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TR01
As transmisses por correias e polias apresentam diversas vantagens dentre as quais baixo custo inicial, alto coeficiente de atrito, elevada
resistncia ao desgaste, funcionamento silencioso e sendo flexveis e elsticas, so adequadas para grandes distncias entre centros.
Belt transmissions has several advantages among which low initial cost, high coefficient of friction, high wear resistance, quiet operation and
being flexible and elastic, are suitable for large distances between centers.
The use of flat belts has decreased since most modern industrial facilities have been built to use V-belts or trapezoidal. The main advantages
are the low noise level, efficiency at high speeds and long distances between centers. The main disadvantage of flat belts is a belt tension to
produce addiction neceerio to ensure friction grip on the pulleys. This tension required to transmit the power can often reduce the bearing
life. Since the flat belts are thin, are not subject to high centrifugal loads and, therefore, operate well at small pulleys at high peripheral speeds
of 45 m/s (9,000 fpm).
The flat belts are manufactured in different sizes and thicknesses in the following materials: leather, rubber, canvas or rubber impregnated
cotton. For increased tensile strength, rubber belts are reinforced with steel cords or nylon cords. Plastics can also be used (thin plastic sheets
with rubber) and cloth (cotton or nylon).
The thickness of the belt depends on the number of layers used in its fabrication.
Modern flat belts are made of a strong resilient core normally reinforced with nylon or steel wires with outer layers of elastomer.
A Figura mostra uma polia da correia plana. A polia deve ser mais larga do que a correia plana.
Praticamente se adota que a polia tenha 1 polegada a mais de largura do que a correia para
dimenso de at 6 polegadas; para largura da correia maior que 6 polegadas a polia deve ter
largura de 2 polegadas a mais.
Figure shows a flat belt pulley. The pulley should be larger than the flat belt. Practically it adopts
the pulley has more than 1 inch width than the belt dimension up to 6 inches; to width greater
than 6 inches, belt pulley must have a width of 2 inches greater.
TR01
De acordo com a norma DIN 111, a superfcie de contato da polia para correias planas pode ser
plana ou abaulada. A polia com superfcie plana conserva melhor as correias e a polia com
superfcie abaulada guia melhor as correias.
O acabamento superficial deve ficar entre quatro e dez milsimos de milmetro (4
10m).
Quando a velocidade da correia supera 25m/s necessrio equilibrar esttica e dinamicamente
as polias (balanceamento).
According to DIN 111, the contact surface of the pulley flat belts may be flat or crown. The pulley
with flat surface best preserves belt and the pulley with crown surface best guide the belt.
The surface finish should be between four and ten thousandths of a millimeter (4~10m).
When the belt speed exceeds 25 m/s is necessary to balance statically and dynamically pulleys
(balancing).
v(m/s)
355
up 30
>355
>30
Grade
Planos
Planes
1.6
1
2
Habasit
TR01
width
Seo
angle
ngulo
34-42
A
B
C
D
E
largura
height
altura
b
in
mm
in
D min
HP
Sheave
Polia
mm
in
mm
Range (Faixa)
1/2
13
11/32
3,0
76,2
1/4 - 10
21/32
17
7/16
11
5,4
137,2
1 - 25
7/8
22
17/32
14
9,0
228,6
15 - 100
1 .1/4
32
3/4
19
13,0
330,2
50 - 250
1.1/2
38
23
21,6
548,6
> 100
Velocidade da correia (belt speed) max 40 m/s (7800 fpm)usual 33m/s (6000 fpm)
width
Seo
in
3V
5V
8V
largura
height
altura
b
mm
in
D min
Sheave
Polia
mm
in
mm
HP
ngulo
Range (Faixa)
angle
3/8
9,50
5/16
8,00
2,64
67,0
1/4 - 10
38
5/8
16,00
17/32
13,50
5,94
151,0
1 - 25
40
25,40
7/8
22,20
12,40
315,0
15 - 100
40
TR01
Correia V Alta Performance - V Belts Hi Performance Wedge - (Narrow ISO V Belt- DIN7553 ISSO 4184)
Correias V de alta performance (perfil SP) foram desenvolvidos para permitir unidades mais compactas capazes de transmitir maior potncia do
que os outros tipos de correias. Isso foi conseguido atravs do aumento da seo de compresso abaixo dos cordonis de reforo.
