
EN 1274 2.16 *)
Application:
DURMAT 456 is rust and acid durable, resistant to heavy abrasion and heat. Based on the
chemical composition it is more wear and corrosion resistant than DURMAT 453.
DURMAT 456 protects components that encounter heavy mechanical and mineral wear.
Ni
Cr
Si
balance
16-17
3.3
3.8
0.8-1.0
Hardness:
Particle Shape:
*)
**)
7.8-8.1g/cm3 **)
56-60 HRC
106/22
90/45
45/22
spherical

Rev. 9 02/2007
DURMAT
470
NiCrBSi
gas atomized
EN 1274 2.9 *)
Application:
DURMAT 470 is specially developed for application in glass industry, mainly for repair of
glass molds. This Ni-alloy which provides a good corrosion and abrasion resistance even at
elevated temperatures. Sprayed and fused coatings show a hardness of 34 HRC and can be
finished conventionally.
Ni
Cr
Si
Cor
balance
2.75
Hardness:
Melting point:
Particle shape:
*)
**)
8,4 g/cm3 **)

34 HRC
1100C / 2012 F
106/22
90/45
45/22
spherical

Rev. 9 02/2007
DURMAT
477
NiCrBSi
gas atomized
EN 1274 2.9 *)
Application:
DURMAT 477 is a Ni-alloy developed for repair coatings and provides a good corrosion and
abrasion resistance even at elevated temperatures. Sprayed and fused coatings show a
hardness of 22 HRC and can be finished conventionally.
Ni
Si
Cor
balance
2.7
Hardness:
Melting point:
Particle Shape:
*)
**)
8,4 g/cm3 **)

22-26 HRC
1000C / 1832 F
106/22
90/45
45/22
spherical

Rev. 9 02/2007
DURMAT
478
NiBSi
gas atomized
EN 1274 2.2 *)
Application:
DURMAT 478 is a Ni-alloy developed for repair coatings and provides a good corrosion and
abrasion resistance. Sprayed and fused coatings show a hardness of approximately
28-33 HRC and can be finished by grinding or turning.
Chemical Composition (%):
Ni
Si
balance
3.6
Hardness:
Melting point:
Particle Shape:
*)
**)
8,4 g/cm3 **)

28-33 HRC
940C
106/22
90/45
45/22
spherical

Rev. 9 02/2007
DURMAT
498
NiCrBSi
gas atomized
EN 1274 2.9 *)
Application:
DURMAT 498 is a Ni-alloy developed for repair purposes which provides a good corrosion
and abrasion resistance even at elevated temperatures. It is excellently suitable in glass
industry sprayed and fused coatings show a hardness of 32-37 HRC and can be finished
conventionally.
Ni
Cr
Si
Fe
balance
7.6
1.8
3.5
0.5
Hardness:
Melting point:
Particle Shape:
*)
**)
8.4 g/cm3 **)

32-37 HRC
ca. 1100C / 2012 F
106/22
90/45
45/22
spherical

Rev. 9 02/2007
DURMAT
499
NiCrBSi
gas atomized
EN 1274 2.9 *)
Application:
DURMAT 499 is a specially developed Ni-alloy which provides a good corrosion and
moderate hardness of 35-40 HRC and can be finished conventionally.
Ni
Cr
Fe
Si
balance
10
2.5
2.25
0.45
Hardness:
Melting point:
Particle Shape:
*)
**)
8.2 g/cm3 **)

35-40 HRC
1100C / 2012 F
106/22
90/45
45/22
spherical

Rev. 9 02/2007
DURMAT
583
NiCrBSi
gas atomized
EN 1274 2.9 *)
Application:
DURMAT 583 is a specially developed Ni-alloy which provides a good corrosion and
hardness of 45-50 HRC and can be finished conventionally.
Ni
Cr
Fe
Si
balance
11.5
2.45
4.35
3.75
0.65
Hardness:
Melting point:
Particle Shape:
*)
**)
8,14 g/cm3 **)

45-50 HRC
<1100C / 2012 F
106/22
90/45
45/22
spherical

Rev. 9 02/2007
DURMAT
600
Cr203HP (High Purity)
fused and crushed

EN 1274 12.20 *)
Application:
DURMAT 600 is used as a protection against friction and sliding wear. Due to the high
hardness and chemical resistance of its coatings it is suitable in many industrial applications
such as pump parts, bearings, seals and textile machinery . Plasma sprayed layers can
reach a hardness of up to 1300 HV0.1. The low acid soluble content of typically around 300
ppm recommends DURMAT 600 for laser engraved printing rolls.
Cr203
Si02
Fe203
Acid soluble
> 99
0.50
0.1
typical 0.03
Particle Shape:
*)
**)
2.1-2.7 g/cm3 **)

45/10
25/5
30/10
Blocky, rounded

Rev. 9 02/2007
DURMAT
601
Cr203
fused and crushed

EN 1274 12.21 *)
Application:
DURMAT 601 is used as a protection against friction and sliding wear. Due to the high
hardness and chemical resistance of its coatings it is suitable in many industrial applications
such as pump parts, bearings, seals and textile machinery. Plasma sprayed layers can reach
hardness of 1300 HV0.1.
Cr203
Si02
Al203
Fe203
Acid Soluble
92
typical 3
Particle Shape:
*)
**)
2.1-2.7 g/cm3 **)

75/45
45/15
blocky

Rev. 9 02/2007
DURMAT
602
Cr203-Ti02-Si02 92 3 5
Fused and crushed

EN 1274 12.25 *)
Application:
DURMAT 602 is used for ceramic corrosion and wear resistant coatings. Due to the amount
of Ti02 and Si02 DURMAT 602 is less brittle and could be easier machined, but will not
reach the of DURMAT 600 (max. 1000 HV0.1). Typical applications are in textile industry and
in pumps.
Cr203
Si02
Ti02
Fe203
Cr-frei
>96
4-5
2-3,5
< 0,2
< 1,0
Particle Shape:
*)
**)
1,8-2,4 g/cm3 **)

