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ISSUED FOR

USE (IFU)
23-May-2011

WEST QURNA I

SPECIFICATION CHAIN LINK FENCES


AND GATES

TABLE OF CONTENTS
1.0

SCOPE ................................................................................................................................................ 3

2.0

DEFINITIONS...................................................................................................................................... 3

3.0

REFERENCES.................................................................................................................................... 3

4.0

5.0

6.0

3.1

SPECIFICATIONS .................................................................................................................... 3

3.2

ASTM INTERNATIONAL .......................................................................................................... 3

GENERAL REQUIREMENTS............................................................................................................. 4
4.1

SUBMITTALS............................................................................................................................ 4

4.2

PRODUCT DELIVERY, STORAGE AND PROTECTION ........................................................ 5

4.3

GROUNDING OF FENCING ..................................................................................................... 5

MATERIALS........................................................................................................................................ 5
5.1

GENERAL ................................................................................................................................. 5

5.2

GALVANIZED CHAIN-LINK FABRIC FENCE ......................................................................... 6

5.3

ALUMINUM-COATED CHAIN-LINK FABRIC FENCE ............................................................ 8

5.4

PVC-COATED CHAIN-LINK FENCE...................................................................................... 10

5.5

GATES .................................................................................................................................... 13

5.6

CONCRETE AND GROUT...................................................................................................... 14

EXECUTION...................................................................................................................................... 15
6.1

PREPARATION ...................................................................................................................... 15

6.2

INSTALLATION ...................................................................................................................... 16

ATTACHMENT 1: FENCE AND GATE DETAILS .................................................................................... 28


ATTACHMENT 2: PURPOSE CODE DEFINITIONS ................................................................................ 32

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1.0

SPECIFICATION CHAIN LINK FENCES


AND GATES

SCOPE

This specification covers the requirements for material and installation of chain link fences and
gates.
2.0

DEFINITIONS

The entities used in this specification are defined as follows:


Company: The entity issuing the contract for the work or their authorized agent.
Contractor: The entity contracted to perform the work for the Company.
Contract Documents: The documents that form the contract issued by the Company.
3.0

REFERENCES

The following publications form a part of this Specification. This specification requires
compliance with all governing laws and regulations, which are applicable at the installation site.
3.1

SPECIFICATIONS

IQWQ-FT-NSPDS-00-040101

Concrete Design & Construction

IQWQ-FT-ESPDS-00-160401

Grounding and Overvoltage Protection

3.2

ASTM INTERNATIONAL

Doc. No.

Date

Title

ASTM A36M

2008

Standard Specification for Carbon Structural Steel

2010

Standard Specification for Pipe, Steel, Black and Hot-Dipped ZincCoated Welded and Seamless

2007

Standard Specification for Metallic-Coated Carbon Steel Barbed Wire

2009

Standard Specification for Zinc (Hot-Dip Galvanized) Coating on Iron and


Steel Products

2009

Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel


Hardware

2010

Standard Specification for Carbon Steel Bolts and Studs, 60 000 PSI
Tensile Strength

2011

Standard Specification for Zinc-Coated Steel Chain-Link Fence Fabric

ASTM A53M
ASTM A121
ASTM A123M
ASTM A153M
ASTM A307
ASTM A392

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Doc. No.
ASTM A491
ASTM A500M
ASTM A641M
ASTM A809
ASTM A992
ASTM A1011

Date

Title

2010

Standard Specification for Aluminum-Coated Steel Chain-Link Fence


Fabric

2010

Standard Specification for Cold-Formed Welded and Seamless Carbon


Steel Structural Tubing in Rounds and Shapes

2009

Standard Specification for Zinc Coated (Galvanized) Carbon Steel Wire

2008

Standard Specification for Aluminum-Coated (Aluminized) Carbon Steel


Wire

2006

Standard Specification for Structural Steel Shapes

2010

ASTM C94M
ASTM F668
ASTM F934
ASTM F1043

4.0

SPECIFICATION CHAIN LINK FENCES


AND GATES

Standard Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon,


Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with
Improved Formability, and Ultra-High Strength

2011

Standard Specification for Ready-Mixed Concrete

2007

Standard Specification for Polyvinyl Chloride (PVC) and Other Organic


Polymer-Coated Steel Chain-Link Fence Fabric

2008

Standard Specification for Standard Colors for Polymer-Coated Chain


Link Fence Materials

2011

Standard Specification for Strength and Protective Coatings on Steel


Industrial Fence Framework

GENERAL REQUIREMENTS

Unless specified otherwise in the Contract Documents, fencing materials shall comply with
Section 5.2, Galvanized Chain-Link Fabric Fence. Galvanized steel framework may be used with
galvanized PVC, coated aluminum, coated fabric; tension wire; and barbed wire.
4.1

SUBMITTALS
4.1.1

Contractor shall provide evidence of a minimum 2-year work history in chain


link fence installation.

4.1.2

Before the start of field installation, shop drawings of gates, bracing, and typical
fence details shall be submitted to the Company for approval.

4.1.3

A sample of approximately 15.2 cm (6 in) square fabric material, post section,


and typical accessories for Company approval, prior to start of installation.

4.1.4

Before the start of installation, material data for fabrics, post, rails, tension wire,
and rods showing compliance with this specification shall be submitted to the
Company. Mill certifications listing compliance with zinc coatings, weights,
Polyvinyl Chloride (PVC) coating types, and material lot source.

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4.1.5

4.2

4.3

SPECIFICATION CHAIN LINK FENCES


AND GATES

Contractor shall provide a guarantee against defects for all materials, installation,
and workmanship for 1 year from the date of acceptance. Any defect in
installation or workmanship shall be repaired, and defective materials shall be
replaced during the guarantee period without cost to the Company.

PRODUCT DELIVERY, STORAGE, HANDLING AND PROTECTION


4.2.1

Contractor shall deliver materials with the manufacturer's tags and labels intact
and handle and store materials in accordance with the manufacturers instructions
so as to avoid damage

4.2.2

Materials shall be stored 100 to 300 mm (4 to 12 in) off the ground or slab by
using wood blocking or other approved materials. Standard dunnage sizes shall
be used.