Power wedge belts were developed to enable the design of more compact drives able to transmit greater power than existing wrap belts. This
was achieved by increasing the compression section below the reinforcing cords.
width
Seo
in
SPZ
SPA
SPB
SPC
SPP
largura
height
altura
b
mm
D min
Sheave
Polia
in
mm
HP
ngulo
Range (Faixa)
angle
mm
in
13/32
9,70
11/32
8,50
2,2
63
1/4 - 10
40
1/2
12,70
7/16
11,00
2,8
90
7,5 - 67
40
21/32
16,60
17/32
13,00
4,4
140
33 - 200
40
7/8
22,20
3/4
19,00
7,1
224
100 - 500
40
25,40
15/16
23,00
12,4
315
>300
40
TR01
width
largura
height
Seo
2L
3L
4L
5L
altura
b
D min
HP
Sheave
Polia
Range
in
mm
faixa
32
34
36
38
hg
(in)
in
mm
in
mm
1/4
6,35
5/32
3,97
0,8
20,32
0,09 - 0,25
< 1,52
1,5-1,99
2,0-2,5
>2,5
0,250
3/8
9,53
7/32
5,56
1,25
31,75
0,09 - 0,78
<2,2
2,2 - 3,19
3,2 - 4,2
>4,2
0,406
1/2
12,70
5/16
7,94
1,25
31,75
0,09-1,78
<2,65
>5,65
0,490
21/32
16,70
3/8
9,53
2,2
55,88
0,36 - 2,71
<3,95
> 7,35
0,580
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PU
88A / 90A
reforado*
reinforced*
PU
88A / 90A
PU
83A
Dimetro da correia
Belt Cross Section
Dimetro da polia
in
mm
in
mm
in
5/64
2,0
0.44 - 0,63
16
0.63
3/32
2,4
0.57 - 0,75
0.103
2,6
0.63 - 0,82
in
1/8
3,0
0.75 - 1,00
27
1.06
4,0
0.8 - 1,25
36
1.42
40
1.6
3/16
5,0
1.00 - 1,31
45
1.77
50
0.210
5,3
1.25 - 1,67
7/32
5,6
1.31 - 1,75
15/64
6,0
1.41 - 1,88
54
2.13
60
2.4
1.50 - 2,00
63
2.48
70
2.75
72
2.83
80
3.15
81
3.19
90
3.54
1/4"
6,3
9/32
7,0
5/16
8,0
11/32
9,0
3/8
9,5
1.87 - 2,19
10,0
7/16
11,0
2.63 - 3,06
15/32
12,0
2.83 - 3,30
1/2
12,5
3.00 - 3,50
9/16
14,0
3.38 - 3,88
15,0
5/8
16,0
23/32
18,0
CR
refor*
reinf.*
in
in
mm
in
0,375
0,5
20
0,5
0,75
40
1,25
50
Pulley diameter
in
0,834
1,26
30
1,65
1,5
2,25
1,5-2,5
70
80
referencias
Reference
(REF)s
2,5
90
2,5 - 6,5
90
3.54
100
3.94
100
2,7
108
4.25
120
4.72
120
3
3 - 10
3,5
135
5.31
150
5.91
162
6.38
180
7.09
150
4.00 - 4,50
4,5
1
1
2
3
4
5
PU
CR
PY
1,5-2,5
60
19,1
REF
Legenda
Legend
PU
87A
2.25 - 2,62
13/32
19/32
PY
92A
PY
83A
0,618
5/32
3/4
TR01
mm
PU
70A
www.durabelt.com/roughgreenbeltinginfo.php
www.pyramidbelts.com/chart1.php
www.sflee.co.kr/machineparts/pic/5-38_5-42.pdf
www.forbo-siegling.com
www.gates.com/~/media/Files/Gates/Industrial/Power%20Transmission/Manuals/2012%20Catalog.pdf
Poliuretano (Uretano Slido)
Policloropreno (Neoprene)
Pyrathane (poliuretano base de polister)
reforado com cordonel de poliester
Polychloroprene (Neoprene)
Pyrathane (polyesther based polyurethane)
reinforced with polyesther cord
v=5m/s
v=11m/s
P (kW)*
0,05
0,1
0,07
0,15
0,1
0,23
0,2
0,32
0,29
0,47
0,35
0,61
0,37
0,8
10
0,45
12
0,65
1,4
15
0,95
2
* potncia transmissvel
(transmissible power)
As correias sncronizadoras tm um ncleo fino e flexvel de neoprene. Os dentes moldados tambm so feitos de neoprene e so
precisamente formados e espaados com preciso. Cordonis tranados contnuo so o elemento de transporte da carga, enquanto o tecido de
nylos empresta resistencia para a superfcie dos dentes.
