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Educational equipment

catalogue > 2008-2009

The future is looking more and more electric, powered


by growing demand, new types of generation, fresh
applications and more integrated and networked systems.
Today, a new era is dawning, where electricity, automation
and communication technologies will converge.
Electricity is more than ever the energy of the future.
At Schneider Electric, because we want to build sustainable
relationships based on respect with all of our partners,
we are working even harder to protect the environment
and contribute to the development of our community.
We continue to follow through on our commitments
by our actions to support and facilitate education
and training for young people and professionals.
The Schneider Training Institute has been involved
in the development of Educational Equipment for
more than 25 years. Our machines are installed in
more than 1000 schools, universities and training
centres throughout the world. They reproduce
industrial situations, to help students and professionals
achieve a level of expertise that will be extremely
valuable throughout their professional life.
Our Educational Equipment has been designed to
meet the highest requirements in terms of durability,
reliability and user safety. It is supported by
Schneider Electric services teams in more than
135 countries. Every product is delivered with
a detailed technical manual and an exercise book
proposing several hours of training sessions
designed by education specialists.
In the present catalogue you will find our most
successfull devices, featuring our latest developments
in electrical distribution, electromagnetic compatibility,
industrial communication, industrial automation, etc.
Should you require more information, please contact
your local Schneider Electric representative.
More than ever, here, at Schneider Electric we are
committed to Sharing our Know-How in order to bring
the best of the New Electric World to everyone, everywhere.
Franois LECRIQUE
General Director
Schneider Electric Training in France

Guide de choix Catalogue didactique 2008-2009 Schneider Electric

Schneider Electric and Education

Together, we build up a future for the


young people
Our background in the industrial and commercial sectors and our close collaboration with the
educational world (teachers, students, school boards, school inspectors) show our willigness to
share a global vision of techniques and technologies in the rapidly evolving world of electricity with
technical, secondary and higher education.

Our Social Responsability


We have been committed for many years to advancing the successful integration and training of
young people. These actions are undertaken in many of the countries in which the group is present
and then relayed througout the world, principally throught its foundation.

Solutions for the 4 markets


Schneider Electric's ambition is to constantly follow its markets and their evolutions thus enabling it
to develop new technology in the fields of security and safety, comfort, communications, productivity
and energy efficiency.

Energy and
infrastructure

Building

Residential

Industry

General contents

Educational equipment

Pages

1 - Electrical energy
distribution

LV switchboard for professional school


LV switchboard for professional university
Earhing diagram (ED) benches
Protection discrimination bench
Valhabilis : elctrical skills awareness kit
Securis case
Habilis system
Building training sets
Konnex modular offer
Containment cabinet
Industrial component wiring bench

6
7
8
9
10
10
11
12
14
15
15

2 - Power control

Motor starter units


Motor starter bench
Speed controller and motor for training
Altivar speed controller training bench
Powder brake speed controller bench

18
19
20
21
22

3 - Energy and environment


quality

Soleolis : solar panel and wind turbine


Didalub : management of public lighting
Ventilation system
Reactive energy compensation
Harmocem : elctrical network interference
Harmotris : 3-phase network harmonic interference
Min-Harmotris : haromincs interference in a 3-phase

26
27
28
29
30
31
32

5 - Automation : date capture


and processing

Detection workshop
Analogue sensor bench
TSXBT console
Teaching PLC
Automation modular offer
Pneumatic manipulator with rotary base
Zelio case
Traffic control
Lift
Hanged cage surface treatment equipment
Display panel
Automatic door
Numerical axis
Gafcet : training software

36
37
38
39
40
41
42
42
43
43
44
45
46
47

6 - Automated systems and


communication

Communication case
Xylophonis : brushless axis
5-axis manipulator
Formatris : automatic part sorting system
Tapiris : sorting belt
Pneumatic revolving transfer machine
Surface treatment
Vertical warehouse
Handling system
Percetris : automated machine tool

50
51
52
53
54
55
56
57
58
9

7 - Miscellaneous

Training courses
Technical publications
Internet websites
Index

62
63
64
66

3
General contents Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy
distribution

4
Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Contents
LV switchboard for professional school teaching

LV switchboard for professional university school teaching

Earthing diagram (ED) benches

Protection discrimination bench

Valhabilis: electrical skills awareness kit

10

Securis case

10

Habilis system

11

Building training sets

12

Konnex modular offer

14

Containment cabinet

15

Industrial component wiring bench

15

Products comply with European Directives


Compliance report provided on request
All our products include:
@ hard copy of the technical manual and practical exercise book,
@ CD with the same documents in a PDF format and the PLC applications.

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

LV switchboard for professional


school teaching
Package description

Teaching objectives

This cabinet is used to:


@ perform cabling and accreditation tasks with intervention on busbars,
@ take measurements (current, phase-to-ground and phase-to-phase voltage,
active, reactive and apparent power, power factor, phase order, active,
apparent and reactive energies),
@ take measurements using an oscilloscope and hook-on ammeter,
@ distribute electrical energy on 6 separate feeders.

@ Technical training and equipment


study
@ Supervision and monitoring of distribution
@ Energy management

Electrical and
mechanical data

It can be supplied in a mounted, non-cabled version delivered with an


Accessories kit to carry out cabling operations.
Accessories kits (containing wires, lugs, connectors and ducts) and tool kits
(containing screwdriver, clamps, hex head keys) are proposed as options.

@ Power supply:
400 V 3-Ph + ground
@ Dimensions (H x W x D) - weight:
2310 x 1000 x 530 mm - 214 kg

In the workshop, the cabinet will be used to supply:


@ systems separately,
@ the spatial production area (3D cells),
@ the panel-builders workstations,
@ a lighting area,
@ the cabinet cabling stations,
@ the study zone with the microcomputers.

Main industry
@ Electrotechnical professional school

Other industries
@ Other professional school or high school
sections or electrotechnical professional
university school

This cabinet contains:


@ a main power supply,
@ a residual current device at the head and a
switch-disconnector with visible breaking,
@ a busbar,
@ a measurement unit equipped with a configurable
alarm device,
@ an emergency stop device on the cabinet and the
possibility of remote installation of at least one
other emergency stop point,
@ feeder control using ON/OFF pushbutton +
indication,
@ connection of power supplies and feeders at the
back of the cabinet,
@ cabinet access from the front and back (for
exercises and accreditation),
@ a light beacon at the top to indicate power on,
@ safety devices conform to current standards

To order
MD1AA720: cabled LV switchboard
MD1AA720NC: non-cabled LV switchboard
MD1AA728: Accessories kit
MD1AA728P4: Accessories kit (Q = 4)
MD1AA729: Tool kit

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

LV switchboard for professional


university school teaching
Teaching objectives
@ Technical training and equipment
study
@ Supervision and monitoring of distribution
@ Energy management

Electrical and
mechanical data
@ Power supply:
400 V 3-Ph + neutral + ground
@ Dimensions (H x W x D) - weight:
2450 x 1100 x 530 mm - 240 kg

Main industry
@ Electrical engineering professional university
school

Package description
This cabinet is used to:
@ perform accreditation tasks with intervention on busbars,
@ take measurements (current, phase-to-ground and phase-to-phase voltage,
active, reactive and apparent power, power factor, phase order, active,
apparent and reactive energies),
@ organise and manage a worksite,
@ modify an installation (add one or more feeders),
@ compensate reactive energy.
Composition of the Prisma Plus cabinet:
@ main and emergency power supplies,
@ 2 switch-disconnectors with visible breaking, rating 100 A,
@ 2 circuit-breakers - source changeover switches, rating 100A, motorised,
equipped with an adjustable residual current relay, with electrical and
mechanical locking, withdrawable controlled remotely,
@ 2 Powerclip busbars,
@ RCP phase and RCU voltage control relays,
@ 4 feeders: 4P 63A, 3P 32A, 1-Ph 16 A and 10A,
@ TSX57 PLC Web coupler for html supervision.

Other industries
@ Other electrical engineering sections for
professional schools and professional high
schools

Can be associated optionally:


@ a reactive energy compensation enclosure
(18 capacitors 24.6 micro Farad 600 volts)
delivered with step control contactors,
@ a 1 kVA communicating UPS kit for a feeder
with backed-up power supply.

open rear view

compensation enclosure

front view

To order
MD1AA730P: LV switchboard for teaching
MD1AA738: UPS option
MD1AA739: compensation enclosure

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Earthing diagram (ED) benches


Teaching objectives

Package description

@ Study the theory of neutral


point connection

This bench shows the reasons for European Community regulations and
standards in force regarding personal safety for TN and TT ratings (on one side)
and IT ratings (on the other).

@ Highlight the basic rules for protection of


low voltage distribution in each earthing
diagram (neutral point connection)
@ Enable automatic detection of a faulty
starter unit (version XM200)

Electrical and
mechanical data
@ Power supply:
400V (3-phase +N+ ground) / <4kVA
@ Dimensions (H x W x D) - weight:
1950 x 700 x 600mm - 152kg

Main industry

The bench includes:


@ a distribution architecture diagram on each side,
@ three single- or 3-phase receivers (represented diagrammatically and
simulated by charges installed in the bottom of the bench,
@ protection by thermal magnetic or differential circuit breakers,
@ differential switches and contactors,
@ power resistors in the base of the bench connected to safety sockets,
@ a set of flexes with safety plugs,
@ a permanent insulation monitor for IT status (TR22 or XM200).
The permanent insulation monitor is used to measure overall mains resistance
and earth capacity.
In version XM200, XD301 sensors built into the structure are used to detect
faults automatically.
Version TR22 has an optional kit with clips-on ammeter, an XGR leakage current
generator and an XRM receiver to complete fault study and detection.

@ Electrical engineering

Other industries
@ Civil engineering
@ Mechanical engineering

face TT/TN

To order
face IT

MDG99603: Version XM200


MDG99605: Version TR22
MDG99609: Fault detection kit for TR22

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Protection discrimination bench


Teaching objectives
@ Understand the operating
principles of thermal magnetic circuit
breakers (trip curves and break capacity)
@ Implement discrimination between
upstream and downstream protection
@ Understand the causes and effects
of short-circuit currents

Electrical and
mechanical data

Package description
The protection discrimination in low voltage distribution bench is wheeled and
includes:
@ 2 separate working surfaces, one to study the current discrimination and the
other to study the chronometric discrimination,
@ circuit breakers with different tripping curves (B, C and D),
@ a set of safety wires,
@ 220V/48V isolation transformers in the base to power the bench and limit the
energy during the faults caused deliberately for study purposes,
@ a set of coils with an impedance calculated for current discrimination,
@ a rheostat to circulate a fault current for chronometric discrimination,
@ a safety device to open the protection panels.