4.2.3

Materials shall be stored in areas of the job site designated and approved by the
Company.

GROUNDING OF FENCING
Grounding of fencing around electrical equipment shall be in accordance with
specification IQWQ-FT-ESPDS-00-160401.

5.0

MATERIALS
5.1

GENERAL
5.1.1

Contractor shall install new, non rejected and undamaged, and properly coated
materials only.

5.1.2

The schedules of galvanized, aluminum-coated, and PVC-coated steel posts,


rails, brace rails, and gate frames shall be in accordance with Table 1 and Table
2.

5.1.3

The materials to be used for posts, rails, brace rails, and gate frames shall be in
accordance with Table 3.

5.1.4

The chain-link fabric shall meet the following requirements:


1) A minimum height of 2.44 m (8 ft), unless modified in Contract Documents,
and woven in one piece for widths up to a maximum of 3.66 m (12 ft).
2) A uniform 5.08 cm (+0.32 cm) [2 in (+1/8 in)] diamond mesh woven #9
finished gauge steel wire, with 1200 lb minimum breaking strength for
interior fence and #6 finished gauge steel wire for perimeter fencing.

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SPECIFICATION CHAIN LINK FENCES


AND GATES

3) A selvage, twisted and barbed on one edge and knuckled on the other; with
barbs formed by cutting wire on a bias.

5.2

5.1.5

Tension truss rods shall be 10 mm (3/8 in.) diameter ASTM A36M steel with
truss tighteners for gate post, terminal post, brace post (pull post) and both sides
of corner posts. All fasteners and nuts shall be 10 mm (3/8 in) diameter, ASTM
A307. The compression brace bar, 4.13 cm (1 5/8 in) O.D. truss bar, shall have
0.79 cm (5/16 in) minimum diameter steel tension truss rods with adjustable
take-up, brace bands, tension bands, or corner connections for attaching the
braces and truss rods to the posts.

5.1.6

Stretcher bars shall be 6 mm x 20 mm (1/4 in x 3/4 in) ASTM A1011M, Grade


50, steel. Stretcher bars shall be in one piece, equal to the full fabric height, with
a minimum 0.48 cm x 1.91 cm (3/16 in x in) section and associated bands shall
be a minimum 0.318 cm x 1.91 cm (1/8 in x in) section, both in heavy pressed
steel or malleable iron.

5.1.7

The top rail shall be closed-seam or seamless top rail to form a continuous brace
from end to end of the fence and be securely fastened to the gate, terminal, end,
corner, and pull posts. Couplings shall be of outside sleeve type, approximately
17.78 cm (7 in) long, spaced approximately 6.10 m (20 ft) apart, and with one
coupling in five fitted with a heavy spring, to provide expansion and contraction
in top rail.

GALVANIZED CHAIN-LINK FABRIC FENCE

Steel shall be galvanized by hot dip after rolling, forming, or weaving of the fence
component. Galvanized fence materials shall be uniform and consistent and shall be in
accordance with the following requirements:
5.2.1

Chain-Link Fabric

Fabric shall consist of heavy galvanized chain link material, in accordance with
ASTM A392, Class 2 coating; 50 mm (2 in) diamond mesh 9-gauge steel wire (4
mm (0.148 in.) in diameter), with the top and bottom selvedges twisted and
barbed.
5.2.2

Posts, Rails, and Brace Rails

1) The dimensions and weights of posts, rails and brace rails shall be in
accordance with Table 1.
2) The materials of posts, rails and brace rails shall be in accordance with Table
3.

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SPECIFICATION CHAIN LINK FENCES


AND GATES

3) The posts shall be closed-seam or seamless tubular posts, continuous with no


spliced sections, and equipped with a closed top unit, including a top rail
carrier and an apron securely fitted around the outside of the post.
4) End posts shall be complete with necessary fittings, continuous with no
spliced sections, include one compression brace bar and one truss rod with
adjustable take-up.
5) Corner and pull posts shall be complete with necessary fittings, including
two compression brace bars and two truss rods with adjustable take-up.
6) Galvanized coating shall meet the following requirements:
a) Pipe shall be in accordance with ASTM A 53M.
b) C-Section, Square, H-Beam and I-Beam shall be in accordance with
ASTM A 123M.
c) Tubing 1.5 oz zinc per ft2 (47.75 cm3/m2) of uncoated steel surface.
5.2.3

Tension Truss Rod

1) Tension truss rods shall be galvanized in accordance with ASTM A153M.


5.2.4

Tension Wire and Fabric Ties

1) Tension wire shall be a minimum 7-guage galvanized steel wire in


accordance with ASTM A641M with coating Class 5.
2) The tension wire shall be stretched near the bottom of the fence. If a top rail
is not used, the tension wire shall be stretched at the top also.
3) Fabric ties and hog rings shall be galvanized steel in accordance with ASTM
A641M with coating Class 1. See Table 4 for Schedule of Tie Wire.
5.2.5

Post Tops and Fittings

1) One post top shall be provided for each post, with openings to permit through
passage of top rail.
2) Post top material shall be pressed steel or malleable iron that is designed as a
watertight closure cap for tubular posts and shall be galvanized in accordance
with ASTM A153M.
3) Open-type posts such as C-Posts, H-Beams, and I-Beams do not require a
post top, unless the top rail is specified.

