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Series 0i-Model A
Connection Manual (Hardware)
GFZ-63503EN/02
June 2002
GFL-001
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
B63503EN/02
This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into Warning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a damage of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
s1
PREFACE
B63503EN/02
PREFACE
Applicable models
Abbreviation
0iTA
0iMA
Series 0i
p1
PREFACE
B63503EN/02
Configuration of the
manual
Chapter title
Description
Chapter 1
CONFIGURATION
Outlines connections for the Series 0i and guides the reader concerning additional details.
Chapter 2
TOTAL CONNECTION DIAGRAM
Chapter 3
INSTALLATION
This chapter describes the installation conditions for the Series 0i.
1) Required power supply
2) Heat generated
3) Connector arrangement on the control unit
4) Noise prevention
Chapter 4
CONNECTING THE POWER SUPPLY
Chapter 5
CONNECTING PERIPHERAL UNITS
Chapter 6
CONNECTING THE SPINDLE UNIT
This chapter describes how to connect the spindle servo unit, the spindle motor.
Chapter 7
SERVO INTERFACE
This chapter describes how to connect the servo unit and the servo unit.
Chapter 8
CONNECTING THE MACHINE INTERFACE I/O
This chapter describes the addresses and connector pins for signals transferred between the Series 0i and the machine.
Describes the builtin I/O board.
Chapter 9
CONNECTION TO FANUC I/O Link
This chapter describes the use of FANUC I/O Link to expand the machine
interface I/O.
Chapter 10
EMERGENCY STOP SIGNAL
This chapter describes the handling of emergency stop signals. The user
must read this chapter before attempting to operate the CNC.
Chapter 11
HIGHSPEED SERIAL BUS (HSSB)
This chapter describes the highspeed serial bus (HSSB) supported by the
Series 0i.
Appendix
A
B
C
D
E
F
p2
PREFACE
B63503EN/02
Related manuals
The table below lists manuals related to the Series 0i. In the table, this
manual is marked with an asterisk (*).
Manuals Related to the Series 0i
Manual name
Manuals related to
control motor a series
Specification
number
DESCRIPTIONS
B62502EN
B62503EN
B62503EN1
B63504EN
B62514EN
MAINTENANCE MANUAL
B62505EN
PARAMETER MANUAL
B62510EN
PROGRAMMING MANUAL
(Macro Compiler / Macro Executer)
B61803E1
B66102E
Specification
number
B65142E
B65150E
B65152E
B65160E
B65162E
B65165E
p3
Table of Contents
B63503EN/02
1.1
1.2
GENERAL OF HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
3.2
POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1
3.3
3.4
7
7
8
8
11
3.6
3.5
CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1
11
11
12
13
13
15
16
19
20
23
23
3.7
24
3.8
26
29
4.1
4.2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
31
4.2.1
4.2.2
4.2.3
4.2.4
4.3
4.4
31
33
37
38
39
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
4.4.1
4.4.2
40
42
43
5.1
Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 CRT Display Unit Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c1
44
44
45
46
Table of Contents
5.1.4
5.1.5
5.1.6
5.1.7
5.2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to the MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to the Standard MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Varied MDI Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4
5.3
B63503EN/02
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting I/O Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS232C Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS232C Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FANUC Handy File Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
48
49
50
51
51
51
52
53
57
57
58
59
60
68
69
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to Manual Pulse Generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Length When Only One Manual Pulse Generator is Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
70
71
6. SPINDLE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
72
6.1
73
6.2
74
6.3
75
7. SERVO INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76
7.1
OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1
7.1.2
7.1.3
77
77
79
80
87
8.1
8.2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
88
CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
8.2.1
8.2.2
8.3
8.4
89
89
90
91
92
102
106
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
109
9.2
CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
110
9.2.1
112
9.3
113
9.4
114
9.4.1
9.4.2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Total Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c2
114
115
Table of Contents
B63503EN/02
9.4.3
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.3.1 Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
116
116
9.4.3.2
117
9.4.3.3
118
9.4.3.4
119
9.4.3.5
119
9.4.3.6
120
9.4.3.7
122
9.4.4
123
124
124
9.4.5
9.4.6
9.4.7
125
126
126
127
127
9.4.8
9.4.9
9.5
127
128
9.4.7.4
128
9.4.7.5
128
9.4.7.6
129
129
130
130
132
133
9.7
Order specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.7.3
9.6
9.4.7.2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Number of Units that can be Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Address Assignment by Ladder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c3
136
136
137
138
139
141
142
146
147
149
153
153
154
155
156
160
162
163
165
169
169
170
171
171
Table of Contents
B63503EN/02
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
175
11.2
CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
176
11.3
CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
177
11.4
178
11.5
INSTALLATION ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
179
11.6
HANDLING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
179
11.7
180
11.8
RECOMMENDED CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
184
APPENDIX
A. EXTERNAL DIMENSIONS OF EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
B. 20PIN INTERFACE CONNECTORS AND CABLES . . . . . . . . . . . . . . . . . . . . . . . 228
B.1
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
229
B.2
BOARDMOUNTED CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
229
B.3
CABLE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
230
B.4
232
c4
1. CONFIGURATION
B63503EN/02
CONFIGURATION
1. CONFIGURATION
B63503EN/02
1.1
NAME OF EACH PART
OF CONTROL UNIT
Memory card
slot
Fuse
(5.3)
Power supply
pilot lamp
Memory back
up battery
(4.4)
Power supply
connector
(4.3)
I/O Link
connecter
Machine I/F
connector
(9)
(8.3)
Display unit
connector
Serial spindle or
position coder
connector
(6.1,6.3)
(5.1)
Serial spindle or
analog spindle
connector
MDI connector
(6.2)
(5.2)
Manual pulse
generator
connector
Servo amp
connector
(7.1.1)
(5.4)
Machine I/F
connector
Separate type
detector
I/F connector
(8.3)
(7.1.2)
Separate type ABS
pulse coder battery
connector
Mini slot
Highspeed serial
bus (*)
(7.1.3)
(11)
1. CONFIGURATION
B63503EN/02
1.2
GENERAL OF
HARDWARE
Main board
S Main CPU
S Memory
System software,
Macro program,
Ladder program,
Parameter, and etc.
S PMC control
S I/O Link control
S Servo control
S Spindle control
S Memory card I/F
S LED display
Main
I/O board
S Power PCB (builtin)
DCDC converter
S DI/DO
S Reader/puncher I/F
S MDI control
S Display control
S Manual pulse generator
control
I/O
Mini slot
S HSSB board
2slot
2
C
o
n
t
r
o
l
B63503EN/02
Main board
Power
supply
24VDC
Units that can be
connected with the
I/O Link
u
n
i
t
Position coder
Analog
spindle
amplifier
Serial
spindle
amplifier
Analog
spindle
Position coder
Serial
spindle
Servo
amplifier
Laxis
servo motor
Maxis servo motor
Naxis servo motor
4th axis servo motor
Laxis scale
Maxis scale
Naxis scale
4th axis scale
NOTE
Either an analog or serial spindle can be used. For details of spindle and servo motor
connection, refer to the relevant manuals.
B63503EN/02
I/O Board D
C
o
n
t
r
o
l
u
n
i
t
I/O Board
Power supply
24VDC
Display unit
DCIN (CP1A)
DCOUT(CP1B)
(CN2)DCIN
(CN1)CRT
(JA1)LCD
CRT(JA1)
MDI unit
MDI(JA2)
(CK1)MDI
R232C1(JD5A)
R232C2(JD5B)
MPG(JA3)
MPG
MPG
MPG
DIDO1(CB104)
DIDO2(CB105)
DIDO3(CB106)
DIDO4(CB107)
Highspeed serial
bus interface board
(installed in a mini
slot)
Personal computer
Highspeed
serial bus interface board
COP7
COP7
3. INSTALLATION
B63503EN/02
INSTALLATION
3. INSTALLATION
B63503EN/02
3.1
ENVIRONMENT FOR
INSTALLATION
3.1.1
Environmental
Requirements Outside
the Cabinet
The peripheral units, such as the control unit and CRT/MDI, have been
designed on the assumption that they are housed in closed cabinets. In
this manual cabinet refers to the following:
(1) Cabinet manufactured by the machine tool builder for housing the
control unit or peripheral units;
(2) Cabinet for housing the flexible turnkey system provided by FANUC ;
(3) Operation pendant, manufactured by the machine tool builder, for
housing the CRT/MDI unit or operators panel.
(4) Equivalent to the above.
The environmental conditions when installing these cabinets shall
conform to the following table. Section 3.3 describes the installation and
design conditions of a cabinet satisfying these conditions.
In operation
0C to 45C
Room temperature
In storage or transportation
20C to 60C
Change in
temperature
Relative humidity
Normal
75% or less
Temporary(within 1 month)
95% or less
Vibration
In operation:
0.5G or less
Environment
3.1.2
Installation
Requirements of CNC
and Servo Unit
Room temperature
In operation
In storage or transportation
0C to +55C
20C to +60C
Relative humidity
Vibration
0.5 G or less
Environment
The unit shall not be exposed direct to cutting oil, lubricant or cutting chips.
3. INSTALLATION
B63503EN/02
3.2
POWER SUPPLY
3.2.1
Power Supply for CNC
Control Units
The following units related to the CNC control unit require input power
of 24 VDC 10%.
Table 3.2.1 Power supply
Unit
0i control unit
9 CRT/MDI unit
8.4 TFT color LCD unit
Power supply
voltage
24 VDC 10%
10%
includes
momentary
surges and ripples.
Power supply
3.5A (only control unit)
0.8A
0.8A
0.8A
0.8A
3. INSTALLATION
B63503EN/02
3.3
DESIGN AND
INSTALLATION
CONDITIONS OF THE
MACHINE TOOL
MAGNETIC CABINET
(4) For the air to move easily, a clearance of 100 mm is required between
each unit and the wall of the cabinet.
(5) Packing materials must be used for the cable port and the door in
oreder to seal the cabinet.
Because the CRT unit uses a voltage of approximatery 11 kV, airborne
dust gathers easily. If the cabinet is insufficiently sealed, dust passes
through the gap and abheres to the unit. This may cause the insulation
of the unit to deteriorate.
(6) The display unit and other display units must be installed in a location
where coolant cannot be poured directly on it. The unit does have a
dustproof front panel.
(7) Noise must be minimized.
As the machine and the CNC unit are reduced in size, the parts that
generate noise may be placed near noisesensitive parts in the
magnetics cabinet.
The CNC unit is built to protect it from external noise. Cabinet design
to minimize noise generation and to prevent it from being transmitted
to the CNC unit is necessary. See Sec. 3.5 for details of noise
elimination/management.
(8) The units must be installed or arranged in the cabinet so that they are
easy to inspect and maintain.
9
3. INSTALLATION
B63503EN/02
10
3. INSTALLATION
B63503EN/02
3.4
THERMAL DESIGN OF
THE CABINET
3.4.1
Temperature Rise
Within the Cabinet
The purpose of the thermal design of the cabinet is to limit the difference
in temperature between the air in the cabinet and the outside air to 10C
or less when the temperature in the cabinet increases.
The internal air temperature of the cabinet increases when the units and
parts installed in the cabinet generate heat. Since the generated heat is
radiated from the surface of the cabinet, the temperature of the air in the
cabinet and the outside air balance at certain heat levels. If the amount
of heat generated is constant, the larger the surface area of the cabinet, the
less the internal temperature rises. The thermal design of the cabinet
refers to calculating the heat generated in the cabinet, evaluating the
surface area of the cabinet, and enlarging that surface area by installing
heat exchangers in the cabinet, if necessary. Such a design method is
described in the following subsections.
3.4.2
Cooling by Heat
Exchanger
11
3. INSTALLATION
B63503EN/02
3.4.3
Heat Loss of Each Unit
Name
Heat loss
Control unit
Series 0i
60W
Display unit
9CRT unit
14W
20W
7.2LCD unit
10W
10.4LCD unit
20W
12
51W
3. INSTALLATION
B63503EN/02
3.5
ACTION AGAINST
NOISE
The CNC has been steadily reduced in size using surfacemount and
custom LSI technologies for electronic components. The CNC also is
designed to be protected from external noise. However, it is difficult to
measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive coupling, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following section.
3.5.1
Separating Signal
Lines
The cables used for the CNC machine tool are classified as listed in the
following table:
Process the cables in each group as described in the action column.
Group
Signal line
Primary AC power line
Secondary AC power line
Action
Bind the cables in group A separately (Note 1) from groups B
and C, or cover group A with an
electromagnetic shield (Note 2).
See Subsec. 3.5.4 and connect
spark killers or diodes with the
solenoid and relay.
AC/DC solenoid
AC/DC relay
DC solenoid (24VDC)
DC relay (24VDC)
13
3. INSTALLATION
B63503EN/02
Group
Signal line
Action
Cable between the CNC and servo Bind the cables in group C separately from group A, or cover
amplifier
group C with an electromagnetCable for position and velocity
ic shield.
feedback
Separate group C as far from
Group B as possible.
Cable between the CNC and
Be sure to perfrom shield prospindle amplifier
cessing in Subsec. 3.5.5.
Cable for the position coder
C
NOTE
1 The groups must be 10 cm or more apart from one another
when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.
Cabinet
Spindle
amp.
Servo
amp.
Control
unit
Cable of group B, C
Duct
Section
Cable of group A
Group A
Group B, C
Cover
14
To operators
panel,
motor, etc.
3. INSTALLATION
B63503EN/02
3.5.2
The following ground systems are provided for the CNC machine tool:
Ground
Power
magnetics
unit
Servo
amplifier
CNC
control
unit
Machine
tool
Power
magnetics
cabinet
Distribution board
D Connect the signal ground with the frame ground (FG) at only one
place in the CNC control unit.
D The grounding resistance of the system ground shall be 100 ohms or
less (class 3 grounding).
D The system ground cable must have enough crosssectional area to
safely carry the accidental current flow into the system ground when
an accident such as a short circuit occurs.
(Generally, it must have the crosssectional area of the AC power cable
or more.)
D Use the cable containing the AC power wire and the system ground
wire so that power is supplied with the ground wire connected.
15
3. INSTALLATION
B63503EN/02
3.5.3
Connecting the Signal
Ground (SG) of the
Control Unit
Control unit
I/O
PSU
MAIN
STATUS
ALARM
1 2 3 4
CPS
MPG
JA3B
FUSE75A
PIL
BATTERY
MEMORY
CARD
CNMC
CP1A CP1B
DCIN DCOUT
24V 24V
5A 1A
RSW1
R
L
IOL INK
JD 1A
SPDL1
JA 7A
CRT
JA1
AOUT
JA 8A
MDI
JA2
SERVO1
JS1A
R2321
JD5A
SERVO2
JS2A
R2322
JD5B
SERVO3
JS3A
SERVO4
JS4A
R
L
SCALE1
JF21
M3 terminal for
signal ground (SG)
SCALE2
JF22
SCALE3
JF23
SCALE4
JF24
Ground plate
MINI
SLOT
SCABS
JF25
FANUC
FANUC
FANUC
M3
Ground cable
(upper 2mm2)
Ground cable
Frame
ground
(FG)
= Ground plate of
the cabinet
System ground
Connect the 0 V line of the electronic circuit in the control unit with the
ground plate of the cabinet via the signal ground (SG) terminal.
The SG terminal is located below the main board of the control unit.
16
3. INSTALLATION
B63503EN/02
CRT
Approx. 15mm
MDI
M4 stud
9 CRT/MDI unit
8.4 LCD/MDI unit
LCD
MDI
Approx. 151mm
LCD
M4 stud
Approx. 20mm
Approx. 17mm
M4 stud
17
Approx. 50mm
3. INSTALLATION
Approx. 17mm
B63503EN/02
Approx. 60mm
M3 screw hole
8.4 LCD unit
Approx. 17mm
M4 stud
Approx. 30mm
Approx. 32mm
M4 stud
18
3. INSTALLATION
B63503EN/02
3.5.4
Noise Suppressor
The AC/DC solenoid and relay are used in the power magnetics cabinet.
A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.
D Use a spark killer consisting of a resistor and capacitor in series. This
type of spark killer is called a CR spark killer.(Use it under AC)
(A varistor is useful in clamping the peak voltage of the pulse voltage,
but cannot suppress the sudden rise of the pulse voltage. FANUC
therefore recommends a CR spark killer.)
D The reference capacitance and resistance of the spark killer shall
conform to the following based on the current (I (A)) and DC
resistance of the stationary coil:
1) Resistance (R) : Equivalent DC resistance of the coil
2) Capacitance (C) :
I2
10
I2
to
(F)
20
AC
relay
Motor
Spark killer
NOTE
Use a CRtype noise eliminator. Varistortype noise
eliminators clamp the peak pulse voltage but cannot
suppress a sharp rising edge.
19
3. INSTALLATION
The CNC cables that require shielding should be clamped by the method
shown below. This cable clamp treatment is for both cable support and
proper grounding of the shield. To insure stable CNC system operation,
follow this cable clamp method.
Partially peel out the sheath and expose the shield. Push and clamp by
the plate metal fittings for clamp at the part. The ground plate must be
made by the machine tool builder, and set as follows :
Ground plate
Cable
Metal fittings
for clamp
40mm 80mm
3.5.5
B63503EN/02
20
3. INSTALLATION
B63503EN/02
Control unit
Metal fittings
for clamp
Machine side
installation
board
Ground plate
Shield cover
Ground terminal
(grounded)
For the ground plate, use a metal plate of 2 mm or thicker, which surface
is plated with nickel.
21
3. INSTALLATION
B63503EN/02
Ground
plate
8mm
12mm
20mm
28mm
6mm
17mm
22
3. INSTALLATION
B63503EN/02
3.6
CONTROL UNIT
3.6.1
Installation of the
Control Unit
The rack consists of a plastic box, fan motors and a backplane PCB. The
air comes into the rack from the bottom and goes out through the fan
motor, which is located on the top of the rack. Space as shown in Fig.
3.6.1 must be reserved not to disturb the air flow ((A), (B))
The backplane PCB, which is located on the rear side of the rack,
interconnects the PCBs installed in the rack. It has another connector
which appears at the left side panel of the rack. This connector is used for
testing the controller, connecting other purposes. The space for this shall
be reserved as shown in (C) of Fig. 3.6.1.
AIR FLOW
AIR FLOW
Reserved
(A)
(A)
50
Reserved
(C)
250
(B)
50
(B)
30
172
Reserved
Unit : mm
Fig.3.6.1
23
3. INSTALLATION
64
58
173
129
74
36
25
39
60
50
38
23
52
86
25
CABLE LEADIN
DIAGRAM
45
3.7
B63503EN/02
35
Main board
52
I/O board
Fig.3.7 (a)
24
14
9
3. INSTALLATION
B63503EN/02
Memory
card
(80)
172
Unit : mm
Fig.3.7 (b)
25
3. INSTALLATION
B63503EN/02
3.8
CONNECTOR
LAYOUT DIAGRAM
LED display
Function
LED
STATUS/ALARM
CPB
Battery
BATTERY
Memory card
MEMORY/CARD
Rotary switch
for maintenance
CNMC
RSW1
IOLINK
JD1A
Serial spindle
SPDL1
JA7A
Analog output
AOUT1
JA8A
Servo amp.1
SERVO1
JS1A
Servo amp.2
SERVO2
JS2A
Servo amp.3
SERVO3
JS3A
Servo amp.4
SERVO4
JS4A
Linear scale1
SCALE1
JF21
Linear scale2
SCALE2
JF22
Linear scale3
SCALE3
JF23
Linear scale4
SCALE4
JF24
SCABS
JF25
26
3. INSTALLATION
B63503EN/02
Position 1
Upper
Lower
Serial port
R2321
Fuse
FUSE
Pilot lamp
PIL
DC OUT
CP1B
DC IN
CP1A
DI/DO1
CB104
DI/DO2
CB105
10
CRTdisplay
CRT
JA1
11
MDI
MDI
JA2
12
Serial port
R2322
JD5B
13
MPG
JA3
DI/DO3
CB106
DI/DO4
CB107
JD5A
7
8
R
L
14
R
15
16
17
18
19
20
21
27
3. INSTALLATION
B63503EN/02
Function
Comment
Mode switch
SW
LED display
ST 4 3 2 1
AL
1 2
Highspeed serial
bus interface
COP7
28
B63503EN/02
29
4.1
GENERAL
B63503EN/02
This section explains the connection of power supply for Series 0i control
unit.