Timing belts have a thin, flexible neoprene core. Molded teeth are also made of neoprene and are formed precisely and accurately spaced.
Continuous braided continuous cords are the traction component carrying the load, while the fabric resistant nylon, provides better wear
resistance to the tooth surface element .
TR01
A Mechanical Power Tansmission Association (MPTA) e a Rubber Manufacturing Association editaram os seguintes padres sobre as correias
sincronizadoras:
IP-24 Synchronous Belts (MXL, XL, L, H, XH, and XXH Belt Sections)
IP-27 Curvilnear Toothed Synchronous Belts (H3M, R3M, S3M, H5M, S5M, H8M, R8M, S8M, H14M, R14M, S14M, H20M, AND R20M Belt Pitches
The Mechanical Power Tansmission Association (MPTA) and the Rubber Manufacturing Association has the following standards on timing belts:
IP-24 Synchronous Belts (MXL, XL, L, H, XH, and XXH Belt Sections)
IP-27 Curvilnear Toothed Synchronous Belts (H3M, R3M, S3M, H5M, S5M, H8M, R8M, S8M, H14M, R14M, S14M, H20M, AND R20M Belt Pitches
TR01
correia (belt)
MXL
XL
XH
XXH
0,08
0,2
0,375
0,5
0,875
1,25
Em funo da diversidade de tipos e tamanhos, sugere-se a consulta aos catlogos dos fabricantes que apresentam informaes como as
mostradas abaixo. Dentre os diversos fabricamos, citamos: Gates, Goodyear, Mitsuboshi, Optibelt, Fenner, Emerson, Bando, Schneider (Brasil),
Rexon (Brasil), Universal (Brasil).
Because of types and sizes diversity , we suggest consulting the manufacturer catalogs that display information like the showed bellow.
Among the various manufacturers, we quote: Gates, Goodyear, Mitsuboshi, Optibelt, Fenner, Emerson, Bando, Schneider (Brazil), Rexon
(Brazil), Universal (Brazil).
TR01
Tipo de correia
Type of belt
Sincronizadora
Synchronous
Veloc Max
Max Speed
(m/s)
<0,75
0,75-7,5
7,5-75
>75
[MXL]
[XL]
[L]
[H]
[XH]
[XXH]
50
<0,15
[S4,5M]
[S5M]
[S8M]
]S15M]
60
<0,15
STS
Sincronizadora longa
Long Synchronous
(LSB-R)
King Power
Synchronous Belt
(KPS)
<20
20-30
Elong.
Max (1%)
10
[S8M]
[S14M]
>30
<500
500-2000 >2000
<0,15
30
<0,1
Fonte (Source) Bando Chemical Industries (Japan)
borracha
poliuretano
rubber
polyurethane
Favor consultar TR02 para clculo e seleo de correias (Please consult TR02 for belt selection)
TR01