@ Power supply:
230V single phase + ground / <3.2kVA
@ Dimensions (H x W x D) - weight:
1950 x 700 x 700mm - 150kg

Main industry
@ Electrical engineering

Other industries
@ Civil engineering
@ Mechanical engineering

To order
MDG99610: Discrimination bench

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Valhabilis: electrical skills


awareness kit
Teaching objectives
@ Identify electrical hazards
@ Study the electrical energy chain

Electrical and
mechanical data:
@ Power supply:
230V single phase + ground / <50VA
@ Dimensions (H x W x D) - weight:
- distribution kit:
450 x 390 x 310mm - 10kg
- motor kit:
450 x 390 x 310mm - 13kg

Main industry

Package description
Valhabilis consists of two complementary kits representing an electrical
installation in an equipment room. They are designed to familiarise
non-electrotechnical students courses against electrical hazards.
The skills training approach should enable those in the e.g. energy and fluids,
industrial maintenance or electronics fields to perform non-electrical operation
in the vicinity of live voltage:
@ connection work in the vicinity of live voltage,
@ adjustment and measuring work,
@ replacement operation,
@ intervention following a fault in a control and power circuit,
@ equipment commissioning.
The electrical distribution kit includes a small electrical panel powering standard
sockets for measuring and connection work.
The motor kit, designed to be connected to the first kit, is used to work on a
motor starter unit (e.g., its fan) to check and maintain the electrical circuit in
compliance with relevant standards.

@ Mechanical engineering

Other industries
@ Civil engineering
@ Electrical engineering
@ Industrial technology

There is an optional pack with a no-voltage (NV) multimeter, padlocking device


and personal protection equipment (PPE) (gloves, face guard) to work in
compliance with safety standards.

To order
MD1AA630: Valhabilis
MD1AA639: NV and PPE Set
MD1AG630: Valhabilis with NV and PPE Set

Securis case
Teaching objectives

Package description

@ Safety awareness

Securis is a kit built in a case showing all the included industrial components,
comming with all the leads required to operate them.

@ Learn how safety devices (differential circuit


breaker) work to counter electrical and
mechanical hazards.

Electrical and
mechanical data

Securis simulates a machine with a safety door to study protection functions in


the following situations:
@ power failure and restoration,
@ cover opening during operation,
@ insulation fault and contact with live part.
A built-in transformer is used for all 24V operations.

@ Power supply:
230V single-phase + ground / 40VA
@ Dimensions (H x W x D) - weight:
520 x 380 x 150mm - 7kg

Main industry
@ Electrical engineering
@ Industrial technology

To order
MD1VSE1F: 1 Case
MD1VSE5F Set of 5 cases

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Habilis system
Teaching objectives
@ Undertake practical exercises
relating to tasks requiring electrical skills and
complying with UTE C 18-510 regulations

@ Understand the problems of padlocking in


industrial systems

@ Carry out maintenance and repair operations


in the electrical cabinet

@ Study an industrial system.

Electrical and
mechanical data:
@ Power supply:
400VDC 3-phase + N + ground / 1kVA
@ Dimensions (H x W x D) - weight:
- main cabinet:
2250 x 800 x 750mm - 165kg
- operating section:
600 x 600 x 600mm - 43kg
- PLC panel:
1150 x 340 x 430mm - 15kg

Main industry

Package description
This industrial equipment is designed for applying the regulations, procedures and
work methods to qualify for a certificate in electrical hazards skills in compliance with
European Community regulations.
Based on an industrial kneader model, the equipment is used to study a typical
technical system in the food industry implementing a process which may require
uninterrupted operation.
Main cabinet with control box
Mounted on an aluminium rail structure with wheels and stabiliser feet, it includes:
@ externally controlled padlocking isolator, padlocking circuit breaker,
@ power distribution by busbars protected by a removable screen,
@ 24VAC control and signal circuits,
@ three padlocking starter units:
_ blade motor starter (Altivar speed controller backed up by a single-phase UPS),
_ cover motor starter (reversing contactor),
_ heating starter unit,
@ freestanding for mounting and wiring an extra circuit.
Kneader operating section
This small-scale industrial kneader is designed for maintenance operations (sensor
adjustment, motor terminal verification) and develops a torque of 3.64Nm at full load.
The kneader includes:
@ a device to open and close the tub lid,
@ a kneading blade,
@ heating by electrical elements,
@ sensors and detectors required for operation,
@ two 90W motors, (blade rotation and lid opening).

@ Electrical engineering

Other industry
@ Mechanical engineering

PLC panel
This is equipped with:
@ Magelis operator dialogue panel,
@ TSX Micro automated control (discrete 16 I/12 O and Analogue 8 I/1 O) for
kneader speed and ingredient heating cycle control.
VAT and PPE kit
Optional kit with a multimeter (VAT), padlocking device, beacon, tools and personal
protection equipment (PPE) (gloves, face guard) to work in compliance with safety
standards.

kneader

cabinet with PLC panel

cabinet

To order
MD1AA513: Cabinet and control box
MD1AA514: Kneader operating section
MD1AA516: PLC Panel
MD1AA518: NV and PPE kit

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Building training sets


Package description

Teaching objectives
@ Study and implement the
components of an electrical installation in
residential and small tertiary sector premises.

Electrical and
mechanical data
@ Power supply:
230V 50Hz / < 15A

Coffret lot-IT
These sets designed for studying and implementing the components they
contain can be used in two different ways for:
@ Study and operational implementation of the products with three
crosscutting sets of increasing complexity:
_ Set MDG99121 for functions in 1-2 room housing,
_ Set MDG99122 upgrading the first for functions in 3-4 room housing,
_ Set MDG99123 used with the first two for studying the main functions in
small tertiary sector premises.

@ Dimensions of storage boxes


(L x W x D): - weight:
470 x 430 x 250mm - 20kg

The sets comprise components built into IP2X training boxes


They are supplied with a set of flexes for connection to safety sockets.
They can be implemented on a table, plate or slide panel.

Main industry

@ Integration into 3D cubicle


Trainees who have learned the theory of the functions can use the MDG99120
set to build a typical installation with proprietary products in a 3D cubicle.

@ Civil engineering

Other industry
@ Electrical engineering

MDG99122 set components

MDG99120 set components

To order
MDG99120: Set for 3D cubicle
MDG99121: 1-2 room housing set
MDG99122: 1-2 to 3-4 room upgrade set
MDG99123: Small tertiary upgrade set
MDG99126: Package of sets 121 to 123

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Building training sets


Functions and products comprised in sets
Designation

1-2 room

3-4 room

MDG99121

MDG99122

Counter
Opale panel
with circuit breaker
Opale panel
3 rows of 13 modules
Circuit breaker (10 and 16A)
30mA differential
circuit breaker (16A)
Remote switch
Master control
add-on
Programmable
timer
Modular contactor
Timer
Switch-off warning
Light-sensitive switch
Load shedding device
2-way switch
Push button
Illuminated button
Double button
10/16A 2P + ground socket
20A socket
Illuminated points box
Sockets
20A wire output box
Blue recessing box

Small
tertiary
MDG99123

1
1

3D
element
MDG99120
1
1
1

4
1

11
2
2

1
1
1

1
1
5

4
2
1
1
1

2
6
3

4
4

1
2
1
5

2
1
1
1
7
6
3
1
6

10
2
50

MDG99121 set components

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Konnex modular offer


Teaching objectives
@ Analyse the functions and
principles of a home automation
installation on Konnex bus
@ Perform component cabling
@ Configure the system according
to various scenarios

Electrical and
mechanical data
@ Power supply:
230 V 1Ph + ground / 200 VA
@ Dimensions (H x W x D) - weight:
780 x 650 x 1200 mm - 50 kg

Main industry

Package description
This product is used to discover the advantages offered by an installation
designed to monitor and manage the utilities of a tertiary or residential building.
The bench is used to simulate a home automation installation. It is made up of
an aluminium rack on which the teaching components are fitted connected on
safety sockets.
The products provided are used to perform functions such as:
@ controlling roller blinds,
@ controlling and dimming lighting,
@ controlling 230V 16A actuators,
using standard pushbuttons, with flush action, multi-function, an infra-red remote
control and a presence detector.
These components are connected to one another via the Konnex bus conforming
to international standard ISO/IEC 14 543-3.
The functions are configured from a PC using the ETS 3 software (marketed by
the KNX association on its web site: www.knx.org).

@ Electrotechnical, energy, home automation

Other industries
@ Electronic

To discover the Konnex system, we also propose


2 teaching kits.
@ MD1AAKNXST containing a power supply, a
light dimmer, a pushbutton control, a detector and
a control station.
@ MD1AAKNXET containing a power supply, a
light dimmer, a pushbutton control, a detector and
a touch-sensitive control screen.
These kits are delivered with the ETS
implementation software.

study bench

To order
MD1AAKNXBA: Konnex bench
MD1AAKNXST: Kit with station
MD1AAKNXET: Kit with screen

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Containment cabinet
Teaching objectives

Package description

@ Run electrical tests without coming


into contact with live parts

An indispensable feature in equipment prototypes and production electrical


engineering workshops, this cabinet is used for trainees to power equipments
with all the requisite protection devices as per the recommendations in
documents on tests and work in live voltage areas.

@ Implement an electromagnetic equipment in


a safe environment.

Electrical and
mechanical data
@ Power supply:
400V 3-phase + N + ground
@ Dimensions (H x W x D) - weight:
1470 x 700 x 350mm - 70kg

Main industry

The equipment offers the following functions:


@ electrical assembly test voltages only live if the cabinet door is closed
(400V and 24V),
@ lock switch for maintenance operations by authorised staff allowing for live
voltage when the door is open,
@ removable protection and control unit,
@ trainee plate powering by safety terminals,
@ trainee quick panel connections,
@ exterior connections by safety
terminals (2 motor outputs).

@ Electrical engineering

To order
MD1AA685: Containment
cabinet with 4 sets of telequick
plates and plug-in connectors

Industrial component wiring bench


Teaching objectives
@ Implement an electromagnetic
plate in a safe environment
@ Link the plate to an operating part

Package description
The bench includes:
@ a test cabinet for the plates wired by trainees,
@ an operating unit (compressor, fan, resistors),
@ a wiring plate at the back of the structure for the pneumatic components.

@ Run tests with all safety measures.


The test cabinet has a transparent door and is equipped with buttons, lamps and
switches for trainees to control their work.

Electrical and
mechanical data
@ Power supply:
400V 3-phase + N + ground / < 2.2kVA
@ Dimensions (H x W x D) - weight:
1900 x 1050 x 750mm - 140kg
@ Test cabinet: dimensions (H x W x D):
1000 x 800 x 300mm

Operation of the enclosed equipment will be done according to the relevant


requirements relative to live apparatus.
The bench includes an option with a set of hardware for building a control plate.
This option includes: switch, circuit breaker, power contactor, auxiliary contactor,
thermal relay.

Main industry
@ Electrical engineering

To order
MD1AA200: IC wiring bench
MD1AA209: Plate set
for wiring

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Power control

16
Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Contents
Motor starter units

18

Motor starter bench

19

Speed controller and motor for training

20

Altivar speed controller training bench

21

Powder brake speed controller bench

22

Products comply with European Directives


Compliance report provided on request
All our products include:
@ a hard copy of the technical manual and practical exercise book
@ a CD with the same documents in a PDF format and the PLC applications.