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AND GATES

4) Fence fittings such as end clamps, corner clamps, rail sleeves, barbed wire
arms, gate corners, etc. shall be pressed steel or malleable iron and shall be
galvanized in accordance with ASTM A153M.
5.2.6

Barbed Wire

1) Barbed wire shall consist of two strands of 12.5-gage, galvanized wire in


accordance with ASTM A121 Coating Type Z, Coating Class 3, with 14gage, 4-point round barbs spaced on 75 mm (3 in) centers.
2) The top 300 mm (1 ft) of the fence shall consist of three equally spaced rows
of barbed wire attached to 45-degree angle heavy-pressed galvanized arms
capable of withstanding, without failure 1112 N (250 lbs) downward pull at
the outmost end of the arm.
3) Barbed wires are to be high security-type, two-stranded, twisted steel wire,
each 0.25 cm (0.099 in) diameter; four point 14-gauge barbs, spaced not
more than 7.62 cm (3 in) apart.
4) Barbed wire extension arms are to be 45-degree (0.79 radius) angle post
mounted, fitted to carry three equally spaced rows of barbed wire; adding
approximately 300 mm (1 ft) to fence height.
5) Extension arms are to be constructed of malleable iron, pressed steel, or
aluminum, finished to match the fabric.
Note: Vertical barbed wire extension arms on gates add 300 mm (1 ft) to gate
frame height.
5.2.7

Appurtenances

1) Brace bands and tension bands shall fabricated from 3 mm by 22 mm (0.125


in by 0.875 in) galvanized steel with galvanized steel carriage bolts and nuts
galvanized in accordance with ASTM A153M.
2) Stretcher bars shall be galvanized in accordance with ASTM A153M.
3) Tighteners shall be galvanized in accordance with ASTM A153M.
5.3

ALUMINUM-COATED CHAIN-LINK FABRIC FENCE

If aluminum-coated fabric fence is specified in the contract documents, materials shall be


uniform and consistent and shall be in accordance with the following requirements:

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5.3.1

SPECIFICATION CHAIN LINK FENCES


AND GATES

Chain-Link Fabric

Fabric shall consist of aluminum-coated steel wire in accordance with ASTM


A491, Type I aluminum coating; 50 mm (2 in) diamond mesh 9-gauge steel wire
(4 mm (0.148 in.) in diameter), with the top and bottom selvedges twisted and
barbed. Clear paint shall be applied after the fabric is woven, to prevent
premature discoloration of wires and rusting of cut ends.
5.3.2

Posts, Rails, and Brace Rails

This section shall be as specified in Section 5.2.2.


5.3.3

Tension Truss Rod

This section shall be as specified in Section 5.2.3.


5.3.4

Tension Wire and Fabric Ties

1) Tension wire shall be a minimum 7-gage aluminum-coated steel wire in


accordance with ASTM A809.
2) The tension wire shall be stretched near the bottom of the fence. If a top rail
is not used, the tension wire shall be stretched at the top also.
3) Fabric ties and hog rings shall be aluminum-coated steel wire in accordance
with ASTM A809. See Table 4 for Schedule of Tie Wire.
5.3.5

Post Tops and Fittings

This section shall be as specified in Section 5.2.5.


5.3.6

Barbed Wire

1) Barbed wire shall consist of two strands of aluminum-coated 12.5-gage wire


with 14-gage, 4-point round aluminum barbs spaced on 75 mm (3 in) centers
in accordance with ASTM A121, Class 2.
2) The top 300 mm (1 ft) of the fence shall consist of three equally spaced rows
of barbed wire attached to 45-degree angle heavy-pressed galvanized arms
capable of withstanding, without failure 1112 N (250pounds) downward pull
at the outmost end of the arm.
3) Barbed wires are to be high security-type, two-stranded, twisted steel wire,
each 0.25 cm (0.099 in) diameter; four point 14-gauge barbs, spaced not
more than 7.62 cm (3 in) apart.

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AND GATES

4) Barbed wire extension arms are to be 45-degree (0.79 radius) angle post
mounted, fitted to carry three equally spaced rows of barbed wire; adding
approximately 300 mm (1 ft) to fence height.
5) Extension arms are to be constructed of malleable iron, pressed steel, or
aluminum, finished to match the fabric.
Note: Vertical barbed wire extension arms on gates add 300 mm (1 ft) to gate
frame height.
5.3.7

Appurtenances

This section shall be as specified in Section 5.2.7.


5.4

PVC-COATED CHAIN-LINK FENCE

Fencing components shall be evenly PVC fused, free of blisters, have undispersed
pigments, stabilizers, or other discrete particles, and also have a minimum specific
gravity of 1.3. The bond between vinyl coating and metals shall be equal to or greater
than the cohesive strength of the vinyl. If PVC-coated fence is specified in the contract
documents, materials shall be uniform and consistent and shall be in accordance with the
following requirements:
5.4.1

Chain-Link Fabric

1) Fabric shall be in accordance with ASTM F668, 0.1778 mm (7 mils) of


thermally bonded PVC over 92 g/m2 (0.30 oz/ft2) zinc substrate; 50 mm (2
in) diamond mesh 9-gauge steel wire (4 mm (0.148 in.) in diameter), with the
top and bottom selvedges twisted and barbed.
2) Colors shall be in accordance with ASTM F934 (i.e., brown, green, or black)
and as specified in the Contract Documents.
5.4.2

Posts, Rails, and Brace Rails

1) This section shall be as specified in Section 5.2.2.


2) Posts, rails, and Brace Rails shall be primed to receive 0.25 to 0.38 mm (10to 15-mils) thermal fusion coating of PVC, in accordance with ASTM F1043.
3) Colors shall be in accordance with ASTM F934 (i.e., brown, green, or black)
and as specified in the Contract Documents.
5.4.3

Tension Truss Rod

1) Tension truss rods shall be galvanized in accordance with ASTM A153M.

