SJ-20100426162420-004-ZXSDR BS8700 (V4.00.30) Hardware Installation Guide BBU

ZXSDR BS8700
Hardware Installation Guide(BBU)

4.00.30
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: (86) 755 26771900
Fax: (86) 755 26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright 2010 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited.
Additionally, the contents of this document are protected by
contractual confidentiality obligations.

All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided as is, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
Revision No.
Revision Date
Revision Reason
R1.0
20100430
First edition
Serial Number: SJ-20100426162420-004

Publishing Date: 20100430
Contents
About This Manual ......................................................................................... I
Chapter 1 Safety Description .................................................................... 1-1
1.1 Safety Specifications Guide ................................................................................ 1-1
1.2 Safety Symbols .................................................................................................. 1-1
1.3 Safety Instructions.............................................................................................. 1-2
Chapter 2 Installation Overview ................................................................ 2-1

2.1 Components to be Installed................................................................................. 2-1
2.2 Installation Flow ................................................................................................. 2-2
2.3 Installation Flow Chart ........................................................................................ 2-2
2.4 Installation Precautions....................................................................................... 2-3
Chapter 3 Installation Preparation ............................................................ 3-1

3.1 Installation Environment Check ........................................................................... 3-1
3.2 Document Preparation........................................................................................ 3-2
3.3 Useful Tools and Instruments .............................................................................. 3-2
3.4 Unpacking Inspection ......................................................................................... 3-4
3.4.1 Counting Goods ....................................................................................... 3-4
3.4.2 Crate Unpacking ...................................................................................... 3-5
3.4.3 Carton Unpacking .................................................................................... 3-7
3.4.4 Goods Acceptance and Handover ............................................................. 3-8
Chapter 4 Cabinet Installation................................................................... 4-1

4.1 External Interface Description ............................................................................. 4-1
4.2 Installing Wall-Mounted B8200 in HUB Cabinet .................................................... 4-2
4.3 Installing Pole-Mounted B8200.......................................................................... 4-10
4.4 Installing B8200 at outdoor ............................................................................... 4-13
4.5 Installing Wall-Mounted B8200 (Simple)............................................................. 4-16
Chapter 5 Module Installation ................................................................... 5-1

5.1 Installing Horizontal Module ................................................................................ 5-1
5.2 Installing Vertical Module .................................................................................... 5-3
Chapter 6 External Cable Installation ....................................................... 6-1

6.1 Cable Installation Specification............................................................................ 6-1
6.2 External Cable List ............................................................................................. 6-1
6.3 Installing Ethernet Cable..................................................................................... 6-3
6.4 Installing Optical Fiber ....................................................................................... 6-4

6.5 Installing Data Cable .......................................................................................... 6-5
6.6 Installing Power Cable ...................................................................................... 6-16
6.7 Installing GPS Antenna Interface Cable ............................................................. 6-17
6.8 Installing BITS Cable ........................................................................................ 6-17
6.9 Installing Grounding cable................................................................................. 6-18
Chapter 7 Hardware Installation Check.................................................... 7-1

7.1 Checking Cabinet Installation .............................................................................. 7-1
7.2 Checking Cable Installation................................................................................. 7-1
7.3 Checking Installation of GPS Antenna Feeder System.......................................... 7-2
7.4 Checking Installation Site.................................................................................... 7-2
Chapter 8 Power On and Power Off.......................................................... 8-1

8.1 Power On Preparation ........................................................................................ 8-1
8.2 Powering On ..................................................................................................... 8-1
8.3 Powering Off ...................................................................................................... 8-1
Chapter 9 Lightning Protection Unit......................................................... 9-1

9.1 Appearance ....................................................................................................... 9-1
9.2 Interface ............................................................................................................ 9-1
9.3 Cable Connection............................................................................................... 9-2
Chapter 10 Cable Making......................................................................... 10-1

10.1 Making Ethernet Cable ................................................................................... 10-1
10.2 Making E1/T1 Trunk Cable Connector ............................................................. 10-6
Figures............................................................................................................. I
Tables ............................................................................................................ III
Glossary .........................................................................................................V
II
About This Manual

Purpose
This manual introduces the third generation mobile communication base station product
B8200 Indoor GSM&UMTS Dual Mode Baseband Unit with focus on the installation
procedure and method.
What is in This Manual

This manual contains the following chapters:
Chapter
Summary
Chapter 1, Safety Description
Describes safety specifications, safety symbols

and safety instructions.
Chapter 2, Installation Overview
Describes B8200 installation flow, components

to be installed etc.
Chapter 3, Installation Preparation
Describes the preparation work before B8200

installation.
Chapter 4, Cabinet Installation
Describes B8200 wall-mounted installation,

pole-mounted installation, and outdoor
installation.
Chapter 5, Module Installation
Describes horizontal module and vertical module

installation.
Chapter 6, External Cable Installation
Describes B8200 cable installation.
Chapter 7, Hardware Installation Check
Describes installation check method.
Chapter 8, Power On and Power Off
Describes power on and power off
Chapter 9, Lightning Protection Unit
Describes appearance, interface and cable

connection of LPU.
Chapter 10, Cable Making
Describes how to make different kinds of cables

required during B8200 installation.
Intended Reader
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Base station system engineers

Base station maintenance engineers
Base station installation engineers
II
Chapter 1
Safety Description
Table of Contents
Safety Specifications Guide........................................................................................1-1
Safety Symbols ..........................................................................................................1-1
Safety Instructions......................................................................................................1-2
1.1 Safety Specifications Guide

These safety instructions must be considered as supplementary for local safety
regulations. The priority must be given to local safety regulations if there is any conflict
between the two.
The maintenance personnel must have the knowledge of safety operations and
maintenance with required qualification and technical background.
All the operation and maintenance personnel must follow the safety precautions and
instructions provided by ZTE Corporation to avoid any accident.
Note
ZTE Corporation does not bear any liabilities incurred because of violation of the
universal safety operation requirements, or violation of safety standards for designing,
manufacturing and using the equipment.
1.2 Safety Symbols

Table 1-1 lists safety symbols. They are to prompt the user of the safety precautions to be
observed during B8200 operation and maintenance.
Table 1-1 Safety Symbols Description
Safety Symbols
Meaning
No smoking: Smoking is forbidden
No flammables: No flammables can be stored.
No touching: Do not touch.
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ZTE Proprietary and Confidential
ZXSDR BS8700 Hardware Installation Guide(BBU)
Safety Symbols
Meaning
Universal alerting symbol: General safety attentions.
Electric shock: Risk of electric shock.
Electrostatic: The device may be sensitive to static electricity.
Microwave: Beware of strong electromagnetic field.
Laser: Beware of strong laser beam.
Scald: Beware of scald.
Amongst these safety symbols, the universal alarm symbols are classified into three levels:
danger, warning, and caution. The formats and meanings of the three levels are described
as below:
Danger
Indicates a potentially hazardous situation which, if not avoided, will result in death or
serious injury of people, or equipment damages and breakdown.
Warning
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Caution
Indicates a potentially hazardous situation which, if not avoided, could result in serious
injuries, equipment damages or interruption of part services.
1.3 Safety Instructions

This section describes the safety instructions related to electrical safety, antistatic, heavy
objects and modules.
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Chapter 1 Safety Description
Electrical Safety Instructions

The following are the electrical safety instructions about tools, high voltage, power cables,
holes and lightning:
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Tools
Use special tools rather than common tools for high-voltage and AC operations.
High Voltage
Danger
High voltage is hazardous. Direct or indirect contact with high voltage or main supply
using a wet object could result in death.
Strictly follow local safety rules to install AC power devices.
Installation staff must be qualified for performing high-voltage and AC operations.
Do not wear any watch, hand chain, bracelet, ring or any other conductive objects
during such operations.
Prevent moisture from accumulating on the equipment during operations in a

damp environment.
Power Cable
Warning
Never install or uninstall power cables while they are live. Otherwise, the power cable,
when contacting a conductor, may result in sparks or electric arc causing a fire or even
damage to eyes.
Make sure of shutting off power supply before installing or disconnecting a power
cable.
Before connecting the power cable, make sure that the connecting cable and its
label are appropriate for the actual installation requirements.
Drilling Holes
Warning
It is not allowed to drill cabinet holes without permission.
Unqualified drilling could damage wiring and cables inside the cabinet.
Additionally, metal pieces inside the cabinet created by the drilling could result
in a short circuit. Use insulation protection gloves and first move cables inside a
cabinet away when drilling is necessary on a cabinet.
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Protect eyes during drilling as dust or flying debris may damage eyes.
Clean any debris in time after drilling.
Lightning
Danger
Do not perform high-voltage, AC, iron tower or mast operations in a thunderstorm.
Thunderstorms would give rise to a strong electromagnetic field in the atmosphere.