17
Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Motor starter units


Teaching objectives
@ Study and work out motor starter
unit diagrams
@ Understand the gear and differences in
implementation
@ Build power control equipment.

Electrical and
mechanical data
@ Power supply:
- rated power of motor
(not included): 1,5 kW
- remote-control circuit voltage:
24VAC, 50 Hz
- rated voltage of power circuits:
400V 3-phase + N + ground 50Hz
@ Dimensions (H x W x D) - weight:
400 x 600 x 800mm - 15kg

Main industry
@ Electrical engineering

Package description
Electromechanical trainees use this package to design, mount, wire
and repair power control equipment.
The electromechanical and electronic parts are used to study the functions
relative to:
@ isolation and disconnection,
@ control and switching,
@ short circuit protection,
@ overload protection.
The basic set includes:
@ a kit with plate and wiring parts,
@ a 24VAC power supply kit,
@ a set of protections and contactors for:
_ direct on line starter, reversing starter,
_ 1 or 2-way star delta starter.
The additional TeSys U set includes:
@ a kit to build an integrated, modular light-implementation direct on line
starter and reversing starter.
The additional speed controller set includes:
@ an Altivar speed controller,
@ a soft starter,
@ Power Suite software.

Other industries
@ Mechanical engineering
@ Industrial technology

TeSys U set

speed controller set

motor for teaching including


a powder brake load

basic set

To order
MD1AA740: Basic set
MD1AA740T: Additional TeSys U set
MD1AA740V: Additional speed controller set
MD1AA529LT: Motor for teaching 0,75kW, 400/690 V

18 18
Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Motor starter bench


Teaching objectives
@ Study typical diagrams of electromechanical and electronic motor
starter units
@ Combine power control elements
@ Measure circuit voltages and currents
@ Calculate torque, power and energy
@ Study protection.

Electrical and
mechanical data
@ Power supply:
400V 3-phase + N + ground / 2kVA
@ Dimensions (H x W x D) - weight:
1950 x 700 x 700mm - 190kg

Package description
The motor starter bench includes:
@ two separate and independent pannels with industrial components linked to
safety sockets,
@ one to analyse and connect the power circuit,
@ the other to analyse and connect the power and control circuits,
@ a base with 2 units (230V AC motor - 185 W / 190V DC generator - 280 W),
@ two adjustable load rheostats,
@ a voltmeter to measure the voltage at each point of the circuit,
@ set of ampere meters for each motor phase and load,
@ set of wiring parts compliant with safety standards.

The motor starter units are built and implemented with:


@ basic function parts such as Vario switch, LS1D isolator,
LC1/LC2 contactors, class 10 LRD thermal relay,
@ multiple or built-in function parts such as GV2 circuit breaker,
Integral 18, TeSys U motor starter or ATS01 starter.

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering
@ Industrial technology

To order
MD1AA540: Motor starter bench

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Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Speed controller and motor for training


Teaching objectives
@ Study the basics
@ Implement a speed controller
and control asynchronous motors
@ Study the role and purpose of settings
and configurations.

Sets descriptions
The enclosure has handles to carry it and includes:
@ an Altivar speed controller (ATV31HU15 or equivalent),
@ circuit breaker type protection devices,
@ a controller operating diagram with testing sockets (voltage, current),
@ safety sockets connected to the I/O power circuit,
@ safety sockets connected to the I/O control circuit,
@ an Altivar adjustment panel mounted on the door,
@ a set of flexes.

Electrical and mechanical


data
@ Altivar training enclosure:
- power supply: 400V 3-phase + N + ground
- box dimensions (H x W x D) - weight:
550 x 550 x 300mm - 25kg
@ Altivar training set:
- power supply: 230 V
- dimensions (H x W x D) - weight:
560 x 250 x 450 mm - 15 kg

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering
@ Industrial technology

Altivar training unit


The enclosure includes:
@ an ATV 31 or 71
@ a circuit breaker type protection device
@ safety sockets connected to I/O power
@ a panel board connected to I/O control
@ RJ45 connectic

Altivar training set


We propose a range of training sets for teaching:
@ a standard 180 W motor or motor with encoder,
@ a control desk (digital input and potentiometer),
@ a single-phase Altivar to discover the main
speed controller functions.

motor MD1AA529

0.75 kW asynchronous motor for teaching MD1AA529


This motor, delivered in a mobile protective box, is associated with a powder brake
coupler to define various load levels by a control potentiometer.
It is connected to a speed controller by means of double-shaft safety sockets.
See the photo of the motor MD1AA529LT on page 18.

To order
MD1AA303M2: ATV31H037M2 training unit
MD1AA315N4: ATV31HU15N4 training unit
MD1AA707M3: ATV71H075M3 training unit
MD1AA715N4: ATV71HU15N4 training unit
MD1AA585: Altivar enclosure
MD1AA531: Altivar 31 training set
MD1AA529 : 0.75 kW, 230/400 V motor for teaching
MD1AA529LT : 0.75 kW, 400/690 V motor for teaching

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Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Altivar speed controller


training bench
Teaching objectives

Package description

@ Control asynchronous motors

The aluminium bench is designed to study and learn safely the basics of an
electronic speed controller.

@ Learn the speed controller operating


principle
@ Learn the main speed controller settings.

Electrical and
mechanical data
@ Power supply:
230V single phase + ground / 0.4kVA
@ Dimensions (H x W x D) - weight:
480 x 790 x 450mm - 42kg

Main industry

It includes:
@ an Altivar AC speed controller (ATV31H037N4 or equivalent),
@ a diagram with test and testing sockets (supply voltage, internal voltage,
motor voltage, current, speed),
@ a 0.37kW asynchronous motor with an inertia wheel,
@ a manually-adjustable mechanical braking system,
@ a set of flexes.
The working diagram shows how to connect to the safety sockets:
@ the control and signalling sequence,
@ the speed controller inputs/outputs,
@ the motor terminals.
The general control and protection sequences are pre-wired.

@ Electrical engineering

Other industries
@ Mechanical engineering
@ Industrial technology

To order
MD1AA580: Altivar training bench

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Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Powder brake speed controller bench


Teaching objectives
@ Drive an asynchronous motor
with a frequency converter
@ Commition speed controller
@ Study thermal protection
@ Study torque/speed laws by simulating
different loads
@ Behaviour in the braking phase.

Electrical and
mechanical data
@ Power supply:
400V 3-phase + N + ground / 2kVA
@ Dimensions (H x W x D) - weight:
1500 x 630 x 680mm - 143kg

Package description
The bench is designed to study an asynchronous motor drive solution by
simulating constant-, proportional- and quadratic-torque loads.
It includes:
@ a 1.5 kW asynchronous motor with an inertia wheel,
@ an Altivar (ATV71U15N4 or equivalent) with braking resistance,
@ a fan cooled FRAT650 powder brake load system,
@ a TSX Micro PLC to simulate different types of loads,
@ a speed controller control sequence (selection switches and signalling lamps),
@ testing safety sockets to take data readings:
_ mains voltage and current,
_ motor voltage and current,
_ motor temperature (PT100 probe),
_ speed feedback voltage,
_ powder brake torque.
There is also a switch to simulate simple breakdowns to use the Altivar diagnostic
data (mains phase failure, motor phase short circuit).

Main industry
@ Electrical engineering

To order
MD1AA570: Altivar bench with powder brake

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Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

23
Power control Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment


quality

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Contents
Soleolis: solar panel and wind turbine

26

Didalub: management of public lighting

27

Ventilation system

28

Reactive energy compensation

29

Harmocem: electrical network interference bench

30

Harmotris: 3-phase network harmonic interference bench

31

Min-Harmotris: harmonics interference in a 3-phase installation

32

Products comply with European Directives


Compliance report provided on request
All our products include:
@ hard copy of the technical manual and practical exercise book
@ CD with the same documents in a PDF format and the PLC applications

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Soleolis: solar panel and wind turbine


Package description

Teaching objectives
@ Analyse the energy management
principles from electrical production of
a solar panel or wind turbine
@ Storage principle and use of electrical energy.

Electrical and
mechanical data
@ Power supply:
230 V 1Ph + ground / 200 VA
@ Dimensions (H x W x D) - weight:
1320 x 770 x 1700 mm - 130 kg

Main industry
@ Technical high school

Other industry

This product, mainly intended for technological high school sections, is used to
discover energy production by solar panel or wind turbine.
A solar panel with voltaic technology and a surface of 1 m2, retrieves an energy
equivalent to 100 Watts that is stored in a battery to supply a simple lighting type.
This system is completed by a wind turbine body driven by an asynchronous
motor to simulate wind energy production.
A speed controller simulates various wind strengths for a maximum production of
350 Watts. However, the wind turbine can be used with these blades outside.
A small Twido PLC can be used to combine production either in islands
(autonomy) or via the utility network.
The proposed teaching relies on:
@ identification of the equipment,
@ sizing of the solar installation,
@ calculation of dampening,
@ utility connection,
@ management of battery safety,
@ measurement of autonomy.

@ Electrotechnical, energy

To order:
MDG99215: Complete system

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Didalub: management of public lighting


Teaching objectives
@ Discover and implement
management and saving of energy
@ Study the quality of the electrical network
@ Study protection of people and equipment.

Electrical and
mechanical data
@ Power supply:
230 V 1Ph + ground, 3.2 kVA

Package description
The Didalub system is a device designed to reproduce management of the lighting
of an urban zone and to study its electrical consumption and protective devices.
The system is made up of a cabinet with various types of lamps and an enclosure
incorporating the Lubio VRI type product with a power of 3 kVA, used to:
@ start up lighting,
@ switch lighting on or off according to the geographical location of the site,
@ move progressively from normal lighting to economic lighting,
@ prepare a power balance and study energy metering to highlight energy savings.
The package is delivered as standard with:
@ a software CD and its interface,
@ 20 to 20 000 luxmeter.

@ Dimensions (H x W x D) - weight:
- cabinet
1950 x 900 x 660 mm - 220 kg
- enclosure:
810 x 700 x 360 mm - 50 kg

Main industry
@ Electrotechnical professional
university school
@ Electrotechnical technical high school
@ Energy and environment technical
high school

Other industry

Lubio enclosure

@ All environmental and energy industries

The cabinet consists of a set of lamps


representative of public lighting, namely a lighting
column, high pressure sodium and metal iodide
lamps.
These lamps are installed in ramps with various
cable lengths.
Measurement points allow access to current and
voltage information for the various lighting ramps.
The Didalub system is used to treat the following
subjects:
@ on-line voltage drop (depriming of lamps) and
influence of cable cross-section and length,
@ energy management and savings,
@ lighting lamp technologies,
@ light flux setting (luxmeter),
@ operation of protective devices (short-circuit,
overloads, surge arrester),
@ network quality: measurement of qualitative and
quantitative electrical lords in reduced and nominal
mode upstream and downstream or directly.

lamp cabinet

open Lubio enclosure

open lamp cabinet

To order
MDG99300: complete package
MDG99309: Lubio enclosure support trolley

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Ventilation system
Package description

Teaching objectives

The Altivar 21 or 61 controller is a frequency converter for three-phase


asynchronous motors dedicated to the most common fluid management
applications in industrial and tertiary buildings: ventilation, air-conditioning and
pumping.