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AND GATES

2) Tension truss rods shall be primed to receive 0.25 to 0.38 mm (10- to 15mils) thermal fusion coating of PVC, in accordance with ASTM F1043.
3) Colors shall be in accordance with ASTM F934 (i.e., brown, green, or black)
and as specified in the Contract Documents.
5.4.4

Tension Wire and Fabric Ties

1) Tension wire shall be a minimum 7-guage galvanized steel wire in


accordance with ASTM A641M.
2) Tension wire shall be primed to receive 0.25 to 0.38 mm (10- to 15-mils)
thermal fusion coating of PVC of same quality, color, and process as
specified for the fabric.
3) The tension wire shall be stretched near the bottom of the fence. If a top rail
is not used, the tension wire shall be stretched at the top also.
4) Fabric ties and hog rings shall be galvanized steel in accordance with ASTM
A641M with coating Class 1. See Table 4 for Schedule of Tie Wire.
5) Fabric ties and hog rings shall be primed to receive 0.25 to 0.38 mm (10- to
15-mils) thermal fusion coating of PVC in accordance with ASTM F1043.
Colors shall be in accordance with ASTM F934 (i.e., brown, green, or black)
and as specified in the Contract Documents.
5.4.5

Post Tops and Fittings

1) One post top shall be provided for each post, with openings to permit through
passage of top rail.
2) Post top material shall be pressed steel or malleable iron that is designed as a
watertight closure cap for tubular posts and shall be primed to receive 0.25 to
0.38 mm (10- to 15-mils) thermal fusion coating of PVC, in accordance with
ASTM F1043.
3) Open-type posts such as C-Posts, H-Beams, and I-Beams do not require a
post top, unless the top rail is specified.
4) Fence fittings such as end clamps, corner clamps, rail sleeves, barbed wire
arms, gate corners, etc. shall be pressed steel or malleable iron and shall be
primed to receive 0.25 to 0.38 mm (10- to 15-mils) thermal fusion coating of
PVC, in accordance with ASTM F1043.
5) Colors of post top and fittings shall be in accordance with ASTM F934 (i.e.,
brown, green, or black) and as specified in the Contract Documents.

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5.4.6

SPECIFICATION CHAIN LINK FENCES


AND GATES

Barbed Wire

1) Barbed wire shall consist of two strands of 12.5-gage, galvanized wire in


accordance with ASTM A121 Coating Type Z, Coating Class 3, with 14gage, 4-point round aluminum barbs spaced on 75 mm (3 in) centers.
2) The top 300 mm (1 ft) of the fence shall consist of three equally spaced rows
of barbed wire attached to 45-degree angle heavy-pressed galvanized arms
capable of withstanding, without failure 1112 N (250pounds) downward pull
at the outmost end of the arm.
3) Barbed wire shall be primed to receive 0.25 to 0.38 mm (10- to 15-mils)
thermal fusion coating of PVC.
4) Colors shall be in accordance with ASTM F934 (i.e., brown, green, or black)
and as specified in the contract documents.
5) Barbed wires are to be high security-type, two-stranded, twisted steel wire,
each 0.25 cm (0.099 in) diameter; four point 14-gauge barbs, spaced not
more than 7.62 cm (3 in) apart.
6) Barbed wire extension arms are to be 45-degree (0.79 radius) angle post
mounted, fitted to carry three equally spaced rows of barbed wire; adding
approximately 300 mm (1 ft) to fence height.
7) Extension arms are to be constructed of malleable iron, pressed steel, or
aluminum, finished to match the fabric.
Note: Vertical barbed wire extension arms on gates add 300 mm (1 ft) to gate
frame height.
5.4.7

Appurtenances

1) Brace bands and tension bands shall fabricated from 3 mm by 22 mm (0.125


in by 0.875 in) galvanized steel with galvanized steel carriage bolts and nuts
galvanized in accordance with ASTM A153M.
2) Stretcher bars shall be galvanized in accordance with ASTM A153/A153M.
3) Tighteners shall be galvanized in accordance with ASTM A153/A153M.
4) All appurtenances shall be primed to receive 0.25 to 0.38 mm (10- to 15mils) thermal fusion coating of PVC in accordance with ASTM F1043.
Colors shall be in accordance with ASTM F934 (i.e., brown, green, or black)
and as specified in the Contract Documents.

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5.5

SPECIFICATION CHAIN LINK FENCES


AND GATES

GATES
5.5.1

Gate materials such as fabric, bolts, nuts, stretcher bars, barbed wire, brace rail,
and truss rods and tighteners shall be consistent with fence materials.

5.5.2

Gates shall be manually or electrically operated as specified in the Contract


Documents.

5.5.3

Swing Gates
1) Swing gate frame shall be 483 mm (1.9 in) O.D. steel pipe or 508 mm (2 in)
square tube in accordance with Table 1 and Table 2.
2) Gate frame materials shall be in accordance with Table 3.
3) The frame shall be with gate corners riveted or bolted at corners. Have
corners welded on galvanized steel gates and fastened by specially designed
corner fittings on vinyl-coated gates. Coating shall protect external weld
surface liable to corrode.
4) Horizontal center rails or vertical center uprights, as appropriate, with
adjustable truss rods shall be used to hold gate frame rigidity and square.
a) Gate fabric shall be attached to gate frame by tension rods and hook bolts
on four sides, or vertical stretcher bars and associated bands with tie
wires at top and bottom edges
b) Hold frame rigidity without sag or twist by 0.95 cm (3/8 in) diameter
adjustable diagonal truss rods, horizontal center rails, or vertical center
uprights, as appropriate
5) Bottom hinge shall be pivot type.
6) Have gates completely equipped with:
a) Two hinges per gate leaf, non lift-off type, permitting 180-degrees (3.14
radius) gate opening.
b) A fork-type latch (single leaf) or center-drop bar (double leaf), both of
which can be operated or padlocked from either side.
c) A complete plunger bar catch (double leaves only).
7) Gates shall be provided with padlocking device, center rest, and semiautomatic catch to secure gate in open position.

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5.5.4

SPECIFICATION CHAIN LINK FENCES


AND GATES

Slide Gates
1) Slide gates shall be in accordance with Attachment 1 and the vertical
clearance required.
2) Designs for special gates shall be submitted to Company for approval.

5.5.5

Size of gateposts shall be in accordance with Table 1 and Table 2.