30
B63503EN/02
4.2
TURNING ON AND
OFF THE POWER TO
THE CONTROL UNIT
4.2.1
Main circuit
breaker
200 V AC
Magnetic
contractor
AC line
filter
Servo converter
Servo inverter
3phase 200 V
AC for power
line
Singlephase
200 V AC for
control line
24 V DC
input
External 24 V
DC power
ON/OFF circuit
ON OFF COM
Fig. 4.2.1 (a)
31
B63503EN/02
+24V
+24V
ry1
RY1
DC INPUT
24 V
OUTPUT 24 VDC
The power rating is the
sum of power requirements
on the load side.
0V
0V
ry1
OFF
COM
DIODE
ON
B
CONTACT
32
RELAY
COIL
A CONTACT
RELAY CONTACT
B63503EN/02
4.2.2
Instantaneous
interruption
(100%)
AC input voltage
10mS
Instantaneous
interruption
(50%)
20mS
26.4V
Output voltage
Abrupt
load
change
21.6V
Output current
0A
Fig. Example of ripple voltage and noise due to switching power supply
26.4V
Noise
Ripple
voltage
Allowable range
Noise
21.6V
33
B63503EN/02
When the vertical axis exists, select the DC power supply that has a long voltage
hold time to decrease the amount of vertical axis falling during poweroff
(including a power failure).
If the operating voltage drops to less than or equal to 21.6V, the CNC releases
servo activation. Therefore, when the hold time for 24 VDC during AC
poweroff is too short, servo activation is released before the breaks are applied
because some peripheral circuit detects poweroff. This may increase the
amount of vertical axis falling.
Generally, a power supply with sufficient power capacity tends to increase the
hold time during poweroff.
S Circuit configurations
Forbidden
AC input
Rectifier
circuit
CNC unit
Rectifier
circuit
CNC unit
Example 2
AC input
NOTE
The rectifier circuit means a circuit using diodes for
fullwave rectification.
2 Circuit examples that exceed the output voltage specifications (21.6
V to 26.4 V) due to an abrupt load change
Example 1
Regulated
power
supply
AC input
CNC unit
Device with
remarkable
load fluctuations
34
B63503EN/02
Example 2
Regulated
power
supply
AC input
CNC unit
Device with
large rush
current
Recommended
On
Power to the CNC
Off
t1
Power to units
(including the
Power Mate)
t2
On
Off
t1 : 200 ms
t2 : 500 ms
B63503EN/02
AC input
On/off
circuit A
Regulated
power
supply
On/off
circuit B
CNC
amplifier
with an I/O link
36
B63503EN/02
4.2.3
Procedure for Turning
On the Power
Turn on the power to each unit in the following order or all at the same
time.
1. Power to the overall machine (200 VAC)
2. Servo amplifier control power supply (200 VAC)
3. Power to the slave I/O units connected via the I/O link,
power to the display unit (24VDC),
power to the CNC control unit (24 VDC),
and power to the separate detector (scale)
Turning on the power to all the units at the same time means completing
the poweron operations in 1 and 2 above within 500 ms of performing
poweron in 3.
Do not disconnect the battery for memory backup (3 VDC) or the battery
for the separate absolute pulse coders (6 VDC) regardless of whether the
power to the control unit is on or off. If batteries are disconnected when
the power to the control unit is turned off, current data stored in the control
unit for the pulse coders, parameters, programs etc, are lost.
Make sure that the power to the control unit is on when replacing batteries.
See Section 4.4.1 for how to replace the batteries for memory backup.
CAUTION
The maintenance rotary switch must be always set to 0 (set
to 0 at shipping from factory).
Changing this setting may cause the contents of memory to
be lost.
37
4.2.4
Procedure for Turning
Off the Power
B63503EN/02
Turn off the power to each unit in the following order or all at the same
time.
1. Power to the slave I/O units connected via the I/O link,
power to the display unit (24VDC),
and power to the CNC control unit (24 VDC),
2. Servo amplifier control power supply (200 VAC)
and power to the separate detector (scale)
3. Power to the overall machine (200 VAC)
Turning off the power to all units at the same time means completing
the poweroff operations in 2 and 3 above within 500 ms before the
poweroff operation described in 1 above. If the power to the units
indicated in 2 or 3 is turned off other than within 500 ms of the power in
1 being turned off, alarm information is left in the NC.
Motors cannot be controlled when the power is turned off or momentarily
interrupted. Take appropriate action on the machine side when necessary.
For example, when the tool is moved along a gravity axis, apply brakes
to prevent the axis from falling. Apply a brake that clamps the motor
when the servo is not operating or the motor is not rotating. Release the
clamp only when the motor is rotating. When the servo axis cannot be
controlled when the power is turned off or momentarily interrupted,
clamp the servo motor. In this case, the axis may fall before the relay for
clamping starts operating. The designer should make sure if the distance
results in trouble.
38
B63503EN/02
4.3
CABLE FOR
POWER SUPPLY
TO CONTROL UNIT
External power
CP1A
1
2
3
+24V
0V
24VDC stabilized
power
24VDC "10%
Cable
CP1A
AMP Japan
11782883 (housing)
11752185 (Contact)
+24V (1)
0v (2)
External power
Select a source that
meets the external
power terminal.
39
B63503EN/02
4.4
BATTERY
4.4.1
Battery for Memory
Backup (3VDC)
Part programs, offset data, and system parameters are stored in CMOS
memory in the control unit. The power to the CMOS memory is backed
up by a lithium battery mounted on the front panel of the control unit. The
above data is not lost even when the main battery goes dead. The backup
battery is mounted on the control unit at shipping. This battery can
maintain the contents of memory for about a year.
When the voltage of the battery becomes low, alarm message BAT
blinks on the CRT display and the battery alarm signal is output to the
PMC. When this alarm is displayed, replace the battery as soon as
possible. In general, the battery can be replaced within two or three
weeks, however, this depends on the system configuration.
If the voltage of the battery becomes any lower, memory can no longer
be backed up. Turning on the power to the control unit in this state causes
system alarm 910 (SRAM parity alarm) to occur because the contents of
memory are lost. Clear the entire memory and reenter data after replacing
the battery.The power to the control unit must be turned on when the
battery is replaced. If the battery is disconnected when the power is turned
off, the contents of memory are lost.
Observe the following precautions for lithium batteries:
WARNING
If an unspecified battery is used, it may explode.
Replace the battery only with the specified battery
(A02B0177K106.)
Dispose of batteries used in accordance with the applicable laws of your
country or the applicable laws or regulations of your local selfgoverning
body. Before disposal, insulate the terminals with tape or something
similar to prevent them from being shortcircuited.
40
B63503EN/02
MAIN
1
STATUS
ALARM
CP8
Battery connector
Battery case
BATTERY
MEMORY
CARD
CNMC
RSW1
BATTERY
MEMORY
CARD
CNMC
Battery
4.4.2
Battery for Separate
Absolute Pulse Coders
(6VDC)
B63503EN/02
One battery unit can maintain current position data for six absolute pulse
coders for a year.
When the voltage of the battery becomes low, APC alarms 3n6 to 3n8 (n:
axis number) are displayed on the CRT display. When APC alarm 3n7
is displayed, replace the battery as soon as possible. In general, the battery
should be replaced within two or three weeks, however, this depends on
the number of pulse coders used.
If the voltage of the battery becomes any lower, the current positions for
the pulse coders can no longer be maintained. Turning on the power to
the control unit in this state causes APC alarm 3n0 (reference position
return request alarm) to occur. Return the tool to the reference position
after replacing the battery.See Subsec. 7.1.3 for connecting the battery for
separate absolute pulse coders.
42
B63503EN/02
43
B63503EN/02
5.1
CONNECTION TO
THE DISPLAY
UNIT
5.1.1
Outline
The display unit is used for displaying the programs, parameters etc, and
supporting the machine operation.
The Series 0i supports the following display units:
D
D
D
D
44
B63503EN/02
5.1.2
Connection to Display
Unit
Connection to Series 0i
Control unit
CP1B
DC OUT
Power supply cable
CRT
JA1
Video cable
CN2 (CRT)
CP5 (LCD)
CN1 (CTR)
JA1 (LCD)
45
B63503EN/02
5.1.3
9 CRT Display Unit
Interface
Series 0i
CRT unit
JA1
(PCREV20MDT)
01
02
03
04
05
06
07
08
09
10
VDR
0V
VDG
0V
VDB
0V
11
12
13
14
15
16
17
18
19
20
1
2
3
CP1B
Cable side
JAPAN AMP
21782883 (Housing)
11752185 (contact)
CN1
(MR20RM)
1
2
3
4
5
6
7
VSYNC
0V
0V
VDR
HSYNC
VSYNC
VDG
VDB
8
9
10
11
12
13
0V
0V
0V
0V
0V
14
15
16
17 (0V)
18 (0V)
19
20
HSYNC
1
2
3 (0V)
4 0V
5 +24V
6 (+24V)
+24V
0V
CN2
Cable side
JAPAN FCI
SMS6PN5 (Housing)
RC16M23TB or RC16M
(contact)
Connection of
VIDEO Signal Cable
JA1
HIROSE FI40A20SCV5 (Connector)
CN1
HONDA
VDR (01)
0V (02)
VDG (03)
0V (04)
VDB (05)
0V (06)
HSYNC (18)
0V (16)
VSYNC (12)
0V (14)
MR20pins/female
(01) VDR
(08) 0V
(04) VDG
(11) 0V
(05) VDB
(12) 0V
(02) HSYNC
(09) 0V
(03) VSYNC
(10) 0V
46
B63503EN/02
5.1.4
Various LCD Units
Interface
Series 0i
LCD unit
JA1
(PCRHV20MDT)
11
01 VDR
02 0V
12 VSYNC
03 VDG
13
04 0V
14 0V
05 VDB
15
06 0V
16 0V
17
07
08
18 HSYNC
19
09
20
10
CP1B
1
2
3
JA1
(PCRHV20MDT)
11
01 VDR
02 0V
12 VSYNC
03 VDG
13
04 0V
14 0V
05 VDB
15
06 0V
16 0V
17
07
18 HSYNC
08
19
09
20
10
(+24V)
(0V)
1 (+24V)
2 (0V)
3
Cable side
Housing : JAPAN AMP 21782883
Contact : JAPAN AMP 11752185
CP5
Cable side
Housing : JAPAN AMP 21782883
Contact : JAPAN AMP 11732185
Connection of
VIDEO Signal Cable
JA1
HIROSE FI40A20SCV5
(Connector)
JA1
HIROSE FI40A20SCV5 (Connector)
VDR (01)
0V (02)
VDG (03)
0V (04)
VDB (05)
0V (06)
HSYNC (18)
0V (14)
VSYNC (12)
0V (16)
(01) VDR
(02) 0V
(03) VDG
(04) 0V
(05) VDB
(06) 0V
(18) HSYNC
(16) 0V
(12) VSYNC
(14) 0V
47
5.1.5
B63503EN/02
Name
Specification number
A02B0279C081#TA, #TAS
A02B0279C081#MA, #MAS
A02B0279C050
(2) Adjustment point (as viewed from the rear of the display unit
TM1
SW1
48
B63503EN/02
5.1.6
Adjusting the 7.2
Monochrome LCD
Specification number
(2) Adjustment point (as viewed from the rear of the display unit)
VRP1
SW1
Shifted one
dot to the right
Standard
Horizontal
Shifted one
position
dot to the left
Shifted two
dots to the left
8level
gray
scale
4level
gray
scale
Inverted
8level
gray scale
Inverted
4level
gray scale
49
5.1.7
Adjusting the 10.4
Color LCD
B63503EN/02
Specification number
A02B0279C060
TM1
SW1
50
B63503EN/02
5.2
CONNECTION OF MDI
UNIT
5.2.1
Manual data input devices for the Series 0i are called MDI units. MDI
units are keyboards used to enter data such as CNC programs and
parameters into the CNC.
General
5.2.2
Connection to the MDI
Unit
Control unit
MDI
JA2
MDI CABLE
CK1
CRT/MDI unit
LCD/MDI unit
Connection to the MDI
51
B63503EN/02
5.2.3
Connection to the
Standard MDI Unit
MDI unit
CK1
01 :KEY00
02 :KEY02
03 :KEY04
04 :KEY06
05 :COM00
06 :COM02
07 :COM04
08 :COM06
09 :COM08
10 :COM10
:KEY01
:KEY03
:KEY05
:KEY07
:COM01
:COM03
:COM05
:COM07
:COM09
:COM11
11 :KEY01
12 :KEY03
13 :KEY05
14 :KEY07
15 :COM01
16 :COM03
17 :COM05
18 :COM07
19 :COM09
20 :COM11
Cable
JA2
Honda PCR connector
CK1
Honda PCR connector
:KEY00 (01)
:KEY02 (02)
:KEY04 (03)
:KEY06 (04)
:COM00 (05)
:COM02 (06)
:COM04 (07)
:COM06 (08)
:COM08 (09)
:COM10 (10)
:KEY01 (11)
:KEY03 (12)
:KEY05 (13)
:KEY07 (14)
:COM01 (15)
:COM03 (16)
:COM05 (17)
:COM07 (18)
:COM09 (19)
:COM11 (20)
(01) :KEY00
(02) :KEY02
(03) :KEY04
(04) :KEY06
(05) :COM00
(06) :COM02
(07) :COM04
(08) :COM06
(09) :COM08
(10) :COM10
(11) :KEY01
(12) :KEY03
(13) :KEY05
(14) :KEY07
(15) :COM01
(16) :COM03
(17) :COM05
(18) :COM07
(19) :COM09
(20) :COM11
SHIELD
GROUND
PLATE
: A02B0120K810 (5m)
: A66L00010284#10P (#28AWG 10pair)
52
B63503EN/02
5.2.4
Varied MDI Key Switch
D 9CRT/MDI unit
(T series)
D 7.2LCD/MDI unit
(T series)
D 8.4LCD/MDI unit
(T series)
D Standalone type small
MDI unit (T series)
English display
Symbol display
53
B63503EN/02
D 9CRT/MDI unit
(M series)
D 7.2LCD/MDI unit
(M series)
D 8.4LCD/MDI unit
(M series)
D Standalone type small
MDI unit (M series)
English display
Symbol display
54
B63503EN/02
D Standalone type
fullkey MDI unit
(T series)
English display
Symbol display
55
B63503EN/02
D Standalone type
fullkey MDI unit
(M series)
English display
Symbol display
56
B63503EN/02
5.3
CONNECTING I/O
DEVICES
5.3.1
General
I/O devices are used for inputting various data such as CNC programs and
parameters from external devices to the CNC or outputting data from the
CNC to external devices.
The Handy File is one of the I/O devices for the Series 0i. The interface
for I/O devices complies with RS232C. The Series 0i can therefore be
connected to devices which have an RS232C interface.
57
B63503EN/02
5.3.2
Connecting I/O Devices
Control unit
Punch panel
R2321
JD5A
R2322
JD5B
Handy File
58
B63503EN/02
5.3.3
RS232C Serial Port
CNC
RELAYING CONNECTOR
(DBM25S)
JD5A, JD5B
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
RD
0V
DR
0V
CS
0V
CD
0V
+24V
1
2
3
4
5
6
7
8
9
10
11
12
13
SD
0V
ER
0V
RS
0V
11
12
13
14
15
16
17
18
19
20
+24V
FG
SD
RD
RS
CS
DR
SG
CD
14
15
16
17
18
19
20 ER
21
22
23
24
25 +24V
CABLE WIRING
RD
0V
DR
0V
CS
0V
CD
0V
+24V
SD
0V
ER
0V
RS
0V
+24V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3
6
5
8
2
20
RD
DR
CS
CD
SD
ER
4
RS
7
SG
25
+24V
1
SHIELD
GND
GROUND PLATE
RECOMMENDED CABLE MATERIAL
A66L00010284#10P(#28AWG
10pair)
RECOMMENDED CABLE SPECIFICATION (PUNCH PANEL)
<Narrow width type>
A02B0120C191 (1m)
A02B0120C192 (2m)
A02B0120C193 (5m)
<Wide width type>
A02B0120C181 (1m)
A02B0120C182 (2m)
A02B0120C183 (5m)
59
B63503EN/02
5.3.4
RS232C Interface
Specification
RS232C Interface
signals
CNC
Output
SD (Send data)
Input
RD (Recieve data)
RS (Request to Send)
CS (Enable to send)
ER (Ready)
When DR is not
used short DR
and ER.
60
Always short
ER and CD.
B63503EN/02
Signal description of
RS232C interface
Signal
name
RS232C
circuit
number
I/O
Description
SD
103
Output
Sending
data
RD
104
Input
Receiving
data
ON
OFF
Start bit
Stop bit
1 2 3 4 5 6 7 8
(When ISO code 0 is sent)
RS
105
Input
Sending
request
CS
106
Input
Sending When both this signal and the DR sigpermitted nal are set, the NC can send data. If external device processing is delayed by
a punching operation, etc., NC data
sending can be stopped by turning off
this signal after sending two characters, including the data being sent currently. If this signal will not be used,
make sure to strap this signal circuit to
the RS signal circuit.
DR
107
Input
Data set
ready
ER
108.2
Output
NC
This signal is set when the NC is ready
ready to to operate. External device should reoperation gard the SD signal as being significant
when the ER signal is set.
CD
109
Input
Signal
quality
signal
SG
102
Signal
grounding
FG
101
Frame
grounding
When external device is ready to operate, this signal is set. This signal
should usually be connected to the
signal indicating external device power supply being on. (ER signal of external device). See Note below.
The NC transfers data when this signal
is set. If the signals turned off during
data transfer, alarm 086 is issued. If
the DR signal will not be used, make
sure to strap this signal circuit to the ER
signal circuit.
Since this signal is not used in connections with external device, the signal
circuit must be strapped, inside the
connecting cable, to the ER signal circuit.
NOTE
Signal on/off state is defined as follows;
3V or lower
+3V or higher
Function
OFF
ON
Signal Condition
Marking
Spacing
61
B63503EN/02
Transmission Method of
RS232C interface
Startstop
b1
Start
bit
Codes
b2
b3
b4
b5
b6
b7
b8
Data bit
(8 bit including one parity bit)
Stop bits
(2 bits)
(ii)
ISO code and Control codes DC1 to DC4 (Optional ISO code input
is necessary.)
The connected external device must be able to recognize the following
control codes, sent from NC.
Control code
DC1
DC2
DC3
DC4
1
f
NOTE
The listed control codes are used for both EIA and ISO.
In this interface, control codes DC1 to DC4 are used.
(a)
(b)
(c)
B63503EN/02
Table 5.3.4(a)
ISO code
Character
EIA code
4
3
4
Character
K
L
DEL
NUL
f
LF or NL
CR
SP
f
f
f
f
f
f
.
f
$
f
f
f
>
Address A
Address D
Address I
Address J
Address H
f
f
Address N
Tab
Address R
Address S
Address T
Address U
Address V
Address W
Address X
Address Y
f
f
Address Z
:
:
f
Tabulator
BS
Address L
Address K
f
Address M
Del
Address G
Address F
f
End of block
ER
f
( 247 )
Address E
Address C
Address B
f
f
Carriage return
Space
Plus sign
Minus sign
Assumed as program number in ISO code.
f
f
&
f
f
f
f
f
63
Numeral 9
Numeral 8
Numeral 7
( 245 )
<
Numeral 6
f
CR or EOB
Numeral 5
SP
&
Numeral 3
Blank
f
f
f
f
(
)
HT
BS
f
f
f
f
Numeral 2
f
B
D
Numeral 1
Numeral 4
Numeral 0
Meaning
1
f
4
f
3
F
7
9
0
f
Decimal point
:
Sharp
Dollar symbol
Ampersand
Apostrophe
Asterisk
Comma
Semicolon
Equal mark
Question mark
Commerical at mark
Quotation mark
B63503EN/02
NOTE
1 When the external device is equipped with an ISO/EIA
converter, the following items must be noted in Table
5.3.4(a).
Condition1
o ....................
CR
: ....................
LF
Condition1
Left parenthesis (of the ISO code punches holes at bits 2, 4, and 5
when used in the EIA code.
Right parenthesis )of the ISO code punches holes at bits 2, 4, and 7
when used in the EIA code.
Condition2
EIA code CR is LF in ISO code.
Condition3
EIA code O is : in ISO code.
NOTE
2 Control codes DC1 to DC4 are transmission codes output
from the NC. So they need not to be punched on the NC
tape.
110
11
(Max.)
64
(totalling 11 bits
=10 characters/second
B63503EN/02
(1)
(2)
(3)
(4)
(5)
(6)
(7)
The external device restarts data output upon receiving the DC1
code (the data must be the next data to the preceding.)