Therefore, the equipment must be grounded and protected in time against lightning
strikes.
Antistatic Safety Instructions

Electrostatic
Static electricity produced by human body can damage static-sensitive components on
circuit board, such as large-scale integrated circuits.
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Friction caused by human body activities is the root cause of electrostatic charge
accumulation. Static voltage carried by a human body in a dry environment can be
up to 30 kV, and can remain there for a long time. An operator with static electricity
may discharge electricity through a component when he/she touches the conductor
and causing damage.
Wear an antistatic wrist strap (the other end of wrist strap must be well grounded)
before touching the equipment or holding a plug-in board, circuit board, Integrated
Circuit (IC) chip or other devices, to prevent human static electricity from damaging
sensitive components.
A resistor over 1 M should be connected in series on the cable between the antistatic
wrist strap and the grounding point, to protect the operator against accidental electric
shock. Resistance over 1 M is low enough to discharge static voltage.
The antistatic wrist strap used must be subject to regular check. Do not replace the
cable of an antistatic wrist strap with any other cables.
Do not contact static-sensitive modules with any object that easily generates static
electricity. For example, friction of package bag, transfer box and transfer belt made
from insulation plastic may cause static electricity on components. Discharge of static
electricity may damage components when they contact a human body or the ground.
Modules should only contact materials such as an antistatic bag. Keep modules in
antistatic bags during storage and transportation.
Discharge static electricity of the test device before use, that is, ground the test device
first.
Do not place the module near a strong DC magnetic field, such as the cathode-ray
tube of a monitor. Keep the module at least 10 cm away.
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Chapter 1 Safety Description
Hoisting Heavy Objects

Warning
When hoisting heavy objects, ensure that nobody is standing or walking under the hoisted
object.
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Ensure the hoister can meet hoisting requirements when disassembling heavy equipment, or moving and replacing equipment.
The installation personnel must be duly trained and qualified for hoisting operations.
Hoisting tools must be inspected and complete before service.
Make sure that hoisting tools are fixed firmly on a sufficiently secured object or wall
before the hoisting operation.
Give brief oral instructions during hoisting operations to prevent any mishap.
Unplugging/Plugging a Module
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Never plug a module with excessive force, to ensure that the pins on the backplane
do not get deformed.
Plug the module right into the slot and make sure module circuit faces do not contact
each other lest any short circuit may occur.
Keep hands off the module circuit, components, connectors and cable trough when
holding a module.
Other Safety Instructions

Note
Do not perform maintenance or debugging independently, unless a qualified person is
present.
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Perform an airtight test before RRU delivery, and prohibit disassembling the RRU on
site.
Replacing any parts or making any changes to the equipment might result in an
unexpected danger. Therefore, be sure not to replace any parts or perform any
changes to the equipment unless authorized otherwise.
Due to that RRU is in high temperature during running, the RRU should be installed
in some regions out of operators' reach or strictly restricted.
Contact ZTE office if you have any question, to ensure your safety.
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Chapter 2
Installation Overview
Table of Contents
Components to be Installed ........................................................................................2-1
Installation Flow .........................................................................................................2-2
Installation Flow Chart ................................................................................................2-2
Installation Precautions ..............................................................................................2-3
2.1 Components to be Installed

Figure 2-1 shows the components to be installed during the hardware installation of B8200.
Figure 2-1 Components to be Installed
During hardware installation, the components to be installed are:

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B8200 Cabinet, including:
Cabinet
Modules
Note
Modules are already installed in the cabinet before delivery. Check whether the
modules are in their correct positions before installation.
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External Cables including:
Power Cable
Grounding Cable
SA Panel Cable
Ethernet Cable
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Fiber Cable
Serial Port Communication Cable
GPS Antenna Connection Cable
BITS Clock Cable
E1/T1 Cable
Dry Contact Signal Cable
GPS Antenna Feeder System, including:
GPS Antenna
GPS Feeder Cable
GPS Feeder Grounding Clip
Arrester/Power Divider
2.2 Installation Flow

Installation flow of B8200 is listed below.
1.
2.
3.
4.
Install
Install
Install
Install
cabinet.
boards and modules.
cables.
GPS antenna feeder system.
2.3 Installation Flow Chart

Figure 2-2 shows the sequence of installation process for B8200 hardware installation.
However, for installation convenience this sequence can be altered and adjusted according
to the on-site situation.
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Chapter 2 Installation Overview
Figure 2-2 B8200 Hardware Installation Sequence
2.4 Installation Precautions

B8200 installation personnel must check equipment running environment before
installation. Moreover, knowledge about communication networking, data configuration,
status of equipment within the network, interfaces of line transmission equipment and
lengths of various cables should be learnt prior to installation.
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Chapter 3
Installation Preparation
Table of Contents
Installation Environment Check ..................................................................................3-1
Document Preparation ...............................................................................................3-2
Useful Tools and Instruments .....................................................................................3-2
Unpacking Inspection .................................................................................................3-4
3.1 Installation Environment Check

Before installation, the operator should finalize and prepare installation location, arrange
power supply and grounding cables, and provide necessary facilities for installation.
Installation Location Specifications

Table 3-1 illustrates specifications for B8200 installation location.
Table 3-1 Installation Location Specifications
Item
Environment
Requirements
Located away from areas that have strong noise and
pollution. In addition, installation location should not be
near to substation, industry boilers, and heating boilers.
Engineering Requirements
Installation location must fulfill the engineering

requirements.
Temperature and Humidity Range

Table 3-2 illustrates the B8200 temperature and humidity range.
Table 3-2 Temperature and Humidity Range
Item
Working range
Temperature
-15 oC ~ +50oC
Humidity
5%RH to 95%RH
Power Supply Requirements

Table 3-3 illustrates power supply requirements for B8200 under normal operation.
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Table 3-3 Power Supply Requirements

Category
Nominal Value
Voltage wave Range
DC
-48 V DC
-40 VDC ~ -57 V DC
Grounding Requirements
Table 3-4 illustrates the B8200 grounding requirements.
Table 3-4 Grounding Requirements
Item
Requirements
Grounding
The joint grounding mode is adopted with the impedance less

than 5 ohm. Outdoor grounding grid and grounding bar are
ready.
Other Requirements
Make sure that following requirements are satisfied prior to B8200 installation:
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B8200 equipment and components are in accordance with the project specifications.
Make sure that medium for certain interfaces is available at the B8200 installation site,
such as for interface with BBU.
3.2 Document Preparation

Please read and keep at hand the following technical documents before installation.
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ZXSDR B8200 GU360 Indoor GSM&UMTS Dual Mode Baseband Unit System
Description
ZXSDR B8200 GU360 Indoor GSM&UMTS Dual Mode Baseband Unit Hardware
Description
ZXSDR B8200 GU360 Indoor GSM&UMTS Dual Mode Baseband Unit Hardware
Installation
3.3 Useful Tools and Instruments

Table 3-5 shows tools and meters list required during installation.
Table 3-5 Tool and Meter List
Category
Details
Special-purpose tools
One feeder connector knife

One wire stripper
One crimping pliers
One multi-functional crimping pliers Earth resistance tester
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Chapter 3 Installation Preparation
Category
Details
Concrete drilling tools
One electric percussion drill

Auxiliary and sample bits
One vacuum cleaner
Power socket (two-phase and three-phase socket, with current
capacity greater than 15 A)
General-purpose tools
Cross screwdrivers (4, 6 and 8 each)

Flathead screwdrivers (4, 6 and 8 each)
Adjustable wrenches (6, 8, 10 and 12)
Dual-purpose spanners (17 and 19 each)
One set of socket wrench
5 kg (11 lb) nail hammer
One 300 W iron
One 40 W iron
Solder wires
Hot blower
Oil paint brush
Pliers
Scissor
Paper knife
Measurement tools
One 50 m (164 feet) tape measure

One 5 m (16 feet) steel tape
One 400 mm (16 inches) level bar
One angle meter
One compass
Plumb
Protection tools
Antistatic wrist strap

Safety helmet
Pair of gloves
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Category
Details
Clamp tools
One hacksaw (with several saw blades)