75/45
45/15
blocky

Rev. 9 02/2007
DURMAT
603
Al203HP (High Purity)
fused, crushed and acid-washed

EN 1274 12.1 *)
Application:
DURMAT 603 is used for coatings to protect against abrasion, friction, oxidation, cavitations
and particle erosion. Layers are heat resistant up to max. 1650C/3000F. Al203 is chemically
inert and insoluble in aqueous solutions and common acids. It is sprayed in various
applications within the textile and chemical industry as well as in machine construction. Due
to its good dielectrically properties at room and high temperatures DURMAT 603 it is also
recommended for the use in insulators.
Plasma sprayed coating thickness can be 1mm or more.
Al203
Si02
Fe203
Na20
>99.5
0.02
0.05
0.3
Particle Shape:
*)
**)
1.35-1.9 g/cm3 **)

90/45
22/5
53/15
45/5
45/22
cubic

Rev. 9 02/2007
DURMAT
604
Al203-Ti02 97 3
fused and crushed

EN 1274 12.2 *)
Application:
DURMAT 604 is used for coatings to protect against abrasion, friction, oxidation, cavitations
and particle erosion. Layers are heat resistant up to max. 540C/1000F. Al203/Ti02 is
chemically inert and insoluble in aqueous solutions and common acids. It is sprayed in
various applications within the chemical and textile industry and in machine construction. In
the textile industry the fine particle sizes are preferred for plasma sprayed coatings on thread
guides, twist wheels, draw rolls, guide bars or feed separators.
Al203
Si02
Ti02
Fe203
> 96
0,6
3.5
0.05
Particle Shape:
*)
**)
1.6-2.2 g/cm3 *)
90/45
22/5
45/5
45/10
45/22
cubic

Rev. 9 02/2007
DURMAT
644
Ti02 99
fused
EN 1274 12.2 *)
Application:
DURMAT 644 is used for coatings against moderate abrasive wear, but with less hardness
than alumina / titanium coatings. The coatings are soluble in alkalis and sulphuric acid, but
resistant to attack in many other environments. Slightly conductive; static electricity does not
build up on the coating surface.
Al203
Si02
Ti02
Fe203
>0,05
<0.05
balance
>0,05
Particle Shape:
*)
**)
1.6-2.2 g/cm3 *)
90/45
22/5
45/5
45/10
45/22
cubic

Rev. 9 02/2007
DURMAT
AS-751
Flux-cored Wire for Thermal Spraying
EN ISO 14919 - 6 - 1.6 - 4
Application:
Flux-cored wire alloy with 50% FTC for high resistance against abrasion. Good corrosion
protection. Can be applied by Arc-, Wire flame- or High-Velocity-Wire flame-Spraying
(HVWFS). Dense (porosity < 3 %) and smooth layers with hardness of up to 50-60 HRC.
FTC
Ni
Si
50
1.7-2.0
balance
4-5
0.4
Hardness of FTC:
Hardness of Matrix:
>2200 HV0.1
490-540 HV0.1
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Processing Recommendations:
Preparation of the material by blasting, turning or grinding. This wire is suitable for all kind of
industrial used Wire flame- and Arc-Spray equipment.
Rev. 9 02/2007
DURMAT
AS-752
EN ISO 14919 - 6 - 1.6 - 4
Application:
NiCrBSi-Flux-cored wire for wear and corrosion protection, e.g. in chemical and food
industry. Similar to DURMAT-AS 753 but higher hardness and better abrasion resistance.
Can be applied by Arc, Wire flame- or High-Velocity-Wire flame-Spraying (HVWFS). Fusing
is possible. Dense (porosity <2%) and smooth layers with hardness of up to 800 HV0.1.
Cr
Ni
Si
13-15
2.8 3.2
balance
4.7 5.1
0.7
Hardness:
800 HV0.1
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-753
EN ISO 14919 - 6 - 1.6 - 4
Application:
NiCrBSi-Flux-cored wire for wear and corrosion protection, e.g. in chemical and food
industry. Can be applied by Arc, Wire flame- or High-Velocity-Wire flame-Spraying (HVWFS).
Fusing is possible. Dense (porosity <2%) and smooth layers with hardness of up to 500-800
HV0.1.
Cr
Ni
Si
22-25
1.7-2.0
balance
5-5.5
0.4
Physical Characteristics
Hardness:
500-800HV0.1
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-754
EN ISO 14919 - 6 - 1.6 - 4
Application:
NiCrMo-Alloy for high corrosion protection, e.g. in acids with chloride content. Typical
application field are chemical industry or petrol chemistry, and offshore technology. Can be
applied by Arc, Flame- or High velocity-Flame-Spraying.
Cr
Mo
Ni
16
~17
balance
0.1
Hardness:
200-240 HB
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-755
EN ISO 14919 - 6 - 1.6 - 4
Application:
NiCrMo-Alloy for high corrosion protection. Similar to DURMAT AS754, but with a higher
resistance against wear corrosion. Typical application field are chemical industry or petrol
chemistry, and offshore technology. Can be applied by Arc, Wire flame- or High velocity-Wire
flame-Spraying.
Cr
Mo
Ni
Nb
21-22
~9
balance
3.5
0.05
Hardness:
240-300 HV0.1
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-756
Flux cored Wire for Thermal Spraying
EN ISO 14919 6.5 - 1.6 - 4
Application:
Very good bonding characteristics, also on smooth surfaces, self-adhesive, dense coatings.
Application for Bond Coats by using Arc Spraying also as coating for plane parts.
Ni
Al
95
Hardness:
Melting point:
Spray rate:
Basis weight:
65 HRB
1450C
4.5 kg/h / 100 A
1.1 kg/m/ 0.1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-757
Arc Spraying Flux Cored wire for Thermal Spraying
EN ISO 14919 6.4 - 1.6 - 4
Application:
High bonding characteristics, free machining, temperature resistant. Layer thickness of
0.1-0.25 mm as bond coat for ceramic materials. Adhesive layer for ceramic coatings.
Protection against corrosion within chloride atmosphere, also resistant against high
temperatures.
Ni
Cr
80
20
Hardness:
Melting point:
Spray rate:
Basis weight:
90 HRB
1482C
5 kg/h / 100A
1 kg/m / 0,1mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-758
Arc Spraying Flux Cored wire for Thermal Spraying
EN ISO 14919 6 - 1.6 - 4
Application:
NiCrMo-alloy, comparable to DURMAT AS-754. Used for high corrosion loads, like chloride
acids. High hardness. Typical applications are in chemical, petrochemical and offshore
industry Can be applied by Arc, Wire flame- or High velocity-Wire flame-Spraying (HVWFS).
Chemical Composition:
Cr
Mo
Ni
15
15
balance
3.5
0.1
Hardness:
Melting point:
Spray rate:
35 HRC
1363 C
5 kg/h / 100 A
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-760
EN ISO 14919 - 6 - 1.6 - 4
Application:
NiCrBSi-Flux-cored wire with 10-15% primary carbides. High resistance against wear and
corrosion, e.g. chemical fluids containing abrasive particles. Can be applied by Arc-, Wire
flame- or High-Velocity-Wire flame-Spraying (HVWFS). Fusing is possible. Dense (porosity
<3%) and smooth layers with hardness of up to 700-1,000 HV0.1.
Cr
Ni
Si
SC
22-25
1.7-2.0
balance
5-5.5
0.4
10-15
Hardness:
700-1000 HV0.1
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-761
EN ISO 14919 - 6 - 1.6 - 4
Application:
Flux-cored wire with 50% FTC, similar AS-751, but containing Chrome. Good corrosion
protection against fluids with chloride content. Can be applied by Arc-, Wire flame- or HighVelocity-Wire flame-Spraying (HVWFS). Dense (porosity <3%) and smooth coatings with
hardness of up to 50 - 60 HRC.
FTC
Cr
Ni
Si
50
10-12
1.7-2.0
balance
4-5
0.4
Hardness of FTC:
Hardness of Matrix:
>2200 HV0.1
490-540 HV0.1
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-762
EN ISO 14919 - 6 - 1.6 - 4
Application:
Durmat AS-762 is a high quality, special alloy wire developed for one step metal spraying. Its
unique composition eliminates the need for a bond coat. It is designed for build up and repair
on components which require a tough and dense but machine able deposit. It is widely used
for reclamation due to its high corrosion resistance and excellent machining characteristics.
Deposits are very dense and not susceptible to galling. It is designed for spraying through
most arc spray systems. For most reclamation work including repair and build up of shafts,
bearing journals, worn parts, miss-machined components, cylinder liners, hydraulic rams,
bearings, machine parts etc.
Cr
Ni
Fe
Mo
Al
balance
Hardness:
Density:
Melting Point:
100 120 HRB