NC sends DC3 upon completing data read.
(8)
10ms or longer
100ms or longer
ER(Output)
RS(Output)
DC1
CD3
DC1
SD(Output)
DC3
ER code
RD(Input)
DR(Input)
CS(Input)
Up to 10 characters
1ms or longer
65
(1)
(2)
(3)
(a)
(b)
(4)
(5)
B63503EN/02
NC output DC2.
NC outputs punch data in succession.
When data processing is delayed at the external device.
Data output stops within two characters including a currently
transmitting character when CS signal is turned off.
When CS signal is turned on again, data transmission starts. (See
Fig.A)
If control code DC3 is input to NC, NC stops data output within ten
characters. When control code DC1 is input to NC, NC starts sending
data again. (See Fig.B)
The NC starts sending the next data if the CS signal is turned on after
the external device completes data processing.
The NC issues DC4 upon completing data output.
10ms or longer
100ms or longer
ER(Output)
RS(Output)
DC2
DC4
SD(Output)
RD(Input)
CS(Input)
Within 2 characters
1ms or longer
Fig.A
100ms or longer
10ms or longer
ER(Output)
RS(Output)
DC2
DC4
SD(Output)
DC3
DC1
RD(Input)
Within 10 characters
DR(Input)
CS(Input)
1ms or longer
Fig.B
66
B63503EN/02
Connection between
RS232C interface and
I/O devices
CNC
67
SD
SD
RD
RD
RS
RS
CS
CS
ER
ER
DR
DR
CD
CD
SG
SG
FG
FG
B63503EN/02
5.3.5
FANUC Handy File
Connection
Cable side connector
Connector: DBM25P (Japan Aviation Electronic Inc., Ltd.)
CNC
JD5A, JD5B
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
RD
0V
DR
0V
CS
0V
CD
0V
+24V
11
12
13
14
15
16
17
18
19
20
SD
0V
ER
0V
RS
0V
Relaying
cable
FANUC
Handy File
FG
Accessory for
Handy File
+24V
Relaying connector
Connector: DBM25S (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: D20418J9 (Japan Aviation
Electronic Inc., Ltd.)
RELAYING CONNECTOR
SIGNAL LAYOUT
1
2
3
4
5
6
7
8
9 10 11 12 13
FG SD RD RS CS DR SG CD
14 15 16 17 18 19 20 21 22 23 24 25
ER
+24
NOTE
1 Machine tool builder shall furnish relay connector and relay
cable.
2 Use a totally shielded cable for the signal cable.
Recommended cable specification:
A66L00010284#10P
3 Open all terminals other than illustrated.
4 Set suitable parameters on reader/puncher interface for
FANUC Handy File. The baud rate is 4800 baud in
standard.
5 Connect the FANUC Handy File to either JD5A or JD5B. Do
not use both pins; the power capacity may exceed that of
+24V and blow the fuse.
68
B63503EN/02
5.4
CONNECTING THE
MANUAL PULSE
GENERATOR
5.4.1
Manual pulse generators are used to manually move an axis in the handle
feed mode.
Up to two manual pulse generators can be connected with the 0iTA.
General
Control unit
MPG
JA3B
69
B63503EN/02
5.4.2
Connection to Manual
Pulse Generators
CNC
I/O PCB
JA3B (PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
HA1
HB1
HA2
HB2
HA3
HB3
+5V
+5V
11
12
13
14
15
16
17
18
19
20
0V
0V
0V
0V
0V
0V
+5V
+5V
+5V
+5V
Cable connection
Manual Pulse
Generator
#1
5
HA1
6
HB1
3
+5V
4
0V
#2
5
HA2
6
HB2
3
+5V
4
0V
#3
5
HA3
6
HB3
3
+5V
4
0V
T.B.
1
HA1 2
HB1
9
+5V
12
0V
7 RD
7 WH
5 RD
2 BK
HA1
HB1
+5V
0V
3
HA2 4
HB2
18
+5V
14
0V
8 RD
8 BK
4 RD
3 BK
HA2
HB2
+5V
0V
5
HA3 6
HB3
20
+5V 16
0V
9 BK
9 WH
6 RD
1 BK
HA3
HB3
+5V
0V
shield
Ground Plate
Cable
Wires
NOTE
Up to two manual pulse generators can be connected to the
0iTA. In such a case, signals HA3 and HB3 are not used.
70
B63503EN/02
5.4.3
Cable Length When
Only One Manual Pulse
Generator is Used
Manual pulse generators are supplied with 5 VDC power the same as
pulse coders. The drop in voltage due to cable resistance must not exceed
0.2V (on 0V and 5V lines in total).
0.2y
0.1 R 2L
m
Therefore,
Lx
m
R
=76.75[m]
0.0394
71
6. SPINDLE CONNECTION
B63503EN/02
SPINDLE CONNECTION
Serial spindle
P/C
Serial
SPDL1(JA7A)
JA7B
JA7A
spindle
amplifier
Spindle
Motor
Main board
Analog spindle
SPDL1(JA7A)
P/C
Analog signal
AOUT1(JA8A)
Analog
spindle
amplifier
Motor
Main board
72
Spindle
6. SPINDLE CONNECTION
B63503EN/02
6.1
SERIAL SPINDLE
INTERFACE
Spindle amplifier module
CNC
JA7A (Main board)
(PCREV20MDT)
11
12
13
14
15
16
17
18
19
20
1 SIN
2 :SIN
3 SOUT
4 :SOUT
5
6
7
8
9
10
0V
0V
0V
0V
0V
0V
JA7B
(PCRE20MDT)
1 SIN
2 :SIN
3 SOUT
4 :SOUT
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
0V
0V
0V
0V
0V
0V
Cable connection
Connector JA7B
Connector JA7A
SOUT
:
SOUT
CNC
SIN
:
SIN
11,12,13
14,15,16
Connector used
connector
Housing
(HONDA)
PCRE20FA Grounding plate
PCRV20LA
SIN
:
SOUT
:
Spindle
amplifier
module
SOUT
11,12,13
14,15,16
Grounding plate
Connector used
connector
Housing
73
SIN
(HONDA)
PCRE20FA
PCRV20LA
6. SPINDLE CONNECTION
B63503EN/02
6.2
ANALOG SPINDLE
INTERFACE
CNC
JA8A (Main board)
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
0V
CLKX0
0V
FSX0
ES
DX0
SVC
ENB1
ENB2
+15V
11
12
13
14
15
16
17
18
19
20
Signal name
Description
SVC, ES
ENB1, ENB2
CLKX0, CLKX1,
FSX0, FSX1,
DX0, DX1,
"15V, +5V, 0V
0V
CLKX1
0V
FSX1
0V
DX1
15V
+5V
+15V
+5V
CABLE WIRING
FANUC SPINDLE
SERVO UNIT
7
SVC
5
ES
ENB1 8
ENB2 9
DA2
E
SHIELD
GROUND PLATE
NOTE
1 ENB1 and 2 turn on when a spindle command voltage is
effective. These signals are not used when the FANUC
Spindle Servo Unit is used.
2 Feed axis check signal is used when a feed axis is checked
or service work is done. This signal is not used for spindle
control.
74
6. SPINDLE CONNECTION
B63503EN/02
6.3
POSITION CODER
INTERFACE
CNC
Name
JA7A(Main board)
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
11
12
:SC
13
SOUT
:SOUT 14
PA
15
16
:PA
PB
17
18
:PB
+5V
19
20
Description
SC, :SC
0V
PA, :PA
0V
PB, :PB
0V
SOUT,
:SOUT
SC
+5V
+5V
POSITION CODER
CNC
PA
:PA
PB
:PB
SC
:SC
+5V
0V
SOUT
:SOUT
5
6
7
8
1
2
9,18,20
12,14,16
3
SHIELD
4
EARTH PLATE
A(PA)
N(:PA)
C(PB)
R(:PB)
B(PZ)
P(:PZ)
H
K
RECOMMENDED CABLE
A66L00010286 (#20AWG+6 #24AWG 3) MAX LENGTH 20m.
NOTE
Signals SOUT and :SOUT are for a serial spindle. These
signals are not used for an analog spindle.
This means that if the position coder feedback function is
employed in the analog spindle, no serial spindle can be
connected.
75
7. SERVO INTERFACE
B63503EN/02
SERVO INTERFACE
76
7. SERVO INTERFACE
B63503EN/02
7.1
This chapter describes how to connect the servo unit to the Series 0i.
OUTLINE
7.1.1
Interface to the Servo
Amplifier
Series 0i
JSnA
(PCREV20MDT)
JSnB
(PCREV20MDT)
01 IRn
02 GDRn
03 :PWMAn
04 0V
05 :PWMCn
06 0V
07 :PWMEn
08 0V
09 :DRDYn
10 :MCONn
11
12
13
14
15
16
17
18
19
20
01 IRn
02 GDRn
03 :PWMAn
04 0V
05 :PWMCn
06 0V
07 :PWMEn
08 0V
09 :DRDYn
10 :MCONn
ISn
GDSn
:ENBLn
0V
PDn
:PDn
PREQn
:PREQn
0V
0V
11
12
13
14
15
16
17
18
19
20
ISn
GDSn
:ENBLn
0V
PDn
:PDn
PREQn
:PREQn
0V
0V
n:Axis number (1 to 4)
CABLE WIRING
IRn
GDRn
:PWMAn
0V
:PWMCn
0V
:PWMEn
0V
:DRDYn
:MCONn
ISn
GDSn
:ENBLn
0V
PDn
:PDn
PREQn
:PREQn
0V
0V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Shield
Ground plate
RECOMMENDED CABLE MATERIAL
A66L00010284#10P(#28WAG 10 pair)
RECOMMENDED CABLE SPECIFICATION
A02B0120K800(5m)
77
IRN
GDRN
:PWMAN
0V
:PWMCN
0V
:PWMEN
0V
:DRDYN
:MCONN
ISN
GDSN
:ENBLN
0V
PDN
:PDN
PREQN
:PREQN
0V
0V
7. SERVO INTERFACE
B63503EN/02
NOTE
1 The total length of the cable between the CNC and amplifier
and that between the amplifier and motor shall not exceed
50m.
2 As the current feedback lines (IRn and ISn), use the middle
twisted pair of the recommended cable. If any other pair is
used, abnormal noise or oscillation may occur.
3 The servo interface of the Series 0i is type B. Use a servo
unit which supports the typeB interface. When using a
servo unit which supports both the typeA and typeB
interfaces, select the typeB interface. For details, refer to
the manual supplied with the servo unit. If the interface
setting is incorrect, a servo alarm (AL401 V READY OFF)
will be issued.
78
7. SERVO INTERFACE
B63503EN/02
7.1.2
Separate Type Detector
Interface
Control unit
Linear scale
SCALE1
JF21
SCALE2
JF22
SCALE3
JF23
SCALE4
JF24
79
7. SERVO INTERFACE
B63503EN/02
7.1.3
Connection of Battery
for Separate Type
Absolute Detector
Control unit
+
SCABS
JF25
80
7. SERVO INTERFACE
B63503EN/02
CNC
Battery case
JF25
(PCREV20MDT)
11
12 0V
13
14
15
16
17
18
19
20
01
02
03
04
05
06
07 +6V
08
09
10
(M3 terminal)
+
+6V
0V
Cable connection
JF25
+6V
0V
7
12
Battery case
+ +6V
0V
NOTE
This battery is necessary only when a separatetype
absolute detector is used. When the absolute pulse coder
contained in the motor is used, the battery contained in the
amplifier is used; the battery for a separatetype absolute
detector is not necessary.
81
7. SERVO INTERFACE
B63503EN/02
JF21 to JF24
(PCR-EV20MDT)
PCA
11
*PCA
12
PCB
13
*PCB
14
PCZ
15
*PCZ
16
(+6V)
17
(REQ)
18
+5V
19
10
20
0V
0V
0V
+5V
+5V
Cable wiring
PCA
*PCA
PCB
*PCB
PCA
*PCA
PCB
*PCB
PCZ
PCZ
*PCZ
+5V
+5V
+5V
0V
0V
0V
*PCZ
+5V
18
+5V
20
+5V
12
0V
14
0V
16
0V
Shield
Grounding plate
82
7. SERVO INTERFACE
B63503EN/02
PCA
11
*PCA
12
PCB
13
*PCB
14
PCZ
15
*PCZ
16
+6V
17
REQ
18
+5V
19
10
20
(MS3102A2214P)
A
PCA
*PCA C
PCB D
0V
PCZ
*PCZ G
+5V M
0V
SHLD P
+6VA U
0VA
+5V
+5V
MS3106B2214S
Cable wiring
PCA
*PCA
PCB
*PCB
PCZ
*PCZ
+6V
REQ
+5V
+5V
+5V
0V
PCA
*PCA
PCB
*PCB
PCZ
*PCZ
+6VA
REQ
18
20
12
+5V
0V
14
0V
0V
16
U
N
Grounding plate
Shield
83
0VA
SHLD
(Shield)
*PCB
0V
REQ
7. SERVO INTERFACE
B63503EN/02
JF21 to JF24
(PCR-EV20MDT)
1
PCA
11
*PCA
12
PCB
13
*PCB
14
PCZ
15
*PCZ
16
+6V
17
REQ
18
+5V
19
10
20
Pulse coder
(MS3102A2029P)
0V
A
PCA
PCB
+5V
*PCA
0V
*PCB
PCZ
*PCZ
SHLD
+5V
+5V
0V
0V
0V
0V
+5V
+5V
MS3106B2029SW
REQ is not used.
Cable wiring
PCA
*PCA
PCB
*PCB
18
20
12
14
16
PCZ
*PCZ
+5V
+5V
+5V
0V
0V
0V
PCA
*PCA
PCB
*PCB
PCZ
*PCZ
+5V
+5V
+5V
Shield
Grounding plate
84
0V
0V
0V
SHLD
(Shield)
7. SERVO INTERFACE
B63503EN/02
Input signal
requirements
A phase signal
Shift in minus direction
B phase signal
Td
Td
Td
Tp
Z phase signal
Tw
Twy 1/4 frequency of A phase or B phase
85
7. SERVO INTERFACE
Time requirements
B63503EN/02
Requirements for the signals at the input pins of input connectors JF21
to JF24
TD y 0.15 sec
The signals for these connectors are differential input signals with A and
B phases. An important factor is time TD from point A, when the
potential difference between PCA and *PCA exceeds 0.5V, to point B,
when the potential difference between PCB and *PCB becomes lower
than 0.5V. The minimum value of TD is 0.15 s. The period and pulse
width of the signals must be long enough to satisfy the above
requirements.
Receiver circuit
TEXAS INSTRUMENTS, INC.: SN75115
PCA
Aphase
signal
110
*PCA
560
5V
Relationship between
the direction of rotation
of the servo motor and
that of the separate
pulse coder
If the separate pulse coder rotates in the opposite direction to that of the
servo motor, reconnect the interface cable of the separate pulse coder as
described below.
(1) Exchange signal PCA with signal PCB.
(2) Exchange signal *PCA with signal *PCB.
86
B63503EN/02
87
8.1
GENERAL
B63503EN/02
The Series 0i has a builtin I/O board for machine interface I/O. Number
of DI/DO points for builtin I/O card are 96/64 points. If the number of
DI/DO points is not sufficient, external I/O units such as the dispersed I/O
can be added using the FANUC I/O Link.
MIL ribbon cable connectors are used as the internal connectors for the
builtin I/O board to simplify connection with the connector panel.
88
B63503EN/02
8.2
CAUTIONS
8.2.1
DI Signals and
Receivers
8.2.2
DO Signals and Drivers
The following cautions must be observed when using I/O signal receivers
and drivers for the machine interface.
DI signals are basically of the sink type (a type that drains energy). Some
DI signals, however, can be set to either sink type or source type (a type
that supplies energy). See the description of the I/O board in the following
section for details.
A common signal is provided for selectable receivers. Whether the
common signal is connected to 0 V or 24 V determines whether a DI
signal is of sink or source type.
A source type DI signal is undesirable from the viewpoint of safety,
however, because if the input signal line is grounded, it will be latched in
the same state as that existing when the contact is closed. It is
recommended that all DI signals be set to sink type.
Always connect the common signal to either 0 or 24 V; do not leave it
open.
89
B63503EN/02
8.3
BUILTIN I/O CARD
CONNECTION
Control unit
90
B63503EN/02
8.3.1
Connector Pin
Arrangement
01
CB104
CB105
CB106
CB107
HIROSE 50PIN
HIROSE 50PIN
HIROSE 50PIN
HIROSE 50PIN
0V
+24V
01
0V
+24V
01
0V
+24V
01
0V
+24V
02 X1000.0 X1000.1
02 X1003.0 X1003.1
02 X1004.0 X1004.1
02 X1007.0 X1007.1
03 X1000.2 X1000.3
03 X1003.2 X1003.3
03 X1004.2 X1004.3
03 X1007.2 X1007.3
04 X1000.4 X1000.5
04 X1003.4 X1003.5
04 X1004.4 X1004.5
04 X1007.4 X1007.5
05 X1000.6
X1000.7
05 X1003.6 X1003.7
05 X1004.6 X1004.7
05 X1007.6 X1007.7
06 X1001.0
X1001.1
06 X1008.0 X1008.1
06 X1005.0 X1005.1
06 X1010.0 X1010.1
07 X1001.2
X1001.3
07 X1008.2 X1008.3
07 X1005.2 X1005.3
07 X1010.2 X1010.3
08 X1001.4
X1001.5
08 X1008.4 X1008.5
08 X1005.4 X1005.5
08 X1010.4 X1010.5
09 X1001.6
X1001.7
09 X1008.6 X1008.7
09 X1005.6 X1005.7
09 X1010.6 X1010.7
10 X1002.0
11 X1002.2
X1002.1
10 X1009.0 X1009.1
11 X1009.2 X1009.3
10 X1006.0 X1006.1
11 X1006.2 X1006.3
10 X1011.0
11 X1011.2
X1011.1
12 X1002.4
13 X1002.6
X1002.5
12 X1009.4 X1009.5
13 X1009.6 X1009.7
12 X1006.4 X1006.5
13 X1006.6 X1006.7
12 X1011.4
13 X1011.6
X1011.5
14
14
14
COM4
15
15
15
HDI0
16 Y1002.0 Y1002.1
17 Y1002.2 Y1002.3
16 Y1004.0 Y1004.1
17 Y1004.2 Y1004.3
16 Y1006.0 Y1006.1
17 Y1006.2 Y1006.3
18 Y1002.4 Y1002.5
19 Y1002.6 Y1002.7
18 Y1004.4 Y1004.5
19 Y1004.6 Y1004.7
18 Y1006.4 Y1006.5
19 Y1006.6 Y1006.7
X1002.3
X1002.7
X1011.3
X1011.7
14
HDI1
15
HDI2
HDI3
16 Y1000.0
17 Y1000.2
Y1000.1
18 Y1000.4
19 Y1000.6
Y1000.5
20 Y1001.0
21 Y1001.2
Y1001.1
Y1001.3
20 Y1003.0 Y1003.1
21 Y1003.2 Y1003.3
20 Y1005.0 Y1005.1
21 Y1005.2 Y1005.3
20 Y1007.0 Y1007.1
21 Y1007.2 Y1007.3
22 Y1001.4
Y1001.5
22 Y1003.4 Y1003.5
22 Y1005.4 Y1005.5
22 Y1007.4 Y1007.5
23 Y1001.6
Y1001.7
23 Y1003.6 Y1003.7
23 Y1005.6 Y1005.7
23 Y1007.6 Y1007.7
Y1000.3
Y1000.7
24 DOCOM DOCOM
24
DOCOM DOCOM
24
DOCOM DOCOM
24
DOCOM DOCOM
25 DOCOM DOCOM
25
DOCOM DOCOM
25
DOCOM DOCOM
25
DOCOM DOCOM
91
B63503EN/02
8.3.2
Connecting DI/DO
For example, connecting
DI
Address No.
+24V
Bit No.
X1000.0
X1000.1
X1000.2
X1000.3
X1000.4
X1000.5
X1000.6
X1000.7
X1001.0
X1001.1
X1001.2
X1001.3
X1001.4
X1001.5
X1001.6
X1001.7
92
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
Terminal No.
CB104(B01)
CB104(A02)
CB104(B02)
CB104(A03)
CB104(B03)
CB104(A04)
CB104(B04)
CB104(A05)
CB104(B05)
CB104(A06)
CB104(B06)
CB104(A07)
CB104(B07)
CB104(A08)
CB104(B08)
CB104(A09)
CB104(B09)
B63503EN/02
Address No.
+24V
Bit No.