One pair of sharp-nose pliers (8)
One pair of diagonal pliers (8)
One pair of slip joint pliers (8)
One pair of vices (8)
Crowbar
Auxiliary tools
Chain wheel
Rope
Ladder
Forklift
3.4 Unpacking Inspection

3.4.1 Counting Goods
Context
The representative of customer and the project supervisor must be present on site when
counting received goods. If either party is not present, transporter must be responsible for
the intactness of the goods.
Steps
1. Check the Delivery Checklist of ZTE Corporation. Check the total number of the goods
and the intactness of the packing boxes. Check the packing list to see if the place of
arrival is the actual installation place. If the goods are intact, unpack and inspect them.
Note
It is recommended to unpack the goods about 30 minutes after receipt, because there
is a possibility of moisture content due to temperature variations.
2. The equipment inspection list and unpacking acceptance report are present in the
first packing carton. Firstly, open first the packing carton and take out the Unpacking
Acceptance Report to check whether the goods received are in accordance with the
inspection list.
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3. During the counting and unpacking inspection process, if any material is found short,
or goods damaged, fill in the Unpacking Acceptance Feedback Table and contact ZTE
promptly.
End of Steps
3.4.2 Crate Unpacking

Prerequisites
Prepare the appropriate tools such as straight screwdriver, pliers, and crowbar.
Context
Perform the following steps to open the crate:
Steps
1. Insert a flathead screwdriver or nail hammer into the mental latch of the cover board of
the crate, and move the flathead screwdriver or nail hammer to loosen the iron sheet.
Then use the crowbar or pincers to put the mental latch in the straight direction, as
shown in Figure 3-1.
Figure 3-1 Putting the Mental Latch in Straight Direction
1. Mental sheet
2. Cover board
3. Mental latch
4. Flathead screwdriver
or nail hammer
2. Use the tools to put all the mental latches on the cover board of the crate, and then
remove the cover board of the crate, as shown in Figure 3-2.
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Figure 3-2 Removing Cover Board
3. Put the other mental latches on the four sides of the crate, remove the boards and
take out the equipment from the crate, as shown in Figure 3-3.
Figure 3-3 Removing Other Boards
End of Steps
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3.4.3 Carton Unpacking

Prerequisites
Prepare the appropriate tools such as straight screwdriver, diagonal pliers, and paper knife.
Context
Perform the following steps to unpack the carton:
Steps
1. Use diagonal pliers to cut packing straps.
2. Use a paper knife to cut adhesive tape along the slits on carton cover, avoid damaging
goods inside.
3. Open the carton, and remove the foam board.
4. Check the goods within the carton.
5. Take out the antistatic packing bag.
6. Open the antistatic packing bag to take out the electronic equipment components, as
Figure 3-4 Taking Out Component with an Antistatic Wrist Strap
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Note
Avoid damaging the antistatic bag (It can be used in the future for storage of spare
parts) during unpacking.
While the equipment is moved to a hotter and damper place, wait for 30 minutes
before unpacking the equipment. Otherwise, moisture may condense on the
surface of the equipment and cause damage.
Properly dispose of recycle desiccants.
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End of Steps
3.4.4 Goods Acceptance and Handover

Context
Perform this procedure for accepting goods, and handing them over to operators.
Steps
1. Acceptance
Based on the name, category and number mentioned on the shipping list, carefully
check the goods piece by piece. Make sure that all goods meet the following
conditions:
a. There is no bubbly, peeling, nick and filth mark on the surface of the chassis.
b. The oil paint on the chassis surface is intact.
c.
All clamping screws are tight and intact.
d. All components are properly installed in position.

e. The inspected goods are placed by category.
2. Handover
After completing the unpacking procedure, representative of customer and project
supervisor should approve and sign the Unpacking for Inspection Report. Both parties
should have a copy of Unpacking for Inspection Report.
End of Steps
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Chapter 4
Cabinet Installation
Table of Contents
External Interface Description.....................................................................................4-1
Installing Wall-Mounted B8200 in HUB Cabinet ..........................................................4-2
Installing Pole-Mounted B8200.................................................................................4-10
Installing B8200 at outdoor .......................................................................................4-13
Installing Wall-Mounted B8200 (Simple) ...................................................................4-16
4.1 External Interface Description

External Interface Location
External interface location of B8200 cabinet is shown in Figure 4-1.
Figure 4-1 B8200 External Interfaces
1. Baseband - RF optical
interface
2. Power interface
3. Debugging serial interface
4. Input/output dry-contact
interface / E1/T1 interface /
Serial port communication
interface
5. Interface for external

receiver
6. GPS antenna feeder
interface / BITS clock
interface
7. Iub/Abis optical interface
8. Iub/Abis electrical interface
9. Debugging network
interface
External Interface Description

B8200 external interface description is described in Table 4-1.
Table 4-1 B8200 External Interface Description
Interface
Description
Location
Baseband-RF
Optical interface of B8200 connected to RRU
FS
External -48 V power input
PM
Optical Interface
Power Interface
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Interface
Description
Location
Debugging
RS232 interface for power module debugging
PM
Input/output
Includes E1/T1, RS232, RS485 and dry contact interfaces,
SA
dry-contact
etc.
Serial Interface
interface /
E1/T1 interface
/ Serial port
communication
interface
Interface
Connects to external receiver
CC
Connects to GPS antenna or BITS clock
CC
Optical interface connected to RNC/BSC
CC
Electrical interface connected to RNC/BSC
CC
Used in BBU debugging and local maintenance
CC
for External
Receiver
GPS Antenna
Feeder Interface
/ BITS clock
interface
Iub/Abis Optical
Interface
Iub/Abis
Electrical
Interface
Debugging
Network
Interface
4.2 Installing Wall-Mounted B8200 in HUB Cabinet

Prerequisites
B8200 equipment has passed unpacking acceptance.
Note
Before delivery, B8200 cabinet has been equipped, with modules installed inside.
Context
Wall-Mounted installation of B8200 in HUB cabinet is shown in Figure 4-2.
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Chapter 4 Cabinet Installation
Figure 4-2 Wall-Mounted Installation of B8200 in HUB Cabinet
Cable connection for wall-mounted installation of B8200 in HUB cabinet is shown in Figure
4-3.
Figure 4-3 Cable Connection for Wall-Mounted Installation of B8200 in HUB Cabinet
The parts for installing wall-mounted B8200 include:

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HUB Cabinet
HUB cabinet is ZXSDR BC8180 cabinet, with dimensions of 400 mm(H) 600 mm(W)
300 mm(D) and with 8U space.
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Wall-Mounted Installation Components

Installation components for wall-mounted B8200 in HUB cabinet are shown in Figure
4-4.
Figure 4-4 Wall-Mounted Installation Components
1. Insulation Sleeve
2. Insulation Mat
3. Hook Hole
4. HUB Cabinet Fixation

Board
5. Expansion Bolt
M10X100
6. Cross small-headed
combination bolt
M5X16
Steps
1. Install Expansion Bolt M10100.
a. Determine the installation position of HUB cabinet on wall according to the
engineering design drawing. Mark the installation hole. For specific distance
between holes, please refer to Figure 4-5.
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Figure 4-5 HUB Cabinet Installation Hole
b. Drill holes at the previously marked position of installation hole with an electric drill
(drill bit 12). During drilling, remove the dust with a vacuum cleaner.
Caution
Grasp tight the drill stock. Keep the drill bit perpendicular to the wall.
c.
Sheathe the screw of the expansion bolt with the expansion pipe. Screw the nut
slightly and then hammer the bolt into the installation hole with a rubber hammer.
Screw tight the nut to make the expansion tube swell completely. Unscrew the
nut, as shown in Figure 4-6.
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Figure 4-6 Install Expansion Bolt M10100
2. Install HUB Cabinet Fixation Board

a. Mount the following pieces in turn on the expansion bolt: insulation mat, HUB
cabinet fixation board, insulation sleeve, flat washer and spring washer. Then
screw tight the M10 nut, as shown in Figure 4-7.
Figure 4-7 Install the Fixation Board of HUB Cabinet
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Caution
Insulation sleeve should be sent through HUB cabinet fixation board and insulation
mat until it is in contact with wall, as shown in Figure 4-8.
Figure 4-8 Install Insulation Sleeve
3. Install HUB Cabinet

a. Hold up the HUB cabinet to aim the cabinet hook at the hook hole on fixation board.
b. Fit the hook of HUB cabinet into the hook hole on fixation board, as shown in
Figure 4-9.
4-7
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Figure 4-9 Fixate the HUB Cabinet (Back)
c.
At the bottom of the HUB cabinet, fix the HUB cabinet and fixation board together
with the cross small-headed combination bolt M516. Screw tight the bolt, as
Figure 4-10 Fixate the HUB Cabinet (Bottom)
4. Install B8200.
a. Before installing B8200, carefully remove the adhesive tape on the equipment, as
4-8
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Figure 4-11 Remove the Adhesive Tape on B8200
1.
Adhesive Tape
b. Install B8200 at the 5U~6U space in HUB cabinet (counted from bottom up) with 4
floating nuts and panel fasteners (2 at left and 2 at right). The installation position
is shown in Figure 4-12.
Figure 4-12 Install B8200 in HUB Cabinet
5. Install Wire Duct

