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Digital Mining
Paves The Way
Is the Australian mining industry ready to
leverage technology to help reduce costs?
DO BUSINESS BETTER
Executive Summary
Key Insights
Industry Challenges
What Next?
11
Where Next?
Executive Summary
The Australian mining industry has been reducing costs vigorously for the past three years. Mining
companies have been putting enormous effort into sweating the assets. Cost reductions have been
very successful, and yet the rate of company liquidations seems to be accelerating. For many, the
so-called Second Wave of cost cutting has come to an end further job cuts are becoming increasingly
problematic. The industry is being forced to examine transformational changes and innovations, and so
the Third Wave of Cost Cutting has now commenced. The Third Wave is all about process re-engineering, business improvement, automation and technology. Technology is being seen by many as a
saviour, particularly considering the high cost of labour in Australia. And yet, there are just as many
detractors. So, what do mining executives really think and how ready is the industry for a Digital Mining
revolution?
Mining is already on the way to Lights Out & Driverless. The Australian mining
industry is presently facing a watershed moment. Prices are down and costs have
remained stubbornly high, which means the margins are super tight. After
multiple rounds of belt-tightening, including wide ranging redundancies, mining
executives are searching for a pathway forward. The question is not whether
technology is ready, but whether executives are ready, willing and able to
embrace the implications of Digital Mining.
Kirby Johnson
Consulting Partner
Mining Advisory Services, Natural Resources at Wipro
Opex
($/t)
Time / effort
To better understand the state of technologies and industry readiness, Wipro surveyed senior executives and technology leaders in mining companies,
as well as mining industry analysts.
Key Insights
IT infrastructure development
This is one of the leading drivers for IT being the primary focus
Most CTOs agreed (51%) that this was amongst the top 3
Industry Challenges
Today the top concerns in the industry are commodity prices and the cost of extraction. However, a far more surprising result is that over 75%
of Directors and CTOs saw the need for wholesale strategic change in the way mines are operated, managed, monitored and manned, as
compared to just 10% of COOs. Evidently, Directors and CTOs are increasingly focused on transformation, whereas COOs are conservative
on this front. Other key trends include the cost of regulation and compliance, integrity and maintenance of operating assets. Less surprising is
that 88% of CIOs see that a key issue is lack of investment funds for new technologies.
79%
88%
75%
70%
88%
67%
76%
63%
76%
80%
76%
83%
53%
63%
25%
50%
63%
66%
46%
63%
75%
10%
75%
34%
Total
CIO
43%
Reducing the costs of exploration
63%
CTO
26%
40%
38%
COO
Director & above
50%
Industry Analysts
46%
Optimising information ows
across the business
0%
50%
76%
30%
38%
From an operational and technology standpoint, the big issues, with very strong agreement amongst all the surveyed groups,
includes integration of new solutions with existing investments, and increasing data communication across the business. Overall,
5
integration looks to be a strong and recurring theme across all functions with CIOs (100%) and COOs (90%) expressing the most
concern followed by CTOs (88%).
Interestingly, very few respondents see mobility as a key challenge. Also, very few are concerned with moving IT to the cloud (capex
to opex), which suggests that nance options, scalability and/or exibility are not on the top of the mind. This is somewhat surprising,
given the amount of noise in industry press almost daily about both these areas. These are huge trends in other industries. Perhaps
mining executives are waiting to see the benefits more clearly illustrated.
63%
70%
75%
59%
63%
50%
40%
88%
53%
50%
50%
50%
63%
50%
63%
38%
40%
63%
50%
Total
25%
63%
60%
50%
35%
CTO
COO
25%
25%
CIO
18%
25%
Moving IT from OpEx to CapEx.
0%
10%
38%
15%
13%
25%
0%
25%
6
88%
88%
75%
Greater connectivity
90%
88%
100%
83%
88%
75%
90%
75%
83%
83%
88%
88%
Total
70%
CIO
88%
83%
CTO
83%
COO
75%
88%
An increased / improved
monitoring capability
80%
Industry Analysts
88%
83%
78%
88%
100%
50%
75%
83%
73%
50%
63%
90%
75%
83%
With respect to digital maturity, clearly CTOs and CIOs rate it high, but interestingly there is a significant number of Directors who see maturity as
very low on the scale. This seems to fit with a result already noted, that many Directors see the need for Digital Mining transformation, rather than a steady state.
8
What Next?
Overall, our results show a very strong consensus amongst executives
surveyed on the need for significantly greater maturity in adoption of
digital mining technologies in the next two years. The strongest aspirations
stem from the CIOs and CTOs.
However, there are challenges (see Exhibit 5 below). The cost of the
technology (including training) is the number one, which is not at all
surprising in the current difficult economic conditions. Likewise, understanding integration (and connectivity) with existing technologies is
obvious for an industry noted for high capital intensity. In addition, the
return on investment and a lack of budget are hurdles that prevent
organisations from moving towards digital mining technologies.
88%
100%
Integration of new solutions
88%
90%
75%
71%
75%
63%
70%
75%
65%
75%
38%
60%
88%
53%
50%
50%
50%
63%
50%
63%
38%
40%
63%
50%
25%
63%
60%
50%
35%
Total
25%
25%
CIO
40%
50%
18%
Moving IT from OpEx to CapEx.
25%
0%
CTO
COO
Director & above
10%
38%
15%
13%
25%
0%
25%
It would seem that determining the value of digital mining is a major challenge. Clearly, identifying and communicating the value of technology is also
a key issue.
When executives think of integration, the results show executives are preferring integration to real time equipment reporting, asset management, real
time diagnostics, real time planning & scheduling, mobile communications, eet monitoring and data management.
10
The list has a very strong Operations Technology (OT) bias, rather than the traditional Information Technology (IT) focus. A challenge that many
mining companies face today is that critical IT/OT technology skills may be missing and that business improvement skills have been lost. The last time
the industry seriously did process re-engineering work was 10+ years ago (in the 1999-2003 downturn). Since that time, technology advances have
revolutionised many sectors in the global economy. Now, more than ever, mining companies need employees steeped in the basics of mining, yet, are
also tuned into latest technology advances that can help lower costs, increase production and/or reduce risk.
So, are the Directors and CTOs right in believing that there is a need for wholesale strategic change in the way mines are operated, managed,
monitored and manned? Is Digital Mining part of the next frontier of cost cutting? Or are the COOs correct - steady as she goes? What we do
know is that the Digital Mining is already well entrenched and the trend looks to be accelerating.
Where Next?
From Wipros expertise, here are a few ways to accelerate Digital Mining, a trend which already seems to be entrenched
Take Action.
Mining companies are crying out for technology that can help reduce costs, increase production and/or reduce risk. The irony is that much of the
production-ready technologies available to mining industry today have actually been forged in other industries, including oil & gas, manufacturing,
military, aerospace and retail. For example, in oil & gas, dynamic integrated production and scheduling using real time data is already 15 years old.
In manufacturing, Lights Out and Driverless (24/7 robotics) is well entrenched and there is much that mining can readily adopt. The task for mining
companies is to efficiently evaluate and integrate, rather than invent and develop.
11
Methodology
Earlier this year Wipro conducted a research to study the digital mining landscape in the Australian mining industry. The research
covered C-Suite executives, IT decision makers and mining industry analysts of major and minor mining companies. The sample
included COOs (25%), CIOs (20%), CTOs (20%), Directors and above who were IT decision makers (20%) and Industry Analysts
(15%). The qualitative and quantitative inputs for the study were gathered through interviews conducted telephonically using a
detailed questionnaire.
12
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