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Parts Manual SEBP4963-12 September 2010 See “General Information” for New Parts Manual Features. D6T TRACK-TYPE

Parts

Manual

SEBP4963-12

September 2010

Parts Manual SEBP4963-12 September 2010 See “General Information” for New Parts Manual Features. D6T TRACK-TYPE

See “General Information” for New Parts Manual Features.

D6T TRACK-TYPE TRACTOR

STD, XL, Differential Steering

GCT1-Up (Machine) SMC1-Up (Machine) THX8900-Up (Engine) KKA1-Up (Transmission) C4C1-Up (Bulldozer) C4K1-Up (Bulldozer) C4L1-Up (Bulldozer) C4N1-Up (Bulldozer) C4R1-Up (Bulldozer) C4T1-Up (Bulldozer) C4W1-Up (Bulldozer) D6C1-Up (Bulldozer) EPZ1-Up (Bulldozer) GDX1-Up (Bulldozer) D6D1-Up (Ripper) BZS1-Up (Torque Converter)

Powered By C9 Engine

Product and Dealer Information

Note: For product identication plate locations, see the section “Product Identication Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identi cation Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

MEMORANDA

MEMORANDA

SEBP4963-12

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A5

MOUNTING GP-FAN DRIVE PAN GP-OIL

 

70

   

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.

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.

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.

.

.

71

REPAIR ALTERNATIVES

 

A8

PISTON & ROD

GP

 

.

.

.

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72

 

PLUG GP-ENGINE

 

74

SUPPLEMENTAL COOLANT ADDITIVES

 

A9

PULLEY

GP-CRANKSHAFT

 

75

 

PULLEY GP-FAN & ALT DRIVE ROCKER ARM GP SEAL GP-CRANKSHAFT SUPPORT GP-ENGINE TRUNNION GP-ENGINE VALVE MECHANISM GP

 

76

MAINTENANCE

PARTS

 

.

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A10

 

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78

   

80

INDEX

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A15

82

   

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.

83

   

1

.

.

.

.

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.

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.

84

1

1

YOKE

GP

.

.

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.

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.

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.

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.

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.

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.

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86

MACHINE ARRANGEMENT CHASSIS AR

.

.

.

CONVERSION AR-HEAT SHIELD

.

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.

 

FORESTRY AR

.

.

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.

2

LUBRICATION SYSTEM FILLER GP-ENGINE OIL

 

87

GENERAL AR

.

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.

5

 

.

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.

87

OPTION

AR-COUNTERWEIGHT

 

5

FILTER GP-ENGINE OIL FUMES DISPOSAL GP GAUGE GP-OIL LEVEL (DIPSTICK)

.

.

.

.

.

.

.

.

.

88

OPTION

AR-GUARD

 

.

.

.

.

.

.

.

.

.

.

.

5

 

94

OPTION AR-SERVICE WASTE HANDLING AR

 

6

 

.

.

.

.

96

7

LINES

GP-ENGINE OIL

 

.

.

.

.

.

.

.

.

.

.

97

 

LINES

GP-OIL SUPPLY

.

.

.

.

.

.

.

.

.

.

98

ENGINE ARRANGEMENT

 

9

LINES GP-TURBOCHARGER OIL OIL CHANGE GP-HIGH SPEED PUMP GP-ENGINE OIL

 

101

. ENGINE AR-COMPLETE

ENGINE

AR

.

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.

 

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.

9

 

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104

 

.

.

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.

15

 

106

ENGINE

AR-CORE

 

.

.

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.

.

.

.

.

.

.

.

.

17

VALVE

VALVE

GP-FLUID SAMPLING GP-MODULATING

 

108

INSTALLATION

AR-ENGINE

 

22

109

BASIC ENGINE CAMSHAFT GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

23

COOLING SYSTEM

 

110

 

.

.

.

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.

.

.

.

.

.

.

.

.

23

COOLER GP-ENGINE OIL

 

110

CLUTCH GP-FAN

 

.

.

.

.

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.

.

.

.

.

.

.

24

FAN

AR-EJECTOR

 

.

.

.

.

.

.

.

.

.

.

.

.

111

COVER

GP-CYLINDER BLOCK

 

25

FAN

AR-REVERSIBLE

 

.

.

.

.

.

.

.

.

.

.

112

COVER GP-FRONT HOUSING

 

26

FAN

GP-BLOWER

 

.

.

.

.

.

.

.

.

.

.

.

.

115

COVER GP-VALVE MECHANISM CRANKSHAFT GP

 

.

.

.

.

.

28

FAN

GP-REVERSIBLE

 

.

.

.

.

.

.

.

.

.

.