Install the wire duct under the B8200 with 4 floating nuts and panel fasteners (2 at left
and 2 at right). The installation position is shown in Figure 4-13.
4-9
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Figure 4-13 Install Wire Duct
6. Install Blank Filter Panel

If no other equipment is to be installed, the blank filter panel is supposed to be installed
in the remaining space in HUB cabinet. Each blank filter panel takes up 1U space.
End of Steps
4.3 Installing Pole-Mounted B8200

Prerequisites
Context
Ensure that the pole diameter is within the range of 60 mm~120 mm.
The installation components for pole-mounted B8200 includes:
l
l
ZXSDR BC8180 cabinet

Pole-mounted installation components
Figure 4-14 shows the pole mounted installation components.
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Figure 4-14 Pole Mounted Installation Components
1. Hexagonal bolt
M10X180
2. Plain washer 10
3. Insulation sleeve
4. Cabinet installation
board
5.
6.
7.
8.
9.
Fixation splint
Pole
Fixation splint
Plain washer 10
Standard spring
washer 10
10. Common hex nut
Steps
1. Prepare four hexagonal bolts M10X180. Fit the hexagonal bolts M10X180 with plain
washer 10 and insulation sleeve in turn. Then mount the cabinet installation board on
the two fixation splints with the four M10X180 bolts.
2. Install the piece prepared in Step 1 on the pole as shown in Figure 4-15. Screw the
nut slightly.
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Figure 4-15 Installation of Components on Pole
3. Adjust space between the fixation splints; tighten the hexagonal bolts M10X180 to fix
the cabinet installation board on the pole.
4. Hook ZXSDR BC8180 cabinet to the top of the cabinet installation board. In ZXSDR
BC8180 cabinet, fixate the bottom of ZXSDR BC8180 and cabinet installation board
together with two cross small head combination bolts M5X16, as shown in Figure 4-16.
Figure 4-16 ZXSDR BC8180 Cabinet Pole-mounted Installation
1. Hook hole
4-12
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2. Cross small head
combination bolts
M5X16
5. Insert the blank filter panel, B8200 wire duct and lightning protection unit (optional)
into ZXSDR BC8180 cabinet. Then fasten them at ZXSDR BC8180 cabinet side with
4 panel combination bolts M5X16 (2 at left and 2 at right).
6. Paste nameplate and service labels onto the 4 silk-screen panes above the front door
of ZXSDR BC8180 cabinet.
End of Steps
4.4 Installing B8200 at outdoor

Prerequisites
l
l

ZXDU58 W121 M02 system cabinet has been installed.
Note
B8200 has been ready equipped before delivery, with modules installed.
Lightning protection unit is compulsory for outdoor installation.
Context
ZXDU58 W121 M02 system cabinet is the 30 A (-48 V) series outdoor combined
communication power cabinet. It possesses great field adaptability to be used in poor
outdoor environment and meets the outdoor unattended requirements due to its intelligent
functions of centralized monitoring, battery maintenance and management. Adopting
the advanced international rectifier conversion technology, ZXDU58 W121 M02 system
cabinet can fully satisfy the power demand of access network equipment, remote
exchange, mobile communication equipment, transmission equipment, satellite earth
station and microwave communication devices.
Steps
1. Uplift the B8200 to its designated installation position in ZXDU58 W121 M02 system
cabinet.
Note
The installed location of B8200 in ZXDU58 W121 M02 is fixed, which is shown in
Figure 4-17.
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2. Fix the B8200 in ZXDU58 W121 M02 system cabinet with 4 panel combination bolts
M5X16 (2 left and 2 right) at the fixed location of cabinet side.
3. Fasten the bolts to make sure B8200 chassis is installed firmly in the cabinet.
4. Install the wire duct component and lightning protection unit according to the
installation method presented in Step 1~3, Figure 4-17 shows the cabinet after
installation.
4-14
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Figure 4-17 ZXDU58 W121 M02 System Cabinet with B8200 installed
1. B8200
2. Wire duct component
3. Lightning protection
unit
5. Paste nameplate and service labels onto the corresponding 4 silkscreen frames at the
top of ZXDU58 W121 M02 system cabinet front door.
End of Steps
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4.5 Installing Wall-Mounted B8200 (Simple)

Prerequisites
Note
Before delivery, B8200 cabinet has been equipped, with modules installed inside.
Context
Installation components for simple wall-mounted B8200 includes B8200 equipment and
wall-mounted frame. The wallmounted frame takes up 4U space.
Note
As a commonly used component, the wall-mounted frame is used in both gantry integrated
installation mode and simple wallmounted mode of B8200.
The simple wall-mounted installation of B8200 is shown in Figure 4-18.

Figure 4-18 Simple Wall-Mounted Installation of B8200
Cable connection fro simple wall-mounted installation of B8200 is shown in Figure 4-19.
4-16
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Figure 4-19 Cable Connection for Simple Wall-Mounted Installation of B8200
Steps
1. Install Expansion Bolt M880
a. Determine the installation position of the wall-mounted frame on wall according to
the engineering design drawing. Mark the installation hole. For specific distance
between holes, please refer to Figure 4-20.
4-17
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Figure 4-20 Wall-Mounted Frame Installation Hole
b. Drill holes at the previously marked position of installation hole with an electric drill
(drill bit 10). During drilling, remove the dust with a vacuum cleaner.
Caution
Grasp tight the drill stock. Keep the drill bit perpendicular to the wall.
c.
Sheathe the screw of the expansion bolt with the expansion pipe. Screw the nut
slightly and then hammer the bolt into the installation hole with a rubber hammer.
Screw tight the nut to make the expansion tube swell completely. Unscrew the
nut, as shown in Figure 4-21.
4-18
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Figure 4-21 Install Expansion Bolt M880
2. Install Wall-Mounted Frame

a. Mount the following pieces in turn on the expansion bolt: insulation mat (short),
wall-mounted frame, insulation sleeve, flat washer and spring washer. Then screw
tight the M8 nut, as shown in Figure 4-22.
Figure 4-22 Install Wall-Mounted Frame
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Caution
Insulation sleeve should be sent through wallmounted frame and insulation mat
until it is in contact with wall.
3. Install B8200
a. Before installing B8200, carefully remove the adhesive tape on the equipment, as
Figure 4-23 Remove the Adhesive Tape on B8200
1.
Adhesive Tape
b. Install B8200 at the 2U~3U space in wallmounted frame with 4 floating nuts and
panel fasteners (2 at left and 2 at right). The installation position is shown in Figure
4-24.
Figure 4-24 Install B8200 in Wall-Mounted Frame
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4. At the bottom of B8200, fix the wire duct and B8200 together with 4 floating nuts and
panel fasteners (2 at left and 2 at right).
End of Steps
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4-22
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Chapter 5
Module Installation
Table of Contents
Installing Horizontal Module........................................................................................5-1
Installing Vertical Module............................................................................................5-3
5.1 Installing Horizontal Module

Prerequisites
Wear antistatic wrist strap before installation to avoid any damage to the PCB board.
Context
B8200 Horizontal modules include:
l Control and Clock Module (CC)
l Fabric Switch Module (FS)
l Site Alarm Module (SA)
l Power Module (PM)
l Universal Baseband Processing Board for GSM (UBPG)
l Baseband Processing Board Type C (BPC)
l Site Alarm Extender (SE)
Figure 5-1 shows installation positions of horizontal modules.
Figure 5-1 Horizontal Module Positions
The following describes installation positions of horizontal modules.

