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Sl.
No
SP 1177
API - 1104
SP 1174
SP - 1173
BASE MATERIAL:
BASE MATERIAL:
BASE MATERIAL:
BASE MATERIAL:
JOINT DESIGN:
JOINT DESIGN:
JOINT DESIGN:
POSITION:
WPSs for manually welded line
pipe butt joints shall be qualified in
the 5G positions to cover
production-welding positions.
Automatic welds shall be qualified
for each position to be used in
production. Branches, attachment
welds
& Ancillary piping may be qualified
in the production welding position
or, to cover all positions, in the 6G
position, at the option of the
Contractor.
POSITION:
Page 1 of 6
Low hydrogen
consumables shall be used
for grades API X70 (F70)
or higher except for root
pass. Low hydrogen
consumables shall be used
for fitting and flange
welding, if CE is > 0.40%
or wall thickness is grater
than 19 mm except for root
pass. Low hydrogen
consumables shall be used
for line pipe welding when
wall thickness is > 25 mm
except for root pass.
b) b) Details of the filler metal
sizes, classification, and
manufacturer/brand name
shall be stated on the WPS
for each pass. Details of
consumable pre-treatment
shall also be included on
the WPS.
c) c) For SMAW, maximum
bead width should be
restricted to 2.5 times the
electrode diameter. Based
on the minimum line pipe
thickness of 4.8 mm
normally specified for
pipelines, joints shall be
completed with a minimum
of three beads.
Page 2 of 6
WELDING PROGRESSION:
FILLER METAL:
323.9 mm - 0.5 OD to 2 OD
>323.9 mm - 0.5 OD
The wall thickness range shall be 0.5t
to 1.5t of the test weld.
SHIELDING OR BACKING
GAS FLOW:
SHIELDING FLUX:
SHIELDING FLUX:
8
Page 3 of 6
SHIELDING OR BACKING
GAS COMPOSITION:
Any change.
SPEED OF TRAVEL:
SPEED OF TRAVEL:
10
PREHEAT OR INTERPASS
TEMPERATURE:
PREHEAT:
11
12
Page 4 of 6
PRE-HEAT:
A decrease in the specified minimum
pre-heat temperature constitutes an
essential variable.
PREHEAT:
Any decrease below the qualified
minimum preheats temperature or any
increase greater than 100C in the
specified minimum preheat shall
constitute an essential variable.
ELECTRICAL CHARACTERISTICS:
A change from DC electrode positive
to DC electrode negative or vice versa
or a change in current from DC to AC
or vice versa constitutes an essential
variable.
14
ELECTRICAL
CHARACTERISTICS:
NUMBER OF WELDERS:
16
Page 5 of 6
18
19
TUNGSTEN ELECTRODE
CLASSIFICATION:
TUNGSTEN ELECTRODE
CLASSIFICATION:
PWHT:
20
Page 6 of 6
PWHT:
The addition or deletion of PWHT and
any change in heat treatment
procedure or parameters.