5.5.6

Gatepost materials shall be in accordance with Table 3 with coating materials as


determined as follows:
1) Galvanized chain-link fence
a) Pipe shall be in accordance with ASTM A 53M.
b) C-Section, Square, H-Beam and I-Beam shall be in accordance with
ASTM A 123M.
2) Aluminum-coated chain-link fence
a) This section shall be as specified in Section 5.5.6.1.
3) PVC-coated chain-link fence
a) This section shall be as specified in Section 5.5.6.1.
b) Gateposts shall be primed to receive 0.25 to 0.38 mm (10- to 15-mils)
thermal fusion coating of PVC, in accordance with ASTM F1043.
c) Colors shall be in accordance with ASTM F934 (i.e., brown, green, or
black) and as specified in the Contract Documents.

5.6

CONCRETE AND GROUT


5.6.1

Concrete

1) Concrete shall have a minimum 28-day compressive strength of 20 MPa


(3000 PSI). Refer to Specification IQWQ-FTH-NSPDS-00-040101.
2) Aggregate size shall be 25 mm (1 in) maximum.
3) Slump shall be 75 mm (3 in) maximum, and entrained air shall be between 2
percent and 4 percent.

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SPECIFICATION CHAIN LINK FENCES


AND GATES

4) Concrete mix design shall be in accordance with ASTM C94M.


5.6.2

Grout

Contractor shall use nonshrink Portland cement grout, approved by the Company,
to grout in the posts into solid rock.
6.0

EXECUTION
6.1

PREPARATION
6.1.1

Contractor shall perform clearing and grubbing to a width of 600 mm (2 ft)


minimum on each side of the fence line as necessary to permit a proper fence
installation.

6.1.2

Contractor shall not commence work until unsatisfactory conditions have been
corrected

6.1.3

A reasonably smooth profile at the fence line shall be provided. There shall be no
space between the bottom of the fence and the finished ground line.

6.1.4

Unless otherwise specified the Contract Documents, where the fence crosses
features such as streams and drainage ditches and where conforming the fence to
the ground contour is impractical, the fence shall span the depression. The space
below the bottom of the fence shall be closed with extra fence fabric or barbed
wire as specified in the Contract Documents. If extra length fence posts are
required at such locations, the extra length posts shall be furnished and installed
in lieu of standard length posts, together with any intermediate posts, stakes,
braces, extra fabric, or wire as may be required.

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6.2

SPECIFICATION CHAIN LINK FENCES


AND GATES

INSTALLATION
6.2.1

Post Spacing

1) Line posts and brace posts shall be set at 3 m (10 ft) maximum intervals.
2) Posts shall be evenly spaced.
3) Corner or slope posts shall be installed where changes in horizontal
alignment or grade alignment are greater than a 30-degree.
4) Locate pull posts in line positions at equal distance, spacing in a maximum
90 m (300 ft) intervals or where changes in horizontal alignment or grade
alignment occur.
6.2.2

Foundation Bases and Post Hole Preparation

Assure rigid, secure fence installation where bases are set in wet conditions.
Unless otherwise specified in Contract Documents, the foundation bases and post
hole preparation shall be in accordance with the following requirements.
1) Concrete Base
a) Line, corner, pull, terminal and gate posts shall be set vertically in
cylindrical concrete foundations in accordance with Table 5.
b) Post holes shall be hand-augured or drilled.
c) Soil from the excavations shall be spread uniformly adjacent to the fence
line or as directed by the Company.
d) Crown concrete base tops by 5.08 cm (2 in) to shed water.
2) Grout Base
a) Grout base shall be applied to foundations with solid rock conditions.
b) Contractor shall drill a base hole in solid rock 1 in. larger in diameter
than the largest dimension of post section to be set to the depth specified
in Table 5.

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3) Combined Base for Solid Rock with Soil Overburden


a) Unless penetration into solid rock reaches minimum depth first as
specified in Table 5, Contractor shall use the combined bases with grout
base and concrete base to full depth specified in Table 5.
b) The grout base and concrete base shall be in accordance with paragraphs
2 and 1 above, respectively.
4) Base in Masonry Walls
a) Galvanized pipe socket/sleeves shall be used for posts setting in masonry
walls.
b) The length of galvanized pipe socket/sleeve shall be 1.1m (42 in) for line
posts and 1.3 m (48 in) for all other posts embedded into the masonry
walls.
c) Contractor shall set post bases into embedded galvanized pipe
socket/sleeves with the inside and outside surface liable to corrode
painted with bituminous paint or gout into place with appropriate fastsetting cement and caulk with lead wool.
i)

Bituminous paints shall be black asphalt paint, VALSPAR coatings,


or the equivalent

ii) Lead wool caulking shall be string-shredded, pure metallic lead wool
5) Base with Angle Bar Anchors
Where posts are set with angle bar anchors, Contractor shall submit the
design of angle bar anchor system to the Company for approval.
6.2.3

Post Setting

1) Loose and foreign materials shall be removed from the sides and bottoms of
the holes.
2) Posts shall be centered and aligned in the holes. Set posts vertical to within
20.32 cm (8 in), inside 3.05 m (10 ft), true to line and grade in concrete
bases, pipe sleeves, or sockets in masonry walls or with angle bar anchors.
3) If posts are placed in the solid rock holes, nonshrink Portland cement grout,
approved by the Company, shall be used to grout in the posts.
4) The soil shall be moistened before placing the concrete.
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AND GATES

5) The concrete shall be placed in a continuous pour into the hole around the
posts and tamp to consolidate.
6) The post shall be checked for vertical and horizontal alignment, and secured
to permit proper curing of the concrete.
7) Except for gateposts, the exposed surface of the concrete foundation shall be
set 50 mm (2 in 50 mm) above surrounding grade with a smooth 13 mm
(0.5in) crown, sloping away from the post.
8) Footings for gateposts shall extend to the underside of the bottom of the
hinge.
9) Unless the concrete has reached 75 percent minimum of its design strength,
before placing components such as fabric, rails, tension wire, and gates, the
concrete shall have cured 7 days minimum.
10) Concrete surfaces for gatepost footings shall be kept moist for 7 days
minimum after placement, or cured with membrane-curing material or other
Company-approved method.
6.2.4

