Page 1 of 21

PILE LOAD CALCULATIONS OF PIPE

SLEEPER FOR AREA- (2-3-4-5 & 12)

PROJECT :

WATER TREATMENT PACKAGE

OF DM PLANT & ETP OF RESID
UPGRADATION PROJECT OF CPCL AT
MANALI REFINERY, CHENNAI
OWNER :
M/S. CHENNAI PETROLEUM CORPORATION
LIMITED, MANALI REFINERY, CHENNAI
CONSULTANT :

21.5.15

FOR
APPROVAL

RAK

NRS

NRS

SCALE

N.T.S.
FOA NO. : 1036/
SC0115/ W/035,
DT.: 22.09.2014
JACOBS JOB NO.:

M/S. JACOBS ENGINEERING INDIA PVT.

LTD., NAVI MUMBAI

44NC4600

CONTRACTOR :

PL JOB NO. :

PARAMOUNT LIMITED, VADODARA

PL/612

TITLE :

DOC. CAT. :

PILE LOAD CALCULATION OF PIPE SLEEPER

FOR AREA-2-3-4-5 & 12

DOC. NO. :
REV. DATE DESCRIP. PRPD. CHKD. APPD. CPCL-612-ETP-CCAL-253A

TOTAL SHEET :

REV. 0

Page 2 of 21

TYPICAL PIPE DETAIL FOR SLPEER

6000/400

Page 3 of 21

Page 4 of 21

Page 5 of 21

Page 6 of 21

Page 7 of 21

Page 8 of 21

Page 9 of 21

PROJECT NO.: 44 NC-4600

SPEC.NO. 44NC-4600-0000/E.02/0002/A4

TITLE: ENGINEERING DESIGN GUIDELINES - ELECTRICAL

REV. NO./ ISSUE DATE - D / 21-AUG-13

Page 29 of 45

6.21.4

20A, 240V, single phase, three pin sockets shall be provided at suitable locations to make sure that
the receptacle is accessible from any point of the process area, with a trailing cable of 15 meters
length and near any manholes of the equipment, near static/rotary equipment. However for
hazardous areas 240/24V transformer shall be provided within socket to supply 24V to Hand
Lamps.

6.21.5

Outdoor receptacles shall be provided with FRP canopies.

6.22

CABLE TRAYS

6.22.1

Cable trays shall be run on overhead cable rack or along the pipe rack to suit the site conditions.

6.22.2

Separate cable trays shall be selected for:-

HT cables

LT power cable

LT control cable

Instrumentation cables/communication cable

Cable trays shall be sized considering single layer of cables. Only control cables shall be
considered in two layers for cable tray sizing.

6.22.3

Trays shall not show deflection / bend / deformation after laying of cables.

6.22.4

All cable trays and accessories shall be GI. For tray system design, in addition to self load and
wind forces, following guidelines for design shall be considered.

6.22.4.1

Support span

6.22.4.2

Cable load for

2000 mm

150 mm wide cable tray

30 kg/m

300 mm wide cable tray

60 kg/m

600 mm wide cable tray

90 kg/m

750 mm wide cable tray

120 kg/m

6.22.5

In addition to this, 70 kg concentrated load at centre span shall be considered. All structural steel
design shall be as per Indian Standards.

6.22.6

Bends, tees, reducers, crosses, droppers etc. shall have the required bending radii as
recommended by the manufacturer with 10% allowance for various cable sizes with a minimum of
300 mm.

6.22.7

Instrument cables, communication cables and Fire Alarm cables shall preferably not be laid in the
same trench/ tray along with electrical cables. In case these are laid in the same trench / tray, a
clearance of minimum 300 mm from electrical cables shall be provided. The overall cable layouts
shall be designed for minimum interference between signal and power cables. FO cables shall be
laid through HDPE pipes in trench / trays. Instrument cables for DCS / PLC interface (low voltage
signal cables, 110 V AC cables etc.) shall be laid in separate route. If same trench is used,
necessary barriers / wall shall be provided between Electrical cables and Instrument cables.

