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CONTENTS
1.
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
3.
4.
5.
6.
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.
FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1. Filling device of pressure accumulators . . . . . . . . . . . . . . . . . . . . . . . .
7.2. Filling instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3. Filling pressures of accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1. Low pressure accumulator (LP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2. High pressure accumulator (HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3. Pressure of stabilizer accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
8
9
9
9
10
8.
11
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1.
GENERAL
As in all hydraulic machinery so also in hydraulic drill rigs cleanness is the most important
consideration if trouble--free operation is to be ensured. We therefore recommend that all
maintenance work of the accumulators is done in a clean and dustless room.
The condition of pressure accumulator should be checked always when the accumulator
is dismantled and when the rock drill is overhauled. The rock drill special tool set includes
all the tools needed in maintenance and checking the accumulators.
Experiences have shown that the first (originally fitted) accumulator diaphragm does not
reach the normal service life, particularly if the time interval between the pressurization
and taking into use is long. For this reason the accumulators supplied as spares are
unpressurized. There is a note of this on the accumulator.
The accumulator bottom and cover should always be kept as a pair. Sandvik supplies
covers and bottoms only as a pair; other parts such as diaphragms and filling valves can
be obtained separately.
Before removing the accumulator from the rock drill, discharge the
accumulator pressure by opening the filling valve.
WARNING
While using the gauge, the pressure relief hole must always be pointed
to the opposite direction from any persons close by to avoid personal
injures in case the sudden pressure discharge.
WARNING
2 (12)
D 28160--9 en 0507 / MS
2.
Check the accumulator filling gas pressure once a week. The rock drill special tool set
includes two pressure gauges for this purpose: one gauge with the scale 0...100 bar for
the high pressure accumulator, and the other with the scale 0...10 bar for the low pressure
accumulator.
a
1.
2.
3.
4.
5.
6.
3.
Pressure accumulator can be changed without demounting the rock drill from the feed.
If you for some reason cannot immediately install a new accumulator, must the open oil
channels be covered thoroughly with eg. plastic plugs.
1. Discharge the accumulator pressure by opening the filling valve!
2. Undo the accumulator bolts (wrench size 24 mm).
Do not start the hydraulic power pack if an accumulator is not in place in
the rock drill.
WARNING
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4.
WARNING
1. Fasten the assembly stand (1) in the vice, and place the accumulator in the stand
with the bottom upwards.
2. The same number appears both on the accumulators cover as well as on the
bottom. The cover and the bottom must remain paired.
3. Make sure that the filling valve is open!
4. Open the accumulator bottom with the opener (2).
5.
4 (12)
D 28160--9 en 0507 / MS
6.
ASSEMBLY
a
b
b
10 Nm
20 Nm
1. Fit a new or inspected diaphragm in the cover. Make sure that the diaphragm is
in the groove and fitted the right way down.
2. Lubricate the surface (a) with vaseline or lanolin.
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Check that the number on the cover and the bottom is the same.
WARNING
The high pressure accumulator is marked with uneven numbers and the low
pressure accumulator with even numbers.
HP
LP
Check the wear limit marks of the threads always after tightening (150 Nm) of the bottom.
If the mark (I) in the bottom remains after the tightening between the dot (S) and the mark
(R) in the cover, the thread is in order.
If the mark (I) in the bottom goes beyond the mark (R), are the threads of the accumulator
cover and bottom too much worn. Replace the accumulator and discard the old one.
A worn--out or damaged pressure accumulator must be discarded
immediately.
WARNING
6 (12)
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7.
FILLING
The only allowable filling gas is nitrogen (N2).
WARNING
WARNING
You can refill the accumulator while mounted to the rock drill.
N2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
11
10
13,14 15
Accumulator body
Filling valve
Locking nut
Cap
Quick coupling stem
Quick coupling sleeve
Hose
Accumulator pressure gauge
Gas bottle pressure gauge
Pressure reducing valve
Pressure regulating valve
Shut--off valve
Adapter
Seal
Elbow adapter
D 28160--9 en 0507 / MS
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8 (12)
D 28160--9 en 0507 / MS
Low pressure accumulator damps hydraulic vibrations in the return line. It also prevents
cavitation in return lines and channels. To get the optimum result of LP--accumulator, gas
pressure should be half of the return line pressure. Normally it is from 3 to 5 bars.
7.3.2.
The main function of high pressure accumulator is to store pressurised oil during the
return stroke of the piston. This stored pressure can be utilized during the next piston
stroke. Another vital function is to dampen vibrations. HP--accumulator gas pressure
should be related to the set max. percussion pressure according to graph below.
Filling pressure
80
70
60
50
40
30
20
10
0
100
120
140
Upper limit
160
180
200
220
Percussion pressure
Lower limit
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Filling pressure
80
70
60
50
40
30
20
10
0
100
120
140
Upper limit
160
180
200
220
Percussion pressure
Lower limit
7.3.3.
10 (12)
8 bar
HFX5 T . . . . . . . . . .
8 bar
HLX5 LT . . . . . . . .
30 bar
HL 800 T . . . . . . . . .
30 bar
HL 1500 . . . . . . . . .
50 bar
HL 1560 T . . . . . . .
40 bar
D 28160--9 en 0507 / MS
8.
1. Before mounting the accumulator on the rock drill, remove the cover plugs from
the accumulator connection port, and clean the joint surfaces both in the
accumulator and in the rock drill.
2. Check that the bolts move easily in their threads in the drill body. Lubricate the
threads of the bolts.
3. Fit the O--ring and the gasket.
4. Tighten the pressure accumulator bolts in two phases:
pretightening 100 Nm, final tightening 200 Nm.
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Notes:
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D 28160--9 en 0507 / MS