X1002.0
X1002.1
X1002.2
X1002.3
X1002.4
X1002.5
X1002.6
X1002.7
X1003.0
X1003.1
X1003.2
X1003.3
X1003.4
X1003.5
X1003.6
X1003.7
93
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
Terminal No.
CB104(B01),CB105(B01)
CB104(A10)
CB104(B10)
CB104(A11)
CB104(B11)
CB104(A12)
CB104(B12)
CB104(A13)
CB104(B13)
CB105(A02)
CB105(B02)
CB105(A03)
CB105(B03)
CB105(A04)
CB105(B04)
CB105(A05)
CB105(B05)
B63503EN/02
Terminal No.
Address No.
+24V
Bit No.
X1004.0
X1004.1
X1004.2
X1004.3
X1004.4
X1004.5
X1004.6
X1004.7
CB106(B01)
CB106(A02)
RV
CB106(B02)
RV
CB106(A03)
RV
CB106(B03)
RV
CB106(A04)
RV
CB106(B04)
RV
CB106(A05)
RV
CB106(B05)
RV
COM4
CB106(A14)
CB106(A01)
X1005.0
X1005.1
X1005.2
X1005.3
X1005.4
X1005.5
X1005.6
X1005.7
RV
RV
RV
RV
RV
RV
RV
RV
CB106(A06)
CB106(B06)
CB106(A07)
CB106(B07)
CB106(A08)
CB106(B08)
CB106(A09)
CB106(B09)
94
B63503EN/02
Address No.
+24V
Bit No.
X1006.0
X1006.1
X1006.2
X1006.3
X1006.4
X1006.5
X1006.6
X1006.7
X1007.0
X1007.1
X1007.2
X1007.3
X1007.4
X1007.5
X1007.6
X1007.7
95
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
Terminal No.
CB106(B01),CB107(B01)
CB106(A10)
CB106(B10)
CB106(A11)
CB106(B11)
CB106(A12)
CB106(B12)
CB106(A13)
CB106(B13)
CB107(A02)
CB107(B02)
CB107(A03)
CB107(B03)
CB107(A04)
CB107(B04)
CB107(A05)
CB107(B05)
B63503EN/02
Address No.
+24V
Bit No.
X1008.0
X1008.1
X1008.2
X1008.3
X1008.4
X1008.5
X1008.6
X1008.7
X1009.0
X1009.1
X1009.2
X1009.3
X1009.4
X1009.5
X1009.6
X1009.7
96
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
Terminal No.
CB105(B01)
CB105(A06)
CB105(B06)
CB105(A07)
CB105(B07)
CB105(A08)
CB105(B08)
CB105(A09)
CB105(B09)
CB105(A10)
CB105(B10)
CB105(A11)
CB105(B11)
CB105(A12)
CB105(B12)
CB105(A13)
CB105(B13)
B63503EN/02
Address No.
+24V
Bit No.
X1010.0
X1010.1
X1010.2
X1010.3
X1010.4
X1010.5
X1010.6
X1010.7
X1011.0
X1011.1
X1011.2
X1011.3
X1011.4
X1011.5
X1011.6
X1011.7
97
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
Terminal No.
CB107(B01)
CB107(A06)
CB107(B06)
CB107(A07)
CB107(B07)
CB107(A08)
CB107(B08)
CB107(A09)
CB107(B09)
CB107(A10)
CB107(B10)
CB107(A11)
CB107(B11)
CB107(A12)
CB107(B12)
CB107(A13)
CB107(B13)
B63503EN/02
CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
DOCOM CB107(A24,B24,A25,B25)
+24V
0V
+24V stabilized
power supply
DV
Y1000.0
CB104(A16)
Y1000.1
Y1000.2
Y1000.3
Y1000.4
Y1000.5
Y1000.6
Y1000.7
Y1001.0
Y1001.1
Y1001.2
Y1001.3
Y1001.4
Y1001.5
Y1001.6
Y1001.7
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
CB104(B16)
CB104(A17)
CB104(B17)
CB104(A18)
CB104(B18)
CB104(A19)
CB104(B19)
CB104(A20)
CB104(B20)
CB104(A21)
CB104(B21)
CB104(A22)
CB104(B22)
CB104(A23)
CB104(B23)
CB104(A01)
98
Relay
B63503EN/02
Terminal No.
Address No.
Bit No.
CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
CB107(A24,B24,A25,B25)
+24V
0V
+24V stabilized
power supply
DV
Y1002.0
CB105(A16)
Y1002.1
Y1002.2
Y1002.3
Y1002.4
Y1002.5
Y1002.6
Y1002.7
Y1003.0
Y1003.1
Y1003.2
Y1003.3
Y1003.4
Y1003.5
Y1003.6
Y1003.7
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
CB105(B16)
CB105(A17)
CB105(B17)
CB105(A18)
CB105(B18)
CB105(A19)
CB105(B19)
CB105(A20)
CB105(B20)
CB105(A21)
CB105(B21)
CB105(A22)
CB105(B22)
CB105(A23)
CB105(B23)
CB105(A01)
99
Relay
B63503EN/02
Terminal No.
Address No.
Bit No.
CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
CB107(A24,B24,A25,B25)
+24V
0V
+24V stabilized
power supply
DV
Y1004.0
CB106(A16)
Y1004.1
Y1004.2
Y1004.3
Y1004.4
Y1004.5
Y1004.6
Y1004.7
Y1005.0
Y1005.1
Y1005.2
Y1005.3
Y1005.4
Y1005.5
Y1005.6
Y1005.7
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
CB106(B16)
CB106(A17)
CB106(B17)
CB106(A18)
CB106(B18)
CB106(A19)
CB106(B19)
CB106(A20)
CB106(B20)
CB106(A21)
CB106(B21)
CB106(A22)
CB106(B22)
CB106(A23)
CB106(B23)
CB106(A01)
100
Relay
B63503EN/02
Terminal No.
Address No.
Bit No.
CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
DOCOM CB107(A24,B24,A25,B25)
+24V
0V
+24V stabilized
power supply
DV
Y1006.0
CB107(A16)
Y1006.1
Y1006.2
Y1006.3
Y1006.4
Y1006.5
Y1006.6
Y1006.7
Y1007.0
Y1007.1
Y1007.2
Y1007.3
Y1007.4
Y1007.5
Y1007.6
Y1007.7
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
CB107(B16)
CB107(A17)
CB107(B17)
CB107(A18)
CB107(B18)
CB107(A19)
CB107(B19)
CB107(A20)
CB107(B20)
CB107(A21)
CB107(B21)
CB107(A22)
CB107(B22)
CB107(A23)
CB107(B23)
CB107(A01)
101
Relay
B63503EN/02
8.3.3
I/O Signal
Requirements and
External Power Supply
for DO
Requirements
for DI signals
Contact capacity :
30 VDC 16 mA or more
Leakage current between contact points for an open circuit :
1 mA or less (at 26.4 V)
Voltage drop between contact points for a closed circuit :
2 V or less (including the voltage drop in the cables)
External power
supply for DO
CAUTION
1 Never use the following DO parallel connection.
DOCOM
+24V
DV
Relay
DV
102
0V
B63503EN/02
CAUTION
2 When using a dark lighting resistor as shown in the following
figure, use a leakageproof diode.
DOCOM
+24V
0V
Dark lighting
resister
DV
Lamp
Leakageproof diode
103
B63503EN/02
NOTE
Output signal driver
Each of the output signal driver devices used on this I/O
board outputs eight signals.
A driver device monitors the current of each output signal.
If it detects an overcurrent on an output, it turns off the
output. Once an overcurrent causes an output to turn off,
the overcurrent is no longer present. Then, the output is
turned on again. In groundfault or overload conditions,
outputs may turn on and off alternately. This phenomenon
also occurs when a load with a high surge current is
connected.
Each driver device contains an overheat detector circuit. If
an overcurrent is observed on an output continuously
because of a groundfault or similar reason and the
temperature in the device rises, the overheat detector circuit
turns off all eight outputs.
The outputoff state is
maintained. This state can be released by logically turning
off then on again the outputs after the internal temperature
of the device drops to a specified level. This state can also
be released by turning off the system power supply.
The output signals of the driver devices are assigned the
following addresses:
Device #0: Y1000.0 to Y1000.7
Device #1: Y1001.0 to Y1001.7
Device #2: Y1002.0 to Y1002.7
Device #3: Y1003.0 to Y1003.7
Device #4: Y1004.0 to Y1004.7
Device #5: Y1005.0 to Y1005.7
Device #6: Y1006.0 to Y1006.7
Device #7: Y1007.0 to Y1007.7
If NC diagnosis shows that an output is on but the output is
actually not turned on, an overload on that output or another
output in the same device may have turned off the eight
outputs of that device. In such a case, turn off the system
power supply and remove the cause of the overload.
104
B63503EN/02
DOCOM
OHD
IN#0
CONTROL
LOGIC
OUT#0
OCD
IN#1
CONTROL
LOGIC
OUT#1
OCD
IN#7
CONTROL
LOGIC
OUT#7
OCD
105
8.4
CONNECTION TO THE
HIGHSPEED SKIP
(HDI)
B63503EN/02
Circuit configuration
CNC
liL/liH FILTER
DRIVER
RECEIVER
VH/VL
SHIELD
Symbol
Specification
Unit
VH
3.6 to 11.6
VL
0 to 1.0
liH
2 (max)
mA
Vin=5 V
11 (max)
mA
Vin = 10V
8.0 max
mA
Vin = 0V
20 min
ms
liL
Remark
NOTE
The plus (+) sign of IiH/IiL represents the direction of flow
into the receiver. The minus () sign of IiH/IiL represents the
direction of flow out of the receiver.
106
B63503EN/02
Cable connections
Example) When the HDI0 is used
I/O card
CB106
HDI0
0V
A15
A01
Shield
Ground plate
107
B63503EN/02
108
B63503EN/02
9.1
GENERAL
The FANUC I/O Link is a serial interface which connects the CNC, cell
controller, dispersed I/O, machine operators panel, or Power Mate and
transfers I/O signals (bit data) at high speeds between each device. The
FANUC I/O Link regards one device as the master and other devices as
slaves when more than one device is connected. Input signals from the
slaves are sent to the master at specified intervals. Output signals from
the master are also sent to the slaves at specified intervals.
109
9.2
CONNECTION
B63503EN/02
On Series 0i, the interface connector JD1A for I/O Link is provided on the
main board.
In the I/O Link there are the master station and its slave stations. As the
Series 0i control unit, the master is connected to slaves such as a
distributed I/O slave. The slaves are divided into groups, and up to 16
groups can be connected to one I/O Link.
The I/O Link is connected in different ways depending on the types of
units actually used and the I/O points. To connect the I/O Link, the
assignment and addresses of the I/O signals have been made
programmable with the PMC program. The maximum number of I/O
points is 1024.
The two connectors of the I/O Link are named JD1A and JD1B, and are
common to all units (that have I/O Link function). A cable is always
connected from JD1A of a unit to JD1B of the next unit. Although JD1A
of the last unit is not used and left open, it need not be connected with a
terminator.
The pin assignments of connectors JD1A and JD1B are common to all
units on the I/O Link, and are illustrated on Subsec. 9.2.1. Use the figures
when connecting the I/O Link irrespective of the type of unit.
Main
board
JD1A
Control unit
Slave unit
JD1B
JD1A
Max.
16 group
JD1B
JD1A
JD1B
JD1A
110
Magnetic
circuit
B63503EN/02
Control unit
+
JD1B
I/O module for machine
operators panel
KX2
24VDC
111
B63503EN/02
9.2.1
Connection of FANUC
I/O Link by Electric
Cable
Control unit or preceding slave unit
JD1A
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
11
SIN
:SIN 12
SOUT 13
:SOUT 14
15
16
17
18
19
(+5V)
20
0V
0V
0V
0V
JD1B
(PCRE20LMD)
JD1B
1
2
3
4
5
6
7
8
9
10
(+5V)
(+5V)
11
SIN
:SIN 12
SOUT 13
:SOUT 14
15
16
17
18
19
(+5V)
20
JD1A
(PCRE20LMD)
0V
0V
0V
0V
Next slave
unit
(+5V)
(+5V)
+5 V terminals are for an optical I/O Link adapter. They are not necessary
when connecting with a metal cable.
A line for the +5V terminal is not required when the Optical I/O Link
Adapter is not used.
Cable wirinr
SIN
:SIN
SOUT
:SOUT
0V
0V
0V
0V
3
4
1
2
11
12
13
14
1
2
3
4
11
12
13
14
Shield
Ground Plate
Recommended Cable Material
A66L00010284#10P(#28AWG 10pair)
112
SOUT
:SOUT
SIN
:SIN
0V
0V
0V
0V
B63503EN/02
9.3
UNITS THAT CAN BE
CONNECTED USING
FANUC I/O Link
Basically, the Series 0i can be connected to any unit that has a FANUC
I/O Link slave interface. The following table lists general units that can
be connected to the Series 0i. Detailed descriptions of each unit are given
later in this section. For details of other units, refer to the documentation
provided with the unit.
General units that can be connected to the Series 0i
Unit
Reference
Sec. 9.4
Sec. 9.4
113
B63503EN/02
9.4
CONNECTION TO
MACHINE
OPERATORS PANEL
9.4.1
Overview
This machine operators panel is connected with CNC by I/O Link, which
is composed with the following 2 operators panels.
Sub panel B1
114
Main panel B
B63503EN/02
9.4.2
Total Connection
Diagram
Machine operators panel
Main panel B
CM68
CNC
JD1B
I/OLink (JD1A)
CM69
Generalpurpose
DI/DO
JD1A
CA64(IN)
+24V Power
CA64(OUT)
CM65
CM66
CA65
115
CM67
Sub panel B1
B63503EN/02
9.4.3
Connections
9.4.3.1
Pin assignment
CA64 (Power source)
0V
+24V
A01
EON
B01
0V
+24V
A02
COM1
B02
COM2
A03
*ESP
B03
ESPCM1
A04
TR1
B04
TR2
A05
TR3
B05
TR4
A06
TR5
B06
TR6
A07
TR7
B07
TR8
EON
B01
EOFF
A02
COM1
B02
COM2
A03
Xm+1.4
B03
KEYCOM
A04
*ESP
B04
ESPCM1
A05
TR1
B05
TR2
B01
A02
B02
Xm+0.5
B03
Xm+0.3
A03
Xm+0.1
A04
+24V
B04
Xm+0.4
A05
Xm+0.2
B05
Xm+0.0
B08
A09
B08
A10
B10
A08
EOFF
B01
A02
B02
Xm+1.3
A03
Xm+0.7
B03
Xm+1.1
A04
+24V
B04
Xm+1.2
A05
Xm+1.0
B05
Xm+0.6
A01
+24V
B01
Xm+1.5
A01
+24V
B01
Xm+2.6
A02
Xm+1.6
B02
Xm+1.7
A02
Xm+2.7
B02
Xm+3.0
A03
Xm+2.0
B03
Xm+2.1
A03
Xm+3.1
B03
Xm+3.2
A04
Xm+2.2
B04
Xm+2.3
A04
Xm+3.3
B04
Xm+3.4
A05
Xm+2.4
B05
Xm+2.5
A05
Xm+3.5
B05
Xm+3.6
A06
TR3
B06
TR4
A06
Xm+3.7
B06
DICOM
A07
TR5
B07
TR6
A07
TR7
B07
TR8
A08
Yn+5.3
B08
Yn+5.7
A08
Yn+7.3
B08
Yn+7.4
A09
Yn+6.3
B08
Yn+6.7
A09
Yn+7.5
B08
Yn+7.6
A10
DOCOM
B10
0V
A10
DOCOM
B10
0V
NOTE
1 Input/output Pins shaded by
are in pairs. Only one in each pair is usable.
2 Pins shaded by
are those for forwarding signals. Pins with the same name are connected
directly to one another.
116
B63503EN/02
9.4.3.2
Power supply
connection
To the connector CA64 (IN), shown in the figure below, supply the power
necessary for this operators panel to operate and the power necessary for
generalpurpose DI. To facilitate power branching, the powers supplied
to CA64 (IN) are output directly to CA64 (OUT). If power branching is
required, use CA64 (OUT).
CA64 (IN)
24VDC power
01
+24V
02
0V
03
CA64 (OUT)
24VDC power
01
+24V
02
0V
03
NOTE
1 Both connectors CA64 (IN) and CA64 (OUT) are same
specification. And there is not indication of (IN) and (OUT)
on the PCB.
2 Power supply for the operators panel must not turn off at
operation. If +24V is turned off at operation, CNC happen
to get system alarm (Communication alarm between CNC
and operators panel). +24V for operators panel must be
supplied before or same time CNC power on.
117
B63503EN/02
9.4.3.3
I/O link connection
Control unit preceding slave unit
Main panel B
JD1A
(PCRE20MDKSLA)
JD1B
(PCRE20MDKSLA)
1
SIN 11
2 :SIN 12
3 SOUT 13
4 :SOUT 14
5
15
6
16
7
17
18
8
9 (+5V) 19
10
20
0V
0V
0V
0V
JD1B
1
SIN 11
2 :SIN 12
3 SOUT 13
4 :SOUT 14
15
5
6
16
7
17
18
8
9 (+5V) 19
10
20
(+5V)
(+5V)
JD1A
0V
0V
0V
0V
Next slave
unit
(+5V)
(+5V)
+5V terminals are for an optical I/O Link adapter. They are not necessary
when connecting with a metal cable.
If not using the optical I/O link adapter, do not connect the +5 V pin.
JD1B
JD1A
SIN
:SIN
SOUT
:SOUT
0V
0V
0V
0V
3
4
1
2
11
12
13
14
1
2
3
4
11
12
13
14
Shield
Ground Plate
118
SOUT
:SOUT
SIN
:SIN
0V
0V
0V
0V
B63503EN/02
9.4.3.4
Emergency stop signal
connection
Machine operatorspanel
Sub panel B1
Emergency stop
Switch (SB1)
Main panel B
P.C.B.
CM67
CA65
*ESP
9.4.3.5
Power ON/OFF control
signal connection
A04
A03
ESPCM1 B04
B03
*ESP
ESPC
*ESP
+24V
ON switch
EON
COM1
A01
A01
EON
A02
A02
COM
B01
B01
EOFF
B02
B02
OFF switch
EOFF
COM2
119
B63503EN/02
9.4.3.6
DI (input signal)
connection
Pin number
+24V
Address number
CM68(A1),CM69(A1),
JA58(10),JA58(19)
Bit
Sub panel B1
CM65(A04)
Xm+0.0
Xm+0.1
Xm+0.2
Xm+0.3
Xm+0.4
Xm+0.5
Xm+0.6
Xm+0.7
Xm+1.0
Xm+1.1
Xm+1.2
Xm+1.3
CM65(B05)
D Rotary switch
A
(SA1)
CM65(A03)
CM65(A05)
CM65(B03)
CM65(B04)
CM65(B02)
CM66(A04)
CM66(B05)
D Rotary switch
(SA2)
A
CM66(A03)
CM66(A05)
CM66(B03)
CM66(B04)
CM66(B02)
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
RV
CM67(B03)
Xm+1.4
CM67(A03)
Memory protect
RV
(SA3)
JA58(11)
Xm+1.5
RV
CM68(B01)
JA58(13)
Xm+1.6
RV
CM68(A02)
JA58(15)
Xm+1.7
RV
CM68(B02)
+24V
120
B63503EN/02
Pin number
Address number
Bit
Xm+2.0
Xm+2.1
Xm+2.2
Xm+2.3
Xm+2.4
Xm+2.5
Xm+2.6
Xm+2.7
Xm+3.0
Xm+3.1
Xm+3.2
Xm+3.3
JA58(17)
CM68(A03)
RV
JA58(8)
CM68(B03)
RV
JA58(3)
CM68(A04)
RV
RV
JA58(4)
CM68(B04)
JA58(5)
CM68(A05)
RV
JA58(6)
CM68(B05)
RV
CM69(B01)
RV
CM69(A02)
RV
CM69(B02)
RV
RV
CM69(A03)
RV
CM69(B03)
RV
CM69(A04)
Xm+3.4
CM69(B04)
RV
Xm+3.5
CM69(A05)
RV
Xm+3.6
CM69(B05)
RV
Xm+3.7
+24V
CM69(A06)
RV
CM69(B06)
DICOM
0V
NOTE
1 Xm+3.0 to 3.7 have a common line that is possible to select the source/sink type. If DICOM
(CM69B06pin) is connected to +24V, the DI signal logic is negative. But in this connection,
if the DI signal wires happen to drop the ground level, the status of the DI signal is same as the
DI signal is ON. From the safety viewpoint, DICOM should be connected 0V.