Rails and Bracing

1) Fence shall be installed with a top rail and bottom tension wire unless
otherwise specified in the Contract Documents.
2) If it is necessary for a top rail to be omitted, a top tension wire shall be
installed.
3) Top rails shall be continuous through post caps or extension arms, bending to
the radius for wired runs.
4) The size and spacing of fabric tie wire shall be in accordance with Table 4.
5) Tension wires shall be installed parallel to the line of fabric by weaving 6gage minimum wire of the appropriate type through the fabric and tying the
wire to each post.
a) Bottom
i)

Contractor shall install one continuous length of tension wire that


passes through the bottom mesh of fence fabric between pull posts
and tied to pull posts before stretching the fabric.

b) Top
i)

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Contractor shall install one continuous length of tension wire


between pull posts, secured to pull posts and connected to line posts

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AND GATES

within 6 in. (15.24 cm) of the top of the fence fabric to tension wire
with hog rings at 24 in. (60.96 cm) intervals
6) Top rail and tension wire shall be installed before installing the chain link
fabric.
7) A manufacturers standard expansion/contraction coupling shall be provided
every 30 m (100 feet) on straight runs and installed 600 mm (2 feet)
maximum from a line post.
8) End clamps shall be used for attaching the top rail or tension wire and braces
to the brace terminal and gateposts.
9) Corner clamps shall be used for attaching top rails or tension wire and braces
to corner posts.
10) Bracing
a) One brace assembly shall be used for each terminal or gatepost.
b) Two brace assemblies shall be used for each corner or pull post.
c) Unless otherwise specified in the Contract Documents, the brace rail
shall be positioned 300 mm (12 in) below the top tension wire.
d) Braces shall extend from a line post to the related gate, corner, pull, or
terminal post
6.2.5

Fabric

1) The chain link fence fabric shall be installed with the posts enclosed.
2) The fabric shall be stretched tautly, and fastened securely to the posts.
3) The fabric shall be cut and attached to each span independently at all
terminal/gate and corner/pull posts.
4) The fabric shall be attached to the terminal/gate posts as follows:
a) For square terminal/gate posts, stretcher bars shall be used with specially
designed fabric clips spaced at 375 mm (15 in) maximum intervals to
fasten fabric to the posts.
b) For pipe terminal/gate posts, stretcher bars shall be used with fabric
bands spaced at 375 mm (15 in) maximum intervals to fasten fabric to
the posts.
c) For open-type terminal/gate posts such as C-Posts, H-Beams and IBeams, Contractor shall weave fabric into loops and stamp into the
posts.
5) The fabric shall be attached to the corner/pull posts as follows:
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AND GATES

a) For square corner/pull posts, stretcher bars shall be used with specially
designed fabric clips spaced at 300 mm (12 in) maximum intervals to
fasten fabric to the posts.
b) For pipe corner/pull posts, stretcher bars shall be used with fabric bands
spaced at 300 mm (12 in) maximum intervals to fasten fabric to the
posts.
c) For open-type corner/pull posts such as C-Posts, H-Beams and I-Beams,
Contractor shall fasten fabric by integrally weaving 6-gage minimum
wire of appropriate type through the fabric and tying the wire to the
posts.
6) Contractor shall fasten fabric to top rails or top tension wires, bottom rails or
bottom tension wires, intermediate brace rails, and line posts in accordance
with Table 4.
7) Contractor shall install fabric on the side of posts away from the area being
protected except on curved layouts where fabric shall be installed on the side
of the post on the outside of the curve.
8) Contractor shall install individual barriers at depressed openings to maintain
a secure, impenetrable perimeter at the areas where the fence runs through
drainage ways, ditches, and etc.
6.2.6

Barbed Wire

1) Contractor shall:
a) Install three taut rows of barbed wire, supported on 45-degree (0.79
radius) angle extension arms, which are inclined upward and outward
from area being protected.
b) Incline 45-degree (0.79 radius) extension arms toward the area being
protected, where outward inclination would infringe on property of
others.
c) Install vertical barbed wire extension arms on the gates.
2) Barbed wire on gates shall match wire installed on the line fence.
3) To accommodate barbed wire, the end members of gates shall be extended
300 mm (1 ft) above the horizontal section of the gate frame.
4) Three strands of barbed wire shall be installed.
5) Strands shall be spaced uniformly and attached to frame with bands, clips, or
eyebolts.
6) Extension arms on all posts shall be inclined at approximately 45 degrees
toward or away from the property enclosed.
7) The strands of barbed wire shall be stretched to remove sag and be anchored
firmly to extension arms.
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6.2.7

SPECIFICATION CHAIN LINK FENCES


AND GATES

Gates

1) Gates shall be installed in accordance with the locations, type, and size
specified in the Contract Documents.
2) Gates shall be braced and trussed to prevent sagging, buckling, and weaving.
3) Gates shall be covered with same type of fabric as the fence.
4) Vertical members of a gate shall carry the top three strands of barbed wire.
5) Fixed end ratchet bands shall be provided for fastening the barbed wire.
6) Hardware
a) Gates shall be provided with necessary fittings and hardware.
b) Latches provided for use with padlocks and hinges shall allow swing
gates to swing 180 degrees.
c) Plunger bars shall have top, bottom, and middle locking points; the
middle point shall be arranged for padlocking.
d) Gates shall have keepers that engage automatically when the gate is
swung open and that require manual release.
7) Gates shall be installed plumb, level, and secure for the full opening without
interference. Install bottom rail of gate to swing clear of finished grade for
full 180-degree (3.14 radius) swing.
8) Match gate frame top rails to height of fence top rail.
9) Ground items shall be set in concrete in accordance with gate manufacturers
recommendations.
10) Equipment shall be installed, lubricated, and adjusted to ensure smooth
operation.
6.2.8