8.0 gm/cc
1580C
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-763
EN ISO 14919 - 6 - 1.6 - 4
Application:
Good resistance against corrosion and oxidation, e.g. in sulphur vapor up to 800C. Good
bonding. Coating of boiler tubes, finned tubes, super heat tubes.
Cr
Ni
50
balance
Hardness:
Melting point:
Spray rate:
Basis weight:
250-280 HV0.1
1480C
5 kg/h / 100A
1.0 kg/m / 0.1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-765
Flux cored wire for Thermal Spraying
EN ISO 14919 - 6.5 1.6 - 4
Application:
AS 765 produce superior bond coats that are dense and resistant to high temperature
oxidation, thermal shock and abrasion. Very good adhesive characteristics, also on smooth
surfaces, self-adhesive, dense layer. Bond coat for carbon steels, annealed or hardened
alloy steels, stainless steel and cast iron. Application for adhesive layer by using Arc
Spraying also as coating for plane parts.
Ni
Al
80
20
Hardness:
Melting point:
Spray rate:
Basis weight:
70 HRB
1450C
4.5 kg/h / 100 A
1.1 kg/m/ 0.1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-767
Flux cored wire for Thermal Spraying
EN ISO 14919 - 6.7 - 1.6 - 4
Application:
Self-bond coatings with very good adhesive characteristics, also good resistance against
erosion. Applicable for bearing coatings, also for repair of worn-out parts.
Mo
Al
Ni
5-5.4
4.5-5.5
balance
Hardness:
Spray rate:
78 HRB
4.5 kg/h / 100 A
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-768
EN ISO 14919 - 6 - 1.6 - 4
Application:
Good resistance against corrosion and oxidation, e.g. in vanadium or sulphur vapor up to
980C. Good bonding. Coating of boiler tubes, finned tubes, super heat tubes.
Cr
Ti
Ni
44
balance
Hardness:
Melting point:
Spray rate:
Basis weight:
32 HRC
1480C
5 kg/h / 100A
1.0 kg/m / 0.1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-776
Flux cored Wire for Thermal Spraying
EN ISO 14919 6.5 1.6 - 4
Application:
Application for bond coats by using Arc Spraying also as coating for aeroplane parts. Very
good bonding characteristics even on smooth surfaces. The coatings are self-adhesive and
dense at high deposition efficiency.
Ni
Al
85
15
Hardness:
Melting point:
Spray rate:
Basis weight:
70 HRB
1430C
4.5 kg/h / 100 A
1.1 kg/m/ 0,1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
industrial used Arc-Spray equipment.
Rev. 9 02/2007
DURMAT
AS-781
EN ISO 14919 - 6 - 1.6 - 4
Application:
Flux-cored wire alloy with 30 % WC-Co for high resistance against abrasion. Good corrosion
protection. Can be applied by Arc-, Wire flame- or High-Velocity-Wire flame-Spraying
(HVWFS). Dense (porosity <3%) and smooth layers with hardness of up to 50 - 60 HRC.
WC-Co
Ni
Si
30
1.7-2.0
balance
4-5
0.4
Hardness of WC-Co:
Hardness of Matrix:
~1200 HV0.1
490-540 HV0.1
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-805
EN ISO 14919 - 5 - 1.6 - 4
Application:
Iron based flux cored wire generating finely divided precipitations of special primary carbides.
Coatings show a high resistance against impact and edge load as well as abrasion and
erosion. Applied in agriculture and excavation industry, fans.
Cr
Mo
SC
Fe
2.6
1.3
10-12
Rest
Hardness:
Melting point:
Density:
850-950 HV1
1310 C
8.0 g/cm3
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-810
EN ISO 14919 - 5 - 1.6 - 4
Application:
Coating of heating elements and strip conductors on ceramics, can be sprayed relatively
cold, therefore heat adding can be reduced during the spraying process. Resistant against
Gas corrosion, oxidation stability up to 870 C also under atmospheres with Vanadium and
sulphur impurity. High conducting capacity, rapid machining, good adhesive characteristics.
Cr
Al
Fe
Si
26
6.0
balance
0.45
Hardness:
Melting point:
Porosity:
Spray rate:
Basis weight:
200-220 HV0.1
1520C
<1%
5 kg/h / 100A
1 kg/m / 0.1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-811
EN ISO 14919 - 5 - 1.6 - 4
Application:
Salvage and build-up of worn or mismatched parts, Coating of shafts, ball bearing caps,
valve spindles and pistons. Microporose layer structure, high wear resistance in lubricated
wear systems, rapid machining, max. layer thickness 2 mm.
C
Mn
Si
Fe
0.2
1.3
0.3
balance
Hardness:
Melting point:
Spray rate:
Basis weight:
200-240 HV0.1
1458C
4.5 kg/h / 100A
1.1 kg/m / 0.1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-812
EN ISO 14919 - 5 - 1.6 - 4
Application:
Iron based Flux-cored wire with a high content of chrome for high wear and corrosion
resistance. Can be applied by Arc-, Wire flame- or High-Velocity-Wire flame-Spraying
(HVWFS). Layers with porosity lower than 10% are available with hardness of up to 52HRC.
Wear and corrosion resistant coatings of feeding systems, e.g. for the chemical industry.
Cr
Fe
Si
Mn
29
3.3-3.8
balance
1.5
0.6-1.5
Hardness
1000-1150 HV0.1
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-813
EN ISO 14919 - 5 - 1.6 - 4
Application:
Austenitic stainless steel similar to type 316. Resistance against corrosion. Good machining
