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DRIVES

TOP

Hydraulic + Electric Designs


Patented Dual Loadpath
Field Proven Track Record
Aftermarket Services

CORPOR ATE
OVERVIEW
AXON Energy Products is a global oilfield equipment manufacturer,
engineering provider, and service company driven by Alternative
Thinking. Backed by an unyielding commitment to its customers
and decades-deep experience, AXON delivers products that
perform, as well as an exceptional aftermarket experience.
We serve our customers in the following areas:





Pressure Products
Well Intervention Products
Drilling Products
Rig Concept and Design
Downhole Products
Tubular Products

With diverse product groups and multiple locations spanning


eight countries, AXON can seamlessly deliver equipment
package solutions for a full spectrum of oilfield needs.

AXON

TOP
DRIVES

Engineered and manufactured under ISO and API quality management systems, AXONs top drives
feature a small footprint and high torque output. With over a decade of field-proven reliability,
our patented top drives are designed with customer needs in mind, including rig adaptability
and ease of rig up/rig down.

Products that PerformTM

Our top drives were built on the foundation of innovative drilling products
developed by FDS*. After over a decade of field-proven reliability, FDS
joined the AXON team. This strategic partnership resulted in enhanced
production, global aftermarket services and further product development,
including a new line of electric top drives.

Manufacturing Capabilities

AXONs three drilling products locations include two API 8C-licensed


manufacturing facilities specialized in top drives. Our 130,000 ft2 Houston
facility serves as the major hub for designing, testing and manufacturing.
Additionally, the Canada Operations is advantageously located in West
Edmonton to effectively serve international customers.

Engineering Expertise

From our extensive technical library to our multidisciplinary engineering


teams, AXON truly understands the importance of engineering support
from design through aftermarket. Whether its solving clearance issues,
integrating applicable software or anything in between, AXONs team of
seasoned engineers will go the extra mile to exceed your expectations.

The AXON Difference

Our unique, patented top drive designs allow for ultimate versatility and
optimization in regards to installation, operation and personnel training.
With AXON top drive systems, you get unmatched benefits such as dual
load paths, direct drives, and industry-leading hydraulic power efficiency.
The result: less downtime and reduced maintenance costs on your rig.
* Fluid Design Solutions (FDS) was a Canadian manufacturer specialized in the hydraulic top
drive market. The company began in 2001 and was acquired by AXON in 2011.

HYDR AULIC
TOP DRIVES
AXONs portable, direct drive top drives are ideal for service rigs and
shallow to medium depth drilling rigs. Configurable to your specific
needs, these patented top drives are designed with a small footprint
to high torque output ratio.

Available Sizes
100T
150T
150T HD
250T
250T HD

Features / Benefits







Integrated thread saver, swivel & block hook adapter


Top drive extend, c/w back torque track
Integrated backup leg for breaking connections
Front torque restraint available for single or
telescoping double masts
Back torque restraint available, c/w extend feature
Split block, integrated block, dolly-style, or
traditional block/yoke hanging options

Model

Cont Torque

Breakout Torque

Make-up Torque

TDH-1050

5,800 ft-lb

8,500 ft-lb

8,200 ft-lb

TDH-1070

12,000 ft-lb

15,000 ft-lb

13,000 ft-lb

TDH-1010

15,200 ft-lb

19,100 ft-lb

17,200 ft-lb

100ton Top Drive Systems


20000
Breakout 19,100
17500

Makeup 17,200
15,200

15000
Breakout 13,300
12500
Torque (ft-lbs)

100

TON
HYDRAULIC

CA 50

Makeup 12,000

12,200

10,700

CA 70
CA 100

10000

Breakout 9,500
Makeup 8,600

7,600

7500

5000

2500

0
0

20

40

60

80

100

120

140

160

180

200

Speed (RPM)

Specifications









Nominal Hoisting Rating:


Pull Down Capacity:
Maximum Speed:
Quill Connection:
Fluid Bore Diameter:
Rated Circulating Pressure:
System Operating Pressure:
Robotics Operating Pressure:
Operating Temperature:
Drill Pipe Range:

100 Ton
15 Ton
180 RPM
NC40
2
7,500 psi
5,000 psi
2,700 psi
o
-40 to 50 C
3 to 5

Model

Cont Torque

Breakout Torque

Make-up Torque

TDH-1510

15,200 ft-lb

19,000 ft-lb

17,100 ft-lb

TDH-1514

21,360 ft-lb

26,700 ft-lb

24,000 ft-lb

150ton Top Drive Systems


27500

Breakout 26,700

25000
Makeup 24,000
22500

21,400

20000
Breakout 19,100
17500
Torque (ft-lbs)

150

TON
HYDRAULIC

CA 100

Makeup 17,200

15,900

15,200

15000
12500

CA 140

11,300

10000
7500
5000
2500
0
0

20

40

60

80

100

120

140

160

180

200

Speed (RPM)

Specifications









Nominal Hoisting Rating:


Pull Down Capacity:
Maximum Speed:
Quill Connection:
Fluid Bore Diameter:
Rated Circulating Pressure:
System Operating Pressure:
Robotics Operating Pressure:
Operating Temperature:
Drill Pipe Range:

150 Ton
15 Ton
180 RPM
NC46
2
7,500 psi
5,000 psi
2,700 psi
o
-40 to 50 C
3 to 5

Model

Cont Torque

Breakout Torque

Make-up Torque

TDH-2514

21,360 ft-lb

26,700 ft-lb

24,000 ft-lb

TDH-2519

28,900 ft-lb

36,200 ft-lb

32,600 ft-lb

Top Drive Models 2514, 2519


Breakout 36,200
35000
Makeup 32,600
30000

29,000
Breakout 26,700

25000

Torque (ft-lbs)

250

TON
HYDRAULIC

26,000
CA 140

Makeup 24,000

CA 50+CA 140
21,400

20000
15,900

15,900

15000

10000

5000

0
0

20

40

60

80

100

120

140

160

180

Speed (RPM)

Specifications









Nominal Hoisting Rating:


Pull Down Capacity:
Maximum Speed:
Quill Connection:
Fluid Bore Diameter:
Rated Circulating Pressure:
System Operating Pressure:
Robotics Operating Pressure:
Operating Temperature:
Drill Pipe Range:

250 Ton
25 Ton
180 RPM
NC50
2
7,500 psi
5,000 psi
2,700 psi
o
-40 to 50 C
3 to 5

200

ELEC TRIC
TOP DRIVES
Available with up to 1,400 hp, AXONs electric top drives feature
a patented, dual load path design that results in reduced
maintenance expenses and decreased downtime. In addition to
superior pull-down capacity and class-leading torque output,
these top drives are configurable to your specific needs.

Available Sizes
250T
500T
500T HD
750T

Features / Benefits
Air-cooled AC induction motor with heavy-duty
oilfield service record, VFD controlled
Drive gearbox separate from swivel
360 rotating, lower pipe handling section
complete with hydraulic link tilt
On-board I/O modules & bus cable eliminate
need for multiconductor control cable
On-board hydraulics
Integrated backup leg and thread saver
Top drive extend; back torque track & bushing
Robust torque bushing & dolly systems
Heavy-duty mechanical quill brake (dynamic)
Safe and simple Pull Down via heavy-duty
lugs connected directly to swivel

Model

Horsepower

Cont Torque

TDE-2560

600 hp

36,300 ft-lb

Breakout Torque Make-up Torque

55,700 ft-lb

46,400 ft-lb

250T 600hp AC Top Drive Performance


60,000
55,700 (Break-out)
50,000
46,400 (Make-up)

40,000

Torque (ft-lb)

250

TON
ELECTRIC
Torque
(ft-lb)

36,300

30,000

20,000
14,700

10,000

0
0

50

100

150

200

RPM

Specifications









Nominal Hoisting Rating:


Pull Down Capacity:
Maximum Speed:
Quill Connection:
Fluid Bore Diameter:
Rated Circulating Pressure:
System Operating Pressure:
Robotics Operating Pressure:
Operating Temperature:
Drill Pipe Range:

250 Ton
25 Ton
209 RPM
NC50
2
7,500 psi
5,000 psi
2,700 psi
o
-40 to 50 C
3 to 5

250

Model

Horsepower

TDE-50120

1,200 hp

61,000 ft-lb

100,000 ft-lb

80,000 ft-lb

TDE-50140

1,400 hp

70,800 ft-lb

106,000 ft-lb

38,000 ft-lb

Cont Torque

Breakout Torque Make-up Torque

500T (1,200 hp) / 750T (1,400 hp) AC Top Drive Performance


120,000

106,000 (Break-out)
100,000

100,000 (Break-out)
87,500 (Make-up)

80,000

1,200 hp

80,000 (Make-up)
70,800

1,400 hp

61,000

Torque (ft-lb)

500

TON
ELECTRIC

60,000

40,000
35,500
30,200
20,000

0
0

50

100

150

200

250

RPM

Specifications









Nominal Hoisting Rating:


Pull Down Capacity:
Maximum Speed:
Quill Connection:
Fluid Bore Diameter:
Rated Circulating Pressure:
System Operating Pressure:
Robotics Operating Pressure:
Operating Temperature:
Drill Pipe Range:

500 Ton
100 Ton
200 RPM
6 5 /8 Reg.
3
5,000 or 7,500 psi
5,000 psi
2,700 psi
o
-40 to 50 C
3 to 6 5 /8

Model

Horsepower

Cont Torque

Breakout Torque

Make-up Torque

TDE-75120

1,200 hp

61,000 ft-lb

100,000 ft-lb

80,000 ft-lb

TDE-75140

1,400 hp

70,800 ft-lb

106,000 ft-lb

38,000 ft-lb

500T (1,200 hp) / 750T (1,400 hp) AC Top Drive Performance


120,000

106,000 (Break-out)
100,000

100,000 (Break-out)
87,500 (Make-up)

80,000

1,200 hp

80,000 (Make-up)
70,800

1,400 hp

61,000

Torque (ft-lb)

750

TON
ELECTRIC

60,000

40,000
35,500
30,200
20,000

0
0

50

100

150

200

250

RPM

Specifications









Nominal Hoisting Rating:


Pull Down Capacity:
Maximum Speed:
Quill Connection:
Fluid Bore Diameter:
Rated Circulating Pressure:
System Operating Pressure:
Robotics Operating Pressure:
Operating Temperature:
Drill Pipe Range:

750 Ton
100 Ton
200 RPM
NC77
3
5,000 or 7,500 psi
5,000 psi
2,700 psi
o
-40 to 50 C
3 to 6 5 /8

AXON

AFTER
MARKET

The Drilling Products Aftermarket Group is available 24/7 to support and schedule your global
field service assignments, engineering requirements, and replacement parts needs. Our seasoned
technicians are on-call to expertly service, repair, and recertify your equipment, whether its
AXON OEM or other leading manufacturers drilling products.

Field Services

AXON technicians provide worldwide field maintenance and repair


service, as well as onsite installation and equipment operation training.
In addition to 24 hour call support and tech scheduling, engineering
support is available for technicians in the field. ADP-Service@axonep.com

Repair / Recertification

As a full line manufacturer, our drilling products group offers repair and
recertification services for API 8C equipment. We ensure traceability
through AXONs QMS, as well as certification documents and quality
oversight for load path components. ADP-R&R@axonep.com

Spare Parts

AXON maintains a large inventory of the most requested spare parts


to provide you with the shortest turnaround time possible. All parts
are manufactured to AXONs API Q1 certified QMS to ensure all
customer and industry specifications are met. ADP-Parts@axonep.com

Top Drive Rentals

Available for rent or lease-purchase, our high-performance top drives


include all applicable accessories, on-site installation, and training.
Regardless of your global location, you can count on AXONs expert
installation and aftermarket support. ADP-Rentals@axonep.com

RigScope Support Center

With AXONs RigScopeTM Service Center, your rig equipment is remotely


monitored to minimize downtown exposure. Technical issues are logged
and sent directly to our experienced service engineers and software
technicians, allowing for immediate assessment and troubleshooting.