l
The control and clock module CC is fixedly installed in slot 1 and slot 2. The
configuration can have one CC or two CCs (i.e. one CC is active and the other CC is
standby).
The fabric switch module FS is installed in slot 3 and slot 4. The configuration can
have one FS or two FSs. When only one FS is configured, slot 4 can be used to
configure TAM, BPC, or UBPG.
5-1
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l
l
The site alarm extender board SE is installed in slot 5. The configuration can have
one SE or no SE. If the configuration does not have any SE, slot 5 can be used to
configure BPC or UBPG.
The tower amplifier module TAM can be installed in slot 4, 5, 6, 7, or 8. Usually, TAM
is installed in slot 8 first, and then slot 4 (in this case slot 4 cannot be configured with
FS). If TAM is not configured, slot 4, 5, 6, 7, and 8 can be used to configure BPC or
UBPG.
The baseband processing board BPC/UBPG can be installed in slot 4, 5, 6, 7, and 8.
BPC/UBPG can be configured in slot 4, 5, 6, 7, and 8 only when these slots are not
configured with FS, SE, and TAM.
The site alarm module SA is fixedly installed in slot 13.
The power module PM is fixedly installed in slot 14 and 15. The configuration can
have one PM or two PMs (i.e. one PM is active and the other PM is standby).
Steps
1. Insert the modules into B8200 subrack along its left and right guide rails after
alignment, as shown in Figure 5-2.
Figure 5-2 Installing Horizontal Module
1. Handle of the
horizontal module
2. Hold the left handle and push the module until it is tightly connected to the lock of the
B8200 subrack.
End of Steps
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Chapter 5 Module Installation
5.2 Installing Vertical Module

Prerequisites
Wear antistatic wrist strap before installation of modules to avoid damage to PCB board.
Context
B8200 vertical modules include FAN subrack (assembly FA module) and dustproof
components.
Steps
1. Fix the FA module into four riveted nuts with M3 x 8 combined bolts.
2. Insert the dustproof component into the fan subrack along its right guide rail and make
sure the component is clipped by the spring plate, as is shown in Figure 5-3.
Figure 5-3 Installation of Dustproof Components
3. Push the well-assembled fan subrack and dustproof components into B8200 until the
locker sounds to assure the firm installation, as is shown in Figure 5-4.
5-3
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Figure 5-4 Vertical Module Installation
End of Steps
5-4
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Chapter 6
External Cable Installation

Table of Contents
Cable Installation Specification...................................................................................6-1
External Cable List .....................................................................................................6-1
Installing Ethernet Cable ............................................................................................6-3
Installing Optical Fiber ...............................................................................................6-4
Installing Data Cable ..................................................................................................6-5
Installing Power Cable..............................................................................................6-16
Installing GPS Antenna Interface Cable....................................................................6-17
Installing BITS Cable................................................................................................6-17
Installing Grounding cable ........................................................................................6-18
6.1 Cable Installation Specification

Certain specifications of handling the cables during installation should be followed. This
ensures the proper running of B8200 and also minimizes the risk of frequent maintenance
of the cables. The specifications are:
l Cables layout should be neat and tidy.
l Power cables should be laid down separate and away from other cables. A distance
of 200 mm should be maintained between power cables and rest of cables.
l The binding gaps between cables should be more than 1.5 m to avoid cable damage
that may result from shaking of cables.
l Folding of fiber cable at 90 should be strictly avoided. For fiber cable that is laid
outdoors, minimal twist radius should be greater than 90 mm. Whereas for fiber cable
laid indoor, minimal radius should be greater than 30 mm.
l After installation, any surplus fiber cable should be put back in the fiber card for
convenience.
l During installation minimize fiber cable twist and turn as much as possible. Avoid
dragging of the optical fiber. The binding force should be proper to ensure that binding
gaps are less 0.5 m.
l Make sure that labels on the both ends of fiber cable are intact, clear and correct.
6.2 External Cable List

Figure 6-1 shows the cabling of B8200 in ZXSDR BC8180 cabinet.
6-1
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Figure 6-1 Cabling of B8200 in ZXSDR BC8180 Cabinet
Figure 6-2 shows the cabling of B8200 in ZXDU58 W121 system cabinet .
6-2
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Chapter 6 External Cable Installation
Figure 6-2 Cabling of B8200 in ZXDU58 W121 System Cabinet
B8200 external cables include:

l Power cable
l Grounding cable
l Ethernet cable
l Optical fiber
l Data cable
l GPS jumper cable
6.3 Installing Ethernet Cable

Prerequisites
l
l
B8200 cabinet and modules have been installed.

Prepare Ethernet cable according to the required length and quantity.
Context
Ethernet cable is made of Category 5e (enhanced) shielded data cables, its appearance
6-3
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Figure 6-3 Ethernet Cable
Steps
1. Install the Iub/Abis interface Ethernet cable.
a. Connect one end of the Ethernet cable to its ETH0 interface on CC module.
b. Connect the other end to the Ethernet switch.
2. Install the O&M Ethernet cable.
a. Connect one end of the Ethernet cable to ETH1 interface of CC module.
b. Connect the other end to LMT or to the Ethernet switch.
End of Steps
Result
The Ethernet cable is installed successfully.
6.4 Installing Optical Fiber

Prerequisites
l
l

Prepare optical fiber according to the required length and quantity.
Steps
1. Install Iub/Abis GE interface transmission fiber.
a. Connect one end of the optical fiber to the EHT0 optical interface of CC module
in B8200.
b. Lead the optical fiber along the handle at side of CC module, via the wiring
component in the middle of ZXSDR BC8180 cabinet and via the left wiring duct
in BC8180 cabinet. Strap the fiber cable along the previously mentioned cable
path. Finally lead the cable out of BC8180 cabinet via the left cabling hole (if
B8200 is installed in BC8180 cabinet).
c.
Connect the other end of the optical fiber to the corresponding optical interface of
transmission equipment.
2. Install the baseband-RF remote optical fiber.

6-4
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a. Connect one end of the optical fiber to the optical interface of FS module in B8200.
b. Connect the other end to the corresponding optical interface to the remote RF unit.
End of Steps
Result
The optical fiber is installed successfully.
6.5 Installing Data Cable

Prerequisites
l
l
l
B8200 cabinet has been installed.

Transmission equipment has been installed.
All the monitoring devices have been installed.
Context
Note
Data cable here is used when the installation does not involve lightning protection unit.
B8200 data cable is shown in Figure 6-4.
6-5
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Figure 6-4 Data Cable
Joint definitions for data cable are as follows:

l
l
l
l
l
End
End
End
End
End
A is SCSI50 plug
B1 is grounding end
B2 is DB44 plug (connected to E1/T1)
B3 is RS232/RS485 connector
B4 is dry contact connector
Steps
1. Connect end A of the cable to the interface of SA module.
2. Connect end B according to the description in Table 6-1.
Table 6-1 Cable Connections
End B
Connection Description
B1
Connected with the ground terminal of B8200
B2
Connected with E1/T1 cable. Cable appearance is shown in

Figure 6-5 and Figure 6-6,
with its sequence in Table 6-2, Table 6-3, and Table 6-4 .
B3
Connected with RS232/RS485 cable. Appearance of RS232/RS485 cable is shown

in Figure 6-7
with its sequence in Table 6-5.
6-6
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End B
Connection Description
B4
Connected with dry contact monitoring cable. Cable appearance is shown in Figure
6-8
with the sequence in Table 6-6.
Figure 6-5 75 E1 Cable for Abis/Iub
The cable in the upper

picture supports eight
E1s, and the cable
in the lower picture

supports four E1s.
6-7
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Signal
RX0
RX0+
TX0
TX0+
RX1
RX1+
TX1
TX1+
RX2
RX2+
TX2
TX2+
RX3
RX3+
TX3
TX3+
22
23
24
25
10
11
12
Cable
11
11in
12
12in
13
13in
14
14in
15
15in
16
16in
17
17in
18
18in
Color
out
Code
Signal
RX4
RX4+
TX4
TX4+
RX5
RX5+
TX5
TX5+
RX6
RX6+
TX6
TX6+
RX7
RX7+
TX7
TX7+
13
14
43
44
39
40
41
42
35
36
37
38
31
32
33
34
Cable
21
21in
22
22in
23
23in
24
24in
25
25in
26
262
17
27in
28
28in
Color
out
out
in
out
Specification
A-end
Pin
out
out
out
out
out
out
out
Specification
A-end
6-8
Pin
out
out
out
out
out
Code
'1-1-in' and '1-1-out' respectively refer to the internal and external conductor of the coaxial cable (marked as 1) among 1# 8core micro-coaxial cables.
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Table 6-2 Signal Description of 75 E1 Cable (8 lines)
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Table 6-3 Signal Description of 75 E1 Cable (4 lines)