properties. Salvage and build-up of worn or mismatched parts.
C
Cr
Mo
Ni
Mn
Si
Fe
0.12-0.17
17
2.5
12.0
1.8
1.0
balance
Hardness:
Melting point:
Spray rate:
Basis weight:
200-240 HV0.1
1427C
4.3 kg/h / 100A
1.0 kg/m / 0.1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-814
EN ISO 14919 - 5 - 1.6 - 4
Application:
Stainless steel with high resistance against corrosion has low shrinkage and good mach
inability. Salvage and build-up of worn or mismatched parts.
C
Cr
Mn
Ni
Si
Fe
0.14-0.16
18
8.0-8.5
4.8-5.2
1.0
balance
Hardness:
Melting point:
Spray rate:
Basis weight:
95 HRB
1430 C
4.5 kg/h / 100 A
1.0 kg/m / 0.1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-815
EN ISO 14919 - 5 - 1.6 - 4
Application:
Iron based Flux-cored wire with a high content of carbon and chrome for high wear and
corrosion resistance. Can be applied by Arc-, Wire flame- or High-Velocity-Wire flameSpraying (HVWFS). Coatings with porosity lower than 10% are available with hardness of up
to 55HRC.
Cr
Fe
Si
28
>1
balance
1.4
4.8
Hardness
55-56 HRC
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-816
EN ISO 14919 - 5 - 1.6 - 4
Application:
Thermal coating with high resistance against mineral wear and friction. Excellent wearing
qualities and fair corrosion resistance. Salvage and build-up of worn or mismatched parts.
C
Cr
Nb
Si
Fe
5.1
22
~4
1.7
balance
Hardness:
Melting point:
Spray rate:
Basis weight:
57-61 HRC
1487C
4.5 kg/h / 100A
1.1 kg/m / 0.1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-820
EN ISO 14919 - 5 - 1.6 - 4
Application:
Coating of Heating elements and strip conductors on ceramics, can be sprayed relatively
cold, therefore heat adding can be reduced during the spraying process. Resistant against
Gas corrosion, oxidation stability up to 870 C also under atmospheres with Vanadium and
sulphur impurity. High conducting capacity, rapid machining, good adhesive characteristics.
Cr
Al
Fe
Si
20.5 - 23.5
4.2 - 5.3
balance
0.65 max.
Hardness:
Melting point:
Porosity:
Spray rate:
Basis weight:
200-220 HV0.1
1520C
<1%
5 kg/h / 100A
1 kg/m / 0.1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-829
EN ISO 14919 - 5 - 1.6 - 4
Application:
Iron based flux cored wire generating finely divided precipitations of special primary carbides.
Coatings show a high resistance against impact and edge load. In comparison to
DURMAT AS-805 these coatings show a higher abrasion and erosion resistance due to the
higher amount of fine carbides. Applied in agriculture and excavation industry, technical
knifes, fans.
Cr
Mo
SC
Fe
3.6
1.6
16
Rest
Hardness:
Melting point:
Density:
900-1050 HV1
1310 C
8.0 g/cm3
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-836
EN ISO 14919 - 5 - 1.6 - 4
Application:
Ni-, Fe-alloyed cored wire (36% Ni). This alloy shows a very low thermal expansion
coefficient and is machine able. Can be applied by Arc-, Wire flame- or High-Velocity-Wire
flame-Spraying (HVWFS).
C
Si
Mn
Ni
Fe
max. 0.1
<1
3.0
36
Rest
Hardness:
Melting point:
Spray rate:
Basis weight:
70 HRB
1427 C
5 kg/h / 100 A
1.0 kg/m / 0.1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-850
EN ISO 14919 - 5 - 1.6 - 4
Application:
Fluxed-cored wire with 50% FTC for high resistance against abrasion. Can be applied by
Arc-, Wire flame- or High-Velocity-Wire flame-Spraying (HVWFS). Coatings with porosity
lower than 10% are available with hardness of up to 60HRC.
Cr
Mn
Fe
Si
FTC
<1
balance
1.4
50
Hardness:
58-60 HRC
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-880
EN ISO 14919 - 5 - 1.6 - 4
Application:
Iron-based fluxed-cored wire for high abrasion and erosion resistant coatings. Applied on
boiler wall, cyclones and steam turbines. Coatings of AS-880 are heat resistant up to 650 C.
Can be applied by Arc-, Wire flame- or High-Velocity-Wire flame-Spraying (HVWFS).
Cr
Mn
Fe
Ti
Si
20
balance
2.5-3.5
1-1.5
0.6
1-1.5
Hardness:
850 HV0.1
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-888
EN ISO 14919 - 5 - 1.6 - 4
Application:
Iron-based fluxed-cored wire for high abrasion and corrosion resistant coatings. Applied on
press dies, valves, bearings, plungers. Similar to AS-812 but with less boron. Coatings of
AS-888 are heat resistant up to 870 C. Can be applied by Arc-, Wire flame- or HighVelocity-Wire flame-Spraying (HVWFS).
Cr
Mn
Fe
Si
30
balance
1.3
0.09
2.8
Hardness:
40-45 HRC
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-890
EN ISO 14919 - 5 - 1.6 - 4
Application:
DURMAT AS-890 provides good abrasion and corrosion resistant coatings. Surface can be
polished. Ductile and heat resistant up to 870C. Increasing hardness after extended use.
The surface shows chrome like finishing after grinding. Universal Application where extreme
hard, corrosion resistant combined with good heat resistant is required. Good bond strength
and impressive elasticity for a coating like that.
Cu
Si
Cr
Ni
Mn
Mo
Fe
2.0
1.1
25
10
1.25
2.0
4.0
balance
Hardness:
Melting point:
Spray rate:
45 HRc
1204C
2.3 kg/h / 100 A
