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(C-14)
IV SEMESTER
IV Semester
Subject
Code
Instruction
Total
period / week
Perio
Practi
d/
Theor
cal/Tut
year
y
orial
THEORY:
Scheme of Examination
Duratio
n
(hours)
Session
al
Marks
End
Exam
Marks
Total
Marks
M 401
Engineering Mathematics
- III
60
20
80
100
M 402
Design of Machine
Elements-I
60
20
80
100
M 403
Industrial Engineering
75
20
80
100
M 404
75
20
80
100
M 405
75
20
80
100
M 406
60
20
80
100
PRACTICAL:
M 407
Production Drawing
Practice
90
40
60
100
M 408
Communication Skills
45
40
60
100
M 409
45
40
60
100
M 410
Manufacturing &
Fabrication Engg. Lab
Practice -II
45
40
60
100
27
15
630
280
720
1000
TOTAL
Note:
1) Five no local industrial visits / Interaction, one from each of the courses listed from M402 to 406 may
be arranged to enable the students to have industry exposure.
2) Duration: Total of all the visits not exceeding one week
3) The students need to submit 2-3 page write up mentioning all salient learning experiences like
advance in technology, its evaluation, application, advantages & disadvantages, expected changes in
future etc.,.
4) Four weeks industrial training may be arranged at end of the semester (Summer vacation)
5) The students need to submit 8-10 page write up mentioning all salient learning experiences like
advance in technology, its evaluation, application, advantages & disadvantages, expected changes in
future etc.,.
6) Industries: Manufacturing industry / Material testing laboratory
:
:
:
:
Major Topic
Unit -I Differential
Equations
Engineering Mathematics-III
M-401
04
60
Blue Print
No of
Weightag
Period
e
Short Type
s
of Marks
Ap
R U
p
Essay Type
R
Ap
p
Homogenous Linear
Differential equations with
constant coefficients
05
06
Non-homogenous Linear
Differential equations with
constant coefficients
10
23
20
32
13
26
12
23
60
110
1/
2
2
1/
2
1/
2
2
1/
2
Marks
1
5
1
2
25
25
Unit II
3
Laplace Transforms
Unit III
Fourier Series
Unit IV
Probability
Total
Remembering
R: type
Understanding
U: type
App: Application type
40 marks
37 marks
33 marks
1
3
30
OBJECTIVES
Upon completion of the course the student shall be able to
Unit-I
Differential Equations
1.0
Solve Homogeneous linear differential equations with constant coefficients
in engineering situations
1.1
Solve Differential equations of the type (aD 2 +bD + c)y = 0 when the roots of
the auxiliary equation are real and different, real and repeated, complex.
1.2
Solve the higher order homogeneous differential equations with constant
coefficients.
2.0
Unit-II
3.0
Use Laplace transforms to solve differential equation in engineering
problems
3.1
Write the definition of Laplace Transform and Laplace transform of standard
functions.
3.2
Explain the sufficient conditions of existence of Laplace Transform.
3.3
Write the properties of Laplace Transform Linear property, First shifting
property, Change of Scale.
3.4
Solve simple problems using the above properties
t n f (t ),
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
f (t )
, f ( n ) (t ),
t
f (u ) du
0
Write formulae for Laplace transform of
interms
f
(
t
)
of Laplace transform of
.
Solve simple problems using the above formulae.
Define unit step function and write the Laplace Transform of unit step function.
Write second shifting property.
Define inverse Laplace Transform and write inverse Laplace Transform of
standard functions.
Solve simple problems on 3.9
Write first shifting property of inverse Laplace Transfrom.
Solve simple problems on 3.11
Write inverse Laplace Transforms corresponding to Laplace Transform of the
functions mentioned in section 3.5
Solve simple problems on 3.13.
Define convolution of two functions and state convolution theorem.
Solve simple problems on 3.15.
Use Laplace and inverse Laplace Transforms to solve simple differential
equations of second order.
Unit-III
4.0
Understand the Fourier series expansion of functions
4.1
Define the orthogonality of functions in an interval.