Signal
RX0
RX0+
TX0
TX0+
RX1
RX1+
TX1
TX1+
RX2
RX2+
TX2
TX2+
RX3
RX3+
TX3
TX3+
22
23
24
25
10
11
12
1out
1in
2out
2in
3out
3in
4out
4in
5out
5in
6out
6in
7out
7in
8out
8in
Specification
A-end
Pin
Cable
Color
Code
'1-in' and '1-out' respectively refer to the internal and external conductor of the coaxial cable (marked as 1) among 8core micro-coaxial cables.
6-9
Figure 6-6 120 E1/100 T1 Cable For Abis/Iub
6-10
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Table 6-4 Signal Description of 120 E1/100 T1 Cable

Signal
RX0
RX0+
TX0
TX0+
RX1
RX1+
TX1
TX1+
RX2
RX2+
TX2
TX2+
RX3
RX3+
TX3
TX3+
22
23
24
25
10
11
12
Cable
Blue/1
Blue/1
Pink/1
Pink/1
Green/
Green/
Yellow
Yellow
Gray/1
Gray/1
Blue/2
Blue/2
Pink/2
Pink/2
Green/
Green/
Color
Red
Black
Red
Black
1Red
1Black
/1Red
/1Bla
Red
Black
Red
Black
Red
Black
2Red
2Black
Sprcification
A-end
Pin
Code
Signal
ck
RX4
RX4+
TX4
TX4+
RX5
RX5+
TX5
TX5+
RX6
RX6+
TX6
TX6+
RX7
RX7+
TX7
TX7+
13
14
43
44
39
40
41
42
35
36
37
38
31
32
33
34
Cable
Yellow
Yellow
Gray/2
Gray/2
Blue/3
Blue/3
Pink/3
Pink/3
Green/
Green/
Yellow
Yellow
Gray/3
Gray/3
Blue/4
Blue/4
Color
/2Red
/2Bla
Red
Black
Red
Black
Red
Black
3Red
3Black
/3Red
/3Bla
Red
Black
Red
Black
Specification
6-11
A-end
Pin
ck
ck
'Blue/1 red' refers to the blue cable with a little red mark on it.' Pink/1 red' refers to the pink cable with a little red mark. Others are inferable by analogy.
Code
Figure 6-7 RS232/RS485 Monitoring Cable
6-12
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Table 6-5 RS232/RS485 Monitoring Cable Sequence

Signal
GNDD
Definition
Pin No. of End
0_RS48
0_RS48
5RX-_EM
5RX+_EM
GNDD
1_RS48
1_RS485R
0_UART-RX
1_UART-TX
5RX-_EM
X+_EM
_EM
_EM
GNDD
GND
DB9 Metal
Enclosure
Cable Color
White
Name of End B
B1
White and Blue
Green
White and Orange
Blue
B2
Orange
White
Shielded Layer
Shielded Layer
6-13
Figure 6-8 Dry Contact Monitoring Cable
6-14
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Table 6-6 Signal Description of Input/Output Dry-Contact Interface Cable

Signal
I_SWI0
GND
I_SWI1
GND
I_SWI2
GND
I_SWI3
GND
I_SWI4
GND
14
15
16
17
18
(white
blue)
(white
orange)
(white
green)
(white
brown)
(red
blue)
I_SWI5
GND
B_SWIO1
GND
B_SWIO2
GND
19
20
21
22
10
23
(red
orange)
(red
green)
(red
brown)
(black
blue)
(black
orange)
Specification
A-end Pin
Cable Color
Code
Signal
Specification
A-end Pin
Cable Color
6-15
Code
()refers to a twisted pair.

I_SWI0 ~ I_SWI5 refers to the dry contact input of Line 16.
B_SWIO1~B_SWIO2 refers for the dry contact input/output.
GND is the ground for all dry-contact input signals.
3. Connect E1/T1 cable to its interface in the transmission equipment and the Monitoring
Cable to its corresponding interface in monitoring equipment.
End of Steps
Result
The monitoring cable is installed.
6.6 Installing Power Cable

Prerequisites
l
l
B8200 Cabinet and modules have been installed.

Power unit has been installed.
Context
B8200 only supports DC power supply. Structure of DC power cable is shown in Figure
6-9.
Figure 6-9 DC Power Cable
Cable signal description is shown in Table 6-7.

Table 6-7 Signal Description of DC Power Cable
Name
Description
A-end Pin
B-end Pin
-48 V GND
0 V DC voltage
A1
Black conducting wire
-48 V
-48 V DC voltage
A2
Blue conducting wire
Steps
1. Insert the end A of DC power cable into the socket of PM module in the B8200 cabinet.
2.
3. Connect the other end of DC power cable to the power supply unit.
End of Steps
6-16
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Result
Figure 6-10
Figure 6-10
6.7 Installing GPS Antenna Interface Cable

Prerequisites
l
l
B8200 cabinet and modules must be installed.

GPS arrester or power divider must be installed.
Context
GPS jumper structure is shown in Figure 6-11.
Figure 6-11 GPS Jumper Cable
Upper picture shows

SMA(M)-N(M), which is
used to connect arrester.
Lower picture shows

SMA(M)-SMA(M), which
is used to connect power

divider.
Steps
1. Connect the jumper end A to REF interface of CC module.
2. Connect the jumper end B to GPS arrester or power divider.
End of Steps
Result
The GPS jumper is installed successfully.
6.8 Installing BITS Cable

Prerequisites
Context
Appearance of BITS jumper cable is shown in Figure 6-12.
6-17
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Figure 6-12 BITS Cable
Steps
1. Connect End A of the cable to REF interface on CC module.
2. Connect End B of the cable to BITS clock reference source.
End of Steps
6.9 Installing Grounding cable

Prerequisites
l
l
Make sure the B8200 cabinet has been installed.

Grounding cable has been made.
Context
25 mm2 Figure 6-13
Figure 6-13 Grounding Cable
B8200
Figure 6-14
Figure 6-14
Figure 6-15
Figure 6-15
Steps
1.
B8200
2. Connect the other end to the cabinet grounding bar.
Note
Fasten the copper lug and binding post with plain/spring washers.
End of Steps
6-18
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Result
Figure 6-16
Figure 6-16
6-19
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6-20
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Chapter 7
Hardware Installation Check

Table of Contents
Checking Cabinet Installation .....................................................................................7-1
Checking Cable Installation ........................................................................................7-1
Checking Installation of GPS Antenna Feeder System ...............................................7-2
Checking Installation Site ...........................................................................................7-2
7.1 Checking Cabinet Installation

Context
Check the following items for cabinet installation:
Steps
1. Ensure that cabinet installation location complies with the engineering design drawing.
2. Ensure that the cabinet is installed in a stable and secure manner.
3. Ensure that cabinet surface is clean and tidy, with no paint loss. All parts of the cabinet
are completed and all markings on the cabinet are correct, clear and complete.
4. All screws are tightly screwed. The flat washers or spring washers are in place.
End of Steps
7.2 Checking Cable Installation

Prerequisites
Equipment cable installation is complete.
Steps
1. Ensure that all cables are laid flat and smooth.
2. Ensure that cable bending is smooth.
3. Each cable is marked correctly and clearly.
4. Ensure that cable connectors are in good contact with the interfaces.
5. All metal connectors of the power cable and grounding cable must be secured with
plain/spring washers at the binding post.
7-1
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6. Cables should be strapped in a clean and tidy way. The strap ties are evenly
distributed, neither tight nor loose. The surplus part of the straps/cables should be
cut.
End of Steps
7.3 Checking Installation of GPS Antenna Feeder

System
Context
Ensure the following after GPS antenna feeder system installation:
Steps
1. Actual height of an antenna accords with the network planning design.
2. Antenna support and tower are properly installed.
3. Antenna locates within lightning arrester protection area.
4. The Standing Wave Ratio (SWR) of the Antenna feeder is less than 1.3.
5. All outdoor jumper connectors are made waterproof.
6. Ensure that the feeder cable is strapped evenly. The distance between strapped
positions should be no more than 0.5 m.
7. Connectors are tightened and wrapped with waterproof adhesive tape and insulation
tape properly. The lock washers are pinned flat.
End of Steps
7.4 Checking Installation Site

Prerequisites
Equipment installation and check are complete.
Steps
1. Outdoor engineering wastes are cleaned.
2. Any engineering waste materials like unused electric cables, cutoff cable pieces, etc
are disposed off. There should be no cable clips or sundries left at the installation site.
3. Any waste materials should be put in a dust cover, closed tightly and disposed off.
End of Steps
7-2
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Chapter 8
Power On and Power Off

