Академический Документы
Профессиональный Документы
Культура Документы
(30)
OXIDATION OF METHANE
Jan. 7, 2010
(75)
PllblicatiOIl ClaSSi?CatiOH
(51) Int- Cl
B01] 8/06
C013 3/38
(52)
(2006-01)
(2006.01)
13/261,355
(22)
Jan. 7, 2011
(86)
PcT Filed:
ABSTRACT
PCT No.:
PCT/GB2011/050015
371 (c)(1),
(2), (4) Date:
\r/713
702/
701
/ /
723
716 RHQ/I
\\)
US 2013/0015405 A1
0P
w
\@2EE565 F.5
v
cow? co ?
US 2013/0015405 A1
Thermal
radiation
shield
Catalyst ?xed
bed
112
Syn-gas
Fig. 2
US 2013/0015405 A1
R562.28
o mwcum>x0
wmc Em
oNN3NoPN
c3.025m2
mpw.
oNN3m9m2m
US 2013/0015405 A1
oom
NwcoN
AWU/
W
\
2%0mm
\
J
w96Mwwm_mcoN
hN538@?n29 8:
mSum3."
mvm5m
\g
WEN?
W
mi
WW \_wcoN
W
/
_
N;
g.5
US 2013/0015405 A1
mum
@.QE
\
/
<(r
1%
Q
a{M
wwm
_
\m3m>m amM
MM
AWFIQ
em529:8:
m
M.
_
_.
_
_
n
Nwmw_L
@maiw
Pm
.v
3.56AHan
own
.E
3
mB6.oE25np>o-30E:;vim
AU6mcwEs50oh96m82u
MMown wmwP
rm u
own
US 2013/0015405 A1
US 2013/0015405 A1
1873
1673
1473
1273
873
673
473
273
0.05
0.1
0.15
0.2
0.25
0.3
0.35
Fig. 5a
0.4
o/
\m
w.
US 2013/0015405 A1
8w
8m
8%
Ev
\
87
8NQ28
m53A=96:oE2%w5:moVQ mm.mm
BL8m9:c9.5EwoE_:z6Smtoc0EN;:?w3x._m
>
.
com com
00m
com
0 ? 0 m. com.
0 2.
_\
//
US 2013/0015405 A1
\412
414
Gas 2
Gas 3
Fig. 6
Gas1 oxgen
Gas 2 methane
Gas 3 syngas
US 2013/0015405 A1
//
1 r-
Gas 1
=:>
-4 +-
513
{P
4}
Gas 3
Fig. 7
/__/
Gas 1 oxgen
Gas 2 methane
Gas 3 syngas
US 2013/0015405 A1
621
620
607
as
/I<
cal-L
gocwm
D
m ,1
M
601/
623
616
619
Fig. 8
US 2013/0015405 A1
709
721
708
723
716
719
802
c@
90$
Fig. 10a
824
832
US 2013/0015405 A1
Gas
Gas4 $5
5
fl.
Gas1u_
i=5 Gas 5
==>
='
913
AV
US 2013/0015405 A1
US 2013/0015405 A1
[0001]
rises and under adiabatic conditions (no heat loss) the product
gases leaving the reactor can be in excess of 900 deg C. It is
also bene?cial if the reaction can be performed at elevated
pressure since most of the processes that utilise syngas to
form another chemical do so at raised pressure and the costs
[0002] There are three main technologies that are used for
the production of syngas from methane and they are steam
[0009]
oWn.
the reaction in the liquid phase Where the heat capacity of the
[0004]
[0011]
suf?ciently high speed that ?ash back to the inlet point does
not occur.
[0006]
solution.
found that a similar problem can also occur Within the tWo
US 2013/0015405 A1
aforementioned problems.
[0017] It is a further object of at least one aspect of the
present invention to provide an improved process and appa
ratus for partial oxidation of methane.
[0018] It is a further object of at least one aspect of the
present invention to provide an improved process and appa
of operation.
SUMMARY OF THE INVENTION
Zone.
[0033]
H2).
[0035]
[0023]
[0028]
US 2013/0015405 A1
sageWay through Which the ?rst reactant gas may ?oW along.
[0040]
[0042]
[0044] The ?rst reactant gas may permeate from the ?rst
chamber through the porous catalytic membrane at high tem
peratures into the second chamber to react With the second
reactant gas. The rate of permeation of the ?rst reactant gas
may be such that the pressure drop from one chamber to
another is maintained at a suitable level, typically less than
[0045]
[0037]
pre-heater.
[0047]
The ?rst reactant gas may be fed into the ?rst cham
[0048]
more even and the peak surface temperatures can occur more
alumina and has pore siZes of about 0.2 to 20 pm. The porous
than half Way through the reactor hoWever the heat transfer
surface is still able to effectively loWer the catalytic surface
temperatures.
US 2013/0015405 A1
[0053]
be to alloW the ?rst reactant gas once entering the ?rst cham
ber to permeate toWards the second reactant chamber and the
second reactant gas to diffuse into the porous catalytic mem
any of the folloWing: less than about 300 mm; less than about
100 mm; or less than about 50 mm.
[0062]
comprising methane
metal Within the Zone Where the gases mix may enable the
partial combustion.
[0057]
gas passing along the length of the ?rst chamber has a Rey
nolds number greater than about 500. The Reynolds number
in the ?rst chamber may be selected from any of the folloW
[0059]
[0071]
of catalyst.
[0072] The reactor may be used for producing syngas in
ratios of about 2:1 H2/CO all the Way to about 6:1 if desired.
[0073] The reactor may therefore be used for handling;
Natural gas, Coal Bed Methane and Biogas.
[0074] According to a fourth aspect of the present invention
[0076]
ber;
ing: longer than about 400 mm; longer than about 600 mm;
longer than about 1,200 mm; longer than about 2,000 mm; or
longer than about 5,000 mm.
[0060]
[0079]
[0061]
[0080]
apparatus.