4.2
Define Fourier series of a function on the interval (c, c 2 ) and write the
Eulers formulae for determining the Fourier coefficients.
4.3
Write sufficient conditions for the existence of Fourier series for a function.
4.4
Find Fourier series of simple functions in the range (0, 2 ), ( , ) .
4.5
Write Fourier series for even and odd functions in the interval ( , ) .
4.6
Write Fourier series expansion of a function over the interval (l , l )
4.7
Write half range Fourier sine and cosine series of a function over the interval
(0, l )
4.8
Unit-IV
5.0
Understand the basic concepts of Probability
5.1
Recall sets, operations on sets and Venn-diagrams.
5.2
Explain the terminology random experiment, outcome, sample space,
elementary event and event.
5.3
Define Probability Empirical approach and axiomatic approach
(Mathematical).
5.4
Prove addition theorem of probability for two mutually exclusive and
exhaustive events.
5.5
State addition theorem of probability for three mutually exclusive and
exhaustive events.
5.6
Solve simple problems on addition theorem.
5.7
Explain dependent, independent events and conditional event.
5.8
State the formula for conditional probability.
5.9
State multiplication theorem of probability.
5.10 State Bayes theorem.
5.11 Solve simple problems on conditional probability and Bayes theorem.
COURSE CONTENT
Differential Equations
1. Homogenous linear differential equations with constant coefficients of order two and
higher with emphasis on second order.
2. Non-homogenous linear differential equations with constant coefficients of the form
f(D)y = X, where X is in the form k, e ax, sin ax, cos ax, xn, (n= 1,2) complimentary
function, particular integral and general solution.
Laplace Transforms (LT)
3. Definition, sufficient conditions for existence of LT, LT of elementary functions,
linearity property, scale change property, first shifting property, multiplication by t n,
division by t, LT of derivatives and integrals, unit step function, LT of unit step
function, second shifting theorem, inverse Laplace transforms- shifting theorems and
change of scale property, multiplication by s n and division by s examples of inverse
LT using partial fractions convolution theorem (no proof) applications of LT to
solve ordinary differential equations with initial conditions (2 nd order only)
Fourier series
4. Orthogonality of trigonometric functions, Representation of a function in Fourier
c , c 2 , Eulers formulae, sufficient conditions for
series over the interval
existence of Fourier series for a function, even, odd functions and their Fourier
Probability
5. Review of sets, operations on sets and Venn-diagrams; random experiment,
outcome, sample
space, elementary event and event, equally likely events,
Definition of Probability Empirical approach and axiomatic approach
(Mathematical), addition theorem of probability for two mutually exclusive and
exhaustive events, extension of addition theorem for three mutually exclusive and
exhaustive events,
dependent, independent events and conditional event,
probability of a conditional event, multiplication theorem, Bayes theorem.
Reference Books
1. Higher Engineering Mathematics, B.V.Ramana, Tata McGraw-Hill
2. Probability, 2/e Schaums Outlines Series, McGraw-Hill
3. Elementary Probability and Statistics, by S.C.Gupta and V.K.Kapoor
:
:
:
:
Weightage
of Marks
Short
Answer
Questions
Essay
Type
Questions
Introduction, Principal
stresses & Theories
of failure
12
21
02
Bolted Joints
12
21
02
11
23
01
02
15
29
03
02
10
16
02
01
60
110
10
08
S.N
o
Major Topics
1.
2.
3.
4.
5.
OBJECTIVES
Upon completion of the course the student shall able to
1.0
2.0
2.9
2.10
2.11
3.0
4.0
5.
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15
5.16
5.17
5.18
COURSE CONTENT
1.
Introduction
Design philosophy, Derivation of normal and shear stresses on an inclined plane,
Derivation of principal stresses and their importance. Theories of elastic failureDefinition and their mathematical statements. Factors governing the design of
machine element - nature of load, working stress, mechanical properties of the
material of the product, process of manufacture, reliability, durability, Cost, life of
product and safety. Design procedure: General sequence of steps in designing a
machine element. Need of standard data for design purpose, use of machine
design data, hand books and other data manuals.