Table of Contents
Power On Preparation ................................................................................................8-1
Powering On .............................................................................................................8-1
Powering Off ..............................................................................................................8-1
8.1 Power On Preparation

Make sure that following conditions are fulfilled before powering-on B8200.
l
l
l
Make sure that input power voltage is within the acceptable range.
Make sure that power cable and PE cable of B8200 cabinet are correctly connected.
Ensure that the power supply for B8200 cabinet has been cut off.
8.2 Powering On
Prerequisites
Equipment installation and installation check are complete.
Steps
1. Connect the power cable of B8200 cabinet to the power supply.
2. Switch on the external power supply to power on B8200.
3. If any problem occurs during the power-on process, switch off the power supply
immediately and perform troubleshooting.
End of Steps
8.3 Powering Off

Steps
1. Switch off external power supply.
2. Disconnect the external power supply and B8200.
End of Steps
8-1
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8-2
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Chapter 9
Lightning Protection Unit

Table of Contents
Appearance................................................................................................................9-1
Interface .....................................................................................................................9-1
Cable Connection.......................................................................................................9-2
9.1 Appearance
Lightning protection unit (LPU) is used to protect external RS485, RS232, dry contact, E1
and FE/GE electrical signals of the outdoor microwave transmission unit of B8200. It also
prevents the induction of lightning or static electricity into B8200, which may damage the
interface circuits of other boards.
LPU provides lightning protection for:
l
l
l
l
8
1
8
2
lines of dry contact signal

line of RS485 signal and 1 line of RS232 signal
lines of E1 signal
lines of FE/GE electrical signal
Figure 9-1 shows the appearance of LPU.

Figure 9-1 LPU Appearance
9.2 Interface
Figure 9-2 shows the location of LPU interfaces.
Figure 9-2 LPU Interfaces
1. Earthing Terminal
2. RS232/RS485_EM
3. MON IN/OUT_GO
4. BSC_GO
5. ABIS_1/ABIS_0
6. BBU_A1/BBU_A0
7. BBU
9-1
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Note
Interfaces that are not labeled in Figure 9-2 are reserved for extension function.
9.3 Cable Connection

External cables of LPU includes:
l
l
l
l
RS232/RS485 monitoring cable

Dry contact monitoring cable
E1/T1 cable
Ethernet cable
Table 9-1 lists the external cable connection details for LPU.
Table 9-1 External Cable Connection Details
Cable
Interface
Opposite End Equipment

Type
RS232/RS485 Monitoring Cable
RS232/RS485_EM
Monitoring Equipment
Dry Contact Monitoring Cable
MON IN/OUT_GO
Monitoring Equipment
E1/T1 Cable
E1/T1_GO
Transmission Equipment
Ethernet Cable
ETH1/ETH0
Transmission Equipment
BBU_A1/BBU_A0
BBU
BBU
BBU
Data Cable
Data cable connects LPU with B8200, as shown in Figure 9-3.

Figure 9-3 Data Cable
Detailed wiring relations of the data cable are described below.

l End A connects to interface of SA module in B8200.
l End B1 connects to the LPU data cable interface.
l End B2 connects to the LPU earthing terminal.
9-2
SJ-20100426162420-004|20100430
Chapter 10
Cable Making
Table of Contents
Making Ethernet Cable .............................................................................................10-1
Making E1/T1 Trunk Cable Connector ......................................................................10-6
10.1 Making Ethernet Cable

Prerequisites
Prepare the appropriate network cables, RJ-45 connectors (crystal head) and
cable-making tools, which include:
l
l
l
l
Millimeter ruler
Network cable plier
Electrical knife or twisted pair stripper
Network cable tester
Context
Category 5/5e cable is usually selected to make Ethernet cable. The mapping relationship
between serial No. and color of network wire pair is unique.
l
l
l
l
Color of the first wire pair is white/blue and blue.

Color of the second wire pair is white/orange and orange.
Color of the third wire pair is white/green and green.
Color of the fourth wire pair is white/brown and brown.
There are 8 pins for RJ-45 connector. Signal description of connector pins is shown in
Table 10-1.
Table 10-1 Signal Description of Pins
Pin
Signal Name
Signal Description
RxD +
Data reception +
RxD -
Data reception -
TxD +
Data transmission +
NC
Not in use
NC
Not in use
TxD -
Data transmission -
NC
Not in use
10-1
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Pin
8
Signal Name
NC
Signal Description
Not in use
If the network cable is used to connect DTE (Data Terminal Equipment) and DCE (Data
Circuit Terminating Equipment), straight Ethernet cable is adopted. If the network cable is
used to connect DTE and DTE, cross-over Ethernet cable is adopted, as shown in Figure
10-1.
Figure 10-1 Wiring Arrangement of Straight/Cross-Connect Ethernet Cable
Steps
1. Use electrical knife or twisted pair stripper to peel off about 20 mm of external sheath
at network cable end to expose four wire pairs.
2. Arrange wire pairs of the cable. Matching sequence of wire pairs is 12, 36, 5 4,
7 8, as shown in Figure 10-2. As the connector bending may damage the wire pairs
inside the sheath, at least 8 mm of wires inside the sheath must be arranged parallel
to each other, forming a flat part. The remaining crossing part of the wires is oval.
10-2
SJ-20100426162420-004|20100430
Chapter 10 Cable Making
Figure 10-2 Arrange Wire Pairs
3. Untwist the exposed wires to make them parallel to each other. Matching sequence
of wire pairs is the same as in Step 2, except that positions of Wire 6 and Wire 4 are
exchanged. In the cable sheath, untwisted wires should not exist, as shown in Figure
10-3.
Figure 10-3 Untwisted Wires
4. After trimming the wire (to keep the wires neat without flying wires), the length of
exposed wires is about 14 mm. No crossing should exist at the cable end of (101)
mm, estimated from the end of exposed wire. Positions of Wire 6 and Wire 4 are
exchanged within 4 mm out from sheath end, as shown in Figure 10-4.
Figure 10-4 Wires 4 and 6 in Swap Place
10-3
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5. Before mounting RJ-45 connector to the network cable, Sheathe the cable with 8P8C
sleeve. The direction arrangement of 8P8C sleeve is shown in Figure 10-5.
Figure 10-5 8P8C Sleeve
6. Insert the wires at End A into RJ-45 connector. Ensure that all wires reach the
innermost of the RJ-455 crystal head, where wire copper core can be seen. The
wrapped length of RJ-45 crystal head in 8P8C sleeve should be at least 6 mm, as
Figure 10-6 RJ45 Connector
7. Crimp the RJ-45 connector with the special crimping pliers to make the pins of RJ45
connector in good contact with wires. If the spring plate of RJ-45 connector is not
in place, its high position may damage the RJ-45 socket. As specified in the FCC
standards, the crimped depth of the spring plate of RJ-45 connector should be between
5.89 mm ~ 6.15 mm, as shown in Figure 10-7.
10-4
SJ-20100426162420-004|20100430
Figure 10-7 Crimp Connector
8. Slightly pull the network cable to see if the RJ-45 connector is tightly crimped to the
network cable. The crimped cable end is shown in Figure 10-8.
Figure 10-8 Crimped Cable End
9. Sheathe the RJ-45 connector with 8P8C sleeve, as shown in Figure 10-9.
Figure 10-9 Sheathed Cable End
10. Follow Step 1~9 to make the other end of the cable according to the wiring
requirements of network cable. After making both cable ends, label the network
cable, as shown in Figure 10-10.
10-5
SJ-20100426162420-004|20100430
Figure 10-10 Ethernet Cable Made
1.
8P8C Sleeve
2.
Ethernet cable label
End of Steps
Follow-Up Action
Test the cable quality after cable-making.
1. Use network cable tester to check the wiring arrangement at both cable ends. Check
if open circuit, short circuit, or bad contact exists.
2. Check whether the crimping depth of the spring plate of RJ-45 connector meets the
requirements. For unqualified depth, remake the cable.
10.2 Making E1/T1 Trunk Cable Connector

Context
The E1/T1 cable connecting BBU and BSC should be made on site. Connect one E1/T1
cable end to BBU data cable or the corresponding interface on LPU. For the other cable
end, select an appropriate coaxial connector according to DDF port or the configured
transmission equipment of the BS; then mount the coaxial connector to the 75 coaxial
cable; finally connect the cable to the corresponding interface on DDF or transmission
equipment.
Note
In this topic, the making of E1 cable (on cable end is CC4Y-J32 connector; the other cable
end is the coaxial connector intended for DDF) is presented as an example. The cable
processing method can be used as a reference when making other cables and connectors.
Steps
1. Make CC4Y-J32 Connector of E1 Cable.
a. CC4Y-J32 RF coaxial connector components, as shown in a) of Figure 10-11.
b. Apply heat shrink tube, Component 1, and Component 2 onto the cable. Peel off
the sheath at cable end to expose core wire. Apply tin to the core wire. Unfold
the shielding layer so that the crimped part of the connector can be inserted, as
shown in b) of Figure 10-11.
10-6
SJ-20100426162420-004|20100430
c.
After soldering the core wire, Component 2 and Component 3 are jointed together,
as shown in c) of Figure 10-11.
d. Install Component 1, and use a special tool to crimp it, as shown in d) of Figure
10-11.
e. Apply the heat shrink tube to the crimped Component 1. Use a hot-air dryer to
heat up the tube so that the tube is fixed together with the component.
Figure 10-11 Assembly of CC4Y-J32 Coaxial Connector of E1 Cable
2. Make coaxial connector of E1 cable intended for DDF.