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-895HY
EN ISO 14919 - 5 - 1.6 - 4
Application:
Special alloy with high content of Chrome and Cobalt. The austenitic deposit is resistant
against corrosion, erosion and cavitations. Typical applications are repair coatings on parts
with cavitations and erosion wear like water turbines, or other hydraulic or gas system
components.
Cr
Mn
Si
Co
Fe
18 - 20
0.15 - 0.25
9 - 11
< 3.0
9 - 11
balance
Hardness:
Melting point:
Spray rate:
Basis weight:
300-350HB
1445C
4.2 kg/h / 100A
1.05 kg/m / 0.1 mm
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-896
EN ISO 14919 - 5 - 1.6 - 4
Application:
Abrasion and corrosion resistant coatings polish able surfaces, ductile, heat resistant up to
870 C. Universal Application where extreme hard, corrosion resistant and heat resistant
coatings are required.
Cu
Si
Cr
Ni
Mn
Mo
Fe
1.9
1.1
21
1.25
2.25
3.2
0.2
balance
Hardness:
Melting point:
Spray rate:
53 HRC
1204C
2.3 kg/h / 100 A
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-897
DIN EN ISO 14919 - 5 - 1.6 - 4
Application:
Extreme high resistance against abrasion, high adhesive characteristics, Anti-Sliding
characteristics, high Spray rate. Anti-Sliding surfaces on platforms in industrial premises and
on footpaths on ship decks.
Si
Cr
Ni
Mn
Ti2C3
Fe
1.25
14
4.5
0.55
1.85
26
balance
Hardness:
Melting point:
Spray rate:
66 HRC
1204C
2.3 kg/h / 100 A
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-898
EN ISO 14919 - 5 - 1.6 - 4
Application:
DURMAT AS-898 produces a hard, abrasive and corrosion resistant coating. In service the
hardness is increasing. Conventional machining and polishing techniques provide high
chrome like finishes. Typical applications use coating thicknesses up to 0.100 mm on boiler
tubes, food, paper, drums and rolls, shafts in a marine environment are also sprayed with
this material.
Si
Cr
Ni
Mn
Mo
Fe
1.6
26
1.6
1.7
0.8
balance
Hardness:
Melting point:
Spray rate:
39-42 HRC
1260 C
3.7 kg/h / 100 A
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-901
EN ISO 14919 - 7 - 1.6 - 4
Application:
High abrasion, impact sliding and corrosion resistance even at elevated temperatures (up to
950 C). Can be only machined by grinding. Applied on parts in chemical industry, rotary seal
rings, pump sleeves and pumps for salts and acids. Can be applied by Arc-, Wire flame- or
High-Velocity-Wire flame-Spraying (HVWFS).
Cr
Si
Mn
Fe
Co
29
11
0.7
0.4
<3
2.4
balance
Hardness:
52-55 HRC
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-906
EN ISO 14919 - 7 - 1.6 - 4
Application:
High abrasion, impact sliding and corrosion resistance even at elevated temperatures.
Machine able by hard metal tools and by grinding. Suitable for repair coatings on worn parts.
Applied on parts in chemical industry, steam and chemical valves and for hot steel handling,
like hot steel shear blades. Can be applied by Arc-, Wire flame- or High-Velocity-Wire flameSpraying (HVWFS).
Cr
Si
Mn
Fe
Co
28
4.5
0.6
<3
1.1
balance
Hardness:
40-43 HRC
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-912
EN ISO 14919 - 7 - 1.6 - 4
Application:
High sliding and corrosion resistance even at elevated temperatures and temperature
shocks. Machine able by hard metal tools and by grinding. Suitable for repair coatings on
worn parts. Applied on paper and wood shredders, extrusion screws, valve spindles. Can be
applied by Arc-, Wire flame- or High-Velocity-Wire flame-Spraying (HVWFS).
Cr
Si
Mn
Fe
Co
29
0.8
0.6
<3
1.4
balance
Hardness:
45-48 HRC
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-921
EN ISO 14919 - 7 - 1.6 - 4
Application:
High impact sliding and corrosion resistance even at elevated temperatures. Coatings show
high toughness. Machine able by hard metal tools and by grinding. Suitable for repair
coatings on worn parts. Applied on parts in chemical industry, steam- and acid controls,
valve seats and hot shear blades. Can be applied by Arc-, Wire flame- or High-Velocity-Wire
flame-Spraying (HVWFS).
Cr
Ni
Mo
Si
Mn
Fe
Co
27
2.5
5.5
0.8
0.8
<3
0.25
balance
Hardness (strengthened):
45 HRC
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-936
EN ISO 14919 - 7 - 1.6 - 4
Application:
High sliding, erosion and corrosion resistance even at elevated temperatures. Coatings show
high toughness. Machine able by hard metal tools and by grinding. Suitable for repair
coatings on worn parts. Applied on turbine vanes, exhaust valves and valve seats. Can be
Co
Cr
Ni
balance
25
10
Melting point:
Hardness:
1260 C
43 HRC
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
DURMAT
AS-951
EN ISO 14919 - 7 - 1.6 - 4
Application:
High sliding, abrasion and corrosion resistance even at elevated temperatures (up to
540 C). Machine able only by grinding. Suitable for repair coatings on worn parts. Can be
Co
Cr
Si
WC 12Co
balance
14
1.25
50
Hardness:
55-60 HRC
Sales Units:
Weight:
Diameter:
15 kg wire coil
1.6 mm
Rev. 9 02/2007
Applications
System structure
Wear character
Component example
Solid body solid body