2.
Bolted Joints
Revision of thread nomenclature - forms of threads specifications. Strength of
screwed fasteners and failure of bolts due to different reasons. Types of screw
fasteners, Self - locking and efficiency of screw. Stresses due to initial tightening
and stresses due to external forces. Stress due to combination of forces
Stresses due to shear loads . Design of Nut Hexagonal and square shapes
only. Design of eye bolt for a given load and sketching using empirical
proportions, Applications of eye-bolt
3.
4.
Bearings
Functions, Types of bearings. Journal bearing terminology, McKees Equation,
Bearing Modulus. Friction in journal bearing, Friction circle, power lost in friction.
Thrust bearing- Power lost in friction, flat pivot and flat collar under conditions of
uniform intensity of pressure and wear. Rolling contact bearings advantages
and disadvantages. Types of rolling contact bearing, Rating life of roller bearing,
Static load carrying capacity, Dynamic load carrying capacity. Equivalent radial
load-Life relationship (No derivations), Foot step and collar bearings Market or
commercial specifications of ball and roller bearings as per BIS standards.
REFERENCE BOOKS
1.
2.
3.
4.
5.
6.
INDUSTRIAL ENGINEERING
Subject Title
Subject Code
Periods/Week
:
:
:
Industrial Engineering
M-403
05
75
TIME SCHEDULE
S.No
Major Topics
No. of
Periods
Weightage
of Marks
Short
Answer
Questions
Essay Type
Questions
14
26
02
02
14
21
02
10
16
02
01
12
21
02
25
26
02
02
75
110
10
08
Work Study
1.
2.
3.
4.
A. Method Study
B. Work
Measurement
Job Evaluation &
Merit Rating
OBJECTIVES
Upon completion of the course the student shall be able to
1.0
A.
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
B.
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
2.0
3.0
4.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
a)
b)
c)
2.9
COURSE CONTENT
Contribution of work study to productivity
1.0
A. Method Study
Meaning and purpose. Process chart symbols- types. Operation process chart;
method of Constructing. Flow process chart, its elements and Relational ship.
Flow diagrams. Other tools for method analysis. Analysing the charts and
methods by questioning processes. Decisions for improving the Methods.
Purpose, basic procedures.
B.Work Measurement
Time study equipment stop watch, study board, time study forms. Making time
study, checking the methods, break down of the job recording selection of
elements measurement of time. Time study rating average rating normal
performances, factors affecting performances, rating scales, rating factor.
Allowance to be considered in determining standard time determination of
standard time. Predetermined motion time standard, Standard data, uses of the
standard data. Work sampling; work sampling procedure Purpose collection
of data determination of the results.
2.0
3.0
Wage Systems
Wages definition, types wage differentials reasons, Methods of wage
payments, Types of incentives, standard wage plans Halsey, Weir, Emersons,
Rowans Gantts task and Bonus systems, - Taylors piece rate system, Merrics
piece rate system Numerical problems on the above plans, Incentives to the
supervisor and executives.
4.0
Subject Code
Periods/Week
Periods per Semester
:
:
:
M-404
05
75
TIME SCHEDULE
S. No.
Major Topics
Periods
Weightag
e of
Marks
18
21
Short
Answer
Question
s
02
08
16
02
16
26
02
06
10
17
21
02
10
16
02
75
110
10
08
2
3
4
5
6
Essay
type
Question
s
1
OBJECTIVES
Upon the completion of the course the student shall be able to
1.0
2.0
2.8
2.9
2.10
2.11
2.12
2.13
3.0
4.0
5.0
5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15
6.0
Understand the working and applications of gas turbines & Jet Propulsion.
6.1
Give broad classification of gas turbines.
6.2
Compare gas turbines with reciprocating I.C. engines.
6.3
Mention the applications and limitations of gas turbine.
6.4
Explain with line diagrams the working of an open cycle constant pressure
type gas turbine.
6.5
Explain with line diagram the working of a closed cycle type gas turbine.