2 Xm+0.0 to 0.7, Xm+1.0 to 1.7 and Xm+2.0 to 0.7 common lines are fixed. So, if these DI pins
in this address open, the status of these one stay 0. And in case of Xm+3.0 to 3.7 which have
a selectable common line, if the DICOM(CM69B06pin) is connected to 0V and these DI pins
open, the status of these one stay 0. And if the DICOM are connected to +24V and these DI
pins open, the status of these one stay 1. And if the DICOM is not connected to 0V or +24V
and these DI pins open, the status of these one dont care.
121
B63503EN/02
9.4.3.7
DO (output signal)
connection
Pin number
DOCOM
CM68(A10),CM69(A10)
Address No.
Bit
+24V
0V
+24V Power
JA58(7)
CM68(A08)
Yn+5.3
Relay
DV
Yn+5.7
Yn+6.3
Yn+6.7
Yn+7.3
Yn+7.4
Yn+7.5
Yn+7.6
DV
CM68(B08)
DV
CM68(A09)
DV
CM68(B09)
DV
CM69(A08)
DV
CM69(B08)
DV
CM69(A09)
DV
CM69(B09)
CM68(B10),CM69(B10)
122
B63503EN/02
9.4.3.8
Connector (on the cable
side) specifications
Connector
Maker Specification
Order specification
JD1A, JD1B
(Operators panel
depth=60mm min.)
Hirose
FI3020S (Connector)
FI20CV7 (Case)
A02B0236K302
JD1A, JD1B
(Operators panel
depth=80mm min.)
Soldering type
Honda
PCRE20FS (Connector)
PCRV20LA (Case)
A02B0120K301
Hirose
FI40B20S (Connector)
FI20CV2 (Case)
Stand wire press
mount type
Honda
PCRE20FA (Connector)
PCRV20LA (Case)
A02B0120K302
Hirose
FI3020S (Connector)
FI20CV2 (Case)
CA64 (IN), CA64 (OUT)
AMP
11782883 (Housing)
11752185 (Contact)
A02B0120K324
CM67
AMP
1782895 (Housing)
11752185 (Contact)
A02B0236K312
CM68, CM69
AMP
1782898 (Housing)
11752185 (Contact)
A02B0236K313
CM65, CM66
Hirose
HIF3BA10D2.54R
A02B0236K314
CA65
Hirose
HIF3BA20D2.54R
A02B0120K343
123
9.4.4
B63503EN/02
DI/DO Address
9.4.4.1
Keyboard of main panel
BIT
Xm+4/Yn+0
B4
B3
B2
B1
A4
A3
A2
A1
Xm+5/Yn+1
D4
D3
D2
D1
D4
C3
C2
C1
Xm+6/Yn+2
A8
A7
A6
A5
E4
E3
E2
E1
Xm+7/Yn+3
C8
C7
C6
C5
B8
B7
B6
B5
Xm+8/Yn+4
E8
E7
E6
E5
D8
D7
D6
D5
Xm+9/Yn+5
B11
B10
B9
A11
A10
A9
Xm+10/Yn+6
D11
D10
D9
C11
C10
C9
E11
E10
E9
Key/LED
Xm+11/Yn+7
Keyswitches/LED position
E
Address
124
10
11
B63503EN/02
Table of gray code output is as follows when the Sub panel A/B/C is used
9.4.4.2
Override signals
10
15
20
30
40
50
60
70
80
90
95
Xm+0.0
Xm+0.1
Xm+0.2
Xm+0.3
Xm+0.4
Xm+0.5
NOTE
Xm+0.5 is a parity bit.
50
60
70
80
90
Xm+0.6
Xm+0.7
Xm+1.0
Xm+1.1
Xm+1.2
Xm+1.3
NOTE
Xm+1.3 is a parity bit.
125
9.4.5
B63503EN/02
DI/DO Mapping
DO map
DI map
Xm+0
Xm+1
Xm+2
Xm+3
Xm+4
Xm+5
Xm+6
Xm+7
Xm+8
Xm+9
Xm+10
Xm+11
Yn+0
Yn+1
Yn+2
Yn+3
Yn+4
Yn+5
Yn+6
Yn+7
General
purpose
DI/DO
Keyboard of
Main panel
(keyswitches)
Keyboard
(LED)
Include
general
Purpose DO
9.4.6
Connector Locations
of Main Panel B
Earth stud
(M4)
Unit=mm
Fuse(1A)
126
B63503EN/02
9.4.7
Specifications
9.4.7.1
Environmental
requirement
Temperature
Around a unit
At operation
Storing or transporting
0C to 58C
20C to 60C
Temperature variance
Max.
Humidity
Normally
Short time (Within one month)
Vibration
Operating
Atmosphere
Normal FA atmosphere(Consult us when using the system under environments with higher
degree of dust, coolant, or organic solution.)
1.1C/min
75% or less (Relative humidity)
95% or less (Relative humidity)
0.5G or less
9.4.7.2
Order specification
Name
Specification
Note
A02B0236C231
A02B0236C231
A02B0236C235
A02B0236K170
A02B0236K171
A02B0236K172
Fuse(Spare part)
A03B0815K001
1A
127
B63503EN/02
9.4.7.3
Main panel A/B
specification
Item
Specification
Note
Generalpurpose DI points
32 points
Generalpurpose DO points
8 points
55 keys
Matrix DI
LED
Color : Green
MPG interface
Max. 3 units
Interface to CNC
9.4.7.4
Sub panel A, B1
specification
Sub panel specification
Item
Note
A
ON/OFF
ON/OFF switch
9.4.7.5
Power supply
specification
Voltage
24VDC"10% (from Power connector
CA64, including momentary values)
Capacity
0.4A
128
Note
Including all DI consumption
2,
B63503EN/02
9.4.7.6
Generalpurpose DI
signal definition
Capacity
Delay time
9.4.7.7
Generalpurpose DO
signal definition
Maximum load current in ON state
200mA or less
Withstand voltage
20A or less
Delay time
129
B63503EN/02
9.4.8
Key Symbol Indication
on Machine Operators
Panel
9.4.8.1
Meaning of key symbols
Symbol
indication
Meaning of key
Reference position return mode selection; Sets reference position return mode.
Manual handle feed mode selection; Sets manual handle feed mode.
Teachin jog (reachin handle) mode selection signal;
Sets teachin jog (teachin handle) mode.
Single block signal; Executes program one by one. This
key is used to check a program.
Block delete (optional block skip); Skips the execution
of the blocks starting with the first block prefixed with /
and ending with the end of block (;) when this button is
pressed during automatic operation.
Program stop(output only); Turns on the LED on the
button when automatic operation is stopped by M00
specified in the program.
Optional stop; Stops automatic operation after execution of the block of a program where M01 is specified in
the program.
130
B63503EN/02
Symbol
indication
Meaning of key
131
9.4.8.2
Detachable key top
B63503EN/02
Keyboard of machine operators panel has 55 keys. All key tops are
detachable. MTB can customize keys and make his original key layout
easily. And using transparent key top (optional), a film sheet with marking
is inserted into the key.
NOTE
* Use the oilproof sheet in the environment which oil is used
for.
132
B63503EN/02
9.4.9
Others
133
F: Keyswitch ON (1)
Dataline(bit3)
Dataline(bit2)
Dataline(bit1)
Dataline(bit0)
Dataline(bit2)
Dataline(bit1)
Dataline(bit0)
Dataline(bit4)
Dataline(bit4)
Dataline(bit0)
Dataline(bit1)
Com.line8(Xm+11)
Dataline(bit2)
Com.line8(Xm+11)
Dataline(bit3)
Com.line7(Xm+10)
Com.line8(Xm+11)
Dataline(bit4)
Com.line7(Xm+10)
Dataline(bit5)
Com.line6(Xm+9)
Com.line7(Xm+10)
Dataline(bit6)
Com.line6(Xm+9)
Dataline(bit7)
Com.line5(Xm+8)
Com.line6(Xm+9)
Dataline(bit0)
Com.line5(Xm+8)
Dataline(bit1)
Com.line4(Xm+7)
Com.line5(Xm+8)
Dataline(bit2)
Com.line4(Xm+7)
Dataline(bit3)
Com.line3(Xm+6)
Com.line4(Xm+7)
Dataline(bit4)
Com.line3(Xm+6)
Dataline(bit5)
Com.line2(Xm+5)
Com.line3(Xm+6)
Dataline(bit6)
Com.line1(Xm+4)
Com.line2(Xm+5)
Dataline(bit7)
Com.line1(Xm+4)
Com.line2(Xm+5)
Dataline(bit5)
State (f)
Com.line1(Xm+4)
Dataline(bit3)
Dataline(bit7)
State (e)
Dataline(bit6)
State (d)
Dataline(bit0)
Com.line8(Xm+11)
Dataline(bit1)
Com.line8(Xm+11)
Dataline(bit2)
Com.line7(Xm+10)
Com.line8(Xm+11)
Dataline(bit3)
Com.line7(Xm+10)
Dataline(bit4)
Com.line6(Xm+9)
Com.line7(Xm+10)
Dataline(bit5)
Com.line6(Xm+9)
Dataline(bit6)
Com.line5(Xm+8)
Com.line6(Xm+9)
Dataline(bit7)
Com.line5(Xm+8)
Dataline(bit0)
Com.line4(Xm+7)
Com.line5(Xm+8)
Dataline(bit1)
Com.line4(Xm+7)
Dataline(bit2)
Com.line3(Xm+6)
Com.line4(Xm+7)
Dataline(bit3)
Com.line3(Xm+6)
Dataline(bit4)
Com.line2(Xm+5)
Com.line3(Xm+6)
Dataline(bit5)
Com.line1(Xm+4)
Com.line2(Xm+5)
Dataline(bit6)
Com.line1(Xm+4)
Com.line2(Xm+5)
Dataline(bit7)
Com.line1(Xm+4)
Dataline(bit5)
State (c)
Dataline(bit6)
State (b)
Dataline(bit7)
State (a)
B63503EN/02
Data table 2.
Data table 1.
00000001 00000010
00000100 00001000
00010000 00100000
01000000 10000000
[2] Judgment 1
(1) If there is no dataline where the keyinput exists.
Any key switch is not pushed.:
Ex. State (a)
(2) When the keyinput exists in two datalines or less.
To [3]
(3) When the keyinput exists in three data lines or more.
There are three keyinputs or more.
It is invalid keyinput.:
Ex. State (f)
[3] When the keyinput exists in two datalines or less, it is examined
whether two or more keyinput exists on the same dataline.
The data of all addresses is subtracted from logical add R1 and
subtraction result R2 is obtained. There are no two or more keyinput
on the same dataline if it is R2 + 00h.
134
B63503EN/02
135
B63503EN/02
9.5
CONNECTION OF
OPERATORS PANEL
I/O MODULE
(FOR MATRIX INPUT)
9.5.1
Overall Connection
Diagram
CNC
I/O UNIT
JD1B
I/O Link
JD1A
JD1A
JD1B
CE53
CE54
+24 V power supply
CPD1(IN)
CPD1(OUT)
JA3
NOTE
For Series 0i machines, MPG cannot be connected to the I/O module for this operators panel.
Connect MPG directly to the main unit.
136
B63503EN/02
9.5.2
Power Connection
Manufacturer
Connector
FI20CV7
FI3020SCV7
Provide the CPD1 (IN) connector, shown below, with the power
necessary for printed circuit board operation and that for DI operation.
To facilitate power division, the power is output to CPD1 (OUT) exactly
as it is input from CPD1 (IN). When power division is required, use
CPD1 (OUT).
CPD1(IN)
24 V power
supply
01
+24V
02
0V
03
CPD1(OUT)
24 V power
supply
01
+24V
02
0V
03
NOTE
The specification of the power supply connector CPD1 (IN)
is the same as that for CPD1 (OUT). There are no
indications on the printed circuit board to distinguish
between the IN and OUT connectors. Do not turn off the
+24 V supply to the connector during operation. Turning off
the +24 V supply will cause a CNC communication alarm.
When turning on the power, the +24 V supply to the I/O
module must be turned on before or at the same time as the
power supply to the CNC. When turning off the power, the
+24 V supply to the I/O module must be turned off after or
at the same time as the power supply to the CNC.
137
B63503EN/02
9.5.3
DI/DO Connector Pin
Arrangement
CE53
01
CE54
0V
0V
01
0V
0V
02
N.C.
+24V
02
COM1
+24V
03
Xm+0.0
Xm+0.1
03
Xm+1.0
Xm+1.1
04
Xm+0.2
Xm+0.3
04
Xm+1.2
Xm+1.3
05
Xm+0.4
Xm+0.5
05
Xm+1.4
Xm+1.5
06
Xm+0.6
Xm+0.7
06
Xm+1.6
Xm+1.7
07
Yn+0.0
Yn+0.1
07
Yn+3.0
Yn+3.1
08
Yn+0.2
Yn+0.3
08
Yn+3.2
Yn+3.3
09
Yn+0.4
Yn+0.5
09
Yn+3.4
Yn+3.5
10
Yn+0.6
Yn+0.7
10
Yn+3.6
Yn+3.7
11
Yn+1.0
Yn+1.1
11
Yn+4.0
Yn+4.1
12
Yn+1.2
Yn+1.3
12
Yn+4.2
Yn+4.3
13
Yn+1.4
Yn+1.5
13
Yn+4.4
Yn+4.5
14
Yn+1.6
Yn+1.7
14
Yn+4.6
Yn+4.7
15
Yn+2.0
Yn+2.1
15
Yn+5.0
Yn+5.1
16
Yn+2.2
Yn+2.3
16
Yn+5.2
Yn+5.3
17
Yn+2.4
Yn+2.5
17
Yn+5.4
Yn+5.5
18
Yn+2.6
Yn+2.7
18
Yn+5.6
Yn+5.7
19
KYD0
KYD1
19
Yn+6.0
Yn+6.1
20
KYD2
KYD3
20
Yn+6.2
Yn+6.3
21
KYD4
KYD5
21
Yn+6.4
Yn+6.5
22
KYD6
KYD7
22
Yn+6.6
Yn+6.7
23
KCM1
KCM2
23
KCM5
KCM6
24
KCM3
KCM4
24
KCM7
DOCOM
25
DOCOM
DOCOM
25
DOCOM
DOCOM
138
B63503EN/02
9.5.4
DI (Generalpurpose
Input Signal)
Connection
Pin number
Address number
+24V
Bit number
Xm+0.0
RV
Xm+0.1
RV
Xm+0.2
RV
Xm+0.3
RV
Xm+0.4
RV
Xm+0.5
RV
Xm+0.6
RV
Xm+0.7
RV
Xm+1.0
RV
Xm+1.1
RV
Xm+1.2
RV
Xm+1.3
RV
Xm+1.4
RV
Xm+1.5
RV
Xm+1.6
RV
Xm+1.7
RV
COM1
CE53(B02)
CE54(B02)
CE53(A03)
CE53(B03)
CE53(A04)
CE53(B04)
CE53(A05)
CE53(B05)
CE53(A06)
CE53(B06)
CE54(A03)
CE54(B03)
CE54(A04)
CE54(B04)
CE54(A05)
CE54(B05)
CE54(A06)
CE54(B06)
CE54(A02)
CE53(A01),(B01),
CE54(A01),(B01)
139
B63503EN/02
NOTE
Xm+1.0 through Xm+1.7 are DI pins for which a common
voltage can be selected. That is, by connecting the COM1
CE54(A02) pin to the +24 V power supply, a DI signal can
be input with its logical state reversed. If, however, a cable
is connected to ground, it has the same effect as inputting
an ON state DI signal. To prevent this from occurring, the
connection of the COM1 CE54(A02) pin to the 0 V power
supply is recommended whereever possible.
For safety reasons, the emergency stop signal needs to be
allocated to an appropriate bit of the addresses for which
the common voltage is fixed, ranging from Xm+0.0 to
Xm+0.7. See Address allocation in Section 9.5.9 for
details of how to allocate the emergency stop signal.
For unused DI pins allocated to the addresses for which the
common voltage is fixed (from Xm+1.0 to Xm+1.7), the logic
is fixed to 0. For unused pins allocated to Xm+1.0 to
Xm+1.7 for which the common voltage can be selected, the
logic is fixed to 0 when the COM1 CE54(A02) pin is
connected to the 0 V power supply. When the COM1
CE54(A02) pin is connected to the +24 V power supply, the
logic is fixed to 1. The logic of the unused pins allocated
to Xm+1.0 to Xm+1.7 is variable when the contact of the
COM1 CE54(A02) pin is open.
140
B63503EN/02
9.5.5
DI (Matrix Input Signal)
Connection
*KCM1
*KCM2
*KCM3
*KCM4
*KCM5
*KCM6
*KCM7
*KYD0
*KYD1
*KYD2
*KYD3
*KYD4
*KYD5
*KYD6
*KYD7
CE53(A23)
Xn+4.0
Xn+4.1
Xn+4.2
Xn+4.3
Xn+4.4
Xn+4.5
Xn+4.6
Xn+4.7
CE53(B23)
Xn+5.0
Xn+5.1
Xn+5.2
Xn+5.3
Xn+5.4
Xn+5.5
Xn+5.6
Xn+5.7
CE53(A24)
Xn+6.0
Xn+6.1
Xn+6.2
Xn+6.3
Xn+6.4
Xn+6.5
Xn+6.6
Xn+6.7
CE53(B24)
Xn+7.0
Xn+7.1
Xn+7.2
Xn+7.3
Xn+7.4
Xn+7.5
Xn+7.6
Xn+7.7
CE54(A23)
Xn+8.0
Xn+8.1
Xn+8.2
Xn+8.3
Xn+8.4
Xn+8.5
Xn+8.6
Xn+8.7
CE54(B23)
Xn+9.0
Xn+9.1
Xn+9.2
Xn+9.3
Xn+9.4
Xn+9.5
Xn+9.6
Xn+9.7
CE54(A24)
Xn+10.0
Xn+10.1
Xn+10.2
Xn+10.3
Xn+10.4
Xn+10.5
Xn+10.6
Xn+10.7
CE53(A19)
CE53(B19)
CE53(A20)
CE53(B20)
CE53(A21)
CE53(B21)
CE53(A22)
CE53(B22)
NOTE
Detour prevention diodes must be incorporated for matrix
signal input, as shown in the following figure. Otherwise,
only two signals can be input at the same time. Inputting
three or more signals simultaneously without using detour
prevention diodes may result in data input errors.
*KCMn
*KYDn
141
B63503EN/02
9.5.6
DO (Output Signal)
Connection
Pin number
DOCOM
CE53(A25,B25)
CE54(A25,B24,B25)
Address number
Bit number
+24V
0V
CE53(A07)
Yn+0.0
DV
Yn+0.1
Yn+0.2
Yn+0.3
Yn+0.4
Yn+0.5
Yn+0.6
Yn+0.7
Yn+1.0
Yn+1.1
Yn+1.2
Yn+1.3
Yn+1.4
Yn+1.5
Yn+1.6
Yn+1.7
CE53(B07)
DV
CE53(A08)
DV
CE53(B08)
DV
CE53(A09)
DV
CE53(B09)
DV
CE53(A10)
DV
CE53(B10)
DV
CE53(A11)
DV
CE53(B11)
DV
CE53(A12)
DV
CE53(B12)
DV
CE53(A13)
DV
CE53(B13)
DV
CE53(A14)
DV
CE53(B14)
DV
CE53(A01,B01)
CE54(A01,B01)
142
Relay
B63503EN/02
Pin number
DOCOM
CE53(A25,B25)
CE54(A25,B24,B25)
Address number
Bit number
+24V
0V
CE53(A15)
Yn+2.0
DV
Yn+2.1
Yn+2.2
Yn+2.3
Yn+2.4
Yn+2.5
Yn+2.6
Yn+2.7
Yn+3.0
Yn+3.1
Yn+3.2
Yn+3.3
Yn+3.4
Yn+3.5
Yn+3.6
Yn+3.7
CE53(B15)
DV
CE53(A16)
DV
CE53(B16)
DV
CE53(A17)
DV
CE53(B17)
DV
CE53(A18)
DV
CE53(B18)
DV
CE54(A07)
DV
CE54(B07)
DV
CE54(A08)
DV
CE54(B08)
DV
CE54(A09)
DV
CE54(B09)
DV
CE54(A10)
DV
CE54(B10)
DV
CE53(A01,B01)
CE54(A01,B01)
143
Relay
B63503EN/02
Pin number
DOCOM
CE53(A25,B25)
CE54(A25,B24,B25)
Address number
Bit number
+24V
0V
Yn+4.0
CE54(A11)
DV
Yn+4.1
Yn+4.2
Yn+4.3
Yn+4.4
Yn+4.5
Yn+4.6
Yn+4.7
Yn+5.0
Yn+5.1
Yn+5.2
Yn+5.3
Yn+5.4
Yn+5.5
Yn+5.6
Yn+5.7
CE54(B11)
DV
CE54(A12)
DV
CE54(B12)
DV
CE54(A13)
DV
CE54(B13)
DV
CE54(A14)
DV
CE54(B14)
DV
CE54(A15)
DV
CE54(B15)
DV
CE54(A16)
DV
CE54(B16)
DV
CE54(A17)
DV
CE54(B17)
DV
CE54(A18)
DV
CE54(B18)
DV
CE53(A01,B01)
CE54(A01,B01)
144
Relay
B63503EN/02
Pin number
DOCOM
CE53(A25,B25)
CE54(A25,B24,B25)
Address number
Bit number
+24V
0V
CE54(A19)
Yn+6.0
DV
Yn+6.1
Yn+6.2
Yn+6.3
Yn+6.4
Yn+6.5
Yn+6.6
Yn+6.7
CE54(B19)
DV
CE54(A20)
DV
CE54(B20)
DV
CE54(A21)
DV
CE54(B21)
DV
CE54(A22)
DV
CE54(B22)
DV
CE53(A01,B01)
CE54(A01,B01)
145
Relay
B63503EN/02
9.5.7
External View
5f3.2
95
95
65
Note
Note) Lead wires and other components are mounted on the rear
face of the printed circuit board. Ensure that printed circuit
boards are spaced 5 mm or more from one another to prevent
interference.
: Polarity guide
: A1 pin mark
146
B63503EN/02
9.5.8
Specifications
Installation specifications
Ambient temperature
During operation
0C to 58C
During storage and transportation 20C to 60C
Temperature change
Max. 1.1C/min.
Relative humidity
Normal
:
Short term (1 month or less) :
Vibration
During operation :
Environment
Other requirements
75% or less
95% or less
0.5 G or less
Ordering specifications
Item
Specification
Remarks
A20B20020470
Fuse
(replacement part)
A03B0815K001
1A
Module specifications
Item
Specification
Remarks
Generalpurpose DI
16 points
24V input
Matrix DI
56 points (8 7)
5V input
DO points
56 points
CNC interface
Supply voltage
Current rating
147
Remarks
The total power
consumption of
DI points is included.
(When all generalpurpose DI
points are on)
The power consumption of DO
points is not included.
B63503EN/02
30 VDC, 16 mA or more
2 V or less
(including cable voltage drop)
Delay
6 VDC, 2 mA or more
Delay
NOTE
When detour prevention diodes are used, the voltage drop
across closed contacts indicated above must be
maintained, including the diode voltage drop.
Withstand voltage
24 V +20% or less
(including momentary values)
20 mA or less
Delay
NOTE
Ensure that the maximum current per DOCOM pin (DO
power supply pin) does not exceed 0.7 A.
148
B63503EN/02
9.5.9
Other Notes
DO signal reaction to a
system alarm
If a system alarm occurs in the CNC using the operators panel I/O
module, or if I/O Link communication between the CNC and operators
panel I/O module fails, all the DO signals of the I/O module are turned
off. Therefore, sufficient care is necessary when setting up the machine
sequence. Also, the same phenomenon occurs if the power to the CNC
or the I/O module is turned off.
Address allocation
For the operators panel I/O module, I/O addresses are mapped as follows.
DO space map
DI space map
Xm
Xm+1
Xm+2
Xm+3
Xm+4
Xm+5
Xm+6
Xm+7
Xm+8
Xm+9
Xm+10
Xm+11
Xm+12
Xm+13
Xm+14
Xm+15 (DO alarm
detection)
Generalpurpose
input signal
Reserved
Matrix input
signal
Yn
Yn+1
Yn+2
Yn+3
Yn+4
Yn+5
Yn+6
Yn+7
Output signal
Reserved
Reserved
Reserved
DO alarm
detection
NOTE
Reserved addresses can not used.
B63503EN/02
Generalpurpose
input signal
Reserved
Matrix input
signal
Reserved
Reserved
DO alarm
detection
NOTE
Reserved addresses can not used.
ON
DOCOM OFF
When DO is ON in
the sequence
When DO is OFF
in the sequence
150
ON
OFF
ON
OFF
B63503EN/02
NOTE
When the DO signal is in the ON state in the sequence, the
ON or OFF state of the DOCOM pin determines the state of
the signal, as indicated by the dotted lines in the above
figure. Do not turn off the +24 V supply, provided by the
CPD1 to the I/O module, during the operation. Turning off
the +24 V supply would cause a CNC communication alarm.
When turning on the power, the +24 V supply to the I/O
module must be turned on before or at the same time as the
power supply to the CNC. When turning off the power, the
+24 V supply to the I/O module must be turned off after or
at the same time as the power supply to the CNC.
Parallel DO (output
signal) connection
DOCOM
CE53(A25), (B25)
CE54(B24), (A25), (B25)
+24V
0V
Relay
DV
DV
151
B63503EN/02
DO address
Xm+15.0
Yn+0
Xm+15.1
Yn+1
Xm+15.2
Yn+2
Xm+15.3
Yn+3
Xm+15.4
Yn+4
Xm+15.5
Yn+5
Xm+15.6
Yn+6
Xm+15.7
Yn+7
152
Remarks
Reserved
B63503EN/02
9.6
CONNECTION TO
THE OPERATORS
PANEL I/O MODULE
9.6.1
Overall Connection
Diagram
CNC
I/O UNIT
JD1B
I/O Link
JD1A
JD1A
JD1B
CE56
JA3
CE57
+24V
Power
supply
CPD1(IN)
+24V
Power
supply
CPD1(OUT)
Manufacturer
Connector
FI20CV7
FI3020SCV7
153
9.6.2
Power Connection
B63503EN/02
Provide the CPD1 (IN) connector, shown below, with the power
necessary for the printed circuit board operation and that for DI operation.
To facilitate power division, the power is output to CPD1 (OUT) exactly
as it is input from CPD1 (IN). When power division is required, use
CPD1 (OUT).
CPD1(IN)
01 +24V
02 0V
03
24 V power
supply
CPD1(OUT)
01
02
03
24 V power
supply
+24V
0V
NOTE
The specification of the power supply connector CPD1 (IN)
is the same as that for CPD1 (OUT). There are no
indications on the printed circuit board to distinguish
between the IN and OUT connectors. Do not turn off the +24
V supply to the connector during operation. Turning off the
+24 V supply will cause a CNC communication alarm.
When turning on the power, the +24 V supply to the I/O
module must be turned on before or at the same time as the
power supply to the CNC. When turning off the power, the
+24 V supply to the I/O module must be turned off after or
at the same time as the power supply to the CNC.
154
B63503EN/02
9.6.3
DI/DO Connector Pin
Arrangement
CE56
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
A
0V
Xm+0.0
Xm+0.2
Xm+0.4
Xm+0.6
Xm+1.0
Xm+1.2
Xm+1.4
Xm+1.6
Xm+2.0
Xm+2.2
Xm+2.4
Xm+2.6
CE57
B
+24V
Xm+0.1
Xm+0.3
Xm+0.5
Xm+0.7
Xm+1.1
Xm+1.3
Xm+1.5
Xm+1.7
Xm+2.1
Xm+2.3
Xm+2.5
Xm+2.7
01
02
03
04
05
06
07
08
09
10
11
12
13
Yn+0.1
Yn+0.3
Yn+0.5
Yn+0.7
Yn+1.1
Yn+1.3
Yn+1.5
Yn+1.7
DOCOM
DOCOM
14
15
16
17
18
19
20
21
22
23
24
25
DICOM0
Yn+0.0
Yn+0.2
Yn+0.4
Yn+0.6
Yn+1.0
Yn+1.2
Yn+1.4
Yn+1.6
DOCOM
DOCOM
A
0V
Xm+3.0
Xm+3.2
Xm+3.4
Xm+3.6
Xm+4.0
Xm+4.2
Xm+4.4
Xm+4.6
Xm+5.0
Xm+5.2
Xm+5.4
Xm+5.6
B
+24V
Xm+3.1
Xm+3.3
Xm+3.5
Xm+3.7
Xm+4.1
Xm+4.3
Xm+4.5
Xm+4.7
Xm+5.1
Xm+5.3
Xm+5.5
Xm+5.7
DICOM5
Yn+2.0
Yn+2.2
Yn+2.4
Yn+2.6
Yn+3.0
Yn+3.2
Yn+3.4
Yn+3.6
DOCOM
DOCOM
Yn+2.1
Yn+2.3
Yn+2.5
Yn+2.7
Yn+3.1
Yn+3.3
Yn+3.5
Yn+3.7
DOCOM
DOCOM
155
B63503EN/02
9.6.4
DI (Generalpurpose
Input Signal)
Connection
Pin number
Address number
+24V
Bit number
Xm+0.0
Xm+0.1
Xm+0.2
Xm+0.3
Xm+0.4
Xm+0.5
Xm+0.6
Xm+0.7
CE56(B01)
CE57(B01)
CE56(A02)
RV
CE56(B02)
RV
CE56(A03)
RV
CE56(B03)
RV
CE56(A04)
RV
CE56(B04)
RV
CE56(A05)
RV
CE56(B05)
RV
CE56(A14)
DICOM0
CE56(A01)
CE57(A01)
Xm+1.0
Xm+1.1
Xm+1.2
Xm+1.3
Xm+1.4
Xm+1.5
Xm+1.6
Xm+1.7
CE56(A06)
RV
CE56(B06)
RV
CE56(A07)
RV
CE56(B07)
RV
CE56(A08)
RV
CE56(B08)
RV
CE56(A09)
RV
CE56(B09)
RV
156
B63503EN/02
Pin number
Address number
+24V
Bit number
Xm+2.0
Xm+2.1
Xm+2.2
Xm+2.3
Xm+2.4
Xm+2.5
Xm+2.6
Xm+2.7
Xm+3.0
Xm+3.1
Xm+3.2
Xm+3.3
Xm+3.4
Xm+3.5
Xm+3.6
Xm+3.7
CE56(B01)
CE57(B01)
CE56(A10)
RV
CE56(B10)
RV
CE56(A11)
RV
CE56(B11)
RV
CE56(A12)
RV
CE56(B12)
RV
CE56(A13)
RV
CE56(B13)
RV
CE57(A02)
RV
CE57(B02)
RV
CE57(A03)
RV
CE57(B03)
RV
CE57(A04)
RV
CE57(B04)
RV
CE57(A05)
RV
CE57(B05)
RV
157
B63503EN/02
Pin number
Address number
+24V
Bit number
Xm+4.0
Xm+4.1
Xm+4.2
Xm+4.3
Xm+4.4
Xm+4.5
Xm+4.6
Xm+4.7
Xm+5.0
Xm+5.1
Xm+5.2
Xm+5.3
Xm+5.4
Xm+5.5
Xm+5.6
Xm+5.7
CE56(B01)
CE57(B01)
CE57(A06)
RV
CE57(B06)
RV
CE57(A07)
RV
CE57(B07)
RV
CE57(A08)
RV
CE57(B08)
RV
CE57(A09)
RV
CE57(B09)
RV
CE57(A10)
RV
CE57(B10)
RV
CE57(A11)
RV
CE57(B11)
RV
CE57(A12)
RV
CE57(B12)
RV
CE57(A13)
RV
CE57(B13)
RV
CE57(B14)
DICOM5
CE56(A01)
CE57(A01)
158
B63503EN/02
NOTE
Xm+0.0 through Xm+0.7 and Xm+5.0 through Xm+5.7 are
DI pins for which a common voltage can be selected. That
is, by connecting the DICOM0 CE56(A14) or DICOM5
CE57(B14) pin to the +24 V power supply, a DI signal can
be input with its logical state reversed. If, however, a cable
is connected to ground, it has the same effect as inputting
an ON state DI signal. To prevent this from occurring, the
connection of the DICOM0 CE56(A14) and DICOM5
CE57(B14) pins to the 0 V power supply is recommended
whereever possible.
For safety reasons, the emergency stop signal needs to be
allocated to an appropriate bit of the addresses for which
the common voltage is fixed. See Address allocation in
Section 9.6.8 for details of how to allocate the emergency
stop signal.
For unused DI pins allocated to the addresses for which the
common voltage is fixed, the logic is fixed to 0. For unused
pins allocated to the addresses for which the common
voltage can be selected, the logic is fixed to 0 when the
DICOM0 CE56(A14) or DICOM5 CE57(B14) pin is
connected to the 0 V power supply. When the DICOM0
CE56(A14) or DICOM5 CE57(B14) pin is connected to the
+24 V power supply, the logic is fixed to 1. The logic of the
unused pins is variable when the contacts of the DICOM0
CE56(A14) and DICOM5 CE57(B14) pins are open.
159
B63503EN/02
9.6.5
DO (Output Signal)
Connection
Pin number
DOCOM
CE56(A24,B24,A25,B25)
CE57(A24,B24,A25,B25)
Address number
Bit number
+24V
0V
Yn+0.0
CE56(A16)
DV
Yn+0.1
Yn+0.2
Yn+0.3
Yn+0.4
Yn+0.5
Yn+0.6
Yn+0.7
Yn+1.0
Yn+1.1
Yn+1.2
Yn+1.3
Yn+1.4
Yn+1.5
Yn+1.6
Yn+1.7
CE56(B16)
DV
CE56(A17)
DV
CE56(B17)
DV
CE56(A18)
DV
CE56(B18)
DV
CE56(A19)
DV
CE56(B19)
DV
CE56(A20)
DV
CE56(B20)
DV
CE56(A21)
DV
CE56(B21)
DV
CE56(A22)
DV
CE56(B22)
DV
CE56(A23)
DV
CE56(B23)
DV
CE56(A01)
CE57(A01)
160
Relay
B63503EN/02
Pin number
DOCOM
CE56(A24,B24,A25,B25)
CE57(A24,B24,A25,B25)
Address number
Bit number
+24V
0V
CE57(A16)
Yn+2.0
DV
Yn+2.1
Yn+2.2
Yn+2.3
Yn+2.4
Yn+2.5
Yn+2.6
Yn+2.7
Yn+3.0
Yn+3.1
Yn+3.2
Yn+3.3
Yn+3.4
Yn+3.5
Yn+3.6
Yn+3.7
CE57(B16)
DV
CE57(A17)
DV
CE57(B17)
DV
CE57(A18)
DV
CE57(B18)
DV
CE57(A19)
DV
CE57(B19)
DV
CE57(A20)
DV
CE57(B20)
DV
CE57(A21)
DV
CE57(B21)
DV
CE57(A22)
DV
CE57(B22)
DV
CE57(A23)
DV
CE57(B23)
DV
CE56(A01)
CE57(A01)
161
Relay
B63503EN/02
9.6.6
External View
Note
Note) Lead wires and other components are mounted on the rear
face of the printed circuit board. Ensure that the printed circuit
boards are spaced 5 mm or more from one another to prevent
interference.
: Polarity guide
: A1 pin mark
162
B63503EN/02
9.6.7
Specifications
Installation specifications
Ambient temperature
Temperature change
Max. 1.1C/min.
Relative humidity
Vibration
Environment
Other requirements
Ordering specifications
Item
Specification
Remarks
Operators panel
I/O module
(with MPG interface)
A20B20020521
DI: 48 points
DO: 32 points
MPG interface is supported.
A03B0815K001
1A
Module specifications
Item
Specification
Remarks
DI points
48 points
24 V input
DO points
32 points
CNC interface
Supply voltage
Power supply
rating
163
Remarks
DI = number of DI
points in the ON
state
B63503EN/02
30 VDC, 16 mA or more
2 V or less
(including cable voltage drop)
Delay
200 mA or less
(including momentary current)
Max. 1 V
(when load current is 200 mA)
Withstand voltage
24 V +20% or less
(including momentary values)
20 mA or less
Delay
NOTE
Ensure that the maximum current per DOCOM pin (DO
power supply pin) does not exceed 0.7 A.
164
B63503EN/02
9.6.8
Other Notes
DO signal reaction to a
system alarm
Address allocation
For the operators panel I/O module, I/O addresses are mapped as follows.
DI space map
DO space map
Yn
Xm
Yn+1
Xm+1
Yn+2
Xm+2
Xm+3
Input signal
Output signal
Yn+3
Xm+4
Xm+5
Xm+6
Xm+7
Xm+8
Reserved
Xm+9
Xm+10
Xm+11
Xm+12
Xm+13
Reserved
Xm+14
DO alarm
detection
NOTE
Reserved addresses can not used.
165
B63503EN/02
Input signal
X0008
X0009
X0010
X0011
X0012
X0013
Not used
X0014
X0015
X0016
X0017
X0018
X0019 (DO alarm
detection)
Reserved
DO alarm
detection
NOTE
Reserved addresses can not used.
ON
DOCOM OFF
When DO is ON in
the sequence
When DO is OFF
in the sequence
ON
OFF
ON
OFF
NOTE
When the DO signal is in the ON state in the sequence, the
ON or OFF state of the DOCOM pin determines the state of
the signal, as shown within dotted lines in the above figure.
Do not turn off the +24 V supply provided by the CPD1 to the
I/O module during the operation. Turning off the +24 V
supply causes a CNC communication alarm. When turning
on the power, the +24 V supply to the I/O module must be
turned on before or at the same time as the power supply
to the CNC. When turning off the power, the +24 V supply
to the I/O module must be turned off after or at the same time
as the power supply to the CNC.
166
B63503EN/02
Parallel DO (output
signal) connection
DOCOM
+24V
0V
+24 stabilized
power supply
Relay
DV
DV
167
B63503EN/02
DO address
Xm+15.0
Yn+0
Xm+15.1
Yn+1
Xm+15.2
Yn+2
Xm+15.3
Yn+3
Xm+15.4
Yn+4
Reserved
Xm+15.5
Yn+5
Reserved
Xm+15.6
Yn+6
Reserved
Xm+15.7
Yn+7
Reserved
168
Remarks
B63503EN/02
9.7
CONNECTING THE
FANUC SERVO UNIT
SERIES WITH I/O Link
9.7.1
Overview
The FANUC servo unit series with I/O Link (called the amplifier with
I/O Link) is a power motion control servo unit that can be easily connected
to a CNC control unit via the FANUC I/O Link.
The amplifier with I/O Link can be connected to the Series 0i using the
FANUC I/O Link.
169
B63503EN/02
The amplifier with I/O Link is connected to the Series 0i using the usual
FANUC I/O Link connection.
9.7.2
Connection
Control unit
IOLINK
JD1A
JD1B
I/O
LINK
I/O Link cable
JD1A
I/O
LINK
I/O Link
cable
JD1B
I/O
LINK
170
B63503EN/02
9.7.3
Maximum Number of
Units that can be
Connected
9.7.4
Address Assignment
by Ladder
If the amplifier with I/O Link is used as an I/O Link slave, I/O addresses
are assigned in the PMC in the CNC. Because data output from the slave
is made in 16byte units, the number of input/output points must be set
to 128.
The module names are PM16I (input) and PM16O (output).
The BASE is always 0, and the SLOT is 1.
171
10
WARNING
B63503EN/02
Using the emergency stop signal effectively enables the design of safe
machine tools.
The emergency stop signal is provided to bring a machine tool to an
emergency stop. It is input to the CNC controller, servo amplifier, and
spindle amplifier. An emergency stop signal is usually generated by
closing the B contact of a pushbutton switch.
When the emergency stop signal (*ESP) contact is closed, the CNC
controller enters the emergency stop released state, such that the servo and
spindle motors can be controlled and operated.
When the emergency stop signal (*ESP) contact opens, the CNC
controller is reset and enters the emergency stop state, and the servo and
spindle motors are decelerated to a stop.
Shutting off the servo amplifier power causes a dynamic brake to be
applied to the servo motor. Even when a dynamic brake is applied,
however, a servo motor attached to a vertical axis can move under the
force of gravity. To overcome this problem, use a servo motor with a
brake.
While the spindle motor is running, shutting off the motordriving power
to the spindle amplifier allows the spindle motor to continue running
under its own inertia, which is quite dangerous. When the emergency stop
signal (*ESP) contact opens, it is necessary to confirm that the spindle
motor has been decelerated to a stop, before the spindle motor power is
shut off.
The FANUC control amplifier series products are designed to satisfy
the above requirements. The emergency stop signal should be input to the
power supply module (called the PSM). The PSM outputs a motor power
MCC control signal, which can be used to switch the power applied to the
power supply module on and off.
The CNC controller is designed to detect overtravel by using a software
limit function. Normally, no hardware limit switch is required to detect
overtravel. If the machine goes beyond a software limit because of a servo
feedback failure, however, it is necessary to provide a stroke end limit
switch, connected so that the emergency stop signal can be used to stop
the machine.
Fig. 10 shows an example showing how to use the emergency stop signal
with this CNC controller and series control amplifier.
172
B63503EN/02
Emergency
stop button
+X
+Y
+Z
+4
Release switch
Spark killer
SK
EMG
Relay
CNC control unit
emg1
+24
*ESP
SVM
SPM
+24
*ESP
MCCOFF3
MCCOFF4
L3
Spark killer
SK
3
200VAC
Coil
L1
L2
L3
Circuit breaker 1
MCC
AC reactor
Fig. 10
WARNING
To use a spindle motor and amplifier produced by a
manufacturer other than FANUC, refer to the corresponding
documentation as well as this manual. Design the
emergency stop sequence such that, if the emergency stop
signal contact opens while the spindle motor is rotating, the
spindle motor is decelerated until it stops.
173
11
B63503EN/02
174
B63503EN/02
11.1
OVERVIEW
175
11.2
CAUTIONS
B63503EN/02
176
B63503EN/02
11.3
CONNECTION
DIAGRAM
Control unit
Highspeed
serial bus
A02B0207J203
1ch
A20B80010583
2ch
A20B80010582
1ch
A20B80010961
2ch
A20B80010960
177
B63503EN/02
11.4
PERSONAL
COMPUTER
SPECIFICATION
CAUTION
1 FANUC requires the customer to buy and maintain the
personal computer itself.
2 FANUC is not responsible for the proper working about the
personal computer itself and any troubles caused by using
the personal computer.
DC +5V, 1A
2ch version
DC +5V, 1.5A
DC +5V, 0.8A
2ch version
DC +5V, 1.0A
178
B63503EN/02
11.5
INSTALLATION
ENVIRONMENT
11.6
HANDLING
PRECAUTIONS
179
B63503EN/02
11.7
PROCEDURE FOR
INSTALLING
PERSONAL
COMPUTER
INTERFACE BOARDS
WARNING
Before starting to mount or remove a personal computer
interface board, switch off the personal computer and its
peripheral devices, and disconnect their power supply
cables. Otherwise, there is a serious danger of electric
shock.
(1) Mounting Method
1. Remove the covering plate of ISA extension slot on the personal
computer.
2. Set the I/O base address of the interface board ( in only case of ISA
type).
Before mounting the interface board of ISA type, set the I/O
address not to conflict with the I/O address areas that are used by
the personal computer and other ISA extension boards. Refer to
MAINTENANCE Setting of Switches. Set the I/O address not
to conflict with each other in case that two or more interface boards
for the personal computer are used (HSSB multiconnection).
The interface board of PCI type is setting free.
3. Insert the interface board for the personal computer to the ISA
connector tightly.
4. Screw the plate of interface board to the computer.
5. Confirm connection (in only case of HSSB multiconnection)
Confirm following items for installing drivers of HSSB interface
board in case of HSSB multiconnection.
D In case of ISA type
I/O port address set to HSSB channel
Correspondence between HSSB channel and CNC
D In case of PCI type
PCI slot number which HSSB board is mounted (slot number
is marked to PCB normally).
Correspondence between HSSB channel and CNC
6. Restore the covering plate.
CAUTION
Do NOT touch the edge terminals (the contacts that engage
with a mating connector) of the interface board.
180
B63503EN/02
A20B80010583
Using the rotary switch on the interface board in the personal computer,
set the base address of the I/O space for use by this HSSB board.
1. Setting of I/O Base Address in Case of Interface Board new Type 2 For
Personal computer (A20B80010580, 0581, 0582, 0583)
channel A
In case of A20B80010580,0582
Channel A (COP7A)
L,M,N = 0,2,8
Channel B (COP7B)
A20B80010582
L,M,N = 0,2,9
Channel A
Channel B
Installing Drivers
181
B63503EN/02
182
B63503EN/02
2nd HSSB(1ch)
1st HSSB(2ch)
ISA
PCI
PCI
ISA
PCI
PCI slot 3
ISA
PCI slot 2
PCI slot 1
ISA/PCI
PCI slot 0
Node
1ch
2ch
1ch
6
7
3. Node Number
Node number is allotted manually as stated above.
183
B63503EN/02
11.8
RECOMMENDED
CABLES
Personal computer
interface card
COP7
(COP7A, COP7B)
Usable Optical Fiber Cable (The FSSB optical fiber cable to be used
outside of the cabinet.)
A66L60010026#L1R003 : Cable Length = 1 m
A66L60010026#L3R003 : Cable Length = 3 m
A66L60010026#L5R003 : Cable Length = 5m
A66L60010026#L7R003 : Cable Length = 7m
A66L60010026#L10R03 : Cable Length = 10m
A66L60010026#L15R03 : Cable Length = 15m
A66L60010026#L20R03 : Cable Length = 20m
A66L60010026#L30R03 : Cable Length = 30m
A66L60010026#L50R03 : Cable Length = 50m
A66L60010026#L100R3 : Cable Length = 100 m
NOTE
1 The optical fiber cables for the FANUC I/O Link cannot be
used with the HSSB.
2 Optical fiber cables cannot be cut or connected without
specialized equipment, usually not available to machine
tool builders. Therefore, use only the cables listed above.
184
APPENDIX
B63503EN/02
Name
Specification
Interface board for highspeed serial bus (PC side/for ISA bus)
Interface board for highspeed serial bus (PC side/for PCI bus)
position coder
Manual pulse generator
Cable length : 1m
Cable length : 2m
Cable length : 5m
Cable length : 1m
Cable length : 2m
Cable length : 5m
Main panel B
Sub panel B1
187
A02B0279B502
A02B0279C041#TA
A02B0279C041#TAS
A02B0279C041#MA
A02B0279C041#MAS
A02B0279C081#MA
A02B0279C081#MAS
A02B0279C081#TA
A02B0279C081#TAS
A20B80010582
A20B80010583
A20B81000960
A20B81000961
A8600309T302
A8600202T001
A8600202T004
A8600202T005
A8600202T007
A8600202T010
A8600202T012
A8600202T013
A06B6050K060
A02B0120C181
A02B0120C182
A02B0120C183
A02B0120C191
A02B0120C192
A02B0120C193
A02B0236C231
A02B0236C235
A02B0279C071#MA
A02B0279C071#MAS
A02B0279C071#TA
A02B0279C071#TAS
A02B0279C050
A02B0279C060
A02B0279C120#MA
A02B0279C120#MAS
A02B0279C120#TA
A02B0279C120#TAS
A02B0279C122#MA
A02B0279C122#MAS
A02B0279C122#TA
A02B0279C122#TAS
A02B0236C232
Fig.,
No.
Fig. U1
Fig. U2
Fig. U3
Fig. U4
Fig. U5
Fig. U6
Fig. U7
Fig. U8
Fig. U9
Fig. U10
Fig. U11
Fig. U12
Fig. U13
Fig. U14
Fig. U15
Fig. U16
Fig. U17
Fig. U18
Fig. U19
10
172
B63503EN/02
56
S=1/1
112
56
172
Main
board
380
360
I/O board
S=1/1
12
Weight : 3.0kg
Fig.U1
188
B63503EN/02
220 max
Weight : 4.1kg
At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted
Fig.U2
189
B63503EN/02
Weight : 2.3kg
At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted
Fig.U3
190
B63503EN/02
0582
0583
Weight : 0.2 kg
Fig.U4
Interface board for highspeed serial bus (PC side/for ISA bus)
Drawing Number : A20B80010582 (2 channel)
A20B80010583 (1 channel)
191
0961
B63503EN/02
0960
Fig.U5
Interface board for highspeed serial bus (PC side/for PCI bus)
Drawing Number : A20B80010960 (2 channel)
A20B80010961 (1 channel)
192
MS connector: MS3102A2029P
B63503EN/02
Fig.U6
position coder
Specification No.: A8600309T302 (10000 min1 maximum)
193
B63503EN/02
8.35
M4X8.0
30.0
50.0
f80.0
f55.0
60.0
On the f72 circumference
11.0
PULSE GENERATOR
FANUC LTD
0V
5V
M3 screw terminal
120.0
Fig.U7
194
B63503EN/02
90
25
38.0
Y Z
X1 X10X100
39.0
100.0
140
M3 screw terminal
M3 screw terminal
25
90
Z 4
X1 X10 X100
M3 screw terminal
39.0
100.0
140
M3 screw terminal
Fig.U8
195
103
B63503EN/02
93
103
FANUC
40
13.2
106.3
92.2
14.1
Arrow view A
78
78
A
Fig.U9
NOTE
Battery is contained in the case.
196
B63503EN/02
80
5
125
13
At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted
80
100
115
20
4M3
Fig.U10 Punch panel (wide width type)
Specification No. : A02B0120C181 (Cable length : 1m)
A02B0120C182 (Cable length : 2m)
A02B0120C183 (Cable length : 5m)
197
B63503EN/02
40
13
125
20
At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted
100
115
20
2M3
198
B63503EN/02
150
Unit = mm
Weight: 1.6kg
Fig.U12 Machine operators panel (Main panel B)
Specification No. : A02B0236C231
199
B63503EN/02
Earth stud
(M4)
Unit = mm
Weight: 0.6kg
200
At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted
Weight : 1.8kg
B63503EN/02
201
B63503EN/02
Weight : 2.1kg
202
Weight : 2.4kg
Panel cut drawing
B63503EN/02
203
B63503EN/02
Weight : 0.6kg
At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted
204
At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted
Weight : 1.1kg
B63503EN/02
205
B63503EN/02
Earth stud
(M4)
60
5
280
290
70
80
70
64
270
6M3
66
140
70
140
274
Panel cut drawing
206
Unit : mm
Weight : 0.6kg
B63503EN/02
Connectors
Name
Specification
Fig.Nos.
PCRE20FS
Fig.C1(a)
FI40 connector
FI402015S
Fig.C1(b)
PCRV20LA/PCRV20LB
Fig.C2(a)
FI20CV
Fig.C2(b)
FCN240C20Y/S
Fig.C2(c)
AMP11781283
Fig.C3(a)
AMP21781283
Fig.C3(b)
AMP11782883
Fig.C3(c)
AMP21782883
Fig.C3(d)
AMP11752182/5
AMP11751962/5
Fig.C3(e)
Fig.C4(a)
Fig.C4(b)
Fig.C4(c)
Fig.C4(d)
SMS3PK5
Fig.C5(a)
SMS3PN5
Fig.C5(b)
SMS6PN5
Fig.C5(c)
HIF3BB50D2.54R
Fig.C6
NFP10A0122,0124
Fig.C7
Fig.C8(a)
Fig.C8(b)
207
TYPE
B63503EN/02
USAGE
: GENERAL
MATING
: HONDA PCSE20LA(METAL)
HOUSING
: HONDA PCSE20L(PLASTIC)
n
2
7.3
1.27
n)1
2
Display
HONDA
15.1
1.27
A
PCRE20FS
21.65
B
11.43
208
B63503EN/02
TYPE
: HIROSE FI402015S
USAGE
MATING/HOUSING
: HIROSE FI20CV
16.25
11.43
15_
1.27
5 4
1.7
9.2
7 6
5.5
2.2
10 9 8
Note
This connector does not
have contacts for positions
11,13,15,17, and 19.
20 19 18 17 16 15 14 13 12 11
13.35
19.2
Tab for
shield
connection
4.3
(4)
8.5
(3)
1.8
(1)
2.4 2.4
A
Section AA
(2)
20
18
16
14
12
10
(Standard 1/10)
See from the back (soldering side)
209
B63503EN/02
TYPE
USAGE
: GENERAL
9.5
21
11.4
(1)
HONDA
37
(2)
30
(3)
(6)
(5)
(4)
210
B63503EN/02
TYPE
: HIROSE FI20CV
USAGE
11.50.3
(6)
17.5"0.3
37"0.5
(4)
(3)
300.3
(2)
211
(1)
B63503EN/02
TYPE
USAGE
: GENERAL
9.5
21
11.4
(2)
37
C02002
30
Cable clamp
Screw
Lock lever
212
B63503EN/02
: AMP11781283
Circuit No.
(25.5)
2
3
AMP
16.3
22.8
D3
DIMENSION
1
6.55
4.05
3.1
10.16
5.08
Circuit No.
213
7.15
0.6
19.24
TYPE
TYPE
B63503EN/02
: AMP21781283
Circuit No.
(29.7)
DIMENSION
AMP
6.55
4.05
3.1
1
Cricuit No.
214
" 0.3
3
10.16
5.08
7.15
D3
16.3" 0.3
(19.24)
B63503EN/02
TYPE
: AMP11782883
USAGE
2
1
0V
+24V
Circuit No.
(22.96)
1
DIMENSION
3
AMP
16.3
22.8
D3
6.55
4.05
3.1
7.62
3.81
Circuit No.
215
7.15
0.6
16.7
TYPE
: AMP21782883
USAGE
B63503EN/02
3
2
1
0V
+24V
Circuit No.
Circuit No.
216
7.15
6.55
0.6
DIMENSION
B63503EN/02
SEPARATE
: AMP11752182(Gold coated)
AMP11752185(Tin coated)
REEL
: AMP11751962(Gold coated)
AMP11751965(Tin coated)
WIRE
AA
0.4
2.9
In case of reel
3
0.5
BB
17.8
(9.3)
0.4
0.2
" 0.2
5.5
" 0.5
AMP
2.5
" 0.2
3.4
B
A
2.9
(1.7)
4.2
(2.5)
PLATING 1DMARK
A
PRESSER 1DMARK
(f2.6)
B
217
B63503EN/02
(2)
(4)
(1)
(3)
(5)
(D)
A
(B)
Symbol
Specification
MR20LMH (Plug)
MR20LFH (Jack)
MR50LMH (Plug)
MR50LFH (Jack)
Symbol
1
(B)
(D)
Number of
terminals
39.3
44.9
39.8
17
20
67.9
73.5
44.8
18
50
Name
Connector cover
Cable clamp
Stopper
218
B63503EN/02
13
2M2
A
B
18.1
2.4
(1)
8.5
(2)
14
15
8
16
17
10
18
11
19
12
20
13
HONDA
(3)
MR20RMH
32.8
27.8
Number of
terminals
20
MR50RHF
61.4
56.4
50
Symbol
1
Name
Cable clamp
Screw 2.6dia.8
Connector (MR20,50MH)
219
B63503EN/02
13
2M2
B
A
8.4
(2)
(3)
2
8
14
3
9
15
4
10
16
17
5
11
18
6
12
19
HONDA
10.9
19.9
2.4
(1)
13
20
MR20RMH
32.8
27.8
Number of
terminals
20
MR50RMH
61.4
56.4
50
Symbol
1
Name
Cable clamp
Screw 2.6dia.8
220
B63503EN/02
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
HONDA
19
20
21
22
23
24
25
26
27
28
29
30
31
32
10
11
12
13
14
15
16
17
18
10
11
12
13
14
15
16
17
18
HONDA
19
33
34
20
35
21
36
22
37
23
38
24
39
25
40
26
41
27
42
28
43
29
44
30
45
14
46
15
8
31
16
9
32
47
17
10
48
18
11
49
19
12
20
HONDA
13
7
HONDA
14
9
15
10
16
11
17
12
18
13
19
20
221
MR50FH
(50core, jack)
50
MR50MH
(50core,plug)
MR20MH
(20core,plug)
MR20FH
(20core, jack)
32 max.
19.06" 0.2
5.08
3
1
B63503EN/02
6 0.2
7.7
30
Specification
(Connector maker
number)
SMS3PNS5
(Crimp type)
RC16M23T3
(Solder type)
RC16MSCT3
Contact
Cables :
Remarks
Brown
For details on tools
required for crimp
terminals,contact the
manufacturer.
: 0.75mm2(30/0.18)
Insulation diameter
: 2.8mm max
Peeling length
: 7.2mm
222
32 max.
5.08
19.06" 0.2
B63503EN/02
3
6 0.2
7.7
30
Specification
(Connector maker
number)
SMS3PNS5
(Crimp type)
RC16M23T3
(Solder type)
RC16MSCT3
Contact
Cables :
Remarks
Brown
For details on tools
required for crimp
terminals,contact the
manufacturer.
: 0.75mm2(30/0.18)
Insulation diameter
: 2.8mm max
Peeling length
: 7.2mm
223
48 max.
38 max.
5.08
B63503EN/02
7 max.
24.9
Name
Connector housing for cable
SMS6PN5
(Crimp type)
RC16M23T3
(Solder type)
RC16MSCT3
Contact
Cables :
Remarks
Brown
For details on tools
required for crimp
terminals,contact the
manufacturer.
: 1.27mm2(50/0.18)
Insulation diameter
: 2.8mm max
Peeling length
: 7.2mm
224
B63503EN/02
Specification
HIF3BB
1.27
1.27
14.4
15.6
HIF3BA
1.09
1.27
PROTECTOR
MAIN BODY
D
3.6
6.0
6.0
2.54
6.0
CRAMP
A
A
ASSY DIAGRAM
Section BB
Section AA
2.54
1.27
3.81
B
D
3.8 :1
3.5
:2
2.7
5.1
8.5
0.3
0.95
10.5
7.0 3.5
7.0
:3
1.05
2.3
2.3
3.5
C
4.5
Dimensions
Description
No.of
contact
HIF3BB50D2.54R
50
68.07
60.96
62.23
63.6
20PINS
ROW A
ROW B
01
03
02
05
04
07
06
09
08
10
03
02
05
04
07
06
09
08
11
10
13
12
15
14
17
16
19
18
21
20
225
23
22
25
24
B63503EN/02
NFP10A0122
NFP10A0124
C
3.25
6.3
6.3
0.1
2.54
2.54
3.0
0.7
0.5
3.85
1.905
1.27
9.6
3.0
8.3
0.5
4.15
F
1.905
2.7
1.905
1.905
1.905
1.905
2.7
NFP10A0122
Positioning mark
NFP10A0124
17.2
12.9
6.5
4.5
7.4
27.7
3.5
0.5V
1.27
22.4fhole
Additional symbol stamp
position (white)
B
D
5.0
Name
NFP10A01220124
7.7
0.5j
E
22.4fhole
5.065
1.27
0.8f
Through hole
5.0
Drilling positions on PCB
226
B63503EN/02
H
J
A
B
C
A
C
B
53.0
38.3
47.0
D
E
F
AA cross section
7.8
12.6
41.3
10
D
6.1
10
23.05f
10
10.8
10.7
1.2
0.8
G
H
J
Small round
head screw
Interlock screw
1.2groove
6.1
1.2
6.2
12.7
Spring washer
227
228
B63503EN/02
B63503EN/02
B.1
OVERVIEW
B.2
BOARDMOUNTED
CONNECTORS
229
B.3
CABLE
CONNECTORS
Use
Cable
connector
General
use
(MDI,
IOLINK,
AMP,
SPDL,
etc.)
B63503EN/02
Type
Strand wire
pressmount
type
Soldering
type
For
Soldering
pulse coder, type
coaxial
cable,
linear scale,
manual pulse
generator,
etc.
Manufacturer
Connector
model
Housing
model
Applicable cable
outside diameter
Honda
PCRE20FA
PCRV20LA*
PCSE20LA
Hirose
Fujitsu
FI20CV2*
FCN240C020
Y/S*
526242015*
Molex
FI3020S*
FCN247J020
G/E
526222011*
Honda
PCRE20FS
Hirose
FI4020S*
FI40B20S*
(FI40A20S*)
FI40B20S*
PCRV20LA*
PCSE20LA
FI20CV2*
FI20CV5*
FI20CV6*
FI40B2015S*
(FI402015S*)
FI20CV*
FI40B20S*
(FI40A20S*)
FI40B20S*
FI20CV5*
FI20CV6*
PCRE20FS
PCRV20LA*
PCSE20LA
Hirose
Honda
230
B63503EN/02
Cable Connectors
D Connectors
Connector model (manufacturer)
Supplementary description
PCRE20FS (Honda)
Soldering type connector for general signals. This is suitable for producing
cable assemblies in small quantities, as well as onsite.
FI4020S (Hirose)
FI40B20S (Hirose)
(formerly, FI40A20S)
Has the same number of pins as the FI4020S, but features a wider soldering
pitch, facilitating soldering and enabling the use of thicker wires. Its reinforced
pins allow wires as thick as #17AWG to be soldered to the FI40B20S (wires no
thicker than #20AWG can be used with the FI40A20S). Note, however, that a
thick wire, such as #17AWG, should be used with a more robust housing like
the FI20CV6.
FI40B2015S (Hirose)
(formerly, FI402015S)
Features a wider soldering pitch, attained by using the space provided by thinning out some pins. Also features tougher pins, compared with its predecessor,
the FI402015S. These pins can be soldered to wires as thick as #17AWG,
provided that the cable diameter does not exceed 8.5 mm.
D Housings
Housing model (manufacturer)
Supplementary description
FI20CV5 (Hirose)
Should be used with the FI40B20S. This is a plastic housing designed for use
with a cable that is 9.2 mm in diameter.
FI20CV6 (Hirose)
Should be used with the FI40B20S. This housing, however, can be used with
a thicker cable (such as 10.25 mm) than is possible with the FI20CV5. Its
components are die cast.
FI40B2015S
(formerly FI402015S)
FI4020S
FI40B20S
(formerly FI40A20S)
231
Housing model
(applicable cable diameter)
FI20CV (8.5 mm in diameter) only
FI20CV2
(6.2mm in diameter)
FI20CV5
(9.2mm in diameter)
FI20CV6
(10.25mm in diameter)
Those
listed on
the left
can be
used.
B63503EN/02
B.4
RECOMMENDED
CONNECTORS,
APPLICABLE
HOUSINGS, AND
CABLES
Table B.4 Recommended connectors, applicable housings, and cables
Connector name
referenced in the
Connection
Manual
PCRE20FA
Strand
pressmount type
FANUCapproved
connector
(manufacturer)
PCRE20FA
(Honda Tsushin)
FI3020S
(Hirose Electric)
PCRE20FS
Soldering type
FI40B2015S
(formerly
FI402015S)
15pin soldering
type
FANUCapproved
housing
(manufacturer)
PCRV20LA
(Honda Tsushin)
Remark
Plastic housing
A66L00010284#10P
(6.2 mm in diameter)
PCSE20LA
(Honda Tsushin)
Metal housing
FI20CV2
(Hirose Electric)
Plastic housing
FCN247J020G/E
FCN240C020Y/S
(Fujitsu Takamizawa) (Fujitsu Takamizawa)
Plastic housing
526222011
(Molex)
526242015
(Molex)
Plastic housing
PCRE20FS
(Honda Tsushin)
PCRV20LA
(Honda Tsushin)
Plastic housing
PCSE20LA
(Honda Tsushin)
Metal housing
FI4020S
(Hirose Electric)
FI20CV2
(Hirose Electric)
Plastic housing
FI40B2015S
(formerly
FI402015S)
(Hirose Electric)
FI20CV5
(Hirose Electric)
A66L00010367
A66L00010368
(9.2 mm in diameter)
FI40B20S
(Hirose Electric)
FI20CV6
(Hirose Electric)
A66L00010403
(9.8 mm in diameter)
Plastic housing
(*1)
Metal housing
NOTE
*1 Cable A66L00010286 has been recommended for use as a pulse coder cable. It can be
up to 20 m long. Two cables, A66L00010402 and A66L00010403, have recently been
developed. A66L00010402 and A66L00010403 can be as long as 30 m and 50 m,
respectively. (See Fig. 4 for detailed specifications.)
Both cables have the same level of oil and bending resistance (cable, 100 mm in diameter,
capable of withstanding at least 10 million bending cycles) as conventional cables, and are
UL and CSAcertified.
232
B63503EN/02
Pressmount type
connector assembly
tools and jigs
Connector model
referenced in the
Connection Manual
PCRE20FA
FANUCapproved
connector
(manufacturer)
PCRE20FA
(Honda Tsushin)
Pressmounting
tool
PCSK2A
FHPT918A
JGPS0151/120
JGPS014
MFCK1
PCSK1
Remark
Low cost
(Note 1)
FHAT918A
FI3020S
(Hirose Electric)
FCN247J020G/S
(Fujitsu)
FI3020CAT
FI3020/ID
FI3020CAT1
HHP502
FI3020GP
FCN237TT043/H
FCN237TT109/H
FCN247TT066/H
Low cost
FCN237TT044/H
FCN237TT062/H
526222011
(Molex)
578295000
578305000
578235000
578245000
Low cost
NOTE
1 Those tools indicated by shading are available from FANUC (specification number
A02B0120K391).
2 The tools available from each manufacturer are specifically designed for use with the
connectors manufactured by that manufacturer.
233
Material
Use
B63503EN/02
Constitution
FANUC
specification
number
Manufacturer
Remark
10pair cable
General use
0.08mm2
10pair
A66L00010284
#10P
5conductor
coaxial cable
CRT interface
(longdistance)
5conductor
coaxial
A66L00010371
50 m or less
12conductor
composite cable
Pulse coder,
linear scale,
manual pulse
generator
0.5mm2
6conductor
0.18mm2
3pair
A66L00010286
20 m or less
0.75mm2
6conductor
0.18mm2
3pair
A66L00010402
30 m or less
Usable on
movable parts
1.25mm2
6conductor
0.18mm2
3pair
A66L00010403
50 m or less
Usable on
movable parts
234
B63503EN/02
10pair cable
(a) Specifications
Item
Product No.
Unit
Specifications
A66L00010284#10P
Manufacturer
Hitachi Cable,Ltd.
Oki Electric Cable, Co.,Ltd.
Rating
Material
60C
80C
Conductor
Insulator
Crosslinked vinyl
Shield braid
Sheath
Pairs
10
AWG
28
Conductors
/mm
7/0.127
Outside diameter
mm
0.38
Thickness
mm
mm
0.58
mm
UL15157(80C, 30V)
mm
1.16
Pitch
mm
20 or less
Number of pairs
Conductor
Size
Structure
Insulator
Twisted pair
30V:UL2789
30V:UL80276
Lay
0.1
Thinnest portion : 0.08 (3.1mm)
mm
3.5
0.12
Braid density
85 or more
Color
Black
Thickness
mm
1.0
mm
6.2
Standard length
200
Packing method
Bundle
/km
233 or less
Mkm
10 or more
V/min.
300
Shield braid
Sheath
Electrical
performance
Dielectricstrength (AC)
Flame resistance
235
B63503EN/02
1
10
2
5
3
6
8
Wire No.
First
wire
Twisted
pair wire
Blue
White
Yellow
White
Binding
tape
Green
White
Red
White
Purple
White
Blue
Brown
Yellow
Brown
Green
Brown
Red
Brown
10
Purple
Brown
Shield
braid
Sheath
Second
wire
The numbers assigned to the wires correspond to the numbers in the table at right.
2
6
3
7
4
8
5
Shield
braid
Sheath
1 Orange
Dot mark
(1 pitch)
10
Twisted
pair
wire
Binding
tape
Insulator color
Pair No.
Drain
wire
Dot mark
color
First
wire
Second
wire
Red
Black
Gray
Red
Black
white
Red
Black
4 Yellow
Red
Black
Pink
Red
Black
Red
Black
Gray
Red
Black
White
6 Orange
Red
Black
9 Yellow
Red
Black
Pink
Red
Black
10
The numbers assigned to the wires correspond to the numbers in the table at right.
236
B63503EN/02
Composite 12core
cable
(a) Specifications
Item
Unit
Specifications
Product No.
A66L00010286
Manufacturer
Rating
80C, 30V
Conductor,braidshielded
wire,drain wire
Insulator
Sheath
Material
Cores
6 (1 to 6)
6 (three pairs) (7 to 9)
Conductor
mm2
0.5
0.18
Conductors
/mm
20/0.18
7/0.18
Outside diameter
mm
0.94
0.54
mm
0.25
0.2
Outside diameter
mm
1.50
0.94
Outside diameter
mm
1.88
Left
mm
20 or less
Size
Structure
Insulator
Twisted pair
Direction of lay
Pitch
Lay
mm
5.7
mm2
0.3
Wires/mm
12/0.18
Outside diameter
mm
0.72
mm
0.12
Thickness
mm
0.3
70
mm
6.3
Lay diameter
Drain wire
Size
Structure
Shield braid
Braid density
Outside diameter
237
Item
B63503EN/02
Unit
Specifications
Black
mm
1.1
Outside diameter
mm
8.5Max. 9.0(1)
Standard length
100
Packing method
Bundle
Sheath
Electrical
performance
Color
Flame resistance
/km
39.4(1 to 6)
113(7 to 9)
Mkm
15
V/min.
500
NOTE
The maximum outside diameter applies to portions other
than the drain wire.
Drain wire
Red
6
Red
7
White
Red
5
Red
8
Black
4
Red
Black
9
White
238
B63503EN/02
(c) Specifications
Item
FANUC specification number
Specification
A66L00010402
Manufacturer
Conductor
Pair twisting
Assembling
by twisting
Bconductor
Aconductor
Bconductor
16/0.12
(0.18mm2)
3/22/0.12
(0.75mm2)
16/0.12
(0.18mm2)
7/16/0.12
(1.25mm2)
0.55
1.20
0.55
1.70
Red, black
Red, black
0.16
0.23
0.16
0.25
0.87
1.66
0.87
2.20
Constitution
Number of conductors/mm
Typical outside diameter
(mm)
Insulation
(polyester)
Color
Constitution
Whitered,
whiteblack, and
blackred
Whitered,
whiteblack, and
blackred
Direction of twisting
Left
Typical pitch:
20 mm
Left
Typical pitch:
20 mm
Number of strands or
conductors
Direction of twisting
Taping
6.9
0.14
80
Vertical taping
5.7
Sheath
Color
(polyurethane)
Typical thickness (mm)
6
Left
Drain
Left
A66L00010403
6.4
7.6
Black (matted)
1.05
1.1
9.8"0.3
100
Short size
239
B63503EN/02
Item
Specification
A66L00010402
Manufacturer
Finished
assembly
performance
Bconductor
Rating
Standard
Conductor resistance
/km (20C)
103 or lower
25.5 or lower
A. C 500
Tensile strength
N/mm2
9.8 or higher
Elongation %
100 or higher
Aging condition
Tensile strength
N/mm2
9.8 or higher
Elongation %
100 or higher
Aging condition
Cable cross
section
103 or lower
1 or higher
Dielectric strength
Vmin
Sheathing
performance
Bconductor
Shall comply with UL STYLE 20236 and CSA LL43109 AWM I/II A 80C
30V FT1.
Insulation resistance
M/km (20C)
Insulation
performance
Aconductor
80_C 30V
Flame resistance
Electrical
performance
A66L00010403
White
Red
Red
Black
Sheath
240
Red
Black
Black
White
Black
Twisted pair A
Black
Red
Solid wire B
Braided shielding
Red
Drain
15.0 or lower
B63503EN/02
Item
Unit
Description
Specification
A66L00010371
Manufacture
Hitachi Densen
Number of Conductors
mm2
0.14
Conductors(PCS)/mm
7/0.16
Material
Diamter
mm
0.48
Components
Insulator
Outside Conductor
Material (Color)
Thickness
mm
0.71
Diamter
mm
1.90
Material
Diamter of ComponentWire
Thickness
mm
0.08
95 or more
mm
0.2
Density
Jacket
Polyethylene (White)
Heatresistant 80C
Material
Vinyl
Heartresistant 80C
Color
Thickness
mm
0.15
Diamter
mm
2.6
mm
7.1
mm
0.05
Shield braiding
mm
Sheath
Thickness
mm
0.3
Diameter
mm
7.8
Material, Color
Thickness
Finish Diameter
Conductor Resistance (20C)
mm
mm
/km
143 or less
1000VAC
Mkm
1000 or more
241
Item
B63503EN/02
Unit
Description
75"5
nF/km
56
dB/km
53
Estimated weight
kg/km
105
Standard Length
200
Package form
Bundle
Impedanse (10MHz)
1 Red RD
2 Red RD
INTERPOSITION
9 Black BK
10 Black BK
3 Green GN
4 Green GN
SHEATH
8 White WH
7 White WH
6 Blue BU
5 Blue BU
.
.
.
Resistor
Check
every pin
.
.
.
PCB connector
242
PCRE20LMD (Honda)
B63503EN/02
Description
Specification
Length
A02B0120K800
5m
A02B0177K809
5m
Servo amplifier
signal cable
Control
unit
Servo amplifier
(SVM)
Separated APC
battery cable
Control
unit
APC battery
case
PCRE20FA
FI402015S
243
B63503EN/02
Description
Specification
Length
A02B0120K810
5m
A02B0120K819
5m
A02B0120K820
5m
Specification
Length
A02B0120K818
5m
A02B0120K823
5m
MDI
signal cable
Control unit
(JA2)
MDI unit
(CK1)
PCRE20F
CRT/PDP
video signal
cable
Control unit
(JA1)
CRT/PDP unit
(CN1)
MR20FH
FI4020SCV5 MR20LW
Monochrom
CRT
power cable
Control unit
(CP1B)
CRT unit
(CN2)
AMP2172883
SMS6PN5
Description
LCD Video
signal cable
Control unit
(JA1)
LCD unit
(CN1)
FI4020SCV5
LCD Power
supply cable
Control unit
(CP1B)
LCD unit
(CP5)
AMP2172883
244
B63503EN/02
Others
Purpose
Description
Specification
Length
A02B0120K847
7m
A02B0120K848
7m
A02B0120K841
7m
A02B0120K842
5m
A03B0807K801
5m
A03B0807K802
10m
A02B0124K830
5m
Manual pulse
generator cable
(for one unit)
FI402015S
Control unit
(JA3)
Manual pulse
generator
terminal board
Manual pulse
generator cable
(for two units)
Control unit
(JA3)
Manual pulse
generator
terminal board
FI402015S
Manual pulse
generator cable
(For 3 MGs)
Control unit
(JA3B)
Manual pulse
generator
terminal board
FI402015S
M3 crimp style terminal
I/O Link
cable
Control unit
(JD1A)
I/O unit
(JD1B)
PCRE20FA
Spindle signal
cable
Control unit
(JA7A)
Spindle
amplifier (JA7B)
Control unit power
supply cable
Voltage regulator
(24VDC)
Control unit
(CP1A)
PCRE20FA
AMP11782883
245
B63503EN/02
The Series 0i uses optical fiber cables for the following interfaces. This
table lists the usable combinations.
Interface
Recommended
optical cable
Maximum allowable
transmissio
distance
A66L60010026#L or later
200 m
A63L00200002
A66L60010026#L or later
200 m
A63L00200002
100 m
None
55 m
A63L00200002
Remark
NOTE
For printedcircuit boards with the following former ordering
information, the maximum allowable transmission distance
with 0026#L~ is lowered to 50 m, and connection with
A63L00200004 is impossible.
A20B80010580 A20B80010581
A20B80010640 A20B81000100
246
B63503EN/02
Notes on the
specifications of optical
fiber cable C
Unit: mm
8.2
6.7
19 max.
150 typ.
35 typ.
21
Code
Bush
247
Reinforced cover
B63503EN/02
Length
L1R003
1.0 m
L2R003
2.0 m
L3R003
3.0 m
L5R003
5.0 m
L7R003
7.0 m
L10R03
10.0 m
L15R03
15.0 m
L20R03
20.0 m
L30R03
30.0 m
L50R03
50.0 m
L100R03
100.0 m
L200R03
200.0 m
2. Cable selection
D Always use an external cable (A66L60010026#) when the cable
is to be laid outside the power magnetics cabinet or main unit
cabinet, where it may be pulled, rubbed, or stepped on.
D Use an external cable when part of the cabling is to be subject to
movement. For example, when connecting a portable operation
pendant box to the power magnetics cabinet, the use of an external
cable is desirable because the cable is likely to be bent, pulled, or
twisted repeatedly even though frequent system operation is not
expected. However, the force likely to be applied when the cable
is installed or moved for maintenance purposes does not need to be
taken into consideration.
D Use an external cable in locations where sparks or flame are a
danger.
D Use an external cable when the cable is expected to be pulled with
considerable force during installation (the force applied to the cable
must be within the specified tensile strength limit at all times). For
example, even though installing a cable in a cable duct can be
regarded as internal cabling, a cable of the appropriate type must
be selected according to the tensile force to be applied to the cable
during installation.
248
B63503EN/02
Model number
Remarks
:353199:
OPC201HPXF::MB
:: indicates the
cable length (m).
4. Handling precautions
(1) Protection during storage
When the electrical/optical conversion module mounted on the
printed circuit board and the optical fiber cable are not in use, their
mating surfaces must be protected with the lid and caps with which
they are supplied. If left uncovered, the mating surfaces are likely
to become dirty, possibly resulting in a poor cable connection.
Lid
Fig. D.2 Protection of electrical/optical conversion module and optical fiber cable (when not in use)
249
B63503EN/02
Optical connector
Reinforcing cover
Reinforcing cover
Optical connector
Tape
Tape
2 cords combined
D Take care to keep both parts of the optical connector (cable side and
PCB side) clean. If they become dirty, wipe them with tissue paper or
absorbent cotton to remove dirt. The tissue paper or absorbent cotton
may be moistened with ethyl alcohol. Do not use any organic solvent
other than ethyl alcohol.
250
B63503EN/02
Optical connector
Do not clamp the uncovered portion of the cable with a nylon band.
When clamping the cable by the reinforcing cover, the clamping
force is not an important factor to consider. However, ensure that
the clamping force is as small as possible to ensure that the
reinforcing cover is not deformed by the clamping. If possible, the
clamping force should be 5 kg or less.
251
B63503EN/02
8.2
6.6
R1.6
21"0.5
18.2"0.5
42"0.5
2.2
3.2
Mounting board
NOTE
Up to one relay points are permitte.
252
B63503EN/02
8.2
6.6
R1.6
21"0.3
3.2
2.2
18.1
42"1.0
Mounting board
NOTE
Only one relay point is permitted.
253
B63503EN/02
Ferrule
Protective cover
Optical cable
Optical connector
B63503EN/02
255
B63503EN/02
256
B63503EN/02
257
B63503EN/02
Bottom cover
To be inserted under the
metal plate
258
Index
B63503EN/02
[Symbols]
[Numbers]
20pin Interface Connectors and Cables, 228
9 CRT Display Unit Interface, 46
[A]
Action Against Noise, 13
Address Assignment by Ladder, 171
Adjusting the 10.4 Color LCD, 50
Adjusting the 7.2 Monochrome LCD, 49
Adjusting the 8.4 Color LCD, 48
Analog Spindle Interface, 74
Attaching a CRT Protective Cover, 257
[B]
Battery, 40
Battery for Memory Backup (3VDC), 40
Battery for Separate Absolute Pulse Coders (6VDC),
42
Boardmounted Connectors, 229
Builtin I/O Card Connection, 90
[D]
Design and Installation Conditions of the Machine
Tool Magnetic Cabinet, 9
Detachable key top, 132
DI (Generalpurpose Input Signal) Connection, 139,
156
DI (input signal) connection, 120
DI (Matrix Input Signal) Connection, 141
DI Signals and Receivers, 89
DI/DO Address, 124
DI/DO Connector Pin Arrangement, 138, 155
DI/DO Mapping, 126
DO (Output Signal) Connection, 142, 160
DO (output signal) connection, 122
DO Signals and Drivers, 89
[C]
Cable Clamp and Shield Processing, 20
Cable Connectors, 230
Cable for Power Supply to Control Unit, 39
Cable Leadin Diagram, 24
Cable Length When Only One Manual Pulse Generator is Used, 71
Configuration, 1
Connecting DI/DO, 92
Connecting I/O Devices, 57, 58
Connecting Machine Interface I/O, 87
Connecting the FANUC Servo Unit Series with I/O
Link, 169
Connecting the Manual Pulse Generator, 69
[E]
Index
B63503EN/02
[M]
[N]
Name Of Each Part of Control Unit, 2
Noise Suppressor, 19
[F]
FANUC Handy File Connection, 68
[O]
Optical Fiber Cable, 246
[G]
General of Hardware, 3
[P]
Personal Computer Specification, 178
[H]
[I]
Installation, 6
Installation Environment, 179
[R]
Recommended Cables, 184
[K]
i2
Index
B63503EN/02
[S]
[U]
Servo Interface, 76
Specifications, 127, 147, 163
Spindle Connection, 72
Sub panel A, B1 specification, 128
[V]
Varied MDI key switch, 53
[T]
i3
Mar., 2002
May, 2000
Date
02
01
Edition
Correction of errors
Contents
Edition
Date
Revision Record
Contents