Heat Exchanger Monitoring Item

NO.
1 CDW
PROCESS TO PROCESS HEX

2016-01-01
2016-03-31
Summary ('16.01.01 ~ '16.03.31)

- CD-E0202 Shell Side dP , High dP (ex. dP) .
- CD-E0203AR/BR CR/DR , H0201/H0202 F/G Opening 50~70%(5.0~9.5MB/D) . .
- CD-E0204A/B '16 1 . , WABT OVHD U .
( , (,U) . .)
- , dP .
Design
Max.
Min.
Avg.
CD-E0201R1
3.228
2.236
0.965
1.451
CD-E0202
2.631
0.354
0.055
0.109
HEX Duty(Q)
CD-E0203AR/BR
6.093
1.679
0.818
1.110
(MMkcal/hr)
CD-E0203CR/DR
6.093
2.562
1.690
1.945
CD-E0204A/B
1.194
0.330
0.204
0.244
CD-E0205R
1.144
CD-E0215
0.984
1.262
0.050
0.650
CD-E0201R1
132.2
128.9
44.2
67.8
CD-E0202
168.0
49.7
5.6
13.4
CD-E0203AR/BR
412.9
142.3
68.6
92.1
CD-E0203CR/DR
412.9
200.4
108.2
139.3
CD-E0204A/B
260.0
123.7
74.8
88.9
CD-E0205R
416.3
CD-E0215
264.8
Shell
CD-E0201R1
Tube
1.40
(/ Tag X)
2.50
(/ Tag X)
Shell
0.81
Tube
1.73
(/ Tag X)
CD-E0203 Shell
AR/BR
Tube
0.70
( Tag X)
CD-E0203 Shell
CR/DR
Tube
0.70
CD-E0204 Shell
A/B
Tube
0.81
( Tag X)
1.15
( Tag X)
Shell
0.5
Tube
0.7
( Tag X)
Shell
0.2
( Tag X)
Tube
0.4
(/ Tag X)
Heat Transfer Coefficient(U)

(kcal/hr.m2.C)
- Degradation
HEX Performance
CD-E0202
Pressure Drop
(kg/cm2)
- Hydraulic
- /
CD-E0205R
CD-E0215
(kg/h, %)
- DSN HEX
1.29
0.68
77.1
0.81
-0.18
132.9
0.99
R0202 (LBO1P0607) - D0202(LBO1P0428)

, dP HEX .
0.23
( Tag X)
0.68
0.23
-0.18
-0.40
0.23
-0.14
70,283
77.8%
37.7%
51.8%
846.05
Shell
38,376
115.4%
55.9%
76.8%
Tube
32,235
156.0%
75.5%
103.8%
CD-E0203 Shell
AR/BR
Tube
41,632
41.2%
21.1%
27.8%
R/G
765.80
42,128
59.7%
28.9%
39.7%
2 Phase Flow. Liq Density .
648.90
CD-E0203 Shell
CR/DR
Tube
41,632
77.7%
36.2%
51.3%
765.80
42,128
59.7%
28.9%
39.7%
648.90
CD-E0204 Shell
A/B
Tube
7,625
40.2%
25.1%
30.1%
612.00
13,651
Shell
9,605
Tube
17,315
Shell
69,202
Tube
55,802

Bypass C/V Opening 80~90% .
(156 32%)
T/S Flow Tag X

62.5%
59.2%
60.8%
T/S Flow Tag X
65.8%
26.4%
42.0%
743.07
243.6
198.0
170.0
156.1
166.0
Shell
376.0
240.9
233.1
234.6
Tube
376.0
195.2
160.6
174.6
CD-E0203 Shell
AR/BR
Tube
370.0
318.6
302.6
310.2
450.0
364.1
343.3
352.1
CD-E0203 Shell
CR/DR
Tube
370.0
311.7
281.1
296.1
450.0
364.1
343.3
352.1
CD-E0204 Shell
A/B
Tube
246.0
220.5
219.1
219.9
376.0
229.9
228.5
229.2
Shell
181.0
Tube
376.0
200.4
174.5
191.7
Shell
297.0
247.7
228.5
240.6
Tube
328.0
279.6
234.4
269.1
Shell
CD-E0201R1
Tube
24.1
(/ Tag X)
24.8
(/ Tag X)
Shell
203.5
Tube
221.6
CD-E0203 Shell
AR/BR
Tube
218.5
179.0
174.9
176.5
212.0
172.1
169.8
170.8
CD-E0203 Shell
CR/DR
Tube
218.5
182.1
176.6
178.7
212.0
172.1
169.8
170.8
CD-E0204 Shell
A/B
Tube
132.0
196.0
167.8
166.9
167.3
Shell
221.0
182.6
177.9
180.2
Tube
198.0
Shell
18.6
Tube
24.1
CD-E0215
S/S Outlet Tag X
168.3
(/ Tag X)
(LBO1P0545) + DSN dP(0.7kg/cm2)
( Tag X)
(E0204A/B T/S )
2.03
0.99
1.36
31.10
P0204 , Min Bypass & HEX Bypass X

229.8
CD-E0205R
40.00
745.72
250.7
168.0
778.00
303.0
168.7
571.00
28.90
Shell
CD-E0201R1
Tube
CD-E0202
218.6
756.03
CD-E0215
(kg/cm2g)
S/S Outlet Tag X
47.9%
CD-E0205R
Mechanical DSN Pressure
S/S H0203R FG Opening 60% .
30.7%
CD-E0202
2 Phase Flow, , Liq .
81.3%
CD-E0215
Operating Condition (C)
S/S Outlet Tag & T/S Flow Tag X
55,802
CD-E0205R
Mechanical DSN Temperature
1.40
Density(DSN)
Shell
CD-E0201R1
Tube
CD-E0202
Flow % of Design
1.40