@ Discover and use the specific


features of an Altivar for the ventilation
application
@ Configure and set the Altivar speed controller

Altivar reduces building operating costs by optimising energy consumption, while


also enhancing user comfort.
Functions:
@ energy saving law, quadratic law,
@ automatic compensation with speed search,
@ adaptation of current limitation as a function of speed,
@ elimination of noise and resonance by means of chopping frequency,
adjustable as per rating up to 16 kHz in operation and at random modulation,
@ Energy and operating time counter,
@ Detection of fluid absence and zero flow rate, flow rate limitation.

@ Compare the energy consumptions.

Electrical and
mechanical data
@ Power supply:
40 V 3Ph + N + ground / 0.75 kW
@ Dimensions (H x W x D) - weight:
2500 x 1200 x 850 mm - 185 kg

Main industry
@ Electrotechnical engineering

Other industry
@ Industrial technology

This system is equipped with a motorised fan of


a power of 0.75 kW that creates an air movement
via a ventilation duct.
The motorised fan is managed by:
@ direct power supply with air flow management
by a manual valve,
@ by an Altivar 21 or 61 speed controller, adapting
speed to reach the required air flow rate at the
duct outlet.
A measurement device is used to compare the
flow rates and the power consumed, so as to
evaluate the performance obtained with these two
control types.

To order
MD1AA750A2: Bench with Altivar 21
MD1AA750A6: Bench with Altivar 61

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Reactive energy compensation


Teaching objectives
@ Modify, identify and rectify the
power factor in an installation
@ Highlight and study the influence of:
- harmonics phenomena on capacitors
- inrush currents when capacitors are
switched on
@ Implement suitable solutions.

Electrical and
mechanical data
@ Power supply:
230V single-phase + ground / <3.2kVA

Package description
This product representing a reactive energy capacitor installation includes:
@ line and outphasing reactors,
@ outphasing linear loads to vary the installations power factor,
@ a Varlogic varmeter,
@ a reactive energy multiple step capacitor system controlled by varmetric relay,
@ a static contactor to limit the capacitor inrush current,
@ a non-linear load system to highlight anti-resonance phenomena from
harmonics circulating in the capacitors,
@ a correcting device with an anti-resonance reactor,
@ an operating diagram with controls on the box door.
Notes
Measurements and practical exercises require the use of a universal RMS
controller or special instruments such as harmonics analysers.

@ Dimensions (H x W x D) - weight:
- cabinet:
950 x 600 x 300mm - 70kg
- lamp box:
420 x 800 x 300mm - 18kg

Main industry
@ Electrical engineering

Lamp box

To order
MDG99160: REC boxes
MD1AG169: Support carriage option

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Harmocem: electrical network


interference bench
Teaching objectives

Package description

@ Identify the harmonics generated


by different receivers

The package includes 2 boxes for reproducing interference phenomena


occurring in an industrial environment and assessing the performance of the
solutions used.

@ Identify interference due to the cohabitation


of low and high currents (EMC)

The control box includes:


@ an electrical distribution structure,
@ a speed controller,
@ products providing EMC solutions (filters, capacitors, reactors or capacitance),
@ a selection list of components to be used for the relevant solution testing
sockets to take the readings required for practical exercises.

@ Implement the correct solutions using the


relevant wiring rules.

Electrical and
mechanical data
@ Power supply:
230V AC + ground single phase / <1.5kVA
@ Dimensions (H x W x D) - weight:
- Electrical cabinet with EMC pre equipment:
810 x 700 x 350mm - 60kg
- Box with loads (lamps - asynchronous motor):
750 x 700 x 330mm - 42kg
- Active filter:
225 x 340 x 340mm - 8kg

Main industry
@ Electrical engineering

Other industry

The loads box includes:


@ non-linear loads (power controllers, lamps, fluorescent tubes) to illustrate
harmonics phenomena,
@ a loaded asynchronous motor with speed control to study phenomena related
to EMC.
Active filter option
An active filter (3A rated compensation) to complete the study of anti-harmonics
solutions
(2nd to 25th harmonics rank spectrum)
It has been designed for an easy connection to the electrical cabinet.
Notes
Optimal use of this bench requires a spectrum (HF) and harmonics (LF)
analyser.

@ Mechanical engineering

loads box

To order
active filter

MDG99150: Complete harmocem bench


MD1AG150H: Harmocem bench with LF analyzer
MDG99158: Support carriage option
MDG99159: Active filter option
MDG99198: HF spectrum analyzer

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Harmotris: 3-phase network


harmonic interference bench
Teaching objectives

Package description

@ Study problems of electrical


interference in a 3-phase installation

The wheeled bench consists of an electrical cabinet and a box with lighting
circuit loads.
It has 2 separate power lines representative of a theatre hall to control a
lighting circuit and motorised scenery control circuit.

@ Implement the relevant solutions


@ Analyse the third harmonic and neutral
heating phenomenum.

Electrical and
mechanical data
@ Power supply:
400V 3-phase + N + ground / <3.3kVA
@ Dimensions (H x W x D) - weight:
1860 x 900 x 570 mm - 230 kg

Main industry
@ Electrical engineering

The cabinet includes:


@ protection circuit breakers and differentials,
@ line reactors: 10 and 15mH,
@ anti-harmonics reactors: 16 and 45mH,
@ resonance reactors: 122mH,
@ capacitors: 600V 25mF,
@ an isolating transformer: 400/240V, 2kVA,
@ an Altivar speed controller for 1.5kW motor,
@ a selection list of components to be used for the relevant solution,
@ a panel to measure and adjust lamp power.
The box at the bottom of the bench includes:
@ a lighting ramp with three 500W halogen bulbs,
@ a ramp of fluorescent, fluocompact or induction lamps,
@ two fans to cool the surrounding air,
@ a temperature monitoring probe.
A harmonics analysis device is required for exercises designed for students
taking electrotechnical higher vocational education

To order
MDG99190: Harmotris bench
MDG99159: Active filter option
MD1AG190H: Bench with LF analyser
MDG99198: HF spectrum analyzer

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Min-Harmotris: harmonics
interference in a 3-phase installation
Teaching objectives
@ Study the problems of harmonics in
a 3-phase installation
@ Analyse third harmonic and neutral heating
phenomenum
@ Implement and evaluate the impact of
solutions.

Electrical and
mechanical data:
@ Power supply:
400V 3-phase + N + ground / <1.2kVA
@ Dimensions (H x W x D) - weight:
1150 x 900 x 450mm - 80kg

Main industry

Package description
The Min-Harmotris bench is an electrical cabinet consisting of a lighting
power supply line with:
@ protection circuit breakers,
@ a lightning arrester device,
@ a ramp of halogen lamps,
@ a ramp of fluorescent, fluo compact or induction lamps,
@ a transformer and inductors,
@ a testing points strip,
@ a lamp selection and adjustment panel,
@ a cabinet air extraction device.
The teaching method targeting electrotechnical students is designed for a
gradual approach to problems relative to the third or multiple of three harmonics
with identification of neutral heating.
@ viewing and accounting for the phenomena,
@ implementation of solutions with anti-harmonics filters,
@ study of the conductor section bearing in mind the recommendations of the
new NFC1500 standard.

@ Electrical engineering

To order
MDG99195 : Min-Harmotris cabinet
MD1AG195 : Cabinet with measuring device

32 32
Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

33
Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture


and processing

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Contents
Detection workshop

36

Analogue sensor bench

37

TSXBT console

38

Teaching PLC

39

Automation modular offer

40

Pneumatic manipulator with rotary base

41

Zelio case

42

Traffic control

42

Lift

43

Hanged cage surface treatment equipment

43

Display panel

44

Automatic door

45

Numerical axis

46

Grafcet - training software

47

Products comply with European


Directives
Compliance report provided on
request
All our products include:
@ a hard copy of the technical
manual and practical exercise
book
@ a CD with the same documents
in a PDF format and the PLC
applications

Extra cables can be ordered with the


following references:
MD1AE030: TSX-PC USB cable kit
MD1AE031: TSX-PC Serial cable kit

FSACSACDETUTYM:
Unity Pro licence (10 workstations)
FSACSACDESUTYXL:
Unity Pro licence (Site).

The PL7 Micro, PL7 Pro and XBTL


1000 software is not included
(unless otherwise stated).
To order the software, use the
following references:
FSACSACDENS TP7M:
PL7 Micro licence (10 workstations)
FSACSACDENS XP7P:
PL7 Pro licence (Site)

Products with PLC include the PC


cable.

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Detection workshop
Package description

Teaching objectives
@ Study the principles of industrial
detection
@ Learn about detection technologies
@ Implement sensors.

Electrical and
mechanical data
@ Power supply:
230V single phase + ground
@ Dimensions (H x W x D) - weight:
- box:
170 x 260 x 230mm - 5kg
- grooved plate:
80 x 760 x 460mm - 8kg
- parts and target kit:
130 x 420 x 380mm - 8kg
- sensor kit:
130 x 520 x 420mm - 5kg

Main industry
@ Industrial technology

Other industries
@ Electrical engineering
@ Mechanical engineering

La plaque rainure permet de :


The grooved plate is used to:
@ position sliding vices on an Y-axis rail (460mm long) in relation to the X-axis
(600 travel),
@ quickly mount and dismantle the sensors and targets,
@ measure the detection distances with graduated rulers.
The parts kit includes:
@ two quick-opening and tight-screwing vices,
@ two vice-raising supports also used as reflector holders,
@ a vice with a 75 opening and screw-tightening (M12) to hold the targets,
@ a 15, 30, 45, 90 cam for tests with limit switches,
@ a set of steel, aluminium and brass targets for inductive sensors,
@ a set of targets for metallic colour, cardboard, reflecting strip, glass, mirror
and neutral reflection,
@ a set of reflectors and cylindrical targets,
@ a set of coloured labels.
The pre-wired sensor kit includes:
@ a set of limit switches to analyse rectilinear and angular movement
detection,
@ a set of inductive and capacitative sensors (in 2/3 wire technology for
material detection,
@ a set of photoelectric sensors (beam, reflex, optic fibre, background
suppression, etc.).
Power supply kit:
Adjusted, supplies variable DC voltage via a 0-24V potentiometer for testing
sensor operation.
The sensors are connected to safety sockets of 2 and 4mm in diameter.
Sensor status is displayed by indicators which make real output loads
(100mA / 24V and 20mA / 24V).
Sensor kit:
Three photoelectric sensors to read labels and marks and detect colours
are available as a separate option. Parts for the practical exercises on these
sensors are supplied with the parts kit.

To order
MD1AA501: Full detection workshop (MD1AA500,
MD1AA502, MD1ACAVR)
MD1AA500: Grooved plate and parts kit
MD1AA502: Sensor case
MD1AA509: Sensor kit
MD1ACAVR: Power supply box

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Analogue sensor bench


Teaching objectives
@ Study and implement analogue
measurement sensors
@ Study the related electrical and electronic
assemblies
@ Study analogue-to-digital and
digital-to-analogue conversions
@ Understand PID regulation.