6.23

CATHODIC PROTECTION EQUIPMENT

6.23.1

All underground Drums / Vessels shall be provided with Cathodic Protection.

6.23.2

Cathodic protections can either sacrificial anode type or impressed current type. Selection of the
type of protection shall be based on the effectiveness of the system and overall economy

6.23.3

For all other requirements refer ESS : 44NC-4600:ESS 034.

6.23.4

Current density for bare conductors shall be considered as 25 mA / mm2.

Page 10 of 21

Page 11 of 21

Weight
Total weight

(kg)

1
1
3.06

350.7 18.36

Dia of pipe
(Inch)
1.5
No. of pipes
11
Empty weight (kg/m) 5.314
of pipe
Spacing of
portals
(m)
6

i.) Condition: Pipes Full

25% vibrating load

Total Load in Kg

1626

4
14
20
1
1
1
24.4 146.9 271.1

192 800.5 146.4 881.6

3
8
2
2
16 66.71

LOAD DATA FOR PIPIE SLEEPER AT AREA 2-3-4-5-12

A) PIPING LOAD:
(Load Input as received from Piping Dept.)

4016.05 kg
1004.01
5020.06

Page 12 of 21

Page 13 of 21

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Z
Z

W>dWZs
& D-D


t



 d

<
<

d


/
t



 d
<
<


d
/

dKd>>>K^

^z<

<

Page 14 of 21

W/>>K>h>d/KE^
Z&ZEZt/E'

W/>Zt/E'dzW/s

W>KDDW/>Zs

dKd>KtEtZ>KKEW/>Dt/^>WZ
>K/E<

dKd>W/W/E'>K

dKd>>KK&>dZ/>
/E^dZhDEd^>^

^>&t/',dK&W/>W

^/yy

^>&t/',dK&^>WZ
^/

^>&t/',dK&D
^/yy

dKd>>K/E<'

dKd>>K/Ed

dW

KWd

dKd>KtEtZ>KKEW/>Dt/^>WZ
>K/E<

dKd>W/W/E'>K

dKd>>KK&>dZ/>
/E^dZhDEd^>^

Page 15 of 21

^>&t/',dK&W/>W

^/yy

^>&t/',dK&^>WZ
^/

^>&t/',dK&D
^/yy

dKd>>K/E<'
dKd>>K/Ed

dW

FURNISH CALCULATION FOR WIND FORCE ACTING ON CABLE TRAYS STRUCTURES AND PIPES.

FURNISH CALCULATION FOR FRICTIONAL FORCE/ ANCHOR FORCE ACTING ON SLEEPERS

FURNISH CHECK CALCULATION FOR LATERAL CAPACITY OF PILE (FREE HEAD PILE)
CONSIDERING WIND , FRICTIONAL FORCE AND ANCHOR FORCE.

Thursday, May 21, 2015, 10:01 AM

Page 16 of 21

****************************************************
*
*
*
STAAD.Pro V8i SELECTseries5
*
*
Version 20.07.10.66
*
*
Proprietary Program of
*
*
Bentley Systems, Inc.
*
*
Date=
MAY 21, 2015
*
*
Time=
10: 0:22
*
*
*
*
USER ID: Paramount Ltd.
*
****************************************************

FOR SECTION D-D & E-E

1. STAAD PLANE
INPUT FILE: S1-3.STD
2. START JOB INFORMATION
3. ENGINEER DATE 28-APR-15
4. END JOB INFORMATION
5. INPUT WIDTH 79
6. UNIT METER KN
7. JOINT COORDINATES
8. 1 0 0 0; 2 6 0 0
9. MEMBER INCIDENCES
10. 1 1 2
11. DEFINE MATERIAL START
12. ISOTROPIC STEEL
13. E 2.05E+008
14. POISSON 0.3
15. DENSITY 78.5
16. ALPHA 1.2E-005
17. DAMP 0.02
18. *STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2
19. END DEFINE MATERIAL
20. MEMBER PROPERTY INDIAN
21. 1 TABLE FR ISMC200 SP 0.01
22. CONSTANTS
23. MATERIAL STEEL ALL
24. SUPPORTS
25. 1 2 FIXED BUT MZ
26. LOAD 1 DEAD LOAD TITLE DL1
27. MEMBER LOAD
28. 1 CON GY -12 2
29. 1 CON GY -12 4
30. 1 UNI GY -0.2
31. 1 CMOM X 4.8 2
32. 1 CMOM X 4.8 4
33. LOAD 2 SELFWT TITLE DL2
34. SELFWEIGHT Y -1
35. LOAD COMB 3 DL1+DL2
36. 1 1.0 2 1.0
37. PERFORM ANALYSIS