116

 

29

LINES GP-WATER LINES GP-TURBOCHARGER WATER

 

117

CYLINDER

BLOCK

AS

 

.

 

.

 

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

30

118

CYLINDER

BLOCK

GP .

 

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

32

LINES GP-WATER

 

.

.

.

.

.

.

.

.

.

.

.

.

120

CYLINDER

HEAD

 

AS

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

34

PUMP

GP-WATER

.

.

.

.

.

.

.

.

.

.

.

.

122

CYLINDER

HEAD

GP

 

.

 

.

 

.

 

.

 

.

 

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

38

RADIATOR

AR

.

.

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.

 

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.

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.

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.

.

.

128

DAMPER GP

.

.

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.

46

. TANK GP-COOLANT

RADIATOR

GP

.

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.

 

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129

DRAIN

GP-ENGINE

OIL

 

.

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.

47

 

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.

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.

132

DRIVE

AR-FAN

.

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.

 

.

 

.

 

.

 

.

 

.

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.

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.

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.

.

48

DRIVE

FASTENER

FASTENER

FASTENER

GP-FAN

.

.

.

.

.

.

.

.

.

.

. GP-CYLINDER HEAD GP-DAMPER & PULLEY GP-FRONT COVER

.

.

.

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.

.

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.

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.

.

.

.

.

.

.

49

53

AIR INLET AND EXHAUST AFTERCOOLER GP-AIR AIR CLEANER GP DUST EJECTOR GP ELBOW GP-AIR INLET

 

SYSTEM

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

136

136

 

56

 

.

.

.

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.

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.

.

.

.

137

57

 

139

FASTENER GP-VALVE COVER

 

58

 

.

.

.

.

.

.

.

.

.

.

140

FASTENER GP-VALVE COVER BASE

 

59

GUARD

GP-PRECLEANER

 

141

FLYWHEEL

GP .

.

.

.

.

.

.

.

.

.

.

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.

.

60

LINES GP-AIR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

142

GEAR

GP-FRONT

 

.

.

.

.

.

.

.

.

.

.

.

.

61

MANIFOLD GP-EXHAUST MUFFLER GP

 

146

GEAR

GP-REAR

 

.

.

.

.

.

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.

.

.

.

.

62

 

.

.

.

.

.

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.

.

.

.

.

.

147

HOUSING AS-FLYWHEEL HOUSING GP-FLYWHEEL HOUSING GP-FRONT LIFTING GP-ENGINE

 

63

PRECLEANER

AR

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

148

64

PRECLEANER

GP .

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

150

66

PRESCREENER AS

 

.

.

.

.

.

.

.

.

.

.

.

153

 

.

.

.

.

.

.

.

.

.

.

.

67

SHIELD

GP-EXHAUST

 

154

MOUNTING GP-ALTERNATOR

 

68

SHIELD

GP-HEAT

 

.

.

.

.

.

.

.

.

.

.

.

.

155

MOUNTING

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

69

TURBOCHARGER GP

 

156

SEBP4963-12

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

FUEL SYSTEM FILTER & LINES GP-FUEL

 

.

.

.

.

.

 

.

.

 

.

.

.

.

.

.

.

.

160

STARTING MOTOR GP-ELECTRIC

 

313

 

160

SWITCH

GP-BYPASS

 

.

.

.

.

.

.

.

.

.

.

.

324

   

.

.

.

.

.

162

SWITCH

GP-DISCONNECT

 

.

.

.

.

.

.

.

.

325

FILTER GP-WATER SEP & FUEL INJECTOR GP-FUEL

. PUMP & MTG GP-UNIT INJ HYD PUMP GP-FUEL INJECTION PUMP GP-UNIT INJECTOR HYD REGULATOR GP-FUEL PRESSURE

LINES

.

.

.

.

.

GP-FUEL

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

163

165

SWITCH

SWITCH GP-PUSH BUTTON SWITCH GP-TOGGLE

GP-MAGNETIC

 

328

330

 

.

.

.

.

.

170

 

.

.

.

.

.

.

.

.

.

.

332

 

172

TARGET

GP-LASER

 

.

.

.

.

.

.

.

.

.

.

.

333

175

VALVE GP-ETHER STARTING

 

335

177

WIRING GP-ELECTRONIC CONTROL

 

336

SHIELD AR-THERMO TANK GP-FUEL

 

178

WIRING

WIRING

WIRING

GP-ENGINE GP-GRADE CONTROL GP-MONITOR

 

.

.

.

.

.

.

.

.

.

.

.

340

 

.

.

.

.

.

 

.

 

.

.

.

.

.

.

.