6.6
Represent cycle of operation for the above type on P-V and T-S diagrams.
6.7
Explain with line diagram the principles of operation of Ramjet engine and
turbo- jet engines.
6.8
State the application of jet engine.
6.9
Explain with line sketches the working of rocket engine.
6.10 Identify the fuels used in jet propulsion.
COURSE CONTENT
1.0
2.0
3.0
engines, air cooling, water cooling system with thermo siphon method of circulation and
water cooling system with radiator and forced circulation (description with line diagram).
Comparison of air cooling and water cooling system. Ignition systems Battery coil
ignition and magneto ignition (description and working).Comparison of two systems.
Types of lubricating systems used in I.C. engines descriptive treatment only with line
diagram. Types of governing of I.C. engines hit and miss method, quantitative method,
qualitative method and combination methods of governing and their applications. super
charging in I.C.Engines (Introductory treatment only)
4.0
5.0
Air Compressors.
Functions of air compressor uses of compressed air types of air
compressors.-Single stage reciprocating air compressor its construction and
working (with line-diagram) using P.V. diagram. Formulae for work done and
power required- simple problems on calculation of work done and power
required. Multi stage compressors advantages over single stage compressors.
Use of air cooler conditions for minimum work in two stage compressor (without
proof). Formulae for work done and power required in two stage compressors
simple problems. Rotary compressors -types descriptive treatment of
Centrifugal compressor, axial flow type compressor -and vane type
compressors.Gas Turbines & Jet Propulsion
Gas turbines Classification open cycle gas turbines and closed cycle gas
turbines comparison of gas turbines with reciprocating I.C. engines.
Applications and limitations of gas turbines. Open cycle constant pressure gas
turbine general layout. P.V. and T.S diagram and working - Closed cycle gas
turbine cycle of P.V. and T.S diagrams working. Principle of operation of Ram
jet engine and turbojet engines application of jet engines. Rocket engine its
principle of working & application. Fuels used in jet propulsion.
6.0
REFERENCE BOOKS
1.
Thermal Engineering by
R.S.Khurmi.
2.
Thermal Engineering by Mahesh M Rathore (MGH Publishers)
2.
Thermal Engineering by
Mathur & Mehtha
3.
Fundamentals of I.C.Engines by Heywood
4.
Thermal Engineering
by
P.L.ballaney
Subject Code
Periods/Week
Periods per Semester
:
:
:
M-405
05
75
TIME SCHEDULE
S.No
1
2
3
4
5
6
Major Topics
Fluid Properties
&Hydrostatics
Flow of Liquids
Flow
through
pipes
Impact of jets
Hydraulic
Turbines
Hydraulic Pumps
Total
Number of Weightage
Periods
of Marks
Short
answer
Questions
Essay
Type
Questions
10
16
02
01
10
16
02
01
10
16
02
01
15
18
01
15
21
02
15
75
23
110
01
10
02
08
OBJECTIVES
Upon completion of the course the student shall be able to
Understand the importance of Fluid mechanics, its application in the present day
industry and will be in a position to understand the working of Hydraulic Machines.
PART A Fluid Mechanics
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
6.19
6.20
6.21
6.22
6.23
COURSE CONTENT
PART A Fluid Mechanics
1.0
Properties of fluids
Definition of fluid, Ideal and Real fluids, Newtonian and Non-Newtonian fluids,
compressible and incompressible fluids. Units used in Fluid Mechanics. Fluid
properties : Density, specific weight, specific gravity, viscosity and surface
tension, compressibility and capillarity. Intensity of pressure, Pascals law,
Atmospheric, Vacuum, Gauge and absolute pressures. Measurement of
pressures by piezo-meter. U-Tube - manometer, differential manometer bourdon
pressure gauge. Concept of buoyancy. Simple problems on pressure
measurement.