(/ Tag X)
CD-E0201R1 Q (DSN Q = 3,228,000 kcal/h)
14,000
3,500,000
CD-E0201R1 Ucor (DSN U = 132.2 kcal/hr.'c.m2)
S/S No Bypass OP
130.0
140
DSN U= 132.2 kcal/hr.'c.m2
DSN Q= 3,228,000 kcal/h

3,000,000
12,000
120
120.0
2,500,000
10,000
100
110.0
2,000,000
8,000
80
100.0
1,500,000
6,000
60
90.0
1,000,000
4,000
40
80.0
500,000
2,000
20
70.0
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
0
2016-12-01 0:00
CD-E0202 Q (DSN Q = 2,631,200 kcal/h)
300,000
12,000
250,000
10,000
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
CD-E0202 Ucor (DSN U = 168.0 kcal/hr.'c.m2)
8,000
150,000
6,000
T/S No Bypass OP
45
90.0
40
80.0
35
200,000
60.0
2016-12-01 0:00
2015-12-02 0:00
Bypass
30
HEX
25
4,000
100,000
70.0
CD-E0202 S/S dP (DSN dP = 0.81 kg/cm2)

2.0
, dP
HEX .
1.5
60.0
50.0
1.0
20
40.0
15
30.0
10
20.0
10.0
DSN dP = 0.81 kg/cm2
0.5
2,000
50,000
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
0
2016-12-01 0:00
CD-E0203AR/BR Q (DSN Q = 6,092,900 kcal/h)
12,000
3,000,000
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
0.0
2016-12-01 0:00
2015-12-02 0:00
CD-E0203AR/BR Ucor (DSN U = 412.9 kcal/hr.'c.m2)
0.0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
10,000
(*1)
8,000
2,000,000
200
1.5
DSN dP = 1.4 kg/cm2
160
1.0
(*1)
140
120
6,000
1,500,000
0.5
100
80
1,000,000
4,000
500,000
2,000
2016-12-01 0:00
CD-E0203 T/S dP (DSN dP = 1.4 kg/cm2)
180
2,500,000
2015-12-02 0:00
0.0
2012-12-02 0:00
60
40
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
-0.5
20
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
0
2016-12-01 0:00
(*1) E0203CR/DR , H0201/H0202 F/G Opening 50~70%(5.0~9.5MB/D)
CD-E0203CR/DR Q (DSN Q = 6,092,900 kcal/h)
12,000
3,000,000
(*1)
2,500,000
10,000
2,000,000
8,000
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
-1.0
CD-E0203CR/DR Ucor (DSN U = 412.9 kcal/hr.'c.m2)
S/S No Bypass OP
350
200.0
300
150.0
250
200
6,000
1,500,000
100.0
150
4,000
1,000,000
2,000
500,000
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
0
2016-12-01 0:00
100
50.0
50
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
0.0
2016-12-01 0:00
CD-E0204A/B Q (DSN Q = 1,193,500 kcal/h)
500,000
20,000
450,000
16,000
OVHD
350,000
14,000
300,000
12,000
250,000
10,000
200,000
8,000
150,000
6,000
100,000
4,000
50,000
2,000
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
300
18,000
WABT
400,000
CD-E0204A/B Ucor (DSN U = 260.0 kcal/hr.'c.m2)
0
2016-12-01 0:00
CD-E0205R Q
250
200
150
100
WABT
OVHD
50
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
CD-E0205R Ucor
CD-E0205R S/S dP (DSN dP = 0.5 kg/cm2)

2.0
1.5
1.0
0.5
DSN dP = 0.5 kg/cm2

0.0
2012-12-02 0:00
-0.5
-1.0
CD-E0215 Q (DSN Q = 984,000 kcal/h)
1,800,000
18,000
S/S H0203R FG
1,600,000
Opening 60%
1,400,000
1,200,000
16,000
700
500
10,000
400
800,000
8,000
300
600,000
6,000
400,000
4,000
200,000
2,000
1,000,000
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
600
14,000
12,000
DSN Q= 984,000 kcal/h
0
2016-12-01 0:00
(*2)
200
100
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
(*2) () , (,U) . .
Q=c*m*T=U*A*LMTD. c A U m ,
Single Side T Dual Side LMTD
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
NO.2 CDW

2016-01-01
2016-03-31
Summary ('16.01.01 ~ '16.03.31)

- CD-E0551 60D/70D Shell/Tube Side Energy Loss. ( Lt Vac. Tower BTM )
, Total Bypass , H0501/H0551 F/G +15~20/.
Load (V/V ) Bypass .
- , dP .
HEX Duty(Q)
(MMkcal/hr)
Design
Max.
Min.
Avg.
CD-E0501A/B
1.780
1.830
0.913
1.386
CD-E0502
3.714
0.065
0.033
0.042
CD-E0503A/B
5.469
3.642
2.067
2.954
0.899
0.567
0.775
CD-E0505
Density(DSN)
SHELL/TUBE Energy Loss .

CD-E0551
1.388
0.294
-0.461
0.015
60D/70D E0551 Total Bypass +15~20/.