179

 

343

 

346

ELECTRICAL AND STARTING SYSTEM

 

183

WIRING GP-PLATFORM

 

348

ALARM

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

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.

.

.

.

.

.

.

.

.

.

183

ALTERNATOR GP-CHARGING BATTERY & WIRING GP

 

184

POWER TRAIN ACCUMULATOR GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

352

192

 

352

. CABLE AS-COILED CAMERA AR

BATTERY

GP .

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

 

.

.

 

.

 

.

.

.

.

.

.

.

203

204

. BASE GP-OIL FILTER

AXLE

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

356

357

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

205

BRAKE & DIFFERENTIAL DRIVE GP BRAKE & PLANETARY GP CASE & PARTS GP-PLANETARY CASE GP-TRANSMISSION CONTROL GP-STEERING & XMSN CONTROL GP-TRANSMISSION HYD COOLER GP-TRANSMISSION OIL

 

359

. CONTROL & MTG GP-ENGINE ELEK CONTROL GP-COMMUNICATION

 

207

363

209

365

CONTROL GP-ENGINE ELECTRONIC CONVERTER GP-ELECTRICAL DISPLAY GP-CAMERA ELECTRONICS AR-MACHINE ELECTRONICS GP- COMMUNICATION

.

.

.

.

 

210

367

.

.

.

.

.

.

211

368

.

.

.

.

.

.

212

372

 

213

375

 

COUPLING

& GUARD

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

377

 

213

COUPLING GP-PUMP

 

.

.

.

.

.

.

.

.

.

.

378

ELECTRONICS

GP-MACHINE

 

213

DRAIN

GP-ECOLOGY

 

379

ELECTRONICS GP-MONITOR ELECTRONICS GP-POWER TRAIN

 

213

DRIVE

GP-FINAL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

382

214

DRIVE

GP-PUMP

.

.

.

.

.

.

.

.

.

.

.

.

.

388

GRADE

CONTROL

AR

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

214

FILTER GP-OIL

GEAR

. GP-BEVEL & TRANSFER

.

.

.

.

.

.

.

.

.

.

.

.

.

389

. GRADE CONTROL AR-LASER GRADE CONTROL AR-SATELLITE

 

.

.

.

.

.

.

217

 

.

.

.

.

.

.

391

 

.

.

.

.

218

LINES GP-POWER TRAIN OIL

 

394

HEATER GP-JACKET WATER INSTALLATION GP-COMMUNICATION INSTALLATION GP-SECURITY

 

219

MANIFOLD GP-CONTROL

 

425

220

MANIFOLD GP-TRANSMISSION

 

426

.

.

.

.

.

.

226

MOUNTING

GP-FINAL DRIVE

 

.

.

.

.

.

.

.

427

LAMP

GP-DOME

.

.

.

 

.

.

 

.

.

.

.

.

.

.

.

228

MOUNTING GP-TRANSMISSION PLANETARY GP-TRANSMISSION

 

428

LAMP

GP-FLOOD

.

.

.

.

 

.

 

.

.

.

.

.

.

.

229

429

LAMP GP-WARNING BEACON LIGHTING GP-FLOOD

 

232

POWER TRAIN AR PUMP GP-GEAR SCREEN GP-MAGNETIC

 

.

.

.

.

.

.

.

.

.

.

.

.

435

237

 

.

.

.

.

.

.

.

.

.

.

.

.

.

436

LINES GP-ALTERNATOR AIR

 

269

 

440

MAST

GP .

273

SEGMENT GP-SPROCKET SHAFT GP-DRIVE

 

.

.

.

.

.

.

.

.

441

.

.

.

.

.

.

.

.

.

. MOUNTING GP-CONNECTOR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

274

 

442

MOUNTING GP-GRADE CONTROL

 

275

TORQUE CONVERTER TRANSMISSION AR

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

443

MOUNTING

GP-RECEIVER

279

 

449

PANEL

GP-FUSE

.

.

.

.

.

.

.

.

.

.

.

.

.

281

UNIVERSAL JOINT GP

 

450

RADIO GP-COMMUNICATION

 

283

VALVE

GP-MODULATING

 

.

.

.

.

.

.

.

.

.

451

RECEIVER

GP-LASER

.

 

.

.

.

.

.

.

.

.

.

283

VALVE

GP-RELIEF

 

.

.

.

.

.

.

.

.

.

.

.

.

453

RECEIVER

GP-SATELLITE

284

SENSOR

GP-ENGINE

.

.

.

.

.

.

.

.

.

.

285

FRAME AND BODY

 

456

SENSOR

GP-POSITION

.

.

.

.

.

.

.

.

.

287

BAR

AR-STRIKER

 

.

.

.

.

.

.

.

.

.

.