2.0
Flow of Liquids
Types of fluid flow- Steady and unsteady flow, Uniform and Non-uniform flow,
Two & Three dimensional flow, Rotational & irrotational flow, Laminar & Turbulent
flow. Concept of Reynolds Number. Pressure, potential and kinetic energies of
liquids, total energy. Continuity equation for one-dimensional flow. Solving of
simple problems. Laws of conservation- Mass, Energy and Momentum. Velocity
of liquids and discharge. Bernoullis equation - assumptions and practical
applications. Applications of Bernoullis equation - Venturimeters,
pitot-tube,
current meters. Problems on Bernoullis Equation, Venturimeter and pitot tube.
Definition of Cv, Cc, and Cd .
3.0
4.0
Impact of jets
Water turbines
Introduction to hydraulic machines- water turbines, pumps. Use of water turbines
in Hydro-electric power stations; line sketch showing layout of hydro-electric
power plant with head race, dam, sluice gate, pen stock, turbine, generator and
tail Classification of turbines-impulse and reaction turbines, brief subclassification as axial, radial and tangential flow type. Working principle of Pelton
wheel, Francis turbine and Kaplan turbine with simple line sketches only. Draft
tube and Governing of Water turbines. Work done and Efficiencies of Pelton
wheel and Francis turbine (Without derivation). Simple Problems on power &
efficiency of water turbines
6.0
Pumps
Function of a pump. Classification of pumps. Principle of operation of a
reciprocating pump. Constructional details of single acting, double acting pumps.
Effect of velocity and acceleration of fluids, in suction and delivery pipes (without
proof). Expression for theoretical power required to drive the pump (without
proof). Simple problems related to above. Coefficient of discharge, slip, % of slip
and negative slip. Air vessel.
Working principle & Constructional details of centrifugal pump. Installation of
centrifugal pump, showing its mountings and other accessories. Comparison
between Reciprocating and Centrifugal pumps. Priming of centrifugal pump and
its necessity, leakages of air and its prevention. Work done by the impeller, Static
head, Manometric head. Efficiencies- Manometric efficiency, Volumetric
efficiency, Mechanical efficiency and Overall efficiency. Cavitation and its effect.
Simple problems on work, power and efficiency. Working principle of Jet &
Submersible pumps with line diagrams.
REFERENCE BOOKS
1.
Fluid Mechanics and Hydraulic Machines by Sukumar Pati, Tata McGraw Hill
publication.
2.
Hydraulic Machines By
S.Anantha Swamy
3.
Hydraulic Machines By
R.C. Patel
4.
Hydraulics By Malhotra & Malhotra
6.
Hydraulics & Hydraulic Machinery By Yeaple
8.
Hydraulics and Pneumatics By Reya and Rao.
PRODUCTION TECHNOLOGY - II
Subject Title
Subject Code
Periods Per Week
Periods Per Semester
:
:
:
:
Production Technology-II
M 406
04
60
TIME SCHEDULE
Milling
Gear Making
Grinding and finishing
processes
20
10
39
16
Short
Answer
Questions
03
02
16
34
03
Metrology
14
60
21
110
02
10
1
08
S.No
1
2
3
4
Major Topics
Total
Number of Weightage
Periods
of Marks
Essay Type
Questions
03
01
OBJECTIVES
Upon completion of the course the student shall be able to
1.0
2.0
3.0
2.7
Specify a gear.
2.8
2.9
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
4.0
COURSE CONTENT
1.0
Milling
Introduction. Types of milling machines: plain, Universal, vertical,
constructional details specifications. Milling operations. Indexing: simple,
compound and differential indexing. Milling cutters types nomenclature
of teeth teeth materials. Tool signature of milling cutter. Tool & work
holding devices.
2.0
Gear Making
Manufacture of gears by casting, moulding stamping coiningextruding- rolling Machining. Gear generating methods: Gear Shaping
with pinion cutter & rack cutter. Gear hobbing Description of gear hob
Operation of gear hobbing machine. Gear finishing processes. Gear
materials and specification. Heat treatment processes applied to gears.
3.0
Metrology
Linear measurement: Slip gauges and dial indicators. Angle
measurements. Bevel protractor, Sine Bar, Angle Slip Gauges.
Comparators :a) Mechanical, b) Electrical, c) Optical, d) pneumatic.