Solid body friction
Dry friction
Mixed friction
Sliding wear
Impingent wear
Impact wear
Rolling wear
Ball bearing wear
Guide way, slide bar

Sledge hammer
Rocker level, cams
Tram rail
Rotor
Rail
Casting guidance roller
Roller conveyor roll
Driver unit roll, coiler
Blacksmiths swage
Rolling impact wear

Thermal shock

with particles
Solid body particles

high surface pressure and
impact
and particles
high surface pressure
Impact sliding wear, cold

Impact sliding wear,
warm
Shear blade, cutting edge

Warm shear blade
Hole bar
Impact sliding wear
Milling jaw, milling hammer

Bash bar
Spike breaker
Bandage for cement milling
breaker
Coal-, ore ring
Grid bar, grid beam
Coal milling crusher
Wear plate
Ploughshare, bucket knife
Dropping table, chute
Wear plate
Extruder
Impact sliding wear

Grooving wear
Decanter
Bucket knife
Pickup
Ploughshare
Mixer parts
Solid body particles

and gas
Particle based sliding

wear
T > 500C
Brick pressing form

Milling segment, milling ring
Blast furnace -, converter gas
valve
Blast furnace top,
Blast furnace feeding hopper
Furnace fitting, -gate
Fan rotor, reinforcing bar
Elutriation wear,
fluid erosion
Erosion corrosion
Solid - fluid
* Alloy groups according to DIN EN 14700:2005
Corrosion
Alloyabbreviation**
Fe1,Fe2,Fe3,Cu1
Fe9,Fe10,Al1,Ni2,Ni4
Fe1,Fe2,Fe3
Fe9,Fe10
Fe1,Fe2,Fe3,Fe9
Fe1,Fe9,Fe10
Fe7
Fe3,Fe6,Fe7,Fe8
Fe3
Fe3,Fe4,Fe6,Fe8,
Co1-3,Ni2,Ni4
Fe4,Fe5,Fe8,Co1-3
Fe3,Fe4,Co2,Ni2,Ni4
Fe3,Fe4,Co2,Ni2,Ni4
A, B, C, T
G, H, S
A, B, C
G, H
A, B, C, G
A, G, H
E
C, E, F
C
C, D, F
Fe6,Fe8,Fe9,Fe14
Fe6,Fe8,Fe9
Fe6,Fe8,Fe9,Fe13-15
Fe6,Fe8
F, G, L
F, G
K, L, M, F, G
F
Fe6,Fe8,Fe13-16
Fe13-15
Fe8,Fe13-15
Fe13-15
Fe15,Fe20,Ni20
Fe14,Fe15,Fe20,Ni20
Fe14,Fe15,Ni1-4,Ni20
Fe14,Fe15,Fe20,Ni1,Ni3,
Ni20,Co1-3
Ni20,Co2,Cr1
Fe15,Fe20,Ni20
Fe6,Fe2,Fe8
Fe2,Fe6,Fe8,Fe20,Ni20
Fe6,Fe8,Fe14,Fe20,
Ni1,Ni3,Ni20
Fe6,Fe8,Fe14,Ni1,Ni3
Fe14
Fe6,Fe7,Fe8
F, K, L, M, N
K, L, M
F, K, L, M
K, L, M
M
L, M
L, M
L, M, P, Q
C, F, O
C, D, P, S
C, D, P
L, M, P, Q
M
B, F
B, F
F, L, Q
F, L
L
E, F
Steel tube, wear plate

Sea shovel excavator guides
Fluid pump
Mixer parts
Marine propeller
Water turbine
Fe6,Fe3,Fe8,(Fe16)
Fe15,Fe16
Fe7,Co1,Co2
Fe10,Fe15,Fe16,Fe20,
Ni1-4,Ni20
Fe15,Fe16
Ni20
Fe14,Fe15
Fe6,Fe8
Fe6,Fe7,Fe8,Ni1,Ni3
Fe6,Fe7,Fe8
Cu1
Fe7,Cu1
L, M
F
E, F
E, F
T
E, T
Chemical device
Gadget valve seats
Fe7,Fe11,Fe12
Fe7,Co1,Co2,Co3
E
E, O. P
Spike breaker, grate bar

Fan wheel, wear plate
Solid - fluid
and particles
Alloyabbreviation*
C, F, (N)
M, N
E, O, P
H, M, N, Q
M, N
L, M, Q
** Alloy groups according to old DIN 8555-1
Rev. 9 - 02/2007
Alloy Types
Type*
AG*
AG**
Hardness Conversion
Suitability
Alloy ratio of the pure weld metal deposit [weight-%]

C
Cr
Fe1
< 0.4
0-3
Fe2
0.4-1.2
<7
Fe3
st
0.2-0.5
Fe4
st(p)
0.6-1.5
150-450
<1
0.5-3
<1
<1
<1
Fe
1-8
<5
<3
<4
<10
<1.5
Co, Si
Fe
40-55
2-6
<4
<3
<10
<19
<4
Co, Ti
Fe
55-65
17-22
<1
3-5
30-40
<3
<3
<6
<3
<2
<10
cpt
<0.2
4-30
Fe8
gpt
0.2-2
5-18
0.3-3
<4.5
Fe9
k(n)t
0.3-1.2
<19
<3
11-18
<2
<2
Fe
Ti
Fe
<1
<1
Si
Fe
<2
<10
Si, Ti
Fe
Ti
Fe
200-250
40-50
180-200
38-42
<1
Fe10
ck(n)pz
<0.25
17-22
7-11
3-8
<1.5
<1.5
Si
Fe
Fe11
9.1
cnz
<0.3
18-31
8-20
<3
<4
<1.5
Cu
Fe
Fe12
9.2
c(n)z
<0.08
17-26
9-26
0.5-3
<4
<1.5
<1.5
<6.5
<4
0.5-3
<4
g(c)
1.5-4.5
25-40
<4
0.5-3
<4
<4
0.5-3
<2
<3
<9
Fe14
10.1
Fe15
10.2
4.5-5.5
20-40
Fe16
10.3
gz
4.5-7
10-40
Co1
20.1
cktz
<0.6
20-30
<10
0.1-2
Co2
20.2
tz(cs)
0.6-2.5
20-35
<4
0.1-2
tz(cs)
1-3
20-35
<4
<2
<10
<15
Ni1
22
cpt
<1
15-30
Bal.
0.3-1
<6
<2
<1
Ni2
23
ckptz
<0.1
15-30
Bal.
<1.5
<28
<8
<1
Ni3
22
cpt
<1
1-15
Bal.
0.3-1
<6
<2
<1
Ni4
23
ckptz
<0.1
1-15
Bal.
<1.5
<28
<8
<1
Cu1
31
c(n)
<6
<15
10-35
<0.5
cn
gn
Fe
55-65
Fe
60-70
Fe
Co
Fe
Co
35-55
Co
* Alloy groups according to DIN EN 14700:2005
250-350
40-45
45-60
Ni
Si,Fe,B
Ni
45-60
<4
Co,Si,Ti
Ni
20-40
Si,Fe,B
Ni
45-60
<4
Co,Si,Ti
Ni
Al, Fe
Cu
200-400
Al
150-300
Cu, Si
<1
g: abrasion resistant
t: heat resistant
40-60
Hard phases (fused or crushed tungsten carbides)
1-5
Bal.
c: corrosion resistant
s: cutting
55-65
Fe
B, Co
6-14
21
Al1
150-250
Fe
<10
<1
Ni20
Cr1
50-65
<10
4-10
<1
48-55
250-450
Fe
cgtz
<10
Hard phases (fused or crushed tungsten carbides)
Co3
Fe
B, Ti
<8
30-58
Co, Al
[HRC]
<10
cgtz
12,6
13,4
14,2
15,0
16,0
17,0
18,0
19,0
20,0
21,0
22,0
22,8
23,6
24,4
25,2
26,0
26,8
27,6
28,3
29,7
30,4
31,1
31,8
32,4
33,0
33,6
34,2
34,8
35,4
36,0
36,5
37,0
37,5
38,0
38,5
39,0
39,5
40,0
40,5
40,9
41,3
41,7
42,1
42,5
42,9
43,3
43,7
44,1
44,5
44,9
45,3
45,7
46,0
46,4
46,8
47,2
47,6
47,9
48,2
48,5
49,1
49,7
50,3
50,9
51,5
52,1
52,7
53,3
53,9
54,5
55,0
55,5
56,0
56,5
57,0
57,5
58,0
58,5
59,0
59,5
60,0
60,5
61,0
61,4
61,8
62,2
62,6
63,0
63,4
63,8
64,2
64,6
65,0
65,4
65,7
66,0
66,4
66,7
67,0
67,3
[HB]
Fe
<0.1
Fe20
200
205
210
215
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
300
305
310
315
320
324
328
332
336
340
345
349
353
357
360
365
369
373
377
381
385
389
394
398
402
406
410
414
418
422
426
430
434
438
442
447
452
457
462
466
469
477
485
493
501
509
517
525
533
540
546
555
563
571
579
588
596
Bal.
<1
<0.5
Fe13
200
205
210
215
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
300
305
310
315
320
325
330
335
340
345
350
355
360
365
370
375
380
385
390
395
400
405
410
415
420
425
430
435
440
445
450
455
460
465
470
475
480
485
490
495
500
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840
850
860
870
880
890
900
<1
<2.5
HRc
<1
gps
Fe7
Rockwell
HB
kg/mm
Mo
cpstw
Others
Brinell
HV
kg/mm
Mn
Fe6
Nb
Vickers
0.5-3
Fe5
Ni
Hardness
<15-30
k: work hardening
z: scales resistant
Fe,B,Si,Zr
n: non magnetisable
w: heat hardening
20-40
Cr
600-700
p: hitting resistance
** Alloy groups according to old DIN 8555-1
Melting Rates
Process
[mm]
Current
[A]
Voltage
[V]
Melting Rate
[kg/h]
Oxy-Acetylene
- powder
- rod
Standard Electrode
High Performance Electrode
Solid Wire
Cored Wire
PTA
0,2-1
3-8
< 2kg
180
24
1,62
250
25
2,01
240
25
2,97
350
26
4,30
1,2
150-300
23-30
2,2/5
1,6
200-390
25-33
3/5,5
1,6
150-300
25-29
3/6,5
2,4
240-400
26-31
4/7,5
2,8
270-450
26-31
5/9,5
3,2
300-500
26-31
6/11
50-400
20-50
0,5-20
Rev. 9 - 02/2007
Shielding Gases
Sales Units
Symbol
Group
I
M1
M2
M3
Ident-No.
1
2
3
Oxidising
CO 2
O2
Inert
Ar
100
Rest
1
2
3
4
1
0-5
0-5
0-5
5-25
2
3
4
0-5
5-25
0-3
0-3
Rest
Rest
Rest
Rest
Rest
Rest
25-50
5-50
10-15
8-15
1
2
100
Rest
0-30
Sales Units
Wire Coil
100
0,95
Rest
Rest
Rest
Rest
Rest
3-10
3-10
0-8
1
2
3
He
Reductive
H2
0-5
Net Weight:
15 kg
(outer):
300 mm
(hole):
51.5 mm
Width:
103 mm
EN 759 - BS 300
Wire Coil
Net Weight:
25 kg
(outer):
435 mm
(hole):
300 mm
Width:
105 mm
EN 759 - B 435
Mesh-Micron Conversion Table
Wood- or Steel Coil
Micron
Mesh UK
Mesh USA
(ASTM)
Mesh USA
(TYLER)
8000
6700
5600
4750
4000
3350
2800
2360
2000
1700
1400
1180
1000
850
710
600
500
425
355
300
250
212
180
150
125
106
90
75
63
53
45
38
32
25
0
n/a
1
3
3,5
4
5
6
7
8
10
12
14
16
18
22
25
30
36
44
52
60
72
85
100
120
150
170
200
240
300
350
400
440
n/a
n/a
5/16 in
0,265 in
3,5
n/a
5
6
7
8
10
12
14
16
18
20
25
30
35
40
45
50
60
70
80
100
120
140
170
200
230
270
325
400
450
500
635
2,5
3
3,5
4
5
6
7
8
9
10
12
14
16
20
24
28
32
35
42
48
60
65
80
100
115
150
170
200
250
270
325
400
n/a
500
n/a
Net Weight:
250/300 kg
(outer):
760 mm
(hole):
41 mm
Width:
290 mm
EN 759 - S 760
Drum
Net Weight:
150/150 kg
550 mm
Height:
400 mm
Drum
Net Weight:
250/300 kg
550 mm
Height:
800 mm
Rev. 9 - 02/2007
Wear caused by mineral abrasion