Electrical and
mechanical data
@ Power supply:
230V single phase + ground / < 120VA
@ Dimensions (H x W x D) - weight:
560 x 470 x 330mm - 20kg

Main industries
@ Electrical engineering
@ Mechanical engineering

Package description
The analogue sensor kit includes five workstations:
@ weight measurement (plastic, aluminium or steel) by a strain gauge,
@ no-contact distance measurement with an industrial analogue photoelectric
sensor,
@ contact distance measurement with a linear potentiometer,
@ speed control (PID) with a motor and a speed controller with a
tacho-generator feedback,
@ heat control (discrete and PID) with a mini-enclosure equipped with a
heating system (lamp), temperature measurement device (PT100 probe
+ interface) and an interference system (fan).
A TSX3710 PLC (digital 16I /12O, analogue 8I / 2O) is used to control
the workstations and run them from:
@ a Magelis type terminal,
@ preset PL7 operating monitors,
@ Ethernet links (ETZ510 plug-in and HTML pages).
The discrete PLC inputs/outputs and measurement sockets can also be used
on 4mm safety terminals.
Software is provided to view speed and temperature change curves on a PC.

To order
MD1AA620: Analogue sensor bench

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

TSXBT console
Package description

Teaching objectives

The console includes a Magelis dialogue terminal, a TSX Micro or M340 PLC
with inputs/outputs connected to safety sockets or connectors to be linked with
your operating sections.

@ Use a control panel to drive an


operating section
@ Programme a TSX37 PLC using PL7 Micro,
PL7 Junior or PL7 Pro software
@ Programme a Magelis dialogue terminal using
XBTL1003 software.

TSX Micro equipped with:


@ discrete 16E / 12S TSXDMZ28DR card,
@ analogue 4E TSXAEZ400 card,
@ analogue 2S TSXASZ200 card.

Electrical and
mechanical data

M340 version equipped with:


@ Ethernet/Modbus CPU
@ a BMXDDM32 card (16I/16O),
@ a BMXAMM0600 card (analog 4I/2O)

@ Power supply:
230V single-phase + ground / < 150VA
@ Dimensions (H x W x D) - weight:
620 x 624 x 380mm - 21kg

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering
@ Industrial technology

The discrete and analogue inputs are wired to a Jaeger connector.


The discrete inputs are also wired to status simulation switches.
The discrete and analogue outputs are connected to double-sink safety sockets.
Cables included:
@ set of I/O cables with Jaeger plugs,
@ PC / TSX link cable,
@ PC / XBT link cable.
Operator dialogue:
@ Magelis XBTR with 4 lines of 20 characters,
@ 12 function keys and 6 service keys.
There is a switch to use the Magelis without altering the wiring:
@ in programming mode from a PC equipped with XBTL software (not included),
@ in operating mode from the TSX Micro.
The MD1AE160ETH version also includes an Ethernet plug-in for the PLC.
Version MD1AE165 is equipped with an Ethernet and Modbus processor.

To order
MD1AE160: TSX Micro panel
MD1AE160ETH: TSX Micro panel with ETH plug-in
MD1AE165: M340 panel

38 38
Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Teaching PLC
Teaching objectives
@ Micro and Premium: programme in
PL7 Micro, PL7 Junior or Pro or Unity
language
@ Twido: programme in Twido soft (list, Ladder
or Grafcet) language
@ Zelio: programme in Ladder language or
logic with Zelio Soft 2 software
@ Connect the I/Os via safety sockets.

Electrical and
mechanical data
@ Power supply:
230V single-phase
- TSX Micro: 150VA
- Twido: 80VA
- Zelio: 72VA
- TSX Premium: 100VA
@ Dimensions (H x W x D) - weight:
- Micro:
220 x 400 x 410mm - 5kg
- Twido:
150 x 290 x 310mm - 3kg
- Zelio:
130 x 290 x 310mm - 2kg
- Premium:
230 x 410 x 470mm - 7kg

Box description
The box consist of:
@ a TSX micro PLC discrete 16I / 16O and
analogue 8I / 1O, 2 counting channel,
@ safety socket linked to I/O,
@ Input simulator,
@ signalisation led for the outputs,
@ external TSX plugs.

Panel description
The panels are mounted on a base with:
@ a programmable PLC,
@ input simulator (except Zelio panel),
@ safety sockets linked to Inputs/Outputs,
@ Phaseo 24VDC 3A power supply,
@ a PC-PLC lead.

TSX Micro panel


@ TSX3722 TSX Micro,
@ discrete 16I / 16O, analogue 3I / 1O.

Twido panel
@ 14I / 10O Twido compact,
@ twido programming software.

Main industry
@ Industrial technology

Other industries

Zelio panel
@ 12I / 8O Zelio,
@ ZelioSoft programming software.

@ Electrical engineering
@ Mechanical engineering
TSX Premium panel
@ 8-slot rack,
@ 230V, 26W power supply,
@ TSXP572634M (Ethernet and Unity)
or TSXP572623M (Ethernet et PL7) processor,
@ discrete 16I / 16O and analogue 4I / 4O fitted
to sockets (maximum offered),
@ I/O card adaptation option on request.

M340 panel
@ One 6-slot rack
@ An Ethernet/Modbus processor,
@ 16 discrete inputs, 16 relay outputs
@ 4 analog inputs and 2 analog outputs

To order
MD1AE100: TSX Micro panel
MD1AE110: TSX Micro box
MD1AE120: Twido panel
MD1AE125: Zelio panel
MD1AE130: TSX Premium panel
MD1AE150: M340 panel

39
Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Automation modular offer


Package description

Teaching objectives

The aim of this offer is to let you create your own automation configurations
using didactic modules that you can incorporate and associate on a host
structure.

@ Use and program the basic


automation functions
@ Create your own combination and scenario

The didactic modules are designed to be connected by means of a


homogeneous connector in complete safety.
All inputs and outputs will be transferred to sockets to enable control of
operative parts whether or not they form part of our offer.

Electrical and
mechanical data
@ Power supply:
230V ground / 200 VA
@ Dimensions (H x W x D) - weight:
800 x 900 x 400 mm panel - 10 kg

Main industry
@ Electrical engineering

Other industries
@ Industrial technology
List of main automation modules
@ 24 VDC power supply,
@ 230 VAC power supply,
@ Zelio PLC,
@ Twido PLC,
@ M340 PLC,
@ TSX57 PLC,
@ 16 discrete input module,
@ 16 transistor output module,
@ 16 relay output module,
@ Magelis dialogue terminal,
@ Modbus splitter block,
@ Ethernet switch,
@ Contactor control,
@ Single-phase Altivar speed controller module,
@ Button and selector switch modules,
@ LED modules,
@ Code conversion module,
@ Analog input/output module,
@ Temperature control OP module.
The modules are proposed in kits to allow an
automation function to be performed.

To order
Consult us

40 40
Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Pneumatic manipulator with


rotary base
Teaching objectives
@ Understand an electropneumatic
components handling system
@ Learn about the techniques of application
@ Program and develop the machine cycle
sequences
@ Study the operating and failure modes
(GEMMA) of an industrial system.

Electrical and
mechanical data
@ Power supply:
230V 1Ph + 5 bar filtered dry air
@ Operative part dimensions:
(H x W x D) 300 x 400 x 500 mm - 14 kg
@ Desk dimensions:
(H x W x D) 130 x 300 x 250 mm - 2 kg

Main industries
@ Mechanical engineering
@ Industrial technology

Package description
This manipulator arm is used to handle parts weighing up to 1 kg according
to five axes. Based on a specification sheet, the trainee will be responsible for
creating his/her own application: cabling and programming.
This equipment consists of three complementary parts.
The operative part, consisting of:
@ a set of five pneumatic actuators: rotating body, vertical axis, horizontal axis,
clamp rotation and clamp,
@ two gripping positions,
@ a 3/2 24 VDC valve,
@ a progressive starter with pressure gauge and manual isolating valve,
@ a pressure detection pressure switch,
@ a group of five 5/2 bistable 24 VDC distributors,
@ two detection types: electrical and electropneumatic,
@ 4 mm safety sockets and/or sub-D connector for system monitoring and
control.
The control part consists of one of the PLCs for teaching from our p53 or p54
range. Choose a PLC containing at least 16 inputs and 16 outputs, equipped
with sockets or sub-D connector.
Possibility to control the system by PC via a socket interface.
The console, consisting of:
@ a box equipped with a connection operating diagram and safety switches,
@ control and indicating devices allowing cabling of the safety circuit and
management of operating modes (automatic, manual and fault indication).

Control

Manipulator

Desk

To order
MD1AE973: Desk
MD1AE974: Manipulator
MD1AE975: Manipulator with desk
Control part: see page 39 of catalogue

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Zelio case
Package description

Teaching objectives

The case comprises:


@ Zelio 10 I/O module with wired input and output switches linked to indicator
lights,
@ programming software and computer wiring,
@ complete gradual teaching method using different programming systems
(Ladder, Grafcet, FBD functions) to learn about the performances of the
Zelio module.

@ Learn about programmed logic


@ Program an automated system.

Electrical and
mechanical data
@ Power supply:
230V single-phase + E / < 30VA
@ Dimensions (H x W x D) - weight:
130 x 350 x 380mm - 3.5kg

Main industry
@ Electrical engineering

Other industries
@ Civil engineering
@ Mechanical engineering
@ Industrial technology

To order
MD1ZELIO: Zelio case

Traffic control
Package description

Teaching objectives

The complete package includes:


@ a control unit:
_ a traffic light to control according to day and night conditions,
_ pedestrian calls, priority choices, etc.

@ Study the operation of traffic lights


at a road junction
@ Indicate a pedestrian crossing.

@ an operating unit:
_ a control unit: TSX Micro (16I /12O) or Twido (28I / 16O) or Zelio
(16I /10O) PLC and wires for connection to the operating unit.

Electrical and
mechanical data
@ Power supply:
230V single phase + ground / < 30VA
@ Dimensions (H x W x D) - weight:
- control unit:
300 x 290 x 210mm - 4kg
- operating unit:
270 x 350 x 80mm - 2kg

Main industry
@ Industrial technology

Other industries
@ Electrical engineering
@ Mechanical engineering

To order
MD1AE214: Operating section
MD1AE217: Complete package, TSX micro version
MD1AE715TW: Complete package, Twido version
MD1AE715ZL: Complete package, Zelio version

42 42
Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Lift
Teaching objectives
@ Understand how to program and
implement a PLC
@ Study the timer, counter and storage
functions of a Grafcet
@ Manage priorities and allocate tasks.

Electrical and
mechanical data
@ Power supply:
230V single phase + ground / < 150VA

Package description
Operating unit
@ a 5-floor lift with:
_ landing door contact,
_ car floor call control,
_ landing call buttons,
_ car arrival sensors.
Control unit
@ a PLC mounted and wired to a support:
_ TSX Micro 32I / 24O or Twido 44I / 24O,
_ two ribbon cables for quick connection
to the operating unit.