Miscellaneous Installation

1) Tie Wires
a) Tie wires shall be U-shaped and shall conform to the diameters of pipe.
b) The tie wires shall clasp the pipe and fabric firmly with ends twisted two
full turns minimum.
c) The ends of exposed wires shall be bent to minimize hazards to persons
or clothing.
d) Sharp burrs shall be repaired using methods and techniques
recommended by the manufacturer.
2) Nuts for fasteners on tension bands and hardware bolts shall be installed on
the side of the fence opposite the fabric. Contractor shall install nuts for

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SPECIFICATION CHAIN LINK FENCES


AND GATES

stretcher bands and hardware bolts on sides of posts facing the area being
protected.
3) The ends of bolts, once secure and checked for smooth operation, shall be
peened to prevent removal of nuts.
4) Coatings damaged in the field shall be repaired using methods and
techniques recommended by the manufacturer.
5) Parts and attachments shall be inspected for defects.
6.2.9

Quality Assurance

1) Quality control shall be provided for all furnished materials, installations,


and workmanship, including those items or installations furnished by
Contractors subcontractors or vendors.
2) The Company reserves the right to make inspections at any time during the
receipt and installation of fencing materials.
3) The physical locations of features such as fence lines, gates, and terminal
posts shall be in accordance with the Contract Documents.

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AND GATES

Table 1: Schedule for Galvanized Steel Post, Rail, Brace Rail, and Gate Frame
Component

Dimensions

Shape

kg/m (lb/ft)

4.763 cm x 4.128 cm
(1.875 in x 1.625 in)

C-Post

3.482
(2.34)

4.763 cm x 4.128 cm
(1.875 in x 1.625 in)

H-Beam

4.048
(2.72)

6.033 cm O.D.
(2.375 in O.D.)

Pipe

5.432
(3.65)

5.715 cm x 4.326 cm
(2.250 in x 1.703 in)

C-Post

4.063
(2.73)

5.715 cm x 4.763 cm
(2.250 in x 1.875 in)

H-Beam

6.102
(4.10)

6.033 cm O.D.
(2.375 in O.D.)

Pipe

5.432
(3.65)

6.350 cm x 6.350 cm
(2.500 in x 2.500 in)

Square

7.590
(5.10)

8.890 cm x 8.890 cm
(3.500 in x 3.500 in)

**C-Post

7.649
(5.14)

7.303 cm O.D.
(2.875 in O.D.)

Pipe

8.617
(5.79)

6.350 cm x 6.350 cm
(2.500 in x 2.500 in)

Square

7.590
(5.10)

8.890 cm x 8.890 cm
(3.500 in x 3.500 in)

C-Post

7.590
(5.10)

7.3035 cm O.D.
(2.875 in O.D.)

Pipe

8.617
(5.79)

7.620 cm x 7.620 cm
(3.000 in x 3.000 in)

I-Beam

9.670
(6.50)

10.160 cm O.D.
(4.000 in. O.D.)

Pipe

13.557
(9.11)

8.890 cm x 8.890 cm
(3.000 in x 3.000 in)

Square

13.543
(9.10)

Line Post
Max. 2.44 m (8 ft) fabric
height

Over 2.44 m (8 ft) fabric


height

Terminal, Corner, and Pull


Posts

Note: ** Denotes maximum 3.658 m (12 ft) fabric height.


Gate Posts, Single Leaf Width
Max. 1.829 m
(6 ft)

1.829 m to 3.658 m
(6 ft to 12 ft)

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Component

SPECIFICATION CHAIN LINK FENCES


AND GATES

Dimensions

Shape

kg/m (lb/ft)

10.160 cm x 10.160 cm
(4.000 in x 4.000 in)

H-Beam

17.203
(11.56)

3.658 m to 5.486 m
(12 ft to 18 ft)

16.828 cm O.D.
(6.625 in O.D.)

Pipe

28.230
(18.97)

5.486 m to 7.01 m
(18 ft to 23 ft)

21.908 cm O.D.
(8.625 in O.D.)

Pipe

36.758
(24.70)

7.010 m to 9.144 m
(23 ft to 30 ft)

27.305 cm O.D.
(10.750 in O.D.)

Pipe

46.431
(31.20)

4.128 cm x 3.175 cm
(1.625 in x 1.250 in)

C-Section

2.010
(1.35)

4.216 cm O.D.
(1.660 in O.D.)

Pipe

3.378
(2.27)

3.810 cm x 3.810 cm
(1.500 in x 1.500 in)

I-Beam

3.378
(2.27)

Brace Rail

4.216 cm O.D.
(1.660 in O.D.)

Pipe

3.378
(2.27)

Swing Gate Frame

5.080 cm x 5.080 cm
(2.000 in x 2.000 in)

Square

4.048
(2.72)

4.826 cm O.D.
(1.900 in O.D.)

Pipe

4.048
(2.72)

Top and Bottom Rails

Table 2: Schedule for PVC-Coated Steel Post, Rail, Brace Rail, and Gate Frame

Component

Dimensions

Shape

kg/m (lb/ft)

Max. 2.44 m (8 ft) fabric height

4.763 cm x 4.128 cm
(1.875 in x 1.625 in)

C-Post

3.482
(2.34)

Over 2.44 m (8 ft) fabric height

5.715 cm x 4.326 cm
(2.250 in x 1.703 in)

C-Post

4.063
(2.73)

6.350 cm x 6.350 cm
(2.500 in x 2.500 in)

Square

7.590
(5.10)

6.350 cm x 6.350 cm
(2.500 in x 2.500 in)

Square

7.590
(5.10)

Line Post

Terminal, Corner, and Pull


Posts
Gate Posts, single leaf width
Max. 1.829 m
(6 ft)
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AND GATES

1.829 m to 3.658 m
(6 ft to 12 ft)

10.160 cm O.D.
(4.000 in O.D.)

Pipe

13.557
(9.11)

3.658 m to 5.486 m
(12 ft to 18 ft)

16.828 cm O.D.
(6.625 in O.D.)

Pipe

28.230
(18.97)

5.486 m to 7.01 m
(18 ft to 23 ft)

21.908 cm O.D.
(8.625 in O.D.)