EX TENDED
PRODUCT LINE
From the top drive to the drill floor, we deliver solutions that feature
simplicity of design, product reliability, and ease of maintenance.
Our drilling products are specifically designed to minimize equipment
downtime while maximizing value. Each product is engineered and
manufactured under ISO and API quality management systems to
ensure customer satisfaction.
In addition to high-performance top drives, AXON offers a variety
of drilling products to suit your requirements:
Drawworks
Hydraulic Power Units
Drillers Cabins
Local Equipment Rooms
Operation Stations / Chairs
Derrick Master Anti-collision Systems
DM-2 Automatic Drillers
RigScope Drilling Control Systems
VFD Drive Systems

AXON

DRILLING
PRODUCTS

Top Drive Accessories

In addition to high-performance top drives, we offer a wide breadth of


complementary accessories to suit your requirements. From traveling
blocks to hydraulic power units, these robust products are designed to
ensure smooth drilling operation.

Drawworks

Available up to 9,000 hp, the configurable AXON Drawworks is designed


utilizing modular sub-assemblies for ease of assembly, operation, and
maintenance. For example, with this modular arrangement, the drum can
be removed and replaced without affecting the drive components.

Hydraulic Power Units

Our modular HPU features a compact design and simplified flow paths
for maximum power in a small footprint. Seawater-cooled for added
efficiency, the HPU is also designed for serviceability, including ease of
access, operation, and maintenance.

Drillers Cabins

AXON drillers cabins provide a safe and efficient working environment


for drilling, intervention, and process controls. These drillers cabins are
engineered with a focus on reducing human stress and noise, while
providing maximum line-of-sight for the operators from inside the cabin.

Local Equipment Rooms

AXON supplies a wide range of integrated, local equipment rooms (LER)


for hosting control system equipment, consoles, cabinets and HVAC.
Our fit-for-purpose LER designs can also be seamlessly interfaced with
a large array of third party equipment and control systems.

AXON

DRILLING
PRODUCTS

Operator Stations / Chairs

Designed to optimize drilling control and monitoring operations, AXONs


advanced drillers control station features an ergonomic design and is
optimized for 24/7 drilling operations from inside the drillers cabin. The
system also readily accommodates line-of-sightrequirements.

Rigscope Drilling Control Systems

Our RigscopeTM drilling control system delivers optimal performance and


a longer lifetime of efficiency. In addition to its superior data logging
functionalities, the system improves safety, reliability, monitoring and
maintenance functions on your overall drilling operations.

VFD Drive System

The AXON VFD Drive System is engineered to deliver precise torque


control, enhanced drilling and tripping efficiency, and simplified
maintenance. Moreover, as part of the VFD System, AXON provides
engine and generator controls, as well as MCCs.

Derick Master-2 Automatic Drillers

Our DM-2 Automatic Driller is a compact yet powerful control package


that allows for exceptional block speed regulation for DC or AC rigs.
Available with options for drawworks with disk or band brakes, AXONs
DM-2 incorporates continuous monitoring of position and hookload.

Visit axonep.com/drillingproducts for more information.

PRODUC T S T H AT PER FOR M

Corporate Headquarters
10343 Sam Houston Park Dr, Ste 210
Houston, T X 77064 USA
8 32.581.4100

axonep.com
s ales@axonep.com

TM

Aftermarket is not
an AfterthoughtTM
A XONs focus is to provide you with
high-quality products that perform,
as well as ensure you receive continued
satisfaction through our aftermarket
training, repair, and ser vicing.

Drilling Products
Aftermarket Services

Drilling Products Locations


8909 Jackrabbit Road
Houston, T X 77095
281.855.3200

24/7 Support Line


1.855.442.9661

3600 S. Purdue
Oklahoma City, OK 73179
405.652.9234

11435 156 th Street NW


Edmonton, AB CA T5M 3T2
780.455.5980

ADP-Parts@axonep.com
ADP-Ser vice@axonep.com
ADP-R&R@axonep.com
ADP-Rentals@axonep.com

Arbroath
United Kingdom
Gateshead
United Kingdom

Alberta
Canada

Oklahoma
USA

Noyelles-sous-Lens
France

Louisiana
USA

North Dakota
USA

Texas
USA

Beijing
China

Abu Dhabi
United Arab Emirates
Dubai
United Arab Emirates
Erbil
Iraq
Singapore

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