Measurement of surface roughness: methods of measurements by
comparison, tracer instruments and by interferometry. Collimators.
Measuring Microscope. Interferometer. Inspection of machine parts using
the concepts of shadow projection and profile projection
REFERENCE BOOKS
1.
2.
3.
4.
5.
6.
Manufacturing Technology
Production Technology
Production Technology
Gear Technology
A Text Book of Production Engg.
Tool Design
Subject Code
: M-407
Period/Week
: 06
: 90
TIME SCHEDULE
S.No
1
2
3
4
5
6
Major Topics
Drawing of a
Component
Limits, Fits &
Tolerances
Surface finish
Specification of
materials
Process sheet &
Exercises in
Production Drawing
Reprographic process
Total
Number
of
Periods
Weightage
of
Marks
Short Answer
Questions
Esaay
Type
Questions
03
00
24
05
01
06
05
01
12
05
01
42
80
02*
03
90
05
100
01
04
02
NOTE
1. Candidate has to answer all questions in part- A and one question from Part- B
out of two.
2. Part B question carries 40 marks and distributed for views, process sheet,
selection of materials, surface finish, limits, fits and tolerances.
OBJECTIVES
Upon the completion of the course the student shall be able to
1.0
2.0
2.7
2.8
3.0
4.0
5.0
6.0
Topic
Drawing of a
Component
Surface finish
Specification of
materials
COURSE CONTENT
1.0
2.0
3.0
4.0
Specifications of materials
Materials of the parts of the assembly size of part, estimation of raw material
required for a component and specification. Standard components (parts) like
bolts, nuts, bearings etc. specification of standard parts.
5.0
6.0
Reprographic processes
Exercises
Flange Coupling, Universal Coupling, Eccentric, Clapper Block, Connecting
rod, Drill jig, Lathe tail stock, Revolving Centre, Knuckle Joint, Plummer Block.
Lathe Tool post, Non Return valve, Foot Step bearing, and Stuffing box.
REFERENCE BOOKS
1.
IS 696 1972-Code of Practice for General Engg. Drawing & B.I.S Code SP .
46. IS 696 1988- IS Code on fits and tolerances.
2.
Blur print reading for Mechanical Trades by B.R.Sachdeva.
3.
Machine drawing by R.B. Gupta.
4.
Machine Drawing by Siddeswar.
5.
Production Drawing by K.Venkat Reddy
6.
Machine Drawing by Nagpal
COMMUNICATION SKILLS
(Common to all branches)
Subject title
Subject code
Periods per week
Periods per semester
Sno.
1
2
3
4
5
6
7
8
9
10
11
:
:
:
:
Communication skills
M - 408
03
45
Time Schedule
Weightage of
Topic
Periods
marks
(End Exam )
Listening I
3
10
Listening II
3
Introducing oneself
3
Describing objects
3
Describing events
3
Reporting past incidents
3
Speaking from
3
50
observation / reading
JAM
6
Group discussion
6
Mock interviews
6
Making presentations
6
TOTAL
45
60
Session
al
marks
Total
10
20
30
40
80
100
Introducing
oneself
Teachers input/
methodology
Pre- Listening eliciting,
pictures
While - Listening
Post Listening project ,
writing
Kinds of introduction --official/
personal, dynamic vocabulary,
Body language, Model
introduction, Use of line ups
Students competence
Identifying the main idea,
Identifying specific details,
Identifying parallel and contradictory
ideas
Drawing inferences,
Reasoning
Use of simple present tense,
Sequencing,
Appropriate vocabulary
Reporting
incidents
Student presentations
Subject Title
Subject Code
Periods/Week
Periods/Semester
:
:
03
45
TIME SCHEDULE
S.NO
1
2
3
4
5
6
7
8
9
10
EXPERIMENT TITLE
Tensile test
Compression test
Impact
test
Hardness test
Torsion test on springs
Study of micro structure of Metals and alloys
Flexural test on Simply supported beam
Flexural test on Cantilever beam
Shear test
Jominy End Quench Test
TOTAL
NO.OF
PERIODS
06
06
03
06
03
06
03
03
03
06
45
OBJECTIVES
2. Compression test
Max. Marks
A.