Load V/V Total Bypass

(kcal/hr.m2.C)
HEX Performance
- Degradation
Pressure Drop
(kg/cm2)
- Hydraulic
- /
CD-E0501A/B
294.0
307.9
186.7
252.7
CD-E0502
312.0
13.3
3.1
6.9
CD-E0503A/B
293.0
153.4
101.6
132.7
317.0
221.1
279.6
-140.3
-231.7
-189.5
CD-E0505
CD-E0551
CD-
Shell
1.1
Trend . ( Tag - dP .)
E0501A/B
Tube
1.1
Tag .
Shell
0.7
Trend . (E0502/E0503 S/S. dP C/V .)
Tube
1.1
CD-
Shell
1.4
E0503A/B
Tube
2.1
CD-E0502
CD-E0505
CD-E0551
Flow % of Design
(kg/h, %)
- DSN HEX
(kg/cm2g)
1.09
Trend . (E0502/E0503 S/S. dP C/V .)
0.13
-0.01
0.08
Shell
Tag . Datasheet .
Tube
0.39
0.08
0.27
Shell
1.1
Tag .
Tube
0.7
Tag .
38,384
100.9%
66.5%
87.0%
775.50
E0501A/B
Tube
44,556
73.4%
45.3%
60.2%
688.20
Shell
38,384
119.0%
78.5%
102.6%
Tube
44,856
80.0%
52.7%
69.0%
614.10
CD-
Shell
44,227
95.1%
62.7%
82.0%
732.20
E0503A/B
Tube
45,464
81.9%
54.0%
70.6%
629.50
CD-E0502
Shell
Bypass C/V Opening 95% .

(119 6%)
38,914
Tube
34,777
CD-
Shell
200.0
178.0
153.5
169.9
E0501A/B
Tube
306.0
246.4
193.3
219.2
Shell
343.0
223.4
194.2
211.2
Tube
343.0
230.0
204.2
220.3
CD-
Shell
454.0
299.4
272.7
288.8
E0503A/B
Tube
454.0
339.5
308.6
326.2
Shell
320.0
207.0
179.9
196.1
Tube
410.0
150.3
132.7
143.4
Shell
288.0
248.3
191.5
219.8
Tube
350.0
266.5
177.2
218.9
CD-
Shell
22.0
7.57
6.73
7.18
E0501A/B
Tube
20.1
17.13
15.58
16.28
P0558 Out
Shell
205.2
172.8
168.5
170.8
P0501 Out
Tube
183.7
163.6
163.3
163.5
R0502 Out
CD-
Shell
204.4
172.8
168.5
170.8
P0501 Out
E0503A/B
Tube
190.3
164.0
162.7
163.3
R0501 Out
Shell
218.5
162.5
162.1
162.4
LBO2P5028
Tube
212.0
172.5
168.1
170.5
LBO2PC5233
Shell
19.0
Tube
20.1
CD-E0502
CD-E0505
CD-E0502
CD-E0505
CD-E0551
762.50
Datasheet .
Tube
Shell
CD-E0551
0.94
Shell
CD-E0551
Operating Condition (C)
1.20
CD-
CD-E0505
298.0
91.8%
59.7%
78.5%
700.50
.
(SHELL/TUBE In/Out )
Tag .
17.13
15.58
16.28
P0558 Out
679.90
T/S Bypass OP
50.0
14,000
3,500,000
600
45.0
12,000
3,000,000
8,000
1,500,000
DSN Q= 1,780,000 kcal/h
6,000
4,000
1,000,000
2,000
500,000
0
0
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-01 0:00
CD-E0502 Q (DSN Q = 3,714,047 kcal/h)
400,000
14,000
350,000
12,000
35.0
400
300
30.0
25.0
20.0
200
15.0
2.0
1.5
1.0
10.0
100
5.0
0
2011-12-03 0:00
2.5
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
0.0
2016-12-01 0:00
T/S No Bypass OP
45.0
120
40.0
100
0.5
0.0
2011-12-03 0:00
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
CD-E0502 & E0503A/B S/S dP
CD-E0502 T/S dP
7.0
2.5
6.0
2.0
5.0
1.5
35.0
300,000
10,000
250,000
80
30.0
8,000
25.0
4.0
20.0
3.0
1.0
60
200,000
6,000
150,000
4,000
100,000
40
15.0
0.5
2.0
0.0
2011-12-03 0:00
10.0
2,000
50,000
0
2011-12-03 0:00
3.5
3.0
10,000
2,000,000
4.0
40.0
500
2,500,000
CD-E0501A/B S/S dP
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
0
2016-12-01 0:00
20
5.0
0
2011-12-03 0:00
14,000
400
6,000,000
12,000
350
5,000,000
10,000
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
0.0
2016-12-01 0:00
7,000,000
DSN Q= 2,469,276 kcal/h
2012-12-02 0:00
1.0
0.0
2011-12-03 0:00
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
-0.5
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
-1.0
CD-E0503A/B T/S dP (Allowable dP = 2.1 kg/cm2)

1.5
300
1.0
250
4,000,000
8,000
200
3,000,000
0.5
6,000
150
2,000,000
1,000,000
4,000
2,000
0
0
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-01 0:00
CD-E0505 Q
1,400,000
14,000
1,200,000
12,000
1,000,000
10,000
800,000
100
0.0
2011-12-03 0:00
50
0
2011-12-03 0:00
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
CD-E0505 Ucor
6,000
400,000
4,000
200,000
2,000
0
0
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-01 0:00
400,000
14,000
10,000
0
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-01 0:00
-200,000
8,000
6,000
-1,400,000
0.5
200
0
2011-12-03 0:00
2012-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
2015-12-02 0:00
2016-12-01 0:00
500
0
2011-12-03 0:00
2012-12-02 0:00
-500
-1,000
-1,500
2,000
-2,000
#3CDW Naph Stripper Feed Ctrl . (E0552 HPS Service .)

, E0501 Bypass Control , Product R/D AFC Load H0501 F/G Loss .
Load V/V Total Bypass
2013-12-02 0:00
60D/70D E0551 Total Bypass +15~20/.
2016-12-01 0:00
400
2015-12-02 0:00
1.0
70D Vac. Column BTM E0551 T/S . (T/A .)
Loss , 70D Total Bypass .
2014-12-02 0:00
800
2013-12-02 0:00
-0.5
1.5
4,000
-1,000,000
-1,200,000
2016-12-01 0:00
1,000
-400,000
-800,000
2015-12-02 0:00
2.0
1,200
12,000
200,000
-600,000
2014-12-02 0:00
8,000
600,000
600,000
2013-12-02 0:00
CD-E0505 T/S dP
600
CD-E0551 Q (DSN Q = 1,388,000 kcal/h)
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
0.0
2011-12-03 0:00
2012-12-02 0:00
NO.3 CDW

2016-01-01
2016-03-31
Summary ('16.01.01 ~ '16.03.31)

- '14 CD-E0803A/B C/D Gap . (A/B 190120, C/D 190240 kcal/hr.'c.m2)
A/B Tout(Co) U, C/D Tout(Co) U A/B C/D 1 . S/S Globe V/V Opening .
Trend , A~D Side .
- CD-E0805 T/S d P .
Pin(R/G Compressor Pout) (*A) Pout(Feed CHG Pump Pout) (*B) dP
(*A) Spill Back C/V Open (*B)
- , dP .
Design
Max.
Min.
Avg.
CD-E0801
6.951
4.276
3.239
3.581
HEX Duty(Q)
CD-E0802A/B
8.910
0.262
0.167
0.217
(MMkcal/hr)
CD-E0803A/B
12.555
4.718
3.578
4.013
CD-E0803C/D
12.555
4.718
3.578
4.013
CD-E0805
2.320
2.390
2.314
2.353
CD-E0851
2.788
1.127
0.547
0.824
CD-E0801
244.3
143.1
119.0
126.9
CD-E0802A/B
445.5
32.0
20.7
26.4
CD-E0803A/B
359.9
104.3
74.4
85.1
CD-E0803C/D
359.9
153.6
138.1
144.5
CD-E0805
565.4
520.3
499.2
511.5
CD-E0851
327.1
184.6
147.7
163.1
Shell
1.0
0.50
0.45
0.47
Tube
1.0
Tag .
CD-
Shell
1.0
Trend . (E0802/E0803 S/S. dP C/V .)
E0802A/B
Tube
1.0
CD-
Shell
1.4
E0803A/B
Tube
2.1
CD-
Shell
1.4
E0803C/D Tube
2.1
1.09
0.96
1.01
Shell
0.7
0.69
0.58
0.63
Tube
1.4
Trend . ( dP .)
Shell
0.7
Tag .
Tube
1.0
Tag .
Shell
145,677
67.9%
58.7%
61.1%
805.40
Tube
134,104
86.9%
86.8%
86.9%
723.42
CD-
Shell
145,678
75.1%
-34.1%
40.9%
791.04
E0802A/B
Tube
161,838
54.9%
47.5%
49.4%
651.81
CD-
Shell
79,873
48.5%
36.6%
40.7%
764.38
E0803A/B
Tube
80,751
57.1%
49.4%
51.4%
660.51
CD-
Shell
79,873
48.5%
36.6%
40.7%
764.38
E0803C/D Tube
80,751
57.1%
49.4%
51.4%
660.51
Shell
17,749
Tube
14,058
100.1%
98.3%
99.2%
22.60
Shell
145,311
66.9%
58.1%
61.3%
714.65
Tube
134,104
Shell
201.0
168.1
164.0
165.9
Tube
279.0
234.1
225.8
230.0
CD-
Shell
298.0
219.3
218.3
218.9
E0802A/B
Tube
343.0
221.0
219.9
220.5
CD-
Shell
367.0
312.5
296.2
304.3
E0803A/B
Tube
400.0
335.0
320.7
328.5
CD-
Shell
367.0
316.7
309.2
313.4
E0803C/D Tube
400.0
335.0
320.7
328.5
Shell
343.0
217.0
216.3
216.7
Tube
183.0
144.8
142.1
143.6
Shell
278.0
235.9
226.4
231.3
Tube
302.0
254.0
236.6
246.1
Shell
29.1
4.96
4.79
4.84
Tube
29.1
26.56
25.67
26.09
P0855 Out
CD-
Shell
205.2
174.9
173.6
174.0
P0801 Out
E0802A/B
Tube
184.0
166.1
165.7
165.9
R0802 Out
CD-
Shell
204.4
174.9
173.6
174.0
P0801 Out
E0803A/B
Tube
191.3
168.5
167.9
168.1
R0801 Out
CD-
Shell
204.4
174.9
173.6
174.0
E0803C/D Tube
191.3
168.5
167.9
168.1
Shell
183.0
164.9
164.6
164.8
Tube
205.2
177.1
174.2
175.8
Shell
22.4
Tube
29.1

(kcal/hr.m2.C)
- Degradation
HEX Performance
CD-E0801
Pressure Drop
(kg/cm2)
- Hydraulic
- /
CD-E0805
CD-E0851
CD-E0801
Flow % of Design
(kg/h, %)
- DSN HEX
CD-E0805
CD-E0851
CD-E0801

(C)
Operating Condition
CD-E0805
CD-E0851
CD-E0801

(kg/cm2g)
-
CD-E0805
CD-E0851
1.22
1.00
1.08
Density(DSN)
Trend . ( dP, .)
Trend . (E0802/E0803 S/S. dP C/V .)
1.09
0.96
1.01
Trend . (E0802/E0803 S/S. dP C/V .)
Trend . (E0806 AFC dP dP .)
Tag .
26.56
25.67
26.09
P0855 Out
16.80
711.01
CD-E0801 Q (DSN Q = 6,951,000 kcal/h)
30,000
7,000,000
1.0
250
DSN Q= 6,951,000 kcal/h

6,000,000
Allow dP = 1.0 kg/cm2

25,000
5,000,000
CD-E0801 S/S dP (Allowable dP = 1.0 kg/cm2)
200
20,000
150
4,000,000
0.5
15,000
3,000,000
100
10,000
2,000,000
5,000
1,000,000
0
0
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-01 0:00
30,000
400,000
350,000
25,000
50
0
2011-12-03 0:00
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
S/S Bypass flow

250
60
200
50
0.0
2011-12-03 0:00
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
CD-E0802A/B & E0803A/B S/S dP
CD-E0802A/B T/S dP
4.0
2.5
2.0
3.5
1.5
3.0
300,000
20,000
250,000
15,000
200,000
150
40
100
30
2.5
10,000
50
20
100,000
5,000
50,000
0
2011-12-03 0:00
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
0
2016-12-01 0:00
30,000
8,000,000
10
0
2011-12-03 0:00
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
& dT
A/B C/D X
6,000,000
-1.5
0.5
-2.0
0.0
2011-12-03 0:00
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
-2.5
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
-3.0
CD-E0803A/B T/S dP (Allowable dP = 2.1 kg/cm2)

2.5

25,000
100
200
2.0
80
1.5
15,000
60
1.0
100
3,000,000
Range
1.0
150
4,000,000
0.5
-1.0
120
250
20,000
5,000,000
Range
S/S Bypass flow
A/B C/D T/S Common

7,000,000
2015-12-02 0:00
-50
2016-12-01 0:00
1.5
0.0
2011-12-03 0:00
-0.5
2.0

150,000
1.0
10,000
A~D Common
40
2,000,000
5,000
1,000,000
0
0
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-01 0:00
CD-E0803C/D Q (DSN Q = 12,555,000 kcal/h)
8,000,000
50
0
2011-12-03 0:00
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
CD-E0803C/D Ucor (DSN U = 359.9 kcal/hr.'c.m2)
& dT
2015-12-02 0:00
0
2016-12-01 0:00
0.0
2011-12-03 0:00
S/S Bypass flow
30,000
300
25,000
250
100
5,000,000
20,000
200
80
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
2.5
2.0
A/B C/D X
6,000,000
2012-12-02 0:00
CD-E0803C/D T/S dP (Allowable dP = 2.1 kg/cm2)
120
A/B C/D T/S Common
7,000,000
0.5
20
1.5
15,000
4,000,000
60
150
1.0
3,000,000
10,000
100
40
5,000
50
20
A~D Common
2,000,000
1,000,000
0
0
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-01 0:00
CD-E0805 Q (DSN Q = 2,320,000 kcal/h)

2,650,000
30,000
2,600,000
25,000
2,550,000
2,500,000
20,000
2,400,000
15,000
DSN Q= 2,320,000 kcal/h
2,250,000
10,000
5,000
2014-12-02 0:00
2015-12-02 0:00
0
2016-12-01 0:00
0
2,150,000
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-01 0:00
CD-E0551 Q (DSN Q = 2,788,000 kcal/h)
30,000
25,000
1,000
4.5
900
4.0
800
3.5
700
500
1,000,000
15,000
500,000
10,000
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00

350
300
200
150
100
-500,000
0
2011-12-03 0:00
-50
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
2012-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
9.0
99
8.0
98
5.0
0.5
2012-12-02 0:00
2014-12-02 0:00
100
6.0
2.5
0.0
2011-12-03 0:00
-0.5
2013-12-02 0:00
10.0
7.0
1.0
50
0
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-015,000
0:00
Range
1.5
200
0
2011-12-03 0:00
2.0
300
2012-12-02 0:00
CD-E0805 T/S dP
3.0
250
20,000
0.0
2011-12-03 0:00
CD-E0805 S/S dP
100
2,200,000
1,500,000
2013-12-02 0:00
400
2,350,000
2,000,000
2012-12-02 0:00
600
2,450,000
2,300,000
0
2011-12-03 0:00
0.5
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
R/G Compressor Pout (*A)
97
Feed CHG Pump Pout (*B)

dP
(*A) Spill Back C/V Open
96
95
(*B)
4.0
94
3.0
93
2.0
92
1.0
91
0.0
2011-12-03 0:00
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
90
2016-12-01 0:00
NO.5 VDU

2016-01-01
2016-03-31
Summary ('16.01.01 ~ '16.03.31)

- UCO Feed Pre Heat Train 4(VD-E0701/E0704/E0706/E0709) Shell Side dP 1.5 kg/cm2 8.0 .
Imp' UCO Fouling d P , Cold UCO (3.5~5.0 MB/D) dP Hold .
- Cold UCO Pre Heat Train Duty .
- , dP .
Design
Max.
Min.
Avg.
HEX Duty(Q)
VD-E0701
2.964
0.422
0.295
0.352
(MMkcal/hr)
VD-E0704
1.304
0.287
0.168
0.241
VD-E0706
2.127
0.152
0.095
0.117
VD-E0709
1.572
-0.009
-0.106
-0.040
VD-E0701
178.0
14.0
9.6
12.3
(kcal/hr.m2.C)
VD-E0704
208.1
27.4
22.1
24.8
VD-E0706
206.3
7.9
5.9
6.6
VD-E0709
195.3
-0.5
-6.1
-2.5
- Degradation
Density(DSN)
Cold UCO S/S

Heat Train Duty
Cold UCO S/S dT ( )
Cold UCO S/S
Heat Train Duty
Cold UCO S/S dT ( )
DSN dP 4.2 kg/cm2
(E0701-E0709)<(0.3*4+3)
VD-E0701
HEX Performance
~E0709
4.2
8.0
1.5
0.3
0.9
Allowable dP 8.0 kg/cm2

HTR Passflow C/V dP
Pressure Drop
(Cold UCO 16.0MB/D , Filter dP 1.5
(kg/cm2)
kg/cm2)
- Hydraulic
- /
VD-E0701
VD-E0704
VD-E0706
VD-E0709
VD-E0701
Flow % of Design
(kg/h, %)
- DSN HEX
VD-E0704
VD-E0706
VD-E0709
VD-E0701

Operating Condition
Shell
(C)
VD-E0704
VD-E0706
VD-E0709
VD-E0701

(kg/cm2g)
VD-E0704
VD-E0706
VD-E0709
Shell
0.3
Tube
0.7
Shell
0.3
Tube
0.7
Shell
0.3
Tube
0.7
Shell
0.3
Tube
0.7
( Tag X)
(/ Tag X)
(/ Tag X)
(/ Tag X)
Shell
97,851
32.7%
18.3%
25.5%
808.11
Tube
201,422
51.0%
44.2%
47.3%
755.44
Shell
97,851
31.5%
17.7%
24.6%
779.89
Tube
29,501
53.1%
34.8%
42.7%
715.97
Shell
97,851
31.1%
17.5%
24.3%
769.89
Tube
39,007
47.5%
38.6%
43.1%
697.80
Shell
97,851
30.5%
17.1%
23.8%
754.35
Tube
29,532
39.7%
14.2%
27.0%
705.00
Shell
170.0
133.9
118.7
124.7
'15 Hot UCO
Tube
232.0
180.5
170.9
175.6
'15 Hot UCO
Shell
199.0
150.5
132.7
142.1
'15 Hot UCO
Tube
258.0
221.4
207.1
207.1
Shell
250.0
160.4
139.9
150.5
Tube
301.0
246.0
236.3
241.6
Shell
277.0
158.2
137.3
147.5
Tube
320.0
268.6
238.5
256.7
Shell
24.9
14.9
14.5
14.7
Tube
23.4
21.9
21.4
21.7
Shell
24.9
(E0701 )
Tube
19.2
(/ Tag X)
Shell
24.9
(E0701 )
Tube
19.2
(/ Tag X)
Shell
24.9
(E0701 )
Tube
19.2
(/ Tag X)
'15 Hot UCO

'15 Hot UCO
VD-E0701 Q (DSN Q = 2,964,264 kcal/h)
(Cold/Hot UCO)
18,000
200
16,000
DSN Q= 2,964,264 kcal/h
180
3,500,000
3,000,000
VD-E0701 Ucor (DSN U = 178.0 kcal/hr.'c.m2)
14,000
2,500,000
12,000
2,000,000
10,000
VD-E0701~9 S/S dP (DSN dP = 4.2 kg/cm2)
8,000
6,000
1,000,000
4,000
500,000
2,000
0
0
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-01 0:00
140
120
1,400,000
(Cold/Hot UCO)
18,000
DSN Q= 1,303,781 kcal/h
14,000
1,000,000
10,000
600,000
8,000
4,000
200,000
0
2011-12-03 0:00
-1
20
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00

250

200
150
100
50
2,000
0
0
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-01 0:00
0
2011-12-03 0:00
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
Hot UCO
VD-E0706 Q (DSN Q = 2,127,282 kcal/h)
(Cold/Hot UCO)
18,000
2,500,000
16,000
DSN Q= 2,127,282 kcal/h
2,000,000
14,000

220
200
180
160
12,000
1,500,000
1,000,000
140
10,000
120
8,000
100
6,000
80
60
4,000
500,000
2,000
0
0
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-01 0:00
40
20
0
2011-12-03 0:00
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
Hot UCO
VD-E0709 Q (DSN Q = 1,572,048 kcal/h)

1,700,000
(Cold/Hot UCO)
18,000
DSN Q= 1,572,048 kcal/h
1,500,000
16,000
1,100,000
120
200
180
14,000
120
900,000
S/S dT .
100
700,000
Cold UCO E0709 Out

205C('15.4) 145C('16.4) 8,000
80
6,000
40
300,000
10,000
4,000
100,000
2011-12-03 0:00 2012-12-02 0:00 2013-12-02 0:00 2014-12-02 0:00 2015-12-02 0:00 2016-12-012,000
0:00
-100,000
0
-300,000
Hot UCO
100
140
Cold UCO 12,000
500,000
T/S No Bypass OP
160
1,300,000
Cold UCO
S/S dT .
80
Cold UCO E0709 Out