P R O B L E M
S T A T I S T I C S
----------------------------------NUMBER OF JOINTS
NUMBER OF PLATES
NUMBER OF SURFACES

2
0
0

NUMBER OF MEMBERS
NUMBER OF SOLIDS
NUMBER OF SUPPORTS

1
0
2

SOLVER USED IS THE OUT-OF-CORE BASIC SOLVER

ORIGINAL/FINAL BAND-WIDTH=
TOTAL
PRIMARY LOAD CASES =

1/

1/
2 DOF
2, TOTAL DEGREES OF FREEDOM =

Thursday, May 21, 2015, 10:01 AM

Page 17 of 21

**WARNING out of plane loads applied in a PLANE structure.

38. PRINT MEMBER FORCES

MEMBER END FORCES

----------------ALL UNITS ARE -- KN
MEMBER

STRUCTURE TYPE = PLANE

METE

(LOCAL )

LOAD

JT

AXIAL

SHEAR-Y

SHEAR-Z

TORSION

MOM-Y

MOM-Z

1
2
1
2
1
2

0.00
0.00
0.00
0.00
0.00
0.00

12.60
12.60
1.34
1.34
13.94
13.94

0.00
0.00
0.00
0.00
0.00
0.00

-4.80
-4.80
0.00
0.00
-4.80
-4.80

0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00

2
3

************** END OF LATEST ANALYSIS RESULT **************

39.
40.
41.
42.
43.
44.

PARAMETER 1
CODE INDIAN
DFF 325 ALL
KY 0.14 ALL
TRACK 2 ALL
CHECK CODE ALL
STAAD.PRO CODE CHECKING - (
IS-800:1984)
********************************************

v1.1

|--------------------------------------------------------------------------|
|
Y
PROPERTIES
|
|*************
|
IN CM UNIT |
|
* |=============================|
|== ==|
------------ |
|MEMBER
1 * | INDIAN SECTIONS
|
|
|
AX =
57.0 |
|
* | FR ISMC200
|
|
|--Z AY =
24.8 |
|DESIGN CODE * |
|
|
|
AZ =
22.8 |
| IS-800
* ===============================
|== ==|
SY = 276.1 |
|
*
SZ = 366.0 |
|
* |<---LENGTH (ME=
6.00 --->|
RY =
6.2 |
|*************
RZ =
8.0 |
|
|
|
26.9( KN-METR)
|
|PARAMETER
|
L3 L3 L3
STRESSES
|
|IN
NEWT MM
|
IN
NEWT MM|
|--------------- +
L3
L3
-------------|
| KL/R-Y=
13.5 |
FA = 150.0 |
| KL/R-Z=
74.9 +
L3
L3
fa =
0.0 |
| UNL
= 6000.0 |
FCZ = 134.0 |
| C
= 400.0 +
FTZ = 165.0 |
| CMY
=
0.60 |
L3
L3
FCY = 165.0 |
| CMZ
=
0.60 +
FTY = 165.0 |
| FYLD = 249.9 |L0
L0 fbz =
0.0 |
| NSF
=
1.0 +---+---+---+---+---+---+---+---+---+---|
fby =
0.0 |
| DFF
= 325.0 -1.5
FV = 100.0 |
| dff
= 437.6
ABSOLUTE MZ ENVELOPE
fv =
5.6 |
|
(WITH LOAD NO.)
|

