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Preferred Implementations

for the water industry

Automation
solutions for
water treatment
and pumping

Building a New Electr


World

The goal you pursue


... is to supply your users with the right
volume of high quality water
To succeed in this task you need:
n a standardised automated process solution adapted
to water treatment requirements
n a comprehensive solution allowing complete
integration, from supervision to instrumentation
n an open flexible and upgradeable solution adapted
to the water cycle
n a reliable solution composed of products specially
adapted to your water installations
n a solution that enables you to comply with the main
water standards.

"Preferred Implementations"
... of generic automation architectures
for your treatment plants and remote sites
Each implementation satisfies a coherent
and uniform set of customer values and needs in terms
of automation processes:
n time savings at the design stage
n time savings at the commissioning stage
n quality assurance
n ease of maintenance and revamping of existing
installations
n optimisation of training costs.
Schneider Electric provides water industry players
with a solution adapted to each application:
n waste water treatment plants:

v for 5,000 inhabitants


v for 50,000 inhabitants
v for 200,000 inhabitants
v for 1,000,000 inhabitants or more.
n drinking water treatment plants:
v 2,000 m3/day
v 20,000 m3/day
v 100,000 m3/day
v > 500,000 m3/day.
n remote sites:
v pumping stations
v lifting stations
v reservoirs
v booster stations.
n multi-site management:
v co-ordination of several treatment plants
v co-ordination of several remote sites.

architectures that change according


to the complexity of the process
The "Preferred Implementations" take into account
the different levels of complexity of the process:

The "Preferred
Implementations"
proposed by
Schneider Electric
should cover
most automation
applications of the
different processes.

The complexity of waste water treatment


is illustrated by means of the different phases making
up the treatment process: lifting, screening, primary
treatment, settling basin, biological treatment, chemical
treatment and waste treatment.
The complexity of drinking water treatment
depends on the quality level of the incoming water.
More over, the environmental constraints (plant size, air
pollution) and the quality required for the drinking water
(taste, hardness, clearness) also affect the process.

A reliable product range adapted to your


treatment automation needs and providing
control of pumping:
n W@de, remote terminal unit
The range consists of compact or modular remote management
units based on industrial PLCs:
v continuous measurement, recording, processing, archiving
of installations operating parameters
v communication between sites and to a supervisor or web server
v remote configuration and operation (direct alert to maintenance
personnel).
n Unity Application Generator (UAG)
v the Unity Application Generator and its library of objects dedicated
to water applications enables you to optimise supervision and
control of your installations
v the water object library gives you a comprehensive view of your
installations process and enables you to improve maintenance and
operation of your treatment plant
v UAG is designed to optimise the whole of your cost structure
(training, qualification, implementation of your solution, etc.) and
encouraging considerable time savings in all your project phases,
from design to operation.
n Premium Hot Standby system
Enables you to meet requirements for availability at lowest possible
cost. The main component of the system is a second PLC called
a Standby PLC with an identical configuration to the Primary
one, placed in standby position. To constantly monitor the status
of the Primary PLC, the Standby PLC uses a specific high speed
optic fibre connection and a redundant connection.
If there is a fault on the Primary PLC, the system automatically
controls the switchover to the Standby PLC.
It ensures:
v greater availability of your treatment plants and remote stations
v optimisation of your installation and running costs.
n ATV 61 (equipped with "water solution" card)
It controls:
v detection of excess pressure and negative pressure
v running dry detection
v management of pump groups making it possible to keep control
of your energy bill.

Schneider Electric Industries SAS


89, boulevard Franklin Roosevelt
F-92506 Rueil-Malmaison Cedex
Tel: +33 (0)1 41 29 82 00
http://www.schneider-electric.com
MPAED1061211EN

As standards, specifications and designs change from time to time, please ask for confirmation
of the information given in this publication.
Publishing: Schneider Electric Industries SAS
Design and illustration: NotaBene, CBJ Crations
Printing:

This document has been printing


on a ecological paper

"Preferred Implementation"

for tanks and lifting, pumping a

P2: an optimal solution


P1: a compact solution

4 pumps

2 pumps

Telemetry
Control room

Water
treatment
plant

GSM/GPRS/
PSTN/Radio
Telemetry control room

Water treatment
plant

W502

GSM/PSTN/Radio/SL

ATV61
Controller
inside

Battery

Instrumentation

Instrumentation

Pumping
and distribution
network

"Preferred Implementati

and booster stations

P3: a modular solution


> with 4 pumps

Control room

Water treatment
plant

T1: an autonomous solution

GSM/GPRS/
PSTN/Radio

5.000 h

2.000 m3

Instrumentation
Remote control room
GSM/GPRS/Radio/
ADSL/PSTN

Ethernet

Instrumentation

Instrumentation

- pumping
- flocculation
- filtering
- disinfecting

Aeration flocculation
- filtering
- disinfecting

ion"

for drinking water and waste water treatment plants

T3: a flexible solution


T2: an integrated solution
50.000 h

200.000 h

20.000 m3

100.000 m3

Control room

Scada &
serveurs

Lifting stations

Control room

Enginee

GSM/ADSL/
PSTN/radio

GSM/ADSL/
PSTN/radio

Ethernet

Instrumentation

Instrumentation

Instrumentation
Instrumentation

Instrumentation
Instrumentation

Instrumentation

Instrumentation
Instrumentation

Litfing screening

Instrumentation

Lifting screening primary treatment

Drinking water
process steps

Instrumentation

Instrumentation

Biological treatment

Sludge processing

Primary treatment

Inst

T4: a high performance solution


1.000.000 h

> 500.000 m3

Operator room

Control room
Operator room

Engineering

Servers

GSM/ADSL/
PSTN/

Ethernet

ering

Ethernet
Electrical
distribution

Instrumentation
Instrumentation
Instrumentation
Instrumentation

Instrumentation

Chemical
treatment

Instrumentation

Instrumentation
Instrumentation

Instrumentation
Instrumentation

Instrumentation

Lifting screening
Instrumentation

trumentation

Instrumentation

Biological treatment

Waste water
process steps

Sludge processing

Primary treatment

Biological treatment

Sludge treatment

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Page 1

Preferred Implementation
for water industry
P1
A compact solution for lifting stations

Benefits
Cost effective
Ready to use
I Compact solution
I
I

Telemetry control room

Water treatment
plant

W502

GSM/PSTN/Radio/SL
3

Battery
5

11
12

10

Instrumentation

1 - Remote Web portal W502: telemetry


2 - Remote waste water treatment plant
3 - Operator SMS alarming
4 - Display unit: magelis XBTN/R
5 - HMI push buttons: Harmony XALD
6 - Protection circuit motor: Multi 9
7 - Remote terminal unit: W@de W320i
8 - Battery
9 - Thermal relay
10 - Motor starter: Tesys-U
11 - Soft starter: ATS 48
12 - Instrumentation: Flow meter, level meter

Dedicated to Lifting, small pumping stations or tank stations


with a maximum of 2 pumps to manage.
P1 implementation is a very optimised solution that combines a controller,
a Remote Terminal Unit and some Digital and Analog I/O in the same product,
the W@de W320i. The W502 Web portal is a database server allowing the
W320i remote management to communicate and manage history logs using
the Modbus protocol. A remote Scada system (VijeoCitect) can also be used
to monitor with Modbus a P1 installation.
This implementation is a real solution to manage the different pumps
and to collect the most interesting process data such as water level,
flow and pressure.

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Characteristics

Focus on W@DE 320i

Performance
Scada / HMI:
- VijeoCitect for remote monitoring Scada
- Remote control and Web capabilities through W502
- Small display: XBTN/R
I Remote Terminal Unit: W@de W320i
I Controller: embedded in W@de W320i
I I/O: up to 16 digital or analog (10%), counters
I Motor control:
- up to 2 motor starters Tesys-U or soft starters
ATS 48
I Instrumentation: up to 4 instruments
(flow meter, level meter)
I

Installation
Plant type: autonomous site
(lifting, tank, or small pumping stations)
I Device cabling: hardwired
I Instrumentation cabling: hardwired,
I Software:
- Web configuration of W@de W320i module
I Remote connection with lease line, PSTN,
GSM / radio or ADSL with external modem
I

Constraints
I

Low security constraints

The W320i is a Compact remote management PLC

Cost
I
I

Fitted with a PLC with 15 inputs, 8 outputs, 3 analog inputs.


Integrated modem (PSTN, Radio, GSM or Lease Line).
I Integral supply/charger (battery end of life test).
I Designed for applications requiring a remote connection via
the Modbus basic protocol (W502 Web server or other).
I Pre-configured applications and applications that can be configured
via an intuitive interface.
I

Low material cost


Low maintenance cost

Size
Installation of few square meters.
Link of several kilometers with other sites:
waste water plant and remote control room

I
I

On the field
Plant monitoring

W320

W320

The lifting station is used to send wastewater to the treatment plant.


A Lifting application can be pre-configured in the W320i.
This application controls :
I Pump startup and shutdown according to the levels in the tank.
I The mixer operates for a specified time before the first pump
is started up.
I The screen rake operates after a time-delay or when the pumps
are shut down.
I The storm pump is started up if the normal pumps cannot evacuate
the water.
It ensures automatic pump changeover and it is used to switch
from one pump to another in the event of a failure.
The following parameters can be adapted to the lifting application.
I number of pumps installed
I level detection
I number of simultaneous pumps
I changeover strategy
I mixer, storm pump management

Schneider Electric Industries SAS


Head Office
89, bd Franklin Roosevelt
92506 Rueil-Malmaison Cedex
FRANCE
www.schneider-electric.com
www.telemecanique.com

Art 960146

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this
publication.
This document has been
printed on ecological paper

Design: www.adncom.fr
Photos: Schneider Electric
Printing:

12/2006

MPAED1061211EN 2006 Schneider Electric - All rights reserved

Lifting station

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Page 1

Preferred Implementation
for water industry
P2
An optimal solution for pumping

Benefits
Pumping efficiency
Reliability
I Energy efficiency
I
I

Telemetry
Control room

Water
treatment
plant

GSM/GPRS/
PSTN/Radio
2

6
8

ATV61
Controller
inside 7
9

12
11

Instrumentation

10

1 - Remote Scada Vijeo Citect


2 - Remote drinking water treatment plant
3 - Remote terminal unit W@de W320e or W315
4 - Display unit: Magelis XBT-GT
5 - Protection circuit breaker: multi 9
6 - Switch mode power supply: Phaseo ABL 7RE
7 - Altivar 61 Water solution card VW3 A3 503
8 - Altivar 61
9 - HMI push buttons: Harmony XALD,
10 - Motor starter: Tesys-U
11 - Soft starter ATS48
12 - Instrumentation: Flow meter, level meter

Dedicated to pumping and small booster stations with a maximum


of 4 pumps to manage.
P2 implementation guarantees a high performance pumping installation.
This implementation combines a variable speed drive ATV61 with a dedicated
water solution card and a remote terminal unit (W@de W320E) insuring data
collection and transmission. The ATV61 water solution card provides a fully
featured control algorithm for a constant pressure pumping system comprising
of up to four pumps. The pumps are controlled under soft starters or motor
starters.
A remote Scada system (Vijeo Citect) can monitor this installation using
different types of protocol like Modbus, IEC 870, DNP3.
The P2 implementation is a real solution ensuring the most efficient answer
to pumping or booster installations. Thanks to variable speed drive capabilities,
It also allows reducing your energy cost.

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Page 2

Characteristics

Focus on Altivar ATV 61


with VW3 A3 503 Water solution card

Performance
Scada / HMI:
- VijeoCitect for remote monitoring Scada
- Graphical display XBTG/GT connected on Modbus
serial line
I Remote Terminal Unit: W@de W320E, W315,
or W330
I Controller: embedded in ATV61 with water solution
card VW3 A3 503 or controller inside card VW3 A3 501
I I/O: up to 64 digital or analog (10%), counters
I Motor control:
- one ATV61 with water solution card (VW3 A3 503)
that control ATS 48, Tesys U, or contactors.
- or one ATV61 with controller inside card (VW3 A3 501)
plus up to 4 ATV61 or motor starters Tesys-U
connected on CANopen
I Instrumentation: up to 12 instruments
(flow meter, level meter)
I

Installation
Plant type: autonomous site (pumping, or booster
stations)
I Device cabling: Hardwired or CANopen between
drives and Modbus Serial Line between RTU
and ATV61.
I Instrumentation cabling: hardwired
I Software:
- Web configuration of W@de module, Power suite
for drive and motor starters
I Remote connection with Lease Line, PSTN,
GSM / GPRS, radio or ADSL with external modem
I

Low security constraints

Cost
I

A wide, consistent and flexible offer


I Expandable capabilities
I A large modularity: Up to 2 option cards could be integrated,
I/O or/and communication cards, Controller Inside card, Multi-pump
card, water card.
Remarkable performance
Large offer for pump applications and multipump.110 to 120%
overload, Sampling time (2 ms).
Openness
Connection to all the field-bus of the market.
The ATV61 water solution card VW3 A3 503 allows managing
a complete P2 installation without any programming
The main objective of this card is to drive a whole pumping or boosting
installation through only one Altivar 71 or 61.
The variable speed pump is speed controlled from the water solution
card and the (up to) three additional external pumps can be DOL
or under soft starter or also motor starter control. Provision also exists
for a Jockey / Priming pump.

Constraints
I

The range of Altivar 61 frequency converters is designed to cover


all pump applications from 0,75 kW to 630 kW.

A competitive ratio pumping performance /cost

Size
Installation of few square meters, link with
other sites: Treatment plants, control room.

On the field
In some P2 installation additional pumping features and specific
constraints (pump availability) require the use of more pumps and more
digital or analog I/O data. In this case a specific program shall be
developed to manage this water pumping or booster installation.

ATV71
Controller
inside

Instrumentation

Pump
control

Flow

Level
sensor

Intermediate
station
recirculation
tank

Pump
control

The Altivar ATV61 controller inside card VW3 A3 501 allows developing
your own solution for a P2 pumping or boosting site. A CANopen network
can be used to connect additional variable speed drives Altivar 31/61,
motor starters, and even Advantys distributed I/O.

Flow

Level
sensor

Pump
draining

Pump
draining

Schneider Electric Industries SAS


Head Office
89, bd Franklin Roosevelt
92506 Rueil-Malmaison Cedex
FRANCE
www.schneider-electric.com
www.telemecanique.com

Art 960146

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this
publication.
This document has been
printed on ecological paper

Design: www.adncom.fr
Photos: Schneider Electric
Printing:

12/2006

MPAED1061211EN 2006 Schneider Electric - All rights reserved

Instrumentation

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Page 1

Preferred Implementation
for water industry
P3
A modular solution for booster
or complex pumping stations

Benefits
Flexible solution
High diagnostic capabilities
I Additional functions management
I
I

Control room

Water treatment
plant

GSM/GPRS/
PSTN/Radio
2
1

3
5

4
8

Instrumentation
14
7
6

Ethernet

15

16

10
13

12

11

1 - Remote Scada Vijeo Citect


2 - Remote drinking water treatment plant
3 - Display unit: Magelis XBT-GT
4 - Controller: Modicon M340
5 - Switch mode power supply: Phaseo ABL 7RE
6 - Remote terminal unit W@de W330 or W315
7 - Protection circuit breaker: multi 9
8 - HMI push buttons: Harmony XALD
9 - Unmanaged ConneXium Ethernet Switch (499NES18100/25100)
10 - RFID Ositrack
11 - Drive Altivar ATV 61
12 - Motor starter: Tesys-U on Advantys STB EPI 2145
13 - Distributed I/O: Advantys STB
14 - Instrumentations: Flow meter, level meter, and other
15 - Gateway ETG 1000
16 - Soft starter ATS48

Dedicated to booster or complex pumping stations that can manage


more than 4 pumps and additional functions such as chlorination
or tank management.
P3 implementation combines a remote terminal unit, a Modicon M340
controller and field devices connected through an Ethernet network
such as Altivar ATV61 and Advantys STB with motor starters.
A RFID Ositrack can also be connected to check and protect the site access.
A remote Scada system (Vijeo Citect) can monitor this installation using
different types of protocol like Modbus TCP, IEC 870, DNP3.
Thanks to Transparent Ready functionality P3 implementation provides
high level diagnostics capabilities.
This implementation guarantees performance and flexibility.
It allows customising your installation through specific functions.

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Page 2

Characteristics

Focus on W@de W315, W320E, W330

Performance
Scada / HMI:
- VijeoCitect for remote monitoring Scada
- Graphical display XBTG/GT connected on Modbus
serial line or Ethernet
I Remote Terminal Unit: W@de W330, W320E, W315
I Controller: One Modicon M340 or Twido
or Premium TSX 57
I I/O: up to 200 digital or analog (10%), counters
- Advantys STB connected on Ethernet or CANopen
I Motor control:
- up to 6 ATV61 connected on Ethernet or CANopen
- up to 6 Motor starters and ATV31 connected
through Advantys STB
I Instrumentation: up to 50 instruments
(flow meter, level meter)
I

Installation
Plant type: autonomous site (Booster or large
pumping station with additional functions)
I Device cabling: Ethernet or CANopen
I Instrumentation cabling: hardwired - 4-20ma
I Software:
- UNITY pro, Power suite
I Remote connection with Private line, PSTN,
GSM / GPRS, radio or ADSL with external modem
I

Constraints
I

Low security constraints

Cost
I
I

A competitive ratio performance/cost


Low engineering cost

Modular remote management platform


I Embedded, Web server: supervision from a basic Internet
Web browser.
I Ethernet port and one or 2 integrated modems
(PSTN, GSM/GPRS, radio or Lease Line).
I Designed for applications requiring a remote or local connection
via the TCP/IP and remote communication to SCADA systems
through open international protocols (Modbus, IEC 870-5, DNP3)
I Communication gateway for PLCs and technical equipment
(MODBUS/RS485/RS232).
I Pre-configured Water applications and applications that can be
configured via an intuitive interface.
I Embedded or separated Power supplies through battery charger.

Size
Less than 100 square meters
Link of several kilometers with other sites:
Treatment plants, control room.

I
I

On the field

The W330 module provides modular remote-management solutions


for booster stations with:
I continuous measurement, recording, processing and storage
of process data,
I communication between booster stations and treatment sites
and to a Scada system,
I transmission of alarms directly to operators,
I remote settings and operation,
I maintenance planning.

Schneider Electric Industries SAS


Head Office
89, bd Franklin Roosevelt
92506 Rueil-Malmaison Cedex
FRANCE
www.schneider-electric.com
www.telemecanique.com

Art 960146

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this
publication.
This document has been
printed on ecological paper

Design: www.adncom.fr
Photos: Schneider Electric
Printing:

12/2006

MPAED1061211EN 2006 Schneider Electric - All rights reserved

The water distribution network requires booster stations to provide


the right water pressure.
The difference between the discharge pressure and the set point controls
whether a pump is started up (or shut down).
The booster application must control automatic pump changeover and
switches automatically from one pump to another in the event of a failure.
The use of variable speed drive also prevents water hammer.

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Page 1

Preferred Implementation
for water industry
T1
Benefits
An optimized solution
An autonomous solution
I Easy to integrate, implement and operate
I
I

A solution for an autonomous water


treatment plant: 5 000 equivalent inhabitants

Remote control room


GSM/GPRS/Radio/
ADSL/PSTN

2
3
4

10

Instrumentation
5

- lifting
- screening
- clarifier
- aeration
- sludge

1 - Remote Scada Vijeo Citect


2 - Small Display: XBT-GT (USB port)
3 - Remote Terminal Unit: W315 or modem 305
4 - Controller Modicon M340
5 - Motor starter Tesys-U (up to 16)
6 - CANopen TSX CANTDM4
7 - CANopen VW3 CAN TAP2
8 - Drive ATV31 (up to 4)
9 - RFID Ositrack (later)
10 - Instrumentation:
flow, level, pressure, water quality measurements

- aeration
- flocculation
- filtering
- disinfecting

Dedicated to small autonomous drinking water treatment plants


(from 1 000 m3 to 5 000 m3 produced per day) and to small autonomous
wastewater treatment plants (from 1 000 to 10 000 equivalent inhabitants).
T1 implementation is designed for water treatment plants with non-permanent
staff and allowing remote monitoring and control.
It combines a Remote Terminal Unit and a Modicon M340 controller that
manages up to 20 motor starters or drives connected to a CANopen network.
Ositrack RFID module can also be connected to control the site access.
A remote VijeoCitect SCADA allows to control, to diagnose and to maintain
a T1 water treatment plant.
This implementation constitutes a real optimised and compact solution
and provides high level of integration, installation simplicity, speed and ease
of diagnostic.

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Page 2

Characteristics

Focus on Modicon M340

Performance
Scada / HMI:
- VijeoCitect for remote monitoring Scada
- One Graphic display: XBT-GT connected to USB port
I Remote Terminal Unit: W@de W330 or W315
(depending on protocol used) or W305
I Controller: 1 Modicon M340 or 1 Twido
I I/O: up to 200 digital or analog (10%)
I Motor control
- Up to 16 motor starters Tesys-U, connected on
Modbus serial Line or CANopen
- Up to 4 speed drives: ATV 31/61/71 connected
on Modbus Serial Line or CANopen
I Instrumentation: around 10 instruments
(flow meter, PH analyzer, level meter)
I Options: RFID module (Ositrack) to control the site
access
I

Installation
Plant type: Autonomous drinking and wastewater site
Device cabling: Modbus Serial line or CANopen
I Instrumentation cabling: hardwired, 4-20ma
I Software: Unity pro and Power suite
I Remote connection with Private line, PSTN, GSM /
GPRS, radio or ADSL with external modem
I
I

Constraints
No permanent operator on the site:
- Security constraints to control the physical access
of the site

Cost
I
I

Low material cost


Low maintenance cost

Simply Smart! Extremely compact-shaped,


the new PLC Modicon M340 offers in a small box
the flexibility and services of a High End PLC
to manage your drinking and waste water
treatment plants.
Plug & Load card
Remove the card at any time without disturbing program execution
of your water installation, or insert another card.
Simplified maintenance
I Modicon M340 includes a ready-to-use Web server for system
diagnostics and settings adjustment of your installation.
Simple storage
Modicon M340 is also a storage peripheral for up to 16 MB:
I Via function blocks proposed in Unity Pro or from your PC connected
to Ethernet via FTP services.
I Thanks to the new Modicon M340 you will be able to store
the historical of quality and quantity parameters of your drinking
or wastewater treatment plant.
Unique software package Unity Pro from T1 to T4 implementations
Capitalize on a single, simple and user-friendly approach.
A T1 installation is characterized by a small number of I/O to
manage (maximum of 200). The new Modicon M340 is the perfect
offer to manage your small autonomous drinking or wastewater
treatment plant.

Size
Installation of few square meters for wastewater
or larger for drinking water

On the field
A complete autonomy and remote monitoring of your wastewater
plant with Modicon M340
The process associated to T1 preferred implementation for wastewater
plants is simplified. Small wastewater treatment plants often concentrates
key phases such as: lifting (1), screening (2), biological treatment (5)
and sludge (8). The association between the new Modicon M340 and
a Remote Terminal Unit enables to optimize the in site management
and to insure an efficient remote control of your installations.

8
1

2
3

7
4

1 - Raw water pump


2 - Raw water tank
3 - Screening
4 - Sand filtration
5 - Pure water tank + Chlorine
6 - Pure water pump

1
6
2
5

An efficient management of your small-distributed drinking water


plant with Modicon M340
The process associated to T1 preferred implementation for drinking water
treatment plants is often simplified. According to the incoming water quality
(Ex: water coming from the mountain, or groundwater) treatment phases
are reduced. For groundwater a simple filtration process with some chemical
treatment should be enough. The main problem in this type of architecture
is the management of all the T1 distributed drinking water treatment plants
in order to supply a unique place. T1 architecture is perfectly adapted to such
constraints and guarantees an efficient remote management of your installation.

Schneider Electric Industries SAS


Head Office
89, bd Franklin Roosevelt
92506 Rueil-Malmaison Cedex
FRANCE
www.schneider-electric.com
www.telemecanique.com

Art 960146

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this
publication.
This document has been
printed on ecological paper

Design: www.adncom.fr
Photos: Schneider Electric
Printing:

12/2006

MPAED1061211EN 2006 Schneider Electric - All rights reserved

1 - Lifting
2 - Screening
3 - Grit and fat removal
4 - Sand processing
5 - Biological treatment
6 - Secondary Clarifier
7 - Sludge pump
8 - Sludge processing

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Page 1

Preferred Implementation
for water industry
T2
An integrated solution for Drinking water
treatment plant: 20 000 m3 per day

Benefits
I
I
I

Open solution
Cost competitive
Totally integrated solution

Pumping, booster stations


Control room

GSM/ADSL/
PSTN/radio

Ethernet
7

9
Instrumentation

Instrumentation

6
Instrumentation
Instrumentation
Instrumentation

Primary treatment
Screening or aeration

Instrumentation

Mixing, flocculation,
sedimentation

1 - Scada Vijeo Citect


2 - Modem W@de W305
3 - Controller: Premium TSX 57 with or without hot standby
4 - Display unit: Magelis XBT-G/GT
5 - Distributed I/O: Advantys STB
6 - Motor starter Tesys-U on Advantys module STB EPI 2145
7 - Managed ConneXium Swicth (TCSESM04/08)
8 - Drive Altivar ATV 61/71
9 - Drive Altivar ATV 31 connected on CANopen Advantys extension
10 - Instrumentation:
Flow meter, PH sensor, flow level, chlorine sensor

10

Instrumentation

Filtration

Instrumentation

Tertiary treatment
disinfecting, distribution

Dedicated to medium sized drinking water treatment plants.


T2 implementation is an efficient integrated solution for a medium sized city
that required between 5 000 m3 to 50 000 m3.
T2 implementation combines one Premium TSX 57 controller that manages
different functional units dedicated to drinking water treatment process
(Screening or aeration, coagulation, sedimentation, flocculation, filtration,
disinfecting and distribution), a Vijeo Citect Scada system that monitors
all the process, and a remote connection to control pumping and/or booster
stations. This implementation is a real solution ensuring installation simplicity
and extensibility thanks to distributed Advantys STB modules. It guarantees
speed and high level diagnostic with Ethernet capabilities.

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Page 2

Characteristics

Focus on Motor starter TeSys U

Performance
Scada / HMI:
- Local VijeoCitect with one or several operator
terminals
- Graphical display: Up to 2 XBTG/GT
I Remote Terminal Unit: W@de W305 modem
I Controller: 1 Premium TSX57 or 1 Quantum
I I/O: Up to 1000 digital or analog I/O (10 to 15%)
- up to 10 Advantys STB connected on Ethernet
I Motor Control:
- up to 50 motor starter Tesys-U plugged to Advantys
STB connected to Ethernet or soft starters ATS48
connected to Modbus Serial line
- up to 30 variable speed drives ATV61/71 connected
to Ethernet or ATV31 connected to Modbus
Serial line or to Advantys CANopen extension
I Instrumentation: up to 100
I

Installation
Plant type: Mono-site or networked site
I Control network: Ethernet network between
controllers and Scada
I Device cabling: Ethernet Bus, Star or ring topology
I Instrumentation cabling: hardwired, 4-20ma
I Software: Unity pro, Advantys Tool, Power suite
I Remote connection with Private line, PSTN,
GSM / GPRS, radio or ADSL with external modem
I

With a capacity of up to 32A/15 kW, TeSys U


allows to optimize the control of motors and pumps
in your water treatment process.
Design, realization time
I Late customization for the control and communication
functions, flexibility, control integration consistency
up to 800 A
Integration into automation architectures
I Bus connectivity, operation in local mode, treatment of reflex
functions with communication modules
Easy to implement
I Assistance tools for commissioning (Powersuite)
Easy to operate
I Information on pump status (asset management), uptime improvement
and reduction of the machine standstill times
Easy to maintain
I Assistance tool for maintenance: curative, predictive and preventive,
rationalization of the number of part numbers in stock, plug-in feature
Dependability
I Environmental ruggedness, standards, certifications, internal safety
devices

Constraints
Low security constraint
Option: Premium or Quantum Hot Standby
for process availability

I
I

Cost
I

A competitive ratio performance/cost

Size

1
6

On the field
TESYS model U combines both motor starter and control functions.
This flexibility allows control of all types of motors and pumps in the
different steps of a drinking water treatment.
For instance during
1 - Raw water pumping, Tesys U manages efficiently different pumps and
provides pumps management information.
2 - Screening in case of surface water to remove large debris.
Tesys-U is used to control the bar screen motor.
3 - Coagulation/sedimentation/flocculation.
To extract the heavy particles settled in the bottom.
Several motors controllers with Tesys-U are needed to manage mixers,
scraper or rotators.
4 - Filtration: to allow the water passing through filters that help to remove
smaller particles, and to control the filters backwash
5 - Disinfecting to manage the dosing pump and therefore the amount
of chlorine to be added to kill bacteria and microorganisms.
6 - Distribution: to control the pump needed to store Water in tank
or reservoir before distribution to customers.
7 - Sludge: to control mixers, thickeners and digesters needed in slugde
treatment.

Schneider Electric Industries SAS


Head Office
89, bd Franklin Roosevelt
92506 Rueil-Malmaison Cedex
FRANCE
www.schneider-electric.com
www.telemecanique.com

Art 960146

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this
publication.
This document has been
printed on ecological paper

Design: www.adncom.fr
Photos: Schneider Electric
Printing:

12/2006

MPAED1061211EN 2006 Schneider Electric - All rights reserved

Installation of around hundred square meters


Link of several kilometers with other sites: pumping,
boosters remote monitoring system

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7/12/06

12:17

Page 1

Preferred Implementation
for water industry
T2
An integrated solution for wastewater
treatment plant: 50 000 equivalent
inhabitants

Benefits
Open solution
Cost competitive
I Totally integrated solution
I
I

Lifting stations
Control room

GSM/ADSL/
PSTN/radio

Ethernet

Instrumentation

Instrumentation

6
Instrumentation

Instrumentation

Instrumentation

Instrumentation

10
11

Instrumentation

Lifting screening primary treatment

1 - Scada Vijeo Citect


2 - Modem W@de W305
3 - Premium TSX 57 (with or without hot standby)
4 - Display Unit: Magelis XBTG/GT on Ethernet
5 - Advantys STB with Ethernet NIM
6 - Motor starter Tesys-U on Advantys module STB EPI 2145
7 - Managed ConneXium Swicth (TCSESM04/08)
8 - Drive Altivar ATV 61/71
9 - Motor starter Tesys-U (LULC15) on Advantys STB inter segment
10 - Instrumentation: analysers, gas/leak detectors, and controllers
11 - Local display unit XBT-GT on Advantys STB

Instrumentation

Instrumentation

Biological treatment

Sludge processing

Dedicated to medium sized wastewater treatment plants


T2 implementation is an efficient integrated solution for a medium sized city
from 10 000 to 100 000 inhabitants.
It combines one Premium TSX57 controller, a Vijeo Citect Scada system that
monitors all the process, and a remote connection to control remote lifting
stations. The controller manages different functional units with Advantys STB,
Motor starter or variable speed drives dedicated to wastewater treatment
process (Mechanical cleaning, biological treatment, chemical treatment and
sludge treatment).
This implementation is a very flexible solution ensuring installation simplicity
and extensibility thanks to distributed Advantys STB modules.
It guarantees speed and high level diagnostics with Ethernet capabilities.

5125 PI-T2 waste.qxp

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12:17

Page 2

Characteristics

Focus on Advantys STB

Performance
Scada / HMI:
- Local VijeoCitect with one or several operator
terminal
- Graphical display: up to 2 XBTG/GT
I Remote Terminal Unit: W@de W305 modem
I Controller: 1 Premium TSX57 or 1 Quantum
I I/O: Up to 1 000 digital or analog I/O (10 to 15%)
- up to 10 Advantys STB connected on Ethernet
I Motor Control:
- up to 50 motor starter Tesys-U connected to
Advantys STB connected to Ethernet or soft starters
ATS 48 connected to Modbus Serial line.
- up to 30 speed drives ATV61 plugged to Ethernet
- or ATV31 connected to Modbus Serial line
or to Advantys CANopen
I Instrumentation: up to 100
I

Installation
Plant type: Mono-site or networked site
Control network: Ethernet network between
controller and Scada
I Device cabling: Ethernet Bus, Star or ring topology
I Instrumentation cabling: hardwired, 4-20ma
I Software: Unity pro, Advantys Tool, Power suite
I Remote connection with Private line, PSTN,
GSM / GPRS, radio or ADSL with external modem
I
I

Constraints
Low security constraint
Option: Premium or Quantum Hot Standby
for process availability

I
I

Cost
I

A competitive ratio performance/cost

Size
Installation of around hundred square meters
Link of several kilometers with other sites:
lifting remote monitoring system

The open device integration and I/O system


The Advantys STB distributed I/O solution
is an open and modular I/O system.
It can be used to design automation
distributed islands managed by a master
controller connected to various buses
and networks. Advantys STB is an efficient
offer that fit with major expectations of the water market:
Cost Optimization:
cabling optimization within the cabinet thanks to I/O extension modules,
and within the application thanks to functional island definition.
Simplified Maintenance:
Advantys STB provides a high level of diagnostic and simplifies
daily maintenance operations thanks to its HotStop function.
Extension capabilities:
The STB virtual module enables you to prepare the extension
and modification of your architecture.
Devices Integration:
a large range of products (HMI, variable speed drives, motor starter,
security offer) connected to a single connection point.
Different types of connection are proposed to plug easily Motor
starters (Tesys-U) or drives (ATV31,71/61) to Advantys STB.
Module catalog:
Large range of digital (from 2 to 16 channels) and analog modules
(from 2 to 8 channels of 10 to 16 bits) that have high resolution
and density.

I
I

On the field

Instrumentation

Instrumentation
2

Instrumentation
5

Instrumentation

Some examples of functional units in wastewater process


1 - Lifting/ Screening: To Lift water and to remove the most voluminous
trash.
2 - Grit and Grease removal: To separate waste water and grit/sand
within a sedimentation basin.
3 - Primary Clarifier: To remove floatable materials from the wastewater.
Primary sludge is pumped out of the clarifier.
4 - Aeration Treatment: Air is introduced into the liquid by large mixers
to assure an aerobic environment.
5 - Secondary Clarifier: To complete the separation of liquid and solid
coming from the aeration tanks.
6 - Sludge Treatment: To reduce and to treat sludge produced within
the mechanical and biological wastewater treatment.

3
Instrumentation
4

Schneider Electric Industries SAS


Head Office
89, bd Franklin Roosevelt
92506 Rueil-Malmaison Cedex
FRANCE
www.schneider-electric.com
www.telemecanique.com

Art 960146

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this
publication.
This document has been
printed on ecological paper

Design: www.adncom.fr
Photos: Schneider Electric
Printing:

12/2006

MPAED1061211EN 2006 Schneider Electric - All rights reserved

Advantys STBs flexibility allows you to create dedicated wastewater


functional units and to reach a high level of modularity.

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12:21

Page 1

Preferred Implementation
for water industry
T3
A highly flexible solution for drinking water
treatment plant: 100 000 m3 per day

Benefits
Flexible and modular in term of process
High level of Diagnostic
I Efficient plant management
I
I

Operator room

Control room
2

Engineering
GSM/ADSL/
PSTN/radio

Ethernet
5

4
11
8

8
6
9

10
Instrumentation

Instrumentation

Instrumentation

Instrumentation
Instrumentation
Instrumentation

Primary treatment
Screaning, aeration

Mixing, flocculation,
sedimentation

1 - SCADA Vijeo Citect client


2 - SCADA Vijeo Citect server
3 - Modem W@de W305
4 - Controller Premium TSX 57 with or without Hotstandby
5 - Managed ConneXium (TCSESM04/08) Switch
6 - Advantys STB with Ethernet NIM
7 - Motor starter Tesys-U on Advantys module STB EPI 2145
8 - Managed or unmanaged ConneXium Switch
(499NES18100/25100)
9 - Drive ATV 61 / 31
10 - Motor starter Tesys-U (LULC15) on Advantys STB inter segment
11 - Drinking water functional units
according to the plant size electrical distribution management

Instrumentation

Filtration

Instrumentation

Tertiary treatment
disinfecting, distribution

Dedicated to large sized drinking water treatment plants


T3 implementation is an efficient flexible and modular solution dedicated to large
cities (from 50 000 m3 to 200 000 m3 of water to treat). It combines several
Premium TSX57 controllers, a Scada VijeoCitect with distributed clients and
a remote connection to control remote pumping or booster stations.
Each controller manages one functional unit of the drinking water process
(all aeration tanks, all sedimentation tanks, or all filters). It controls the different
functional units needed within this drinking treatment function. The modularity of
the solution easily enables to extend the process in order to treat larger volume
of water. This implementation is a real solution ensuring performance,
modularity, ease of diagnostic and maintenance thanks to Transparent Ready
capabilities. It guarantees a high level of availability with hot standby controllers.
The Unity Pro configuration software and Unity Application Generator with its
water object library configuration tools combine simplicity with all features
required for performance and productivity.

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12:21

Page 2

Characteristics

Focus on Transparent Ready system

Performance
I Scada / HMI:
- Local VijeoCitect with one or several operator
terminals and with redundant servers
- Graphical display: Up to 8 XBTG/XBTGT
I Remote Terminal Unit: W@de W305 modem
I Controller: Up to 10 Premium TSX57
or Quantum
I I/O:
- up to 5000 digital or analog I/O (10 to 15%)
- up to 50 Advantys STB connected on Ethernet
I Motor Control:
- up to 200 motor starter Tesys-U connected to
Advantys STB
- Soft starters ATS 48 and ATV31 connected to
Modbus SL
- up tp 100 variable speed drives ATV61
connected to Ethernet
I Instrumentation: up to 300
I Options:
- Ethernet Modbus TCP Gateway to Modbus
Serial Line (ETG100/ETG1000)
- Gateway to Hart or Profibus DP/PA
(CAPP Partners)

Installation
Plant type: Mono-site or networked site
Control network: Ethernet network between
controllers and Scada (Ring topology)
I Device cabling: Ethernet Star, Bus or ring
topology
I Instrumentation cabling: hardwired, 4-20ma
and connection to Modbus serial line or Hart
or Profibus DP/PA
I Software:
- Unity pro, Advantys Tool, Power suite
- UAG with water object libraries
- ConneXview for Ethernet diagnostic
I Remote connection with Private line, PSTN,
GSM / GPRS, radio or ADSL with external
modem
I

By integrating Ethernet TCP/IP


and Web technologies into its
products, Schneider Electric
solutions provide optimum
performance and ease of use
in water applications thanks
to Transparent Ready.
From your companys management
systems, right through to field
devices, Transparent Ready
provides communication services
for every level of your water
application architecture.
Transparent Ready catalog
comprises a comprehensive range of products: Scada, controllers,
distributed I/O, switches, cables Factory Cast and Factory cast HMI
Web server offers allow developing a Water monitoring application
in your controller. Using any Web browser you can monitor easily
your water application.
ConneXview is a powerful and easy to use diagnostic software tool
that makes it simple to:
I Automatically discovers networks and devices
I Provides a visual map of the network topology and connected
devices
I Allows you to monitor the health of your network
I Helps you to diagnose and resolve network issues

Access control
Option: Premium or Quantum Hot Standby
for process availability
I
I

Cost
I
I

A competitive ratio performance/cost


Low engineering cost

Size
Installation of several hundred square meters
Link of several kilometers with other sites:
other drinking water plants,
remote pumping, tanks or boosters stations
I

The complexity
of automation architecture for a drinking
water plant requires
a high level of
diagnostic solution.
ConneXview is a
powerful and userfriendly diagnostic
software tool, for
industrial Ethernet
networks.

9
1
10
2
8
3

A T3 drinking water plant combines several functional units for all water
pumping (1) screening (3), flocculation, sedimentation (4), filtering (5),
ozone treatment (6), activated carbon filtration (7), or disinfecting (8),
distribution (9) or sludges treatment (10). Each functional unit is
composed of multiple equipment and is managed by separated PLC.
ConneXview tool allows monitoring the entire Ethernet network
that connects all the previous components of the water automation
architecture.

It enables downtime to be reduced and therefore increases productivity


of a T3 water plant. It minimizes network-related disruptions to production
and it reduces maintenance costs.

Schneider Electric Industries SAS


Head Office
89, bd Franklin Roosevelt
92506 Rueil-Malmaison Cedex
FRANCE
www.schneider-electric.com
www.telemecanique.com

Art 960146

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this
publication.
This document has been
printed on ecological paper

Design: www.adncom.fr
Photos: Schneider Electric
Printing:

12/2006

MPAED1061211EN 2006 Schneider Electric - All rights reserved

Constraints

On the field

5125 PI-T3 waste.qxp

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12:25

Page 1

Preferred Implementation
for water industry
T3
A highly flexible solution for a wastewater
treatment plant: 200 000 equivalent inh.

Benefits
Flexible and modular in term of process
High level of Diagnostic
I Efficient plant management
I
I

Operator room

Control room
2

Scada &
serveurs

Engineering

GSM/ADSL/
PSTN/radio

Ethernet
4

11
8
5
9
Instrumentation

Instrumentation
Instrumentation

10
Instrumentation

Instrumentation

Litfing screening

Instrumentation

Primary treatment

1 - SCADA Vijeo Citect client


2 - SCADA Vijeo Citect server
3 - Modem W@de W305
4 - Managed ConneXium switch (TCSESM04/08)
5 - Advantys STB with Ethernet NIM
6 - Motor starter Tesys-U on Advantys module STB EPI 2145
7 - Controller Premium TSX57 with or without hotstandby
8 - Managed or unmanaged ConneXium Switch
(499NES18100/25100)
9 - Drive ATV61
10 - Motor starter Tesys-U (LULC15) on Advantys STB inter segment
11 - Wastewater functional unit
(several units according to the plant size)

Instrumentation

Biological treatment

Instrumentation

Sludge processing

Dedicated to large sized wastewater treatment plants


T3 implementation is an efficient flexible and modular solution for large
cities from 100 000 to 500 000 inhabitants. It combines several Premium TSX57
controllers, a Scada VijeoCitect with distributed clients and a remote connection
to control remote lifting stations. Each controller manages one functional unit
(all Screeners, Clarifiers or all aeration tanks...) of the wastewater process.
It controls the different functional units needed within this wastewater treatment
function. The modularity of the solution easily allows you to extend the process
in order to treat larger volume of wastewater. This implementation is a real
solution ensuring performance, modularity, ease of diagnostic and maintenance
thanks to Transparent Ready capabilities. It guarantees a high level of availability
with hot standby controllers. The Unity Pro configuration software and Unity
Application Generator programming and configuration tools combine simplicity
with all features required for performance and productivity.

5125 PI-T3 waste.qxp

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12:25

Page 2

Characteristics

Focus on Premium TSX 57 Hot Standby

Performance
I Scada / HMI:
- Local VijeoCitect with one or several operator
terminals and with redundant servers
- Graphical display: Up to 8 XBTG/XBTGT
I Remote Terminal Unit: W@de W305 modem
I Controller: up to 10 Premium TSX57
or Quantum
I I/O:
- up to 5000 digital or analog I/O (10 to 15%)
- up to 50 Advantys STB connected on Ethernet
I Motor Control:
- up to 200 motor starters Tesys-U connected
to Advantys STB
- Soft starters ATS 48 and ATV31 connected to
Modbus SL
- up tp 100 speed drives ATV61 connected to
Ethernet
I Instrumentation: up to 300
I Options :
- Ethernet Modbus TCP Gateway to Modbus
Serial line (ETG100/ETG1000)
- Gateway to Hart or Profibus DP/PA
(CAPP Partners)

Installation
Plant type: Mono-site or networked site
Control network: Ethernet network between
controllers and Scada (Ring topology)
I Device cabling: Ethernet Star, Bus or ring
topology
I Instrumentation cabling: hardwired, 4-20ma
and connection to Modbus serial line or Hart
or Profibus DP/PA
I Software:
- Unity pro, Advantys Tool, Power suite
- UAG with water object libraries
- ConneXview for Ethernet diagnostic
I Remote connection with Private line, PSTN,
GSM / GPRS, radio or ADSL with external
modem

This new Unity Premium HotStandBy offers an


answer to Wastewater applications and other
water applications, in which availability is more
and more prescribed, with a Unity-based
Transparent Ready highly available solution.

It allows to:
1 - Give your todays investment the longest lifetime, by opting
for a full Ethernet TCP/IP based solution, including I/Os
2 - Design and commission your redundant application as quickly
as a standalone application, thanks to UnityPro and a powerful
hardware.
3 - Easy to operate : bumpless, Ethernet Addresses switchover
4 - The only high-availability solution able to re-use your Fipio/Worldfip
I/O devices and your PL7 application

On the field
Highly available the Unity Premium HotStandby allows maintaining
the wastewater plant operational even in faulty situation. It guarantees
a continuous process for critical functions of the wastewater treatment
e.g. for instance the biological cleaning or the sludge treatment.

I
I

The biological treatment (7) of a T3 wastewater plant is a critical step,


it can combines several tanks using 2 types of processing:
Either a 3 step biologic treatment:
- Phosphate elimination (anoxia)
- De-nitrification (anaerobic)
- Nitrification (aerobic)
Or 1 step treatment with activated sludge
In all cases the Premium Hot standby will allow having a high quality
processing.
In the same way the primary lifting process (1), the sand removal (2),
the primary clarifier (5), the secondary clarifier (8), or the sludge
thickeners (11) and digesters (12) are critical path, therefore
the Hoststandby capability increases their availabilities.

Constraints

15

Access control
I Option: Premium or Quantum Hot Standby
for process availability
I

12
13

Cost
I

11

A competitive ratio performance/cost


Low engineering cost

14

Size

Installation of several hundred square meters


I Link of several kilometers with other sites:
other wastewater plants, remote lifting stations
or sewage pipes.

10

Schneider Electric Industries SAS


Head Office
89, bd Franklin Roosevelt
92506 Rueil-Malmaison Cedex
FRANCE
www.schneider-electric.com
www.telemecanique.com

Art 960146

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this
publication.
This document has been
printed on ecological paper

Design: www.adncom.fr
Photos: Schneider Electric
Printing:

12/2006

MPAED1061211EN 2006 Schneider Electric - All rights reserved

5125 PI-T4 drink.qxp

7/12/06

12:26

Page 1

Benefits

Preferred Implementation
for water industry
T4

High performance
High level of process availability
I Optimized ROI

A high performance solution for


a drinking water plant: > 500 000 m3

I
I

Operator room

Control room

Engineering
1

GSM/ADSL/
PSTN/

Servers

Ethernet

12
6

Electrical
distribution

9
7

Instrumentation
Instrumentation

Instrumentation

10
8

Instrumentation

Screening aeration

Instrumentation

11

Mixing flocculation

1 - SCADA Vijeo Citect server


2 - SCADA Vijeo Citect client
3 - Modem W@de W305
4 - Managed ConneXium switch (TCSESM04/08)
5 - Controller Premium TSX57 with or without hotstandby
6 - Controller Modicon M340
7 - Advantys STB with Ethernet NIM
8 - Motor starter Tesys-U on Advantys module STB EPI 2145
9 - Drive ATV 61
10 - Drive ATV 31 on Advantys CANopen extension
11 - Functional unit process line (several lines per unit according
to the plant size)
12 - Electrical distribution products (Sepam, Masterpact)

Instrumentation

Sedimentation

Instrumentation

Filtration

Instrumentation

Disinfecting distribution

Dedicated to very large sized drinking water treatment plants


T4 implementation is a complete solution for a large urban area from 200 000 m3
up to 1 million m3 and more.
It combines several Premium TSX57 and Modicon M340 controllers, a redundant
SCADA VijeoCitect server, a dual Ethernet ring and a remote access to lifting
stations. A T4 implementation is able to manage a large number of equipments
and to proceed advanced treatment. It is usually made of several process lines
allowing a high level of availability. Each controller is in charge to manage one
process line of a functional unit (for instance 5 sedimentation tanks of the
20 tanks of a plant). This implementation is a real solution ensuring a complete
integration of your installation from SCADA to instrumentation. The engineering
cost is reduced thanks to Unity Application Generator software and its
dedicated water objects library that allows integrating multiple PLCs and
HMI/SCADA systems.

5125 PI-T4 drink.qxp

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12:26

Page 2

Characteristics

Focus on Vijeo Citect

Performance

You need to:


- Improve your productivity by guaranteeing
a perfect quality of the water treated
- Minimize downtime on your drinking
water installation

Scada / HMI:
- Redundant VijeoCitect with one or several operator
terminals
- Graphical display: Up to 20 XBT-G / XBT-GT
I Remote Terminal Unit: W@de W305 modem
I Controller: Up to 40 Premium TSX57 or Quantum
and up to 60 Modicon M340
I I/O: Up to 10000 digital or analog I/O (20%)
- up to 200 Advantys STB connected on ethernet
I Motor Control:
- up to 500 motor starter Tesys-U connected to
Advantys STB
- Soft starters ATS 48 or ATV31 connected to
Modbus SL.
- up tp 200 speed drives ATV 61 connected to
Ethernet
I Instrumentation: up to 1000
I Options:
- Ethernet Modbus TCP Gateway to Modbus SL
(ETG100/ETG1000)
- Gateway to Hart or Profibus DP/PA (CAPP Partners)
- Connection to Electrical distribution products
(masterpact, Sepam)
I

Vijeo Citect provides you:


Superior performance
By enabling you to use the power of multi-CPU or hyper-threaded
machines.
Integrated XML web service
This interface provides access to all tags, alarms and trend information
and will help integrate Vijeo Citect with web systems.
You can use this new XML web service to incorporate water process
data directly into your corporate intranet.
Configuration made easy
One of the key features of V6.1 is the ease of configuration,
saving time on large, complex water projects.
Advanced visualization
The visualization tools enable the production of high quality
operator interfaces for your water process.

Installation
Plant type : Mono-site or networked site
I Control network : Ethernet network between
controllers and Scada (Ring and dual ring topology)
I Device cabling : Ethernet Star, Bus or ring topology
I Instrumentation cabling : hardwired, 4-20ma
and connection to Modbus serial line or Hart
or ProfibusDP/PA
I Software:
- Unity pro, advantys Tool, Power suite
- UAG with water object libraries
- ConneXview for Ethernet Diagnostic
I Remote connection to centralized Scada;
to other water plants and/or to remote pumping
or booster stations
- Private line, PSTN, GSM / GPRS / radio
- ADSL with external modem
I

Constraints

Flexible architecture and applications


The best possible combination between Redundant Scada
and redundant PLCs.

On the field
9
11
1
10
2
8

Access control
I Option: Premium or Quantum Hot Standby
for process availability
I

Cost
Good ROI and Low engineering cost

Size
Large Installation of several square kilometers,
Link of several kilometers with other sites:
other plants, Booster or pumping stations or remote
monitoring system

The largest drinking water treatment plants are often characterised by a large
number of controllers that manage the process (up to 100) and several hundred
of field devices such as variable speed drives and I/O modules. The filtration
process (steps 5 and 7), for instance, can be split in several treatment lines
depending on the filtration technic used: Microfiltration, Ultrafiltration,
Nanofiltration or Reverse Osmosis. In the same way, the sedimentation
treatment (4), the distribution process (9) or the sludge treatment (10 and 11),
can be structured in several process lines. Vijeo Citect solution provides
continuous 24-hour, 7 days per week monitoring of treatment process to
help identify quality failures or contamination. An efficient supervision tool
such as Vijeo Citect is mandatory to manage such complex architectures.

Schneider Electric Industries SAS


Head Office
89, bd Franklin Roosevelt
92506 Rueil-Malmaison Cedex
FRANCE
www.schneider-electric.com
www.telemecanique.com

Art 960146

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this
publication.
This document has been
printed on ecological paper

Design: adncom.fr
Photos: Schneider Electric
Printing:

12/2006

MPAED1061211EN 2006 Schneider Electric - All rights reserved

5125 PI-T4 waste.qxp

7/12/06

12:07

Page 1

Preferred Implementation
for water industry
T4
Benefits

A high performance solution for


a wastewater plant: 1 000 000 equivalent
inhabitants

High performance
I High level of process availability
I Optimized ROI
I

Operator room
Control room

Engineering
1

GSM/ADSL/
PSTN/

Servers

Ethernet

11

7
Electrical
distribution

Instrumentation
Instrumentation

8
9

Instrumentation
Instrumentation

Chemical
treatment

Instrumentation

10
Instrumentation
Instrumentation
Instrumentation
Instrumentation

Lifting screening

12

Primary treatment

1 - SCADA Vijeo Citect serveur


2 - SCADA Vijeo Citect client
3 - Modem W@de W305
4 - Managed ConneXium switch (TCSESM04/08)
5 - Drive ATV 61/31
6 - Controller: Premium TSX57 with or without hotstandby
7 - Controller: Modicon M340
8 - Advantys STB with Ethernet NIM
9 - Motor starter Tesys-U on Advantys module STB EPI 2145
10 - Motor starter Tesys-U (LULC15 ) on Advantys STB inter segment
11 - Electrical distribution products (Sepam, Masterpact)
12 - Functional unit process line
(several lines for one function according to the plant size)

Biological treatment

Sludge treatment

Dedicated to very large sized wastewater treatment plants


T4 implementation is a complete solution for a large urban area from 500 000 up
to 1 million and more inhabitants. It combines several Premium TSX57 and
Modicon M340 controllers, a redundant SCADA VijeoCitect, a dual Ethernet
ring and a remote access to lifting stations. A T4 implementation is able to
manage a large number of equipments and advanced treatment.
Each controller is in charge of managing a process line of one functional
unit (for instance 5 primary clarifiers of the 20 clarifiers of a plant).
This implementation is a real solution ensuring a complete integration
of your installation from SCADA to instrumentation. The engineering cost
is reduced thanks to Unity Application Generator software and its dedicated
water objects library that allows integrating multiple PLCs and HMI/SCADA
systems.

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Characteristics

Focus on Unity Application Generator

Performance
Scada / HMI:
- Redundant VijeoCitect with one or several operator
terminals
- Graphical display: Up to 20 XBT-G / XBT-GT
I Remote Terminal Unit: W@de W305 modem
I Controller: Up to 40 Premium TSX57 or Quantum
and up to 60 modicon M340
I I/O: Up to 10000 digital or analog I/O (20%)
- Up to 200 Advantys STB connected on ethernet
I Motor Control:
- up to 500 motor starter Tesys-U connected to
Advantys STB
- soft starters ATS 48 or ATV31 connected to
Modbus SL
- up to 200 speed drives ATV 61 connected to
Ethernet
I Instrumentation: up to 1000
I Options:
- Ethernet Modbus TCP Gateway to Modbus
Serial Line (ETG100/ETG1000)
- Gateway to Hart or Profibus DP/PA (CAPP Partners)
- Connection to Electrical distribution products
(masterpact, Sepam) through Modbus SL
I

Water Objects Library


Control and Supervision
Unity Application Generator and its water object library dedicated
to water applications is an efficient way to optimise the supervision
and control of your installation thanks to a standardised approach.
An optimised process
The water object library is totally process oriented (from the process
to automation organisation. This unique tool offers a complete view
and tracing of the process of your installation and improve maintenance
and operation
An improved cost structure
UAG is a standardised solution designed to optimise your cost structure
(training, qualification, and implementation...). UAG helps you to save
time at every stage of your project: from design to operation

Installation
Plant type: Mono-site or networked site
Control network: Ethernet network between
controllers and Scada (Ring or dual ring topology)
I Device cabling: Ethernet Star, Bus or ring topology
I Instrumentation cabling: hardwired, 4-20ma
and connection to modbus serial line or Hart
or ProfibusDP/PA
I Software:
- Unity pro, Advantys Tool, Power suite
- UAG with water object libraries
- ConneXview for Ethernet diagnostic
I Remote connection with private line, PSTN,
GSM / GPRS, radio or ADSL with external modem
I
I

Constraints
Access control
Option: Premium or Quantum Hot Standby
for process availability

I
I

Cost
I
I

On the field
A large wastewater plant requires a significant engineering cost to design
the process of huge numbers of equipment, motors, valves and pumps.
Advanced processes are more and more used for biological treatment,
chemical treatment and for sludge treatment and valuation.
Several process lines managing one functional unit characterize
T4 architecture. Each line is under responsability of dedicated controller.
The UAG water librarys object approach is particularly adapted to such
complex architecture. It enables you to optimize the design and the
commissioning of your wastewater treatment. The high flexibility provided
by UAG water library allows you to freely extend and modify your
wastewater treatment installation by adding a new primary clarifier line (5),
biological process line (7) secondary clarifier line (8) or a new sludge
thickener (11) process line.

Good ROI
Low engineering cost

Size

Large Installation of several square kilometers,


link of several kilometers with other sites :
other plants, lifting stations or remote monitoring
system

11

3
9
4

10

Schneider Electric India

Art 960146