60
205C('15.4) 145C('16.4)
60
40
20
0
2011-12-03 0:00
-20
-40
DSN dP = 4.2 kg/cm2
10,000
Cold UCO
Heat Train dP
8,000
6,000
40
6,000
400,000
12,000
60
12,000
800,000
14,000
80
16,000
1,200,000
16,000
Hot UCO
VD-E0704 Q (DSN Q = 1,303,781 kcal/h)
Allowable dP = 8.0 kg/cm2
160
0
2011-12-03 0:00
18,000
100
1,500,000
(Cold/Hot UCO)
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
20
2016-12-01 0:00
0
-2
4,000
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
2,000
0
HHT PROCESS TO PROCESS HEX

20150901
20160427
Summary ('15.09.01 ~ '16.04.27)

- HT-E1103 (Bypass ), (Q) . (Rx Charge Heater F/G )
- , .
HEX Duty(Q)
(MMkcal/hr)

(kcal/hr.m2.C)
- Degradation
HEX Performance
Pressure Drop
(kg/cm2)
Design
Max.
Min.
Avg.
HT-E1102A/B
3.450
0.753
0.064
0.461
HT-E1103A/B
14.02
6.798
4.705
6.029
HT-E1105
3.550
HT-E1109
1.286
0.318
0.145
0.247
HT-E1112
0.429
0.805
0.359
0.663
HT-E1102A/B
101.7
49.8
32.7
41.0
HT-E1103A/B
193.0
104.3
72.5
94.3
HT-E1105
582.5
HT-E1109
191.0
47.0
25.1
39.1
HT-E1112
165.0
129.0
61.3
108.6
1.75
0.76
1.30
0.31
-0.34
-0.08
80.2%
56.8%
74.7%
71.2%
49.7%
63.8%
39.4%
17.9%
30.8%
76.2%
53.5%
70.7%
HT-
Shell
1.6
E1102A/B
Tube
2.2
HT-
Shell
1.6
E1103A/B
Tube
2.2
Shell
0.8
Tube
1.1
Shell
0.8
Tube
1.1
Shell
0.8
Tube
1.1
HT-E1105
- Hydraulic
- /
HT-E1109
HT-E1112
Flow % of Design
(kg/h, %)
- DSN HEX
HT-
Shell
73,064
E1102A/B
Tube
48,080
HT-
Shell
101,372
E1103A/B
Tube
88,416
Shell
17,173
Tube
40,724
Shell
9,680
Tube
34,892
Shell
66,047
Tube
48,080
HT-
Shell
208.0
180.0
159.4
172.7
E1102A/B
Tube
310.0
232.0
182.3
216.3
HT-
Shell
454.0
378.7
367.4
373.5
E1103A/B
Tube
374.0
342.2
329.0
337.5
Shell
217.0
214.9
197.4
210.7
Tube
298.0
Shell
Tube
258.0
380.0
246.6
240.6
229.5
195.2
242.3
228.0
259.2
236.8
253.4
Shell
324.0
266.0
240.9
260.0
Tube
374.0
321.0
302.1
315.6
HT-
Shell
25.1
6.61
5.92
6.27
E1102A/B
Tube
23.8
19.38
19.13
19.24
HT-
Shell
202.5
162.5
161.2
161.9
E1103A/B
Tube
225.2
176.5
171.2
174.8
Shell
231.0
186.7
180.1
183.4
Tube
199.6
159.8
158.9
159.5
Shell
18.4
Tube
23.8
19.4
19.1
19.2
Shell
18.4
13.6
13.5
13.5
Tube
23.8
19.4
19.1
19.2
HT-E1105
HT-E1109
HT-E1112

Operating Condition
(C)
HT-E1105
HT-E1109
HT-E1112

(kg/cm2g)
HT-E1105
HT-E1109
HT-E1112
Hvy Distillate Density Datasheet
New Data Get!!
HT-E1102A/B Q (DSN Q = 3,450,000 kcal/h)
HT-E1102A/B Ucor (DSN U = 101.7 kcal/hr.'c.m2)
1,600,000
18,000
100
1,400,000
16,000
90
14,000
1,200,000
12,000
1,000,000
10,000
8,000
600,000
6,000
400,000
4,000
200,000
2,000
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
HT-E1103A/B Q (DSN Q = 14,020,000 kcal/h)
100.0
80
70
80.0
60
60.0
0
2016-12-01 0:00
40
20
0
2012-12-02 0:00
8,000,000
16,000
160
7,000,000
14,000
140
6,000,000
12,000
120
5,000,000
10,000
100
4,000,000
8,000
80
3,000,000
6,000
60
2,000,000
4,000
40
1,000,000
2,000
20
2014-12-02 0:00
2015-12-02 0:00
HT-E1105 Q (DSN Q = 3,550,000 kcal/h)
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
HT-E1103A/B Ucor (DSN U = 193.0 kcal/hr.'c.m2)

180
2013-12-02 0:00
20.0
10
18,000
0
2016-12-01 0:00
40.0
30
9,000,000
0
2012-12-02 0:00
120.0
50
800,000
0
2012-12-02 0:00
S/S No Bypass OP
0
2012-12-02 0:00
0.0
2016-12-01 0:00
T/S Bypass flow
HT-E1103A/B T/S dP
T/S Bypass flow
100
3.0
100
80
2.5
80
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
60
2.0
60
40
1.5
40
20
1.0
20
0.5
-20
2016-12-01 0:00
HT-E1105 Ucor (DSN U = 582.0 kcal/hr.'c.m2)
0.0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
-20
2016-12-01 0:00
2015-12-02 0:00
2016-12-01 0:00
HT-E1105A/B T/S dP (Allowable dP: 1.1kg/cm2)