@ Dimensions (H x W x D) - weight:
- control unit: 300 x 290 x 210mm - 5kg
- operating unit: 1015 x 615 x 635mm - 24kg

Main industry
@ Industrial technology

Other industries
@ Electrical engineering
@ Mechanical engineering

To order
MD1AE224: Operating unit
MD1AE227: Complete package, TSX micro version
MD1AE227TW: Complete package, Twido version

Teaching objectives
@ Approach sequencial programming.
@ Manage the stop/start modes of an
automated system (DGOSM)
@ Study the Grafcet and its timer, counter and
storage functions.

Electrical and
mechanical data
@ Power supply:
230V single phase + ground / < 100VA
@ Dimensions (H x W x D) - weight:
- micro control unit:
210 x 380 x 350mm - 5kg
- Twido control unit:
170 x 290 x 310mm - 2kg
- operating unit:
400 x 700 x 350mm - 18kg

Hanged cage surface


treatment equipment
Package description
The operating unit modelling a surface treatment system includes:
@ a double-motion hanged cage,
@ a loading/unloading station,
@ three treatment tanks.
The control unit includes:
@ a TSX Micro 16I / 12O or Twido 28I / 16O PLC,
@ a base with connection layers.

Main industries
@ Electrical engineering
@ Mechanical engineering

Other industry
@ Industrial technology

To order
MD1AE254: Operating unit
MD1AE257: Complete TS1 package, micro version
MD1AE257TW: Complete TS1 package, Twido version

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Display panel
Package description

Teaching objectives

The panel is built with aluminium rails for rotating four posters automatically
or manually.

@ Analyse and arrange panel


functions

This true-to-life application is used to learn:


@ the elements of power distribution,
@ speed-controller,
@ poster positioning by inductive sensors,
@ poster rotation cycle management.

@ Capture and process data


@ Represent a mechanical part
@ Study the power conversion chain.

Electrical and
mechanical data

The practical exercise programme is designed most particularly for Engineering


Sciences Initiation classes and is used to learn about an automated system.

@ Power supply:
230V single phase + ground / < 230VA
@ Dimensions (H x W x D) - weight:
1845 x 750 x 850mm - 92kg

Automation management is ensured by:


@ a Zelio 2 (12E / 8S) logical module,
@ an Altivar speed controller for asynchronous motors.

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering
@ Industrial technology

To order
MD1AE875: Complete panel

44 44
Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Automatic door
Teaching objectives
@ Learn and understand automated
system structures
@ Analyse operation by wired or programmed
logic
@ Study and comply with safety rules and user
protection devices
@ Program door operation (list, Ladder, Grafcet).

Electrical and
mechanical data
@ Power supply:
230V single phase + ground / < 130VA
@ Dimensions (H x W x D) - weight:
- control unit:
700 x 300 x 700mm - 37kg
- operating unit:
540 x 600 x 600mm - 22kg

Main industry

Package description
Operating unit
The Safe Automatic Door teaching module consists of a swinging door
implementing all the operation safety devices required by relevant standards:
@ XUL photoelectric barrier cells with double output contact,
@ mobile panel obstruction detection by XUD optic fibres and photoelectric cells,
@ mechanical open/close end-of-travel switches,
@ door motion indicator lamps,
@ safe access zone lighting indicators.
Mechanical motion is controlled by an AC motor with a speed reducer and
an adjustable torque limiter.
The mobile panel is driven by pinion and chain gear with ball bearing rail guides.
Control unit
An industrial electrical box includes:
@ the standard protection devices: fuse isolator, thermal magnetic circuit
breaker and thermal relay and the components for both operating modes,
@ depending on the version, the PLC is a TSX Micro (16I / 12O), a Twido
(16I / 12O) or a Zelio (12I / 8O) module,
@ in manual mode, door motion and safety devices are controlled by limit
switches,
@ in automatic mode, the motion and safety devices, keyboard access and
signals are controlled by a PLC.

@ Electrical engineering

Other industries
@ Mechanical engineering
@ Industrial technology

To order
MD1AE774: Operating unit
MD1AE175TW: Complete package, Twido version
MD1AE175ZL: Complete package, Zelio version
MD1AE177: Complete package, TSX Micro version

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Numerical axis
Package description

Teaching objectives
@ Highlight the influence of
mechanical and energetic stress in metered
or close looped positioning of a moving part
@ Implement an axis card.

Electrical and
mechanical data
@ Power supply:
230V single-phase + ground / < 400VA
@ Dimensions (H x W x D) - weight:
- operating section:
400 x 920 x 430mm - 40kg
- control section:
600 x 560 x 310mm - 30kg

Main industries:
@ Electrical engineering
@ Mechanical engineering

The axis control teaching module consists of two subunits.


The operating section includes:
@ an axis 800mm long with inertia of 2 to 70.10-4kg/m2,
@ a moving part driven by a stainless steel ball screw and nut system,
diameter: 16mm, thread: 5mm, travel: 600mm,
@ a variable load of 1-5kg,
@ a DC motor (3000 rpm - 200W) with built-in tacho-generator (7V/1000 rpm),
transmission by pulleys and notched belt,
@ an electronic speed controller,
@ a rotating incremental encoder fitted to the end of the axis (definition 400 ppr),
@ a protective casing with opening detection,
@ a diagram with testing points on regulation loop elements: set point, motor
current and voltage, speed feedback.
This subunit can be used in a horizontal or vertical position.
The control box includes:
@ a TSX Premium PLC equipped with discrete 16I / 16O and a TSXCAY21 axis
control module,
@ a Magelis XBT dialogue terminal,
@ protection and power supply circuits,
@ plug-in connectors for connection to the operating section.

To order
MD1AE794: Operating section of numerical axis
MD1AE795: Complete numerical axis

46 46
Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Grafcet - training software


Teaching objectives
@ Read and use a grafcet
@ Understand how an automated system works

Electrical and
mechanical data
@ Hardware configuration:
A PC W98/2000, XP microcomputer

Package description
The grafcet and automation training software is a tool explaining and
animating, in simple and user-friendly manner, the concepts and basic
elements of sequential automation systems.
You will deal with grafcet management concepts such as:
@ switching,
@ single and simultaneous sequences,
@ time delays,
@ etc.
Each new item of knowledge acquired is checked by an exercise or test. The
training software ends with an attractive final assessment allowing you to
evaluate what you have learnt.
Training software contents
@ automation structure,
@ single sequence grafcet,
@ exclusive switching grafcet: repeating sequences, skipping step(s), summary
on the exclusive switching grafcet,
@ simultaneous sequence grafcet,
@ time delays,
@ simultaneous actions,
@ latched actions,
@ final test.

French version only

To order
MD1LD210: Company license (french version only)

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems
and communication

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

Contents
Communication case

50

Xylophonis: brushless axis

51

5-axis manipulator

52

Formatris: automatic part sorting system

53

Tapiris: sorting belt

54

Pneumatic revolving transfer machine

55

Surface treatment

56

Vertical warehouse

57

Handling system

58

Percetris: automated machine tool

Products comply with European


Directives
Compliance report provided on
request
All our products include:
@ a hard copy of the technical
manual and practical exercise
book
@ a CD with the same documents
in a PDF format and the PLC
applications

Products with PLC include the PC


cable.
Extra cables can be ordered with the
following references:
MD1AE030: TSX-PC USB cable kit
MD1AE031: TSX-PC Serial cable kit
The PL7 Micro, PL7 Pro and XBTL
1000 software is not included
(unless otherwise stated).

59

To order the software, use the


following references:
FSACSACDENS TP7M:
PL7 Micro licence (10 workstations)
FSACSACDENS XP7P:
PL7 Pro licence (Site)
FSACSACDETUTYM:
Unity Pro licence (10 workstations)
FSACSACDESUTYXL:
Unity Pro licence (Site).

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

Communication case
Package description

Teaching objectives
@ Learn and master the basic
principles of communication
@ Implement exchanges between modems,
PLCs and display units
@ Study the features of PLCs and view the
contents of different protocols
@ Handle examples of communication
architecture in industrial machines.

Electrical
and mechanical data
@ Power supply:
- communication case:
230V + ground single-phase / < 120VA
- PABX case:
230V + ground Single-phase
@ Dimensions (H x W x D) - weight:
- communication case:
560 x 470 x 330mm - 20 Kg
- PABX case:
600 x 500 x 250 mm - 10 Kg

The main case comprising a TSX Premium, an Ethernet Twido and


a Magelis display unit is used to study:
@ RS232 point-to-point local communication: ASCII characters, format,
output, control, PC and PLC configuration,
@ sensor actuator ASi bus: master/slave, addressing, polling principles,
@ multipoint industrial UniTelway and Modbus bus: protocol, transparency and
system query principles,
@ exchange between a PC and a PLC: dialogue construction,
@ internet technology on Ethernet LAN with the TSX Web server function:
PC and internet browser configuration, site update and creation of HTML
pages,
@ OFS, OPC Factory Server: object concept enabling computer applications
(VB, C++) to access a PLC memory,
@ remote access to a PLC via a LAN: Xway addressing, IP, use of XIP driver on
Ethernet,
@ exchanges between PLCs via an Ethernet LAN: data read/write on remote
system,
@ internet technologies on an Ethernet LAN: IP address, subnetwork name,
SNTP server,
@ remote maintenance or programming with HTML pages or PL7 Pro software
and XIP driver.

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering
@ Industrial technology

There are two optional units with two V92 (MD1AE848) modems and
a private automatic branch exchange (MD1AE849) to learn:
@ the Hayes protocol (modem-to-modem communication standard),
@ modem configuration and operation,
@ remote access to a system, creation and configuration of a remote
connection on a computer,
@ configuration and use of an internet browser,
@ remote maintenance via the phone network,
@ internet technology on a switched telephone network; computer, web server
and internet browser configuration.
The PABX provides an independent phone network, which leaves real lines
free and gives a wider spectrum of opportunities for practices.
It is also possible to analyse exchange frames using the provided testing points.

PABX Case

To order
MD1AE845TW: Communication case
MD1AE849: PABX case
MD1AE848: Set of 2 modems

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

Xylophonis: brushless axis


Teaching objectives
@ Discover and use the specific
features and capacities of the brushless
motor

Package description
Xylophonis is made up of a brushless numerical axis, a mobile electromagnet,
a xylophone and a control part. This simple but complete package is designed
to verify the qualities of this motor family combining dynamics, performance and
compact size.

@ Implement a Lexium 05 servo controller


@ Study the interlocking principles
@ Highlight the kinematic positioning problems
of a mobile on a real system.