Pipe

36.758
(24.70)

7.010 m to 9.144 m
(23 ft to 30 ft)

27.305 cm O.D.
(10.750 in O.D.)

Pipe

46.431
(31.20)

Top and Bottom Rail

4.128 cm O.D.
(1.625 in O.D.)

Pipe

2.009
(1.35)

Brace Rail

4.216 cm O.D.
(1.660 in O.D.)

Pipe

3.378
(2.27)

Swing Gate Frame

5.080 cm x 5.080 cm
(2.000 in x 2.000 in)

Square

4.048
(2.72)

Table 3: ASTM Standards for Post, Rail, Brace Rail, and Gate Frame Materials

Shape

ASTM Standard

Pipe

A53M
Schedule 40

C-Post, C-Section

A1011M, Grade 50

Square

A500M, Grade B

H Beam

A992

I-Beam

A36

Note: C-Post and C-Section shall be roll formed.

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Table 4: Schedule of Tie Wire

Component

Size and Material

Fabric Tie Wire Spacing

Open Section: H-Beam,


I-Beam, C -Post

6 gauge steel

300 mm (12 in.) on centers

Pipe, Square

9 gauge steel

380 mm (15 in.) on centers

Rails and Brace Rails

9 gauge steel

380 mm (15 in.) on centers

9 gauge aluminum

610 mm (24 in.) on centers

13 gauge steel

610 mm (24 in.) on centers

Line Post

(Double Wrap)
Tension Wire

9 gauge hog ring

380 mm (15 in.) on centers

11 gauge hog ring

610 mm (24 in.) on centers

Note: Tie wire and hog ring coatings to match fabric finish.
Table 5: Schedule of Post Foundation Size and Depth
Concrete Base
Fence
Component
Line Post

Grout Base

Combined Base
Solid Rock with Soil
Overburden
< 35.56 cm (14 in.) in
solid rock, and full depth
of 106.68 cm (42 in.)
below finished grade
< 50.8 cm (20 in.) in
solid rock, and full depth
of 121.92 cm (48 in.)
below finished grade

Foundation
Diameter
25 cm (10)

Foundation
Depth
1.1 m (42)

Solid Rock Without


Soil Overburden
35.56 cm
(14 in.) Min.

Corner, Pull, and


Terminal Posts

30 cm (12)
Min.

1.2 m (48)

50.80 cm
(20 in.) Min.

Gatepost: Single
Leaf Width
Max. 1.829 m
(6 ft)

30 cm (12)
Min.

1.2 m (48)

50.80 cm
(20 in.) Min.

1.829 m to 3.658
m
(6 ft to 12 ft)

30 cm (12)
Min.

1.2 m (48)

50.80 cm
(20 in.) Min.

3.658 m 5.486
m (12 ft 18 ft)

45 cm (18)

1.2 m (48)

50.80 cm
(20 in.) Min.

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< 50.8 cm (20 in.) in


solid rock, and full depth
of 121.92 cm (48 in.)
below finished grade
< 50.8 cm (20 in.) in
solid rock, and full depth
of 121.92 cm (48 in.)
below finished grade
< 50.8 cm (20 in.) in
solid rock, and full depth
of 121.92 cm (48 in.)
below finished grade
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Larger than 5.486


m (18 ft)

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SPECIFICATION CHAIN LINK FENCES


AND GATES

60 cm (24)

1.5 m (60)

50.80 cm
(20 in.) Min.

< 50.8 cm (20 in.) in


solid rock, and full depth
of 121.92 cm (48 in.)
below finished grade

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ATTACHMENT 1: FENCE AND GATE DETAILS

Figure 1: Fences and Gates

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Figure 2: Fences and Overhead Sliding Gates with Roller and Guide
Assembly

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Figure 3: Fences and Overhead Sliding Gates with Upper Track Assembly

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Figure 4: Guard Rails

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ATTACHMENT 2: PURPOSE CODE DEFINITIONS

Code

Description

[A]

Assigned to paragraphs that require approval from the Companys Engineer before the work
may proceed or the design is finalized.

[C]

Assigned to paragraphs containing specifications whose primary purpose is reduced costs.


Reduced cost in this context refers to initial investment cost and does not include Life-Cycle
cost considerations. Life-Cycle cost considerations are captured under reliability,
maintainability, or operability purpose codes.

[E]

Assigned to paragraphs containing specifications whose primary purpose is driven by


environmental considerations. Environmental considerations typically include specifications
intended to protect against emissions/leakage to the air, water, and/or soil. Deviations from the
specifications contained in such paragraphs require formal review and approval according to
local environmental policy.

[I]

Assigned to paragraphs that provide only clarifying information such as Scope statements,
definitions of terms, etc.

[M]

Assigned to paragraphs containing specifications whose primary purpose is to provide for


maintainability of equipment or systems. Maintainability provisions are those that facilitate the
performance of maintenance on equipment/systems either during downtimes or during onstream operations.

[O]

Assigned to paragraphs containing specifications whose primary purpose is to assure


operability of equipment or systems. Operability is the ability of the equipment/system to
perform satisfactorily even though conditions are off-design, such as during start-ups, process
swings, subcomponent malfunction, etc.

[R]

Assigned to paragraphs containing specifications whose primary purpose is to improve or


assure the reliability of equipment or systems. Reliability is a measure of the ability of
equipment/systems to operate without malfunction or failure between planned maintenance
interventions.

[S]

Assigned to paragraphs containing specifications whose primary purpose is avoidance of


personnel or operational safety incidents. Any deviation from the specifications contained in
such designated paragraphs requires formal review and approval according to local safety
policy.
Personnel Safety:

Refers to the avoidance of recordable personnel injuriese.g., burns,


cuts, abrasions, inhalation, or exposure to dangerous substances, etc.,
that could result in medical treatment, restricted work, lost-time incidents,
or fatalities.

Operational
Safety:

Refers to the prevention and control of process releases, fires,


explosions, etc.

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