1. Three body abrasion wear *)
Last
Load
Gegenkrper
Counter body
RelativRelative
bewegung
movemen
Abrasivgut
mit
Abrasive with/without
oder
ohne substance
intermediate
Zwischenmedium
Grundkrper
Base body
Load
Last
Mikrospan
Micro
Fragment
Groove
umgeformtes
herausgebrochenes
Deformed
material
Werkstoffvolumen
Plough
Worn-out
material
Werkstoffteilchen
Shatter
2. Two body abrasion wear *)
Vg
Vg
Vg
Counterbody
Gegenkrper
Vg
Grundkrper
Base body
Spanenor ploughing
Pflgen
Cutting
durch
gebundene
Partikel
by incorporated
particles
Abrasion
Abrasiondurch
caused
lose
Partikel
by
loose
particles
Abrasion
durch
Abrasion caused
gebundene
Partikel
by bound particles
3. Abrasion caused by stream particles *)

aufgeschmolzene
Molten particles
Werkstoffteilchen
Mikrospan
Micro fragment
umgeformtes
Deformed material
Werkstoffvolumen
Groove
Plough
herausgebrochenes
Worn-out material
Werkstoffteilchen
Shatter
*) Source: ISAF, TU Clausthal

Rev. 9 - 02/2007
Notice
Rev. 9 - 02/2007
Notice
Rev. 9 - 02/2007

Durum Gesamtkatalog

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VERSCHLEISS-SCHUTZ GMBH

Materials for wear protection

Standard rod lengths: 350mm (14) and 700mm (28)

Standard rod lengths: 350mm (14) and 700mm (28)

Standard tube metal length: 700mm (28)

Standard tube metal length: 700mm (28)

approx. 2360 HV0.1

> 3000 HV0.1

Other grain sizes are available on request.

**) others on request

**) others on request

DURMAT 60-A: 8.1 g/cm

**) others on request

DURMAT 60-A: 8.1 g/cm

**) others on request

**) others on request

DURMAT 60-A: 8.1 g/cm

**) others on request

O2- sub sieve

*) depends on grain size

*) depend on grain size

14.2 14.8 g/cm

Other grain sizes available

**) others on request

1st layer approx. 64 - 66 HRC

coil size DIN EN 759

B 300 (approx. 15 kgs)

B 300 (approx. 15 kgs)

B 435 (approx. 25kgs)

B 435 (approx. 25 kgs)

B 435 (approx. 25 kgs)

approx. 2360 HV0.1

Coil size DIN

> 3.000 HV0.1

Coil size DIN EN

Coil size DIN EN

Coil size DIN EN

180 HB when deposited

200-230 HB when deposited

200 - 250 HB when deposited

55 - 58 HRC (650 HV)

Chemical composition (in wt-%):

ASME SFA - 5.11

Recommended gas: pure Argon, Argon S1, Argon S2

Recommended gas: pure Argon, Argon S1, Argon S2

Recommended gas: pure Argon, Argon S1, Argon S2

Recommended gas: pure Argon, Argon S1, Argon S2

Recommended gas: pure Argon, Argon S1, Argon S2

53-56 HRC (Air cooling)

Flux Cored Wire Feeder

Kit 4-4 is an independent system, which with

tive gas attachment, settings for continuous

1.0; 1.2; 1.6; 2.0; 2.4; 2.8; 3.2 mm

**) others on request

**) others on request

**) others on request

170 HB, work hardened to 400 HB

**) others on request

250 HB, work hardened to 500 HB

**) others on request

1st layer 62 HRC

**) others on request

**) others on request