Electrical
and mechanical data
@ Power supply:
230 V 1Ph + ground / 200 VA
@ Dimensions (H x W x D) - weight:
680 x 780 x 500 m - 50 kg

Main industry
@ Mechanical engineering
@ Electrical engineering

Other industries
@ Industrial technology

A number of subjects are dealt with:


@ monitoring and configuration in local mode (directly on the controller or using
the Power Suit software),
@ CANopen remote control,
@ the various operating modes: positioning, speed or current,
@ safety (cabled, programmed, operating modes),
@ kinematic calculation and overall sizing:
controller - motor - reduction gear - braking resistance
The operative part contains:
@ a xylophone with fourteen notes requiring rapid movement of an
electromechanical striker to respect tune and tempo,
@ a vertical axis moving a trolley and intended to study kinematics and
positioning on four quadrants. Trolley useful travel is 330 mm,
@ a trolley guided by two shafts equipped with linear ball bearings, driven by
a notched belt. Trolley weight varies according to the addition of one of two
weights (trolley weight = 1.3 kg / 2.2 kg / 3.1 kg),
@ a 8:1 planetary gear unit,
@ a BSH 0551T brushless servo motor (6000 rpm - peak torque 1.4 Nm)
equipped with a parking brake,
@ a protective housing with opening detection.
The control part consists of:
@ a Twido or M340 PLC equipped with 14 discrete inputs and 10 discrete
outputs and a CANopen communication module,
@ a CANopen servo controller with setpoint consideration times of the order of
one millisecond,
@ a dialogue terminal and controls to manage operating modes, compose a
specific tune, configure movement characteristics and visualise position.

Pour commander
MD1AE965TW: Xylophonis, Twido version
MD1AE965MR: Xylophonis, M340 version

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

5-axis manipulator
Package description

Teaching objectives
@ Learn about industrial manipulators
and defaults
@ Study start and stop modes (DGOSM) in an
assembly machine

This equipment is based on an industrial electro-pneumatic assembly station.


Very comprehensive, it is designed to help trainees to learn starti and restart
modes (automatic, manual step-by-step).

@ Maintain the system: create and identify


breakdowns.

The operating section includes:


@ a product feed station,
@ a 5-axis pneumatic manipulator (X, Y, Z, rotation and grip),
@ a swaging station,
@ a parts outlet station,
@ a set of parts,
@ a control panel.

Electrical
and mechanical data

The package is fitted into a casing with safety access.

@ Power supply:
230V single-phase + ground / < 30VA

The control section includes:


@ a discrete 32I / 24O TSX Micro,
@ a set of ribbon layers for connection.

@ Program and adjust machine cycle sequences

@ Compressed air supply:


6 bars
@ Dimensions (H x W x D) - weight:
570 x 800 x 510 mm - 32 Kg

Main industries

The design is used to study:


@ pneumatic technology with 3/2, 4/2 double-acting cylinders and distributor,
@ mechanical translational movement guidance,
@ a rack gripper system,
@ inductive, magnetic, photoelectric and electro-pneumatic detection.

@ Mechanical engineering
@ Industrial technology

To order
MD1AE914: Operating section
MD1AE915: Operating section with TSX micro control
section

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

Formatris:
automatic part sorting system
Teaching objectives
@ Introduction to an actual industrial
system for controlling and sorting parts
(control section, interface and operating
section)
@ Customize and implement the different
identification technologies
@ Programme and fine-tune the different
machine cycle sequences.

Electrical
and mechanical data
@ Power supply:
230 V single phase + 6-bar filtered dry air
@ Dimensions (H x L x D) - weight:
460 x 850 x 640mm - 46kg

Main industry
@ Mechanical engineering

Other Industry
@ Industrial technology

Package description
This equipment sorts parts according to the following criteria:
@ type of material (plastic or metallic),
@ dimension (presence of hole and/or groove),
@ weight of the part.
The machine is fed with 12 different parts. At the control console, the operator
chooses the criteria which he or she will use to define a correct part. Then,
he or she put the products on a conveyor belt. The machine segregates the
products, one by one, and moves them to a control station equipped with three
on-off sensors of different types of technology and two analogue sensors. The
product is then moved to the output of the machine and directed, depending
on the test result, either to the correct product feeder or the incorrect one. In
particular, with the dialogue terminal it is possible to monitor the result of the
measurements and to adjust the analogic measurement device. The supplied
application controls the complete system and proposes three types of operating
modes: automatic, step-by-step and manual. The programming software (not
supplied), allow to customise the operation, offer a dynamic display of the
Grafcet cycle and the data tables.
Control unit:
@ a Schneider-Electric TSX MICRO PLC. (Grafcet language, Ladder logic and
structured literal) and a programmable LCD dialogue terminal,
@ 4/2 bistable electropneumatic interfaces and control relays.
Operating unit:
@ a conveyor belt equipped with a gear motor,
@ four bistable pneumatic cylinders,
@ a photoelectric cell, an induction sensor, two capacitive sensors, a 0-10 travel
analogical sensor, an analogical weight sensor, 4 - 20 mA.

To order
MD1AE955MI: Complete package

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

Tapiris: sorting belt


Package description

Teaching objectives
@ Implement automated management
of a sorting system
@ Study communication via ASi and Ethernet
@ Communicate between a PLC and a PC
(database).

Electrical
and mechanical data
@ Power supply:
230V single phase + ground / 150VA
@ Compressed air supply:
6 bars
@ Dimensions (H x W x D) - weight:
- operating unit:
500 x 1400 x 400 mm - 40 kg
- control panel:
230 x 410 x 470 mm - 5 kg

Main industries:
@ Electrical engineering
@ Mechanical engineering

TAPIRIS simulates a unit to sort parcels identified by a barcode or a digital


code.
The operating unit includes:
@ a conveyor belt 1.4 metres long with a 180W speed reducer,
@ an Altivar speed controller ,
@ an automatic parcel loading unit,
@ XUD photoelectric cells to detect parcel presence,
@ a barcode sensor to identify the parcels,
@ outlet cylinder units,
@ a set of parcels with identity labels.
The control unit includes:
@ a TSX Micro 16I /12O or TSX 57,
@ an ASi plug-in,
@ an Ethernet plug-in,
@ a control button box and a XBT.
The teaching analysis involves automated management of a sorting
system:
@ parcel identification and directing,
@ study and implementation of automated components (sensors, cylinders,
speed controllers),
@ study and implementation of an ASi bus.
For the IT industry (IRIS), the analysis also includes study and implementation
of API and PC data exchange.

Other industry
@ Industrial technology

The parcel management database can be used (real-time reading, display)


via:
@ the built-in Ethernet plug-in Web server,
@ the OPC (OFS) server (Excel, Visual Basic),
@ the Factory Cast program (html, Java).

Tapiris

To order
control panel TSX 57

MD1AE854T: Tapiris operating unit


MD1AE858: Tapiris control panel TSX 37
MD1AE858P: Tapiris control panel TSX 57

54 54
Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

Pneumatic revolving transfer


machine
Teaching objectives
@ Study interlocking mechanisms
@ Study warehouse management
@ Study a rotation system using pneumatic and
mechanical technology
@ Program operation (synchronisation of basic
movements).

Electrical
and mechanical data
@ Power supply:
230V + ground / 130VA
@ Compressed air supply:
6 bars

Package description
The Pneumatic Revolving transfer machine teaching module represents a
circular warehousing station to load and off-load containers.
The mechanical package and its control box on a wheeled trolley comprise:
@ a mechanical system of vertical translational movement (linear guidance) and
horizontal rotation controlled by a 14-position table with a pneumatic indexer
(3 bistable cylinders),
@ a loading station with two warehousing power supplies to hold four containers,
@ inductive sensors to detect cage presence,
@ mechanical sensors to identify cage codes,
@ a TSX Micro PLC (28I / 12O),
@ a Magelis terminal,
@ an Ethernet plug-in with built-in web server,
@ a set of encodable containers.
This module can be used in conjunction with Surface Treatment (MD1AE935)
and Vertical Warehouse (MD1AE925) for further training in PLC
communication via Ethernet.

@ Dimensions (H x W x D) - weight:
1380 x 600 x 600 mm - 76 kg

Main industry
@ Electrical engineering

Other industry
@ Mechanical engineering

To order
MD1AE945: Complete revolving transfer machine

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

Surface treatment
Package description

Teaching objectives
@ Study an automated,
multiple-technology industrial system
@ Control and define
an automatic production cycle
@ Analyse operating faults.

Electrical
and mechanical data
@ Power supply:
230V + ground / < 350VA
@ Compressed air supply:
6 bars
@ Dimension (H x W x D) - weight:
1240 x 1200 x 600 mm - 120 kg

Main industry

The teaching module represents a surface treatment system with two


containers conveyors feeding 8 stations.
The treatment station and its control box on a wheeled trolley comprise:
@ 370W asynchronous motors to drive both conveyors,
@ two Altivar speed controllers,
@ a Magelis terminal,
@ a TSX Micro PLC (discrete 32I / 24O, analogue 2O),
@ an ETZ510 Ethernet plug-in with built-in web server,
@ a set of encodable containers.
This system is used to learn:
@ speed/precision balance,
@ positioning by inductive sensors,
@ pneumatic and electrical components,
@ sensor technologies (magnetic, inductive, photoelectric, limit switches),
@ remote control by web technology.
This module can be used in conjunction with the Revolving transfer machine
(MD1AE945) and Vertical Warehouse (MD1AE925) for further training in PLC
communication via Ethernet.

Electrical engineering

Other industry
Mechanical engineering

To order
MD1AE935: Surface treatment

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

Vertical warehouse
Teaching objectives
@ Study and highlight interactions
between mechanical, electrical and
kinematics phenomena
@ Study speed and position control in the 4
quadrants of the torque/speed diagram.

Electrical and
mechanical data
@ Power supply:
230V single phase + ground / < 200VA
@ Dimensions (H x W x D) - weight:
1870 x 600 x 600 mm - 80 kg
@ Parts (weight):
22 kg

Package description
The teaching module represents a vertical warehouse to study a system
operating in the 4 quadrants of the torque/speed diagram.
The warehouse and its control box on a wheeled trolley includes:
@ a warehouse with 15 swinging cradles,
@ an automatic door to load and unload the cradles,
@ a DC speed reducer,
@ a 4-quadrant transistor speed controller, r. 6A maximum output current,
@ inductive sensors indicating cradle position,
@ photoelectric cells to detect cradle swing,
@ a TSX Micro PLC (discrete 16E / 12S, analogue 4S, counter module),
@ an Ethernet ETZ510 plug-in with built-in web server,
@ a Magelis terminal,
@ a set of 16 parts to load the cradles.
This module can be combined with the Revolving transfer machine
(MD1AE945) and Cleaning System (MD1AE935) to complete the study of
Ethernet communication between PLCs.

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering
@ Industrial technology

To order
MD1AE925: Complete vertical warehouse

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

Handling system
Package description

Teaching objectives
@ Implement the industrial ASi bus for
an actuator sensor
@ Understand the advantage of the AS-i concept
compared to conventional solutions
@ Control a production cycle (transfer and
regulation)
@ Control maintenance by replacing or adding
sensors.