B.
C.
D.
E.
F.
A.
B.
C.
D.
Marks
awarded
1
2
1
2
2
2
Total: 10
A. 2
B. 1
C. 2
Total : 5
3. Impact test
4. Hardness test
5. Torsion test of
springs
6. Study of micro
structure of Metals
and alloys
2
1
1
1
Total 5
A.
B.
C.
D.
E.
1
1
2
3
3
Total 10
A. 4
B. 2
C. 4
Total 10
A. 5
B. 2
C. 3
Total 10
Exercise
7. Flexural test on
Simply supported
beam
Max. Marks
A.
B.
C.
D.
3
3
2
2
Marks
awarded
8. Flexural test on
Cantilever beam
9. Shear test
Total 05
A.
B.
C.
D.
3
3
2
2
Total 05
A. 2
B. 2
C. 1
Total 05
A.
B.
C.
D.
1
3
3
3
Total 10
COURSE CONTENT
1.
Determination of yield stress, ultimate stress, percentage reduction in area,
percentage elongation, Youngs modulus by conducting tension test on
Universal testing machine.
2.
Determination of crushing strength of concrete cube, cast iron, glass, tiles,
timber etc., using UTM/CTM
3.
Determination of Youngs Modulus by the method of deflection.
4.
Determination of Modulus of rigidity of spring steel by the deflection of
springs.
5.
Determination of impact strength of the material using Izod and Charpys
tests.
6.
Determination of hardness of material using Brinnel and Rockwell Testing
methods.
7.
Specimen preparation for the metallography.
8.
Study of microstructures of Mild steel, pure iron, Grey cast iron, S.G. Iron,
Eutectoid steel, Stainless steel, Aluminum, Brass, Bronze.
9.
Determination of youngs modulus using flexural test on simply supported
and cantilever beams
10.
Determination of Allowable shear stress
11.
Determination of hardness of a given specimen using Jominy End Quench
Test
:
:
Periods/Week
Periods per Semester
:
:
03
45
TIME SCHEDULE
S.NO
1
2
3
EXPERIMENT TITLE
Hands on practice on Lathe
Hands on practice in welding
Hands on practice in foundry processes
TOTAL
NO.OF
PERIODS
18
12
15
45
OBJECTIVES
Upon the completion of the course the student shall able to
1.0
2.0
.
3.0
COURSE CONTENT
A. Machine Shop (Turning)
1. Thread cutting. 2. Handle 3. Combination of all the operations.
4. Eccentric turning. 5. Male and female fit assembly
B. Welding
1. T. Joint, 2. H Joints, 3.Angular joints. 2-joints (H Joints and T Joints)
C.
Foundry
1. Connecting rod, 2.core making 3.pulleys.
Exercise
Key competency
Machine shop (Turning Shop)
a Center the job with dial gauge
b Fix the cutting tool in suitable angle
c Turn the component with suitable speed and feed
d Cut the threads with back gear arrangements
Thread cutting
Production of handle
Combination of all
operations
Eccentric turning
a.
b.
c.
d.
Male and female fit
e.
assembly
f.
g.
T-Joints, H- Joints,
Angular Joints
a.
b.
c.
d.
Connecting rod
Core making
a.
b.
c.
d.
e.
f.
g.
Select the suitable sand and its mix for the mould
Place the pattern in correct position
Ram the sand properly
Provide vent holes
Remove the pattern slowly
Cut gates and runners
Pour sufficient quantity of molten metal into the mould
cavity
Pulleys
a.
b.
c.
d.
e.
f.
g.
h.
i.
Select the suitable sand and its mix for the mould
Place the pattern in correct position
Prepare the core
Place the core in correct position
Ram the sand properly
Provide vent holes
Remove the pattern slowly
Cut gates and runners
Pour sufficient quantity of molten metal into the mould
cavity
REFERENCE BOOKS
Exercises on Work shop practice- Course material prepared By TTTI, ECH