Thursday, May 21, 2015, 10:01 AM

Page 18 of 21
|
AXIAL
SHEAR-Y
SHEAR-Z
MOMENT-Y
MOMENT-Z
|
|
|
|
VALUE
0.0
13.9
0.0
0.0
26.9
|
|
LOCATION
0.0
0.0
0.0
0.0
3.0
|
|
LOADING
0
3
0
0
3
|
|
|
|**************************************************************************|
|*
*|
|*
DESIGN SUMMARY ( KN-METR)
*|
|*
-------------*|
|*
*|
|*
RESULT/
CRITICAL COND/
RATIO/
LOADING/
*|
|
FX
MY
MZ
LOCATION
|
|
======================================================
|
|
PASS
DEFLECTION
0.743
3
|
|
0.00 T
0.0
0.0
3.00
|
|*
*|
|**************************************************************************|
|
|
|--------------------------------------------------------------------------|

************** END OF TABULATED RESULT OF DESIGN **************

45. FINISH

*********** END OF THE STAAD.Pro RUN ***********

**** DATE= MAY 21,2015

TIME= 10: 0:24 ****

************************************************************
*
For technical assistance on STAAD.Pro, please visit
*
*
http://selectservices.bentley.com/en-US/
*
*
*
*
Details about additional assistance from
*
*
Bentley and Partners can be found at program menu
*
*
Help->Technical Support
*
*
*
*
Copyright (c) 1997-2014 Bentley Systems, Inc.
*
http://www.bentley.com
*
************************************************************

Wednesday, May 13, 2015, 02:53 PM

Page 19 of 21

****************************************************
*
*
*
STAAD.Pro V8i SELECTseries5
*
*
Version 20.07.10.66
*
*
Proprietary Program of
*
*
Bentley Systems, Inc.
*
*
Date=
MAY 9, 2015
*
*
Time=
17:41:20
*
*
*
*
USER ID: Paramount Ltd.
*
****************************************************

1. STAAD PLANE
INPUT FILE: S1-1.STD
2. START JOB INFORMATION
3. ENGINEER DATE 28-APR-15
4. END JOB INFORMATION
5. INPUT WIDTH 79
6. UNIT METER KN
7. JOINT COORDINATES
8. 1 0 0 0; 2 6 0 0
9. MEMBER INCIDENCES
10. 1 1 2
11. DEFINE MATERIAL START
12. ISOTROPIC STEEL
13. E 2.05E+008
14. POISSON 0.3
15. DENSITY 78.5
16. ALPHA 1.2E-005
17. DAMP 0.02
18. *STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2
19. END DEFINE MATERIAL
20. MEMBER PROPERTY INDIAN
21. 1 TABLE FR ISMC150 SP 0.001
22. CONSTANTS
23. MATERIAL STEEL ALL
24. SUPPORTS
25. 1 2 FIXED BUT MZ
26. LOAD 1 DEAD LOAD TITLE DL1
27. MEMBER LOAD
28. 1 CON GY -4 2
29. 1 CON GY -4 4
30. 1 UNI GY -0.2
31. 1 CMOM X 2 2
32. 1 CMOM X 2 4
33. LOAD 2 SELFWT TITLE DL2
34. SELFWEIGHT Y -1
35. LOAD COMB 3 DL1+DL2
36. 1 1.0 2 1.0
37. PERFORM ANALYSIS

P R O B L E M
S T A T I S T I C S
----------------------------------NUMBER OF JOINTS
NUMBER OF PLATES
NUMBER OF SURFACES

2
0
0

NUMBER OF MEMBERS
NUMBER OF SOLIDS
NUMBER OF SUPPORTS

SOLVER USED IS THE IN-CORE ADVANCED SOLVER

1
0
2

FOR SECTION : A-A & B-B

Wednesday, May 13, 2015, 02:53 PM

Page 20 of 21
TOTAL
PRIMARY LOAD CASES =
TOTAL LOAD COMBINATION CASES =

2, TOTAL DEGREES OF FREEDOM =

1 SO FAR.

**WARNING out of plane loads applied in a PLANE structure.

38. PRINT MEMBER FORCES

MEMBER END FORCES

----------------ALL UNITS ARE -- KN
MEMBER

STRUCTURE TYPE = PLANE

METE

(LOCAL )

LOAD

JT

AXIAL

SHEAR-Y

SHEAR-Z

TORSION

MOM-Y

MOM-Z

1
2
1
2
1
2

0.00
0.00
0.00
0.00
0.00
0.00

4.60
4.60
1.00
1.00
5.60
5.60

0.00
0.00
0.00
0.00
0.00
0.00

-2.00
-2.00
0.00
0.00
-2.00
-2.00

0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00

2
3

************** END OF LATEST ANALYSIS RESULT **************

39.
40.
41.
42.
43.
44.

PARAMETER 1
CODE INDIAN
LY 6 ALL
DFF 325 ALL
TRACK 2 ALL
CHECK CODE ALL
STAAD.PRO CODE CHECKING - (
IS-800:1984)
********************************************

v1.1

|--------------------------------------------------------------------------|
|
Y
PROPERTIES
|
|*************
|
IN CM UNIT |
|
* |=============================|
|== ==|
------------ |
|MEMBER
1 * | INDIAN SECTIONS
|
|
|
AX =
42.6 |
|
* | FR ISMC150
|
|
|--Z AY =
17.1 |
|DESIGN CODE * |
|
|
|
AZ =
18.0 |
| IS-800
* ===============================
|== ==|
SY = 188.5 |
|
*
SZ = 210.1 |
|
* |<---LENGTH (ME=
6.00 --->|
RY =
5.8 |
|*************
RZ =
6.1 |
|
|
|
10.4( KN-METR)
|
|PARAMETER
|
L3 L3 L3
STRESSES
|
|IN
NEWT MM
|
IN
NEWT MM|
|--------------- +
L3
L3
-------------|
| KL/R-Y= 103.8 |
FA = 150.0 |
| KL/R-Z=
98.6 +
L3
L3
fa =
0.0 |
| UNL
= 6000.0 |
FCZ = 131.6 |
| C
= 400.0 +
FTZ = 165.0 |
| CMY
=
0.60 |
L3
L3
FCY = 165.0 |
| CMZ
=
0.60 +
FTY = 165.0 |
| FYLD = 249.9 |L0
L0 fbz =
0.0 |
| NSF
=
1.0 +---+---+---+---+---+---+---+---+---+---|
fby =
0.0 |

Wednesday, May 13, 2015, 02:53 PM

Page 21 of 21
| dff
= 489.1
ABSOLUTE MZ ENVELOPE
fv =
3.3 |
|
(WITH LOAD NO.)
|
|
|
|
MAX FORCE/ MOMENT SUMMARY ( KN-METR)
|
|
------------------------|
|
|
|
AXIAL
SHEAR-Y
SHEAR-Z
MOMENT-Y
MOMENT-Z
|
|
|
|
VALUE
0.0
5.6
0.0
0.0
10.4
|
|
LOCATION
0.0
0.0
0.0
0.0
3.0
|
|
LOADING
0
3
0
0
3
|
|
|
|**************************************************************************|
|*
*|
|*
DESIGN SUMMARY ( KN-METR)
*|
|*
-------------*|
|*
*|
|*
RESULT/
CRITICAL COND/
RATIO/
LOADING/
*|
|
FX
MY
MZ
LOCATION
|
|
======================================================
|
|
PASS
DEFLECTION
0.665
3
|
|
0.00 T
0.0
0.0
3.00
|
|*
*|
|**************************************************************************|
|
|
|--------------------------------------------------------------------------|

************** END OF TABULATED RESULT OF DESIGN **************

45. FINISH

*********** END OF THE STAAD.Pro RUN ***********

**** DATE= MAY

9,2015

TIME= 17:41:21 ****

************************************************************
*
For technical assistance on STAAD.Pro, please visit
*
*
http://selectservices.bentley.com/en-US/
*
*
*
*
Details about additional assistance from
*
*
Bentley and Partners can be found at program menu
*
*
Help->Technical Support
*
*
*
*
Copyright (c) 1997-2014 Bentley Systems, Inc.
*
http://www.bentley.com
*
************************************************************