S-OIL REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
INSTALLATION OF VESSEL & HEAT EXCHANGER

ES No.

D-303

Revision

PAGE 1 OF 1

*REVISION HISTORY SHEET*

REV.NO.

DATE

Jul /24/2008

Oct/16/2008

DESCRIPTION
Newly Issued For Approval

(All)

Revise the project name in cover and contents.

(1.1)

The word "Bunker-C Cracking Center" was deleted

(1.1)

The word "Ssangyong Oil Refining Co., Ltd" was

changed to "S-OIL Corporation"

Nov/07/2008

Issued as approved (no comment)

Dec/09/2008

The revision history sheet was added

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
INSTALLATION OF VESSEL & HEAT EXCHANGER

ES No.

D-303

Revision

PAGE 1 OF 7

*CONTENTS*
1. GENERAL................................................................................................................................................................2
1.1 Scope...............................................................................................................................................................2
1.2 Related Engineering Specifications..................................................................................................................2
2. INSTALLATION WORKS.........................................................................................................................................2
3. IN-PROCESS CHECK.............................................................................................................................................3
3.1 Preparation of Foundation................................................................................................................................3
3.2 Setting of Liners or Mortar Pad........................................................................................................................3
3.3 Anchor Bolts Setting.........................................................................................................................................3
3.4 Setting of Equipment........................................................................................................................................3
3.5 Grouting of Anchor Pocket...............................................................................................................................4
3.6 Alignment.........................................................................................................................................................4
3.7 Grouting of Base..............................................................................................................................................4
4. ALIGNMENT.............................................................................................................................................................4
4.1 Tolerance..........................................................................................................................................................4
4.2 Priority Criteria.................................................................................................................................................5
4.3 Alignment of Vertical Equipment......................................................................................................................5
4.4 Alignment of Skid-mounted Equipment............................................................................................................6
4.5 Alignment of Stacking-type Equipment............................................................................................................6
5. ASSEMBLING OF ACCESSORIES.........................................................................................................................6
5.1 Internal Parts....................................................................................................................................................6
5.2 Platform and Ladder.........................................................................................................................................7
5.3 Davit.................................................................................................................................................................7

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
INSTALLATION OF VESSEL & HEAT EXCHANGER

ES No.

D-303

Revision

PAGE 2 OF 7

1. GENERAL

1.1 Scope

1.1.1 This specification covers the general requirements for the installation and inspection of vessels and
heat exchangers (Hereinafter collectively referred to as equipment), which may be included in S-OIL
ONSAN REFINERY EXPANSION PROJECT to be constructed by S-OIL Corporation. (Hereinafter
referred to as S-OIL) at Onsan, Korea.

1.1.2 This specification covers the general requirements for other similar type of static equipment, such as
silencers, filters, etc.

1.1.3 Vessels, heat exchangers, or tanks to be fabricated at site are not covered by this specification.

1.2 Related Engineering Specifications

The related Engineering Specification to supplement this specification are as follows:

D-301 "General Requirements in Equipment Installation"

2. INSTALLATION WORKS

Equipment shall be installed in correct position and orientation. Due care shall be paid to the following points
during the work.

(1) Prevention of damage to foundation, foundation bolts, equipment, adjacent structures, etc.

(2) Where the equipment having conical skirt or flat bottom support is directly placed on the foundation, the
vessel shall be installed without excessive concentrated force against bottom plate.

(3) For horizontal equipment which are subject to expansion/contraction, the relative position between foundation
bolts and bolt holes shall be set to allow free movement of the equipment in the correct direction of
expansion/contraction.

(4) Where sliding plates are used, no liners shall be applied between base plate and sliding plate. Contact
surfaces shall be cleaned and metal to metal coated with grease or graphite. After completion of installation

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
INSTALLATION OF VESSEL & HEAT EXCHANGER

ES No.

D-303

Revision

PAGE 3 OF 7

of the equipment and connection with piping, the nuts of the anchor bolts at sliding side shall be loosened to
give 1 to 2 mm of clearance, and then tightened with lock nuts leaving this clearance.

(5) Welding of liners shall be carried out after completion of final alignment inspection. In general, no welding
shall be permitted between base plate and liners.

(6) Where wooden pillows are used, setting and tightening of anchor bolts shall be in accordance with drawings
and manufacturer's installation manual.

3. IN-PROCESS CHECK

3.1 Preparation of Foundation

(1) Cleanliness of foundation surface and anchor bolt pockets

(2) Flatness of foundation surface where chipped

3.2 Setting of Liners or Mortar Pad

(1) Numbers and size of liners or mortar pads

(2) Uniform contact of liners with foundation surface
(3) Surface of liner plates
(4) Mixing ratio and condition of mortar in the case of mortar pads
(5) Elevation and level
(6) Position

3.3 Anchor Bolt Setting

(1) Size and setting position for projection and center

(2) Perpendicularity
(3) Free from oil and damage
(4) Thread lubrication

3.4 Setting of Equipment

(1) Cleanliness and smoothness of mounting face(s)

(2) Damage and foreign matter on the surface

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
INSTALLATION OF VESSEL & HEAT EXCHANGER

ES No.

D-303

Revision

PAGE 4 OF 7

3.5 Grouting of Anchor Pocket

(1) Mixing ratio and condition of grouting mortar

(2) Filling method and complete penetration
(3) Curing period
(4) After curing, check for cracks, peeling-off and cavities

3.6 Alignment

(1) Elevation
(2) Position
(3) Perpendicularity or level

3.7 Grouting of Base

(1) Mixing ratio and condition of grouting mortar

(2) Filling method and complete penetration

4. ALIGNMENT

4.1 Tolerance
Alignment of the equipment shall be carried out as follows, unless otherwise specified

(1) Tolerance shall be as in the following table.

Unit : mm
Type
Item

Vertical

Horizontal

Elevation

3.0

Position

3.0

Perpendicularity

Level

0.8 / 1,000
(And not more than 19mm)
0.8 / 1,000
(And not more than 19mm)

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
INSTALLATION OF VESSEL & HEAT EXCHANGER

ES No.

D-303

Revision

PAGE 5 OF 7

(2) Elevation shall be measured on the basis of level marking on the foundation.

(3) Position shall be measured on the basis of center marking of the foundation.

4.2 Priority Criteria

4.2.1 When the criteria stipulated in Para. 4.1 above interfere each other, the following order of priority may
be given:

(1) Vertical equipment

(a) Perpendicularity
(b) Position
(c) Elevation

(2) Horizontal equipment

(a) Horizontality
(b) Position
(c) Elevation

4.2.2 Regardless of the above priority, where an equipment is connected directly to special piping or another
equipment, relative position and elevation shall be given the priority.

4.3 Alignment to vertical Equipment

In general, alignment of vertical equipment shall be performed on 3 points from top to bottom of each
orientation and at two orientation of right angle to each other.

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
INSTALLATION OF VESSEL & HEAT EXCHANGER

ES No.

D-303

Revision

PAGE 6 OF 7

4.4 Alignment of Skid-mounted Equipment

Alignment of skid-mounted equipment shall be performed for horizontality, position and elevation of skid-base.
Alignment check for each component is not required.

4.5 Alignment of Stacking-type Equipment

4.5.1 Alignment of stacking-type equipment shall be performed based on relative position and elevation of
connecting nozzles, adjusting by placing shim plates between base plates of lower equipment and
upper equipment.
4.5.2 In the case of flange connection, applying paste on gaskets, inserting gaskets and bolt tightening shall
be confirmed.

5. ASSEMBLING OF ACCESSORIES

5.1 Internal Parts

Installation of internal parts such as, main beam, distributor, demister, grating, etc. shall be performed in
accordance with drawing, with consideration of work sequence for catalyst/packing loading or tray assembly
work.

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
INSTALLATION OF VESSEL & HEAT EXCHANGER

ES No.

D-303

Revision

PAGE 7 OF 7

5.2 Platform and Ladder

5.2.1 Platforms and ladders may be mounted any time before or after the installation of the equipment.
However, when mounted before installation, it shall be confirmed that those will not affect the erection
work of equipment.

5.2.2 When platforms and ladders are fixed to vertical towers and vessels subject to expansion/contraction,
slot holes of platforms, ladders, or lugs and loosening of nuts shall be confirmed.

5.2.4 When deformation of checker plates of platform floor is found, repair shall be carried out by heating or
reinforcing.

5.2.5 Welding slag of platform and ladders shall be completely removed by hammer.

5.2.6 When handrails are assembled by welding at site, the weld bead shall be finished flush by grinding.

5.2.7 Smooth movement and correct position of safety gate (bar) shall be checked.

5.3 Davit

5.3.1 Davits shall be mounted in accordance with drawings.

5.3.2 After mounting of davits, free movement shall be checked.