Electrical
and mechanical data
Power supply:
230V + ground / < 2.6KVA
Compressed air supply:
6 bars
Dimensions (H x W x D):
- oven section:
1400 x 1000 x 700 mm
- conveyors:
1000 x 1200 x 300 mm
- Weight:
160 kg

The product consists of a basic oven unit and two conveyors with components
(speed controllers, sensor, PLCs) connected to the ASi field bus.
The basic unit includes:
@ an oven with a door operated by an asynchronous motor driven by an Altivar
speed controller,
@ a 500W resistor with beacon signalling oven operation,
@ a parts transfer system with tables and cylinders,
@ pneumatic distribution elements,
@ a TSX 37-22 PLC,
@ ASi (TSX SAZ10) module,
@ Preventa module to control machine safety,
@ a dialogue panel with a Magelis terminal.
The input conveyor includes:
@ a vertical loading station,
@ parts transfer cylinders,
@ an asynchronous motor driven by an ASi LD motor starter,
@ inductive sensors for parts monitoring.
The output conveyor includes:
@ an asynchronous motor driven by a conventional motor starter,
@ inductive sensors for parts monitoring.
The conveyors can be adapted for standalone operation. Supplies and quotes
on request.

Main industry
Electrical engineering

Other industry
Mechanical engineering

To order
To consult us

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

Percetris: automated machine tool


Teaching objectives
@ Operate a multiple-technology
industrial system
@ Learn to control production cycles
@ Adopt a mechanical safety approach
@ Choose and size electrical and mechanical
actuators
@ Program a PLC.

Electrical
and mechanical data
@ Power supply:
230V + ground single-phase / < 3kVA
@ Compressed air supply:
6 bars
@ Dimensions (H x W x D) - weight:
1820 x 1450 x 600 mm - 195 kg

Main industry
@ Mechanical engineering

Other industries
@ Electrical engineering
@ Industrial technology

Package description
This industrial equipment is used to build the following production cycle:
@ control parts feeding on the control station,
@ control part placing,
@ detect various materials,
@ control part size,
@ carry out drilling or not,
@ sort and off-load on the basis of these features chosen by the operator
The module consists of a monoblock framework comprising:
@ a parts conveyor belt,
@ a buffer,
@ a part of control station (presence and depth of groove),
@ a dirling unit,
@ a sorting and off-load station,
@ a control box with the automated devices required for operating the machine.
The package is designed for optimised use of the equipment in
Industrial Technology work. This is why it includes:
@ different sensor technologies and characteristics (inductive, capacitive,
photoelectric, linear, analogue, magnetic and pressure),
@ pneumatic automated devices (cylinders and distributors),
@ an operator panel (button, selector, led, only version MD1AE825) and an
operator dialogue on Magelis terminal (choice aid, message, configuration,
etc.),
@ a TSX Premium PLC,
@ an Altivar speed controller driving the motor of the 0.37kW drilling unit,
@ safety switches with Preventa module,
@ a set of parts.
A simplified version with XTB incorporated and fewer functions is also offered
for a lower cost.

To order
MD1AE825: Percetris system
MD1AE825L: Percetris system, simplified version

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Miscellaneous

60
Miscellaneous Educational equipment catalogue 2008-2009 Schneider Electric

Miscellaneous

Contents
Training courses

62

Technical publications

63

Internet websites

64

Index

66

61
Miscellaneous Educational equipment catalogue 2008-2009 Schneider Electric

Miscellaneous

Training courses
For more information:
FR-Didactic@fr.schneider-electric.com

Internet Website:
www.schneider-electric.com/

Our courses
@ Electrical distribution in the LV and MV fields.
Application equipment: Multi 9, Compact
NS and Masterpact circuit breakers, SM6,
MCset, Fluair, VM6 and RM6 switchgear
units and Sepam protection relays.
@ Industrial automation. Application equipment:
TSX Micro, Premium and Quantum M340
PLCs, Altivar variable-speed drives and
Altistar starters.

The Schneider Electric Training serves customers


worldwide
We offer training courses tailored to your needs. Training can be provided in
our premises or on your site. Our training staff is ready to travel anywhere in
the world.
The contents of our standard courses can be customised to take into account
your specific needs and your installation.
Courses can also take into account your processes, wiring diagrams and other
working documents.
The courses and documentation are in English, but other languages are
available on demand.
Practical exercises on your equipment can be added to form a comprehensive
training suitable for your specific needs.
Our training sessions can be adapted taking into account
@ The availability and the specifications of your teams
@ Your business orientations
@ Your company culture

62 62
Miscellaneous Educational equipment catalogue 2008-2009 Schneider Electric

Miscellaneous

Technical publications
Discover our publications and the entire collection
Automation solution guide

2007 edition

A clear, practical in depth guide to industrial control

Ref. MD1 ASG1E

technology.
@ In depth analysis of the practical aspects of industrial
control technology,
@ From the fundamental aspects of electrical
distribution and safety you will discover a
comprehensive approach to designing automation
architectures,
@ Provides a framework to guide you through the
design process of your application which we call the
PICCS method.

Electrical installation guide


A clear, practical and step-by-step explanation for the
complete study of electrical installations.
@ All you need to define an industrial, tertiary or
domestic electrical installation,
@ From general advice to principe schemes, you will
be guided step-by-step through the electrical design
process according to the IEC Standard.

All cahiers techniques publications


on a single CD-ROM
All the Cahiers Techniques publications are available
on this CD-ROM, in English and French. The complete
list is provided on the document that comes with the
CD-ROM.
New
@ Lighting.
@ Energy savings in buildings (CT206, N. Chaumier, 28
pages).
@ SF6 properties and use in MV and HV switchgear
(CT188, D. Koch, 24 pages).
@ Multimedia presentation in English (ML02) and
French (LM02) devoted to the electrodynamic forces
exerted on LV busbars.
@ Multimedia presentation in English (ML01) on the
control of industrial distribution systems. PDF format.
Requires Acrobat Reader 4.0 or higher (included on
the CD-ROM).

2008 edition
Ref. MD1 ELG2E

September 2002
edition
Ref. MD1 CDCT02FE

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Miscellaneous Educational equipment catalogue 2008-2009 Schneider Electric

Miscellaneous

Internet websites
http://www.schneider-electric.com

http://www.fondation.schneider-electric.com

64 64
Miscellaneous Educational equipment catalogue 2008-2009 Schneider Electric

Miscellaneous

Internet websites
http://www.formation.schneider-electric.com

Educational equipment

Educational equipment

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Miscellaneous Educational equipment catalogue 2008-2009 Schneider Electric

Index dsignation
Designation

Page

Designation

Page

Traffic control

42

TSXBT console

38

Altivar speed controller training


bench

21

Analogue sensor bench

37

Automatic door

45

Valhabilis : elctrical skills awareness


10
kit

Automation modular offer

40

Ventilation system

28

5-axis manipulator

52

Vertical warehouse

57

Building training sets

12

Xylophonis : brushless axis

51

Communication case

50

Zelio case

42

Containment cabinet

15

Detection workshop

36

Didalub : management of public


lighting

27

Display panel

44

Earhing diagram (ED) benches

Formatris : automatic part sorting


system
53
Gafcet : training software

47

Habilis system

11

Handling system

58

Hanged cage surface treatment


equipment

43

Harmocem : elctrical network


interference

30

Harmotris : 3-phase network


harmonic interference

31

Industrial component wiring


bench

15

Konnex modular offer

14

Lift

43

LV switchboard for professional


school

LV switchboard for professional


university

Min-Harmotris : haromincs
interference in a 3-phase

32

Motor starter bench

19

Motor starter units

18

Numerical axis

46

Percetris : automated machine


tool

59

Pneumatic manipulator with rotary


41
base
Pneumatic revolving transfer
machine

55

Powder brake speed controller


bench

22

Protection discrimination bench

Reactive energy compensation

29

Securis case

10

Soleolis : solar panel and wind


turbine

26

Speed controller and motor for


training

20

Surface treatment

56

Tapiris : sorting belt

54

Teaching PLC

39

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Educational Equipment Catalogue 2008-2009 Schneider Electric

Index
Reference

Page

Reference

Page

Reference

Page

MD1AA200

15

MD1AE217

42

MDG99190

31

MD1AA209

15

MD1AE224

43

MDG99195

32

MD1AA500

36

MD1AE227

43

MDG99198

30 - 31

MD1AA501

36

MD1AE227TW

43

MDG99215

26

MD1AA502

36

MD1AE254

43

MDG99300

27

MD1AA509

36

MD1AE257

43

MDG99309

27

MD1AA513

11

MD1AE257TW

43

MDG99603

MD1AA514

11

MD1AE715TW

42 - 45

MDG99605

MD1AA516

11

MD1AE715ZL

45 - 45

MDG99609

MD1AA518

11

MD1AE774

45

MDG99610

MD1AA529

20

MD1AE794

46

MD1AA529LT

20

MD1AE795

46

MD1AA531

20

MD1AE825

59

MD1AA540

19

MD1AE825L

59

MD1AA570

22

MD1AE845TW

50

MD1AA580

21

MD1AE848

50

MD1AA585

20

MD1AE848SI

67

MD1AA620

37

MD1AE849

50

MD1AA630

10

MD1AE854T

54

MD1AA639

10

MD1AE858

54

MD1AA685

15

MD1AE858P

54

MD1AA720

MD1AE875

44

MD1AA720NC

MD1AE914

52

MD1AA728

MD1AE915

52

MD1AA728P4

MD1AE925

57

MD1AA729

MD1AE935

56

MD1AA730P

MD1AE945

55

MD1AA738

MD1AE955MI

53

MD1AA739

MD1AE965MR

51

MD1AA740

18

MD1AE965TW

51

MD1AA740T

18

MD1AE973

41

MD1AA740V

18

MD1AE974

41

MD1AA750A2

28

MD1AE975

41

MD1AA750A6

28

MD1AG150H

30

MD1AAKNXBA

14

MD1AG190H

31

MD1AAKNXET

14

MD1AG195

32

MD1AAKNXST

14

MD1AG630

10

MD1ACAVR

36

MD1LD210

47

MD1AE100

39

MD1VSE1F

10

MD1AE110

39

MD1VSE5F

10

MD1AE120

39

MD1ZELIO

42

MD1AE125

39

MDG99120

12

MD1AE130

39

MDG99121

12

MD1AE150

39

MDG99122

12

MD1AE160

38

MDG99123

12

MD1AE160ETH

38

MDG99126

12

MD1AE165

38

MDG99150

30

MD1AE175TW

45

MDG99158

30

MD1AE175ZL

45

MDG99159

30 - 31

MD1AE177

45

MDG99160

29

MD1AE214

42

MDG99169

29

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Educational Equipment Catalogue 2008-2009 Schneider Electric

For more information


Fax: +33 (0)1 41 39 37 40
FR-Didactic@fr.schneider-electric.com

Schneider Electric France


Schneider Electric Training
35 / 45, rue Joseph Monier
92500 RUEIL MALMAISON
France
Fax: +33 (0) 1 41 39 37 40
FR-Didactic@fr.schneider-elctric.com

Websites: http://www.formation.schneider-electric.com/
and http://www.schneider-electric.com/
As standards, specifications and designs change from time to time, please ask for confirmation
of the information given in this publication.
CDOCCATD1DEN.
Publication: Schneider Electric
Photos: Schneider Electric
Edition: Altavia Connexion
Impression: Reboul

ART.85688
09 / 2008