0.4
18,000
16,000
0.3
14,000
0.2
12,000
0.1
10,000
0.0
2012-12-02 0:00
8,000
6,000
-0.1
4,000
-0.2
2,000
0
2012-12-02 0:00
-0.3
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
HT-E1109 Q (DSN Q = 1,286,000 kcal/h)
2016-12-01 0:00
18,000
700,000
-0.4

120
16,000
600,000
100
14,000
500,000
12,000
400,000
10,000
300,000
8,000
80
60
6,000
200,000
40
4,000
20
100,000
0
2012-12-02 0:00
2,000
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
HT-E1112 Q (DSN Q = 429,000 kcal/h)
0
2016-12-01 0:00
1,000,000
18,000
900,000
16,000
800,000
14,000
700,000
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
2016-12-01 0:00
2015-12-02 0:00
2016-12-01 0:00

250
200
12,000
600,000
10,000
150
500,000
400,000
8,000
DSN Q= 0.429 MMkcal/hr
6,000
300,000
4,000
200,000
50
2,000
100,000
0
2012-12-02 0:00
100
2013-12-02 0:00
2014-12-02 0:00
2015-12-02 0:00
0
2016-12-01 0:00
0
2012-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00
2013-12-02 0:00
2014-12-02 0:00

Heat Exchanger Monitoring Item

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NO.

PROCESS TO PROCESS HEX

Summary ('16.01.01 ~ '16.03.31)

Heat Transfer Coefficient(U)

R0202 (LBO1P0607) - D0202(LBO1P0428)

2 Phase Flow. Liq Density .

2 Phase Flow. Liq Density .

2 Phase Flow. Liq Density .

2 Phase Flow. Liq Density .

2 Phase Flow. Liq Density .

T/S Flow Tag X

S/S Outlet Tag X

P0204 , Min Bypass & HEX Bypass X

2 Phase Flow. Liq Density .

S/S Outlet Tag X

Mechanical DSN Pressure

S/S H0203R FG Opening 60% .

2 Phase Flow, , Liq .

Operating Condition (C)

S/S Outlet Tag & T/S Flow Tag X

Mechanical DSN Temperature

(LBO1P0658) + DSN dP(0.2kg/cm2)

CD-E0201R1 Q (DSN Q = 3,228,000 kcal/h)

CD-E0201R1 Ucor (DSN U = 132.2 kcal/hr.'c.m2)

DSN U= 132.2 kcal/hr.'c.m2

DSN Q= 3,228,000 kcal/h

CD-E0202 Q (DSN Q = 2,631,200 kcal/h)

CD-E0202 Ucor (DSN U = 168.0 kcal/hr.'c.m2)

CD-E0202 S/S dP (DSN dP = 0.81 kg/cm2)

DSN dP = 0.81 kg/cm2

CD-E0203AR/BR Q (DSN Q = 6,092,900 kcal/h)

CD-E0203AR/BR Ucor (DSN U = 412.9 kcal/hr.'c.m2)

DSN dP = 1.4 kg/cm2

CD-E0203 T/S dP (DSN dP = 1.4 kg/cm2)

(*1) E0203CR/DR , H0201/H0202 F/G Opening 50~70%(5.0~9.5MB/D)

CD-E0203CR/DR Q (DSN Q = 6,092,900 kcal/h)

(*1) E0203CR/DR , H0201/H0202 F/G Opening 50~70%(5.0~9.5MB/D)

CD-E0203CR/DR Ucor (DSN U = 412.9 kcal/hr.'c.m2)

(*1) E0203CR/DR , H0201/H0202 F/G Opening 50~70%(5.0~9.5MB/D)

CD-E0204A/B Q (DSN Q = 1,193,500 kcal/h)

DSN U= 260.0 kcal/hr.'c.m2

CD-E0204A/B Ucor (DSN U = 260.0 kcal/hr.'c.m2)

CD-E0205R S/S dP (DSN dP = 0.5 kg/cm2)

DSN dP = 0.5 kg/cm2

CD-E0215 Q (DSN Q = 984,000 kcal/h)

DSN U= 264.8 kcal/hr.'c.m2

DSN Q= 984,000 kcal/h

CD-E0215 Ucor (DSN U = 264.8 kcal/hr.'c.m2)

PROCESS TO PROCESS HEX

Summary ('16.01.01 ~ '16.03.31)

SHELL/TUBE Energy Loss .

60D/70D E0551 Total Bypass +15~20/.

Heat Transfer Coefficient(U)

Trend . (E0502/E0503 S/S. dP C/V .)

Bypass C/V Opening 95% .

Mechanical DSN Pressure

Operating Condition (C)

Mechanical DSN Temperature

CD-E0501A/B Q (DSN Q = 1,780,000 kcal/h)

CD-E0501A/B Ucor (DSN U = 294.0 kcal/hr.'c.m2)

DSN Q= 1,780,000 kcal/h

CD-E0502 Q (DSN Q = 3,714,047 kcal/h)

DSN U= 294.0 kcal/hr.'c.m2

CD-E0502 Ucor (DSN U = 312.0 kcal/hr.'c.m2)