E1 cable coaxial connector for DDF is shown in Figure 10-12.
Figure 10-12 Coaxial Connector of E1 Cable for DDF
Cable-Making Method
a. Peel off 14 mm sheath, as shown in a) of Figure 10-13.
10-7
SJ-20100426162420-004|20100430
b. Put onto the cable the following items in turn: cable end sleeve, heat shrink tube,
and crimping tube. Turn the shielding net inside out manually or with a net-lifting
tool. Peel off the inner insulation layer to expose 3 mm inner conductor, as shown
in b) of Figure 10-13.
c.
Inset the processed cable end to the cable connector. Make sure that core wire
should thrust into the solder pin of the inner conductor. Then solder the joint
together and trim the shielding net. The remaining length of the shielding net is 6
mm, as shown in c) of Figure 10-13.
d. Inset the crimping pipe and shielding net deep into the cable connector, as shown
in d) of Figure 10-13.
e. Use a crimping plier to press the crimping tube into a hexahedron, as shown in e)
of Figure 10-13.
f.
Apply the heat shrink tube to the crimped crimping tube. Use a hot-air dryer to
heat up the tube so that the tube is fixed together with the crimping tube. Finally
install the cable end sleeve, as shown in Figure 10-13.
Figure 10-13 Assembly of coaxial connector intended for DDF
1. Cable end sleeve

2. heat shrink tube
3. Crimping tube
4. Crimping plier
3. Check trunk cable.

The inner conductor of the trunk cable should be soldered well with the inner conductor
of the coaxial cable.
10-8
SJ-20100426162420-004|20100430
The inner conductor and the external conductor of the two connectors of the trunk
cable work well. The inner conductor and external connector should not form short
circuit.
End of Steps
10-9
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10-10
SJ-20100426162420-004|20100430
Figures
Figure 2-1 Components to be Installed ..................................................................... 2-1
Figure 2-2 B8200 Hardware Installation Sequence ................................................... 2-3
Figure 3-1 Putting the Mental Latch in Straight Direction........................................... 3-5
Figure 3-2 Removing Cover Board............................................................................ 3-6
Figure 3-3 Removing Other Boards........................................................................... 3-6
Figure 3-4 Taking Out Component with an Antistatic Wrist Strap............................... 3-7
Figure 4-1 B8200 External Interfaces........................................................................ 4-1
Figure 4-2 Wall-Mounted Installation of B8200 in HUB Cabinet................................. 4-3
Figure 4-3 Cable Connection for Wall-Mounted Installation of B8200 in HUB
Cabinet.................................................................................................. 4-3
Figure 4-4 Wall-Mounted Installation Components .................................................... 4-4
Figure 4-5 HUB Cabinet Installation Hole.................................................................. 4-5
Figure 4-6 Install Expansion Bolt M10100 ............................................................... 4-6
Figure 4-7 Install the Fixation Board of HUB Cabinet ................................................ 4-6
Figure 4-8 Install Insulation Sleeve ........................................................................... 4-7
Figure 4-9 Fixate the HUB Cabinet (Back) ................................................................ 4-8
Figure 4-10 Fixate the HUB Cabinet (Bottom) ........................................................... 4-8
Figure 4-11 Remove the Adhesive Tape on B8200.................................................... 4-9
Figure 4-12 Install B8200 in HUB Cabinet................................................................. 4-9
Figure 4-13 Install Wire Duct................................................................................... 4-10
Figure 4-14 Pole Mounted Installation Components ................................................ 4-11
Figure 4-15 Installation of Components on Pole...................................................... 4-12
Figure 4-16 ZXSDR BC8180 Cabinet Pole-mounted Installation ............................. 4-12
Figure 4-17 ZXDU58 W121 M02 System Cabinet with B8200 installed ................... 4-15
Figure 4-18 Simple Wall-Mounted Installation of B8200 .......................................... 4-16
Figure 4-19 Cable Connection for Simple Wall-Mounted Installation of B8200 ........... 4-17
Figure 4-20 Wall-Mounted Frame Installation Hole.................................................. 4-18
Figure 4-21 Install Expansion Bolt M880 ............................................................... 4-19
Figure 4-22 Install Wall-Mounted Frame ................................................................. 4-19
Figure 4-23 Remove the Adhesive Tape on B8200 ................................................. 4-20
Figure 4-24 Install B8200 in Wall-Mounted Frame................................................... 4-20
Figure 5-1 Horizontal Module Positions..................................................................... 5-1
Figure 5-2 Installing Horizontal Module ..................................................................... 5-2

Figure 5-3 Installation of Dustproof Components ...................................................... 5-3
Figure 5-4 Vertical Module Installation ...................................................................... 5-4
Figure 6-1 Cabling of B8200 in ZXSDR BC8180 Cabinet .......................................... 6-2
Figure 6-2 Cabling of B8200 in ZXDU58 W121 System Cabinet ............................... 6-3
Figure 6-3 Ethernet Cable......................................................................................... 6-4
Figure 6-4 Data Cable............................................................................................... 6-6
Figure 6-5
75 E1 Cable for Abis/Iub...................................................................... 6-7
Figure 6-6 120 E1/100 T1 Cable For Abis/Iub .................................................. 6-10

Figure 6-7 RS232/RS485 Monitoring Cable ............................................................ 6-12
Figure 6-8 Dry Contact Monitoring Cable ................................................................ 6-14
Figure 6-9 DC Power Cable .................................................................................... 6-16
Figure 6-10
.................................................................................................. 6-17
Figure 6-11 GPS Jumper Cable .............................................................................. 6-17

Figure 6-12 BITS Cable .......................................................................................... 6-18
Figure 6-13 Grounding Cable.................................................................................. 6-18
Figure 6-14
.................................................................................................. 6-18
Figure 6-15
.................................................................................................. 6-18
Figure 6-16
.................................................................................................. 6-19
Figure 9-1 LPU Appearance ..................................................................................... 9-1

Figure 9-2 LPU Interfaces ......................................................................................... 9-1
Figure 9-3 Data Cable............................................................................................... 9-2
Figure 10-1 Wiring Arrangement of Straight/Cross-Connect Ethernet Cable ........... 10-2
Figure 10-2 Arrange Wire Pairs............................................................................... 10-3
Figure 10-3 Untwisted Wires................................................................................... 10-3
Figure 10-4 Wires 4 and 6 in Swap Place ............................................................... 10-3
Figure 10-5 8P8C Sleeve........................................................................................ 10-4
Figure 10-6 RJ45 Connector ................................................................................. 10-4
Figure 10-7 Crimp Connector.................................................................................. 10-5
Figure 10-8 Crimped Cable End.............................................................................. 10-5
Figure 10-9 Sheathed Cable End............................................................................ 10-5
Figure 10-10 Ethernet Cable Made ......................................................................... 10-6
Figure 10-11 Assembly of CC4Y-J32 Coaxial Connector of E1 Cable...................... 10-7
Figure 10-12 Coaxial Connector of E1 Cable for DDF ............................................. 10-7
Figure 10-13 Assembly of coaxial connector intended for DDF ............................... 10-8
II
Tables
Table 1-1 Safety Symbols Description....................................................................... 1-1
Table 3-1 Installation Location Specifications ........................................................... 3-1
Table 3-2 Temperature and Humidity Range ............................................................. 3-1
Table 3-3 Power Supