Major Automation

Projects
Oil&Gas&Petrochimical

BCO335
September 2009| Slide 1

Azzawiya Refinery Modernization Project

Description: Control Systems and Instrumentation

Modernization Project,
5 Plant units to be modernized:
Process Units train #1 and #2 , Asphalt Unit, Desalination
Unit, Power Generation Unit, Oil Movement Unit
End User: Azzawiya Refinery Co , Libya

Started 2008
Completion
by 2011

DCS: 800xA
ESD: PLANTGUARD
F&G: PLANTGUARD
Controller : AC800M

ABB scope :
1550 Field Instruments 4-20 mA (Flow, Pressure, Level,
Temperature Transmitters and I/P converters)
Process Analyzers, F&G equipments, Tank Gauging
System.
150 Electrical Actuators for Valves
Public Address System
7000 I/O
50 Cabinets
40 Workstations & Servers
2 Large Screens
Contract Value: 54 Million USD
(ABB is consortium leader with GEMMO that provides the
construction and some electrical and instrumentation
supply 30M$)
Engineering Hours: 38.000 total

ABB Group
June 9, 2013 | Slide 2

Sonatrach Hassi rMel - Arzew Pipeline (Algeria)

SCADA and Telecom
Description: Turn Key Project for revamping of existing
SCADA (Honeywell)
Replacement of telecom backbone and revamping of electrical
systems along the gas pipeline through:
515 Km length
56 existing sites
12 new sites
Online take over of the new telecom system with a challenging
schedule based on planned sector segregation and removal of
existing network and maintaining the back up of
communication. Civil works for solar panels and shelter
installation at new sites

Started 2009
Completion
by 2012

ABB Group
June 9, 2013 | Slide 3

Telecom equipments (OTN)

SCADAvantage, RTUs 560 (46)
Interface with Honeywell System
Rectifiers and Batteries
Solar Panels and Passive conditioned
shelters at new sites (12)
Civil works
Installation of Fiber Optic for new
network: Nodes and WAN equipments

End User: Sonatrach , Algeria

Contract Value: 13.5 Million USD
Engineering Hours: 38.000 total

Raffineria di Milazzo - Italy

Project: Complete Crude Oil Refinery Automation

End User: Raffineria di Milazzo, Italy
(ENI Q8 Join Venture)
First installation in 1989 and last in 2010/2011 with a
series of new supply to upgrade the old HMI with 800xA PPA
Refinery production
Gasoline - Diesel Oil - Fuel Oil LPG Propane Butane

Multiple
Projects
Started 1989
Completion
by 2011

ABB Group
June 9, 2013 | Slide 4

DCS: Harmony
ESD: Triguard
Load Shedding: Harmony
HMI: PCP +800xA PPA

ABB scope :
DCS, ESD, ECS
Central Control Room
Load Shedding
30.000 I/O
150 cabinets
35 Workstation & Servers
Contract Value: 27 Million USD total
Engineering Hours: 60.000 total

ERG/Raffineria Mediterranea Priolo - Italy

Project : Crude Oil Refinery Automation

End User: Raffineria Mediterranea Priolo, Italy
First installation in 1988 and last in 2009 with a series of new
supply and upgrade

Multiple
Projects
Started 1988
Completion
by 2009

ABB Group
June 9, 2013 | Slide 5

DCS: Harmony
ESD: HIMA
HMI: PCP

ABB scope : DCS, ESD, for the following plants

TANK FARM SG10
ALCKYLATION PLANT
MTBE
CTE1/2
BOILER, TURBINE, COMPRESSOR, CONTROL
REFINERY COMPRESSOR CONTROL AND
COGENERATION
CONDENSATE TREATMENT
SEA WATER INTAKE
20.000 I/O
44 Control cabinets
12 Workstation
Contract Value: 15 Million USD total
Engineering Hours: 35.000 total

Refinery Gela Italy

Project: Electrical Control System for RAGE

End User: ENI AGIP, Refinery Gela (RAGE)
ABB Scope:
HV Gas Insulated Switchgears 150KV
Electrical Control System for
No. 22 MV Electrical Substations
No. 1 HV Electrical Substation
Central Control Room
Oscillopertubographe
Total 10,000 I/O, 8 Operator Stations
Fiber Optic Communication Network
Installation & Commissioning

DCS: 800xA
HMI: PPA
Controller AC800M

ABB Group
June 9, 2013 | Slide 6

Solutions Provided:
PASS MO 150 KV (plug and switch system)
800xA Distributed Control System

Polimeri Europa, LLDPE Plant Italy

Project: LLDPE plant

End User: POLIMERI EUROPA Priolo
ABB Scope:
Evolution of MCS Consoles to 800xA Process Portal
(11 clients).
Evolution from Harmony controllers to AC800M (9
redundant controllers), S800 I/O and 580 serial lines
for a total of 4000 I/O signals
16 Cabinet
Installation & Commissioning
Contract Value: 1.7 Million USD
Started 2007
Completion by
2008/2009

ABB Group
June 9, 2013 | Slide 7

DCS: 800xA
HMI: PAA
Controller: AC800M

Engineering Hours: 3.800 total

Polimeri Europa, Ethylene Plant Italy

Project:Ethylene (400.000 ton/year) and Propylene

(180.000 ton/year)

End User: Polimeri Europa Brindisi

ABB Scope:
Multifunction Controllers
in redundant configuration.

34 Gas chromatographs on ovens

11 I.R.s & Paramagnetic on de-cocking
Installation, commissioning service
Started 1996
Still
improvement

INFI90
6.500 Input / Output
18 Process Control nodes
16 Operator Interface Stations

Control loop both regulatory and digital

Sequences
Advanced Control
Interface to analyzer & Host Computer

ABB Group
June 9, 2013 | Slide 8

Polimeri Europa, Ethylene Plant Italy

Project: Ethylene plant with production capacity of

300.000 ton/year
End User: ENICHEM P.to Torres
ABB Scope:
ADVANT MOD 300 system with:
4.000 Input / Output
8 Controllers AC460
8 Operator Interface Stations
10.000 I/O 56 cabinets
SAFEGUARD system with: 5.200 I/O
Started 2001
Completion
by 2002

ABB Group
June 9, 2013 | Slide 9

DCS: ADVANT MOD 300

Controller: AC460
ESD F&G: Safeguard

Installation & Commissioning

Contract Value: 4.5 Million USD
Engineering Hours: 12.000 total

Basell Polyolefins Wesseling (Germany) HDPE Plant

Project: Plant production 320KT high density

polyethylene (HDPE) The new world-scale plant will produce
HDPE pipe grades in black, blue and orange-yellow using
the Advanced Cascade Process, the latest generation of the
Hostalen Slurry technology.
End User: Basell Polyolefins
ABB Scope:
7 Red. Process Control nodes
7 Operator Interface Stations
based on Operate IT
4200 Input/Output via S800
Installation & Commissioning
Started 2002
Completion
by 2003

ABB Group
June 9, 2013 | Slide 10

DCS: SYMPHONY MELODY

Controller: CMC 70
HMI: PPB

Contract Value: 1.5 Million USD

Engineering Hours: 3.000 total

Snhvit (Hammerfest LNG)

Description/Scope:

Major ECIT
References

Year:
Plant:
Scope:

Major EPC
References
Details Special
Application

Client:EPC:Linde Germany
End User: StatoilHydro
Country: Norway/Germany
Location:
Contract Value: $65 million
Contract Year/Duration:
2002-2003 / 1 year

ABB Group
June 9, 2013 | Slide 11

2002-2003
Liquefaction 2 trains
Automation
- Distribution Control System
- Fire & Gas System
- Process Shut Down
- Emergency Shut Down (3rd party)
- Information Management
- Simulator
Electrification
- Power Distribution
- Power & Energy Mngt (ECS & PMS)
- Electric Network Studies
Instruments and Analytics
- Pressure, level, temperature
- Instruments for fiscal metering
- Analyzer houses
LV Motors and Drives

Major recent references: Electrification & Automation

Goliat FPSO Barrent See
Reservoir: Oil & Gas
Start production: late 2013
Production: more than 100 000 oil-drums per day, 3.9 million
cubic meter gas per day and store 950 000 oil drums
EICT Electrical, Instrumentation, Control & Telecom supply:
Electrical system
HV, MV and LV Switchgears
Sea cable for electrification from onshore
Drives
UPS
Instrumentation
Field instruments for control & safety
Valves
Control (50 AC800M)
Power Management System
Process Control System
Process Shutdown System
Emergency Shutdown System
Fire & Gas System
Topside SCU Control System for sub sea
(option)
Life Cycle Simulator
Remote collaboration facilities
Facilities for condition based maintenance
Industrial networks & Information security
infrastructure
Telecom Systems
ABB Group
June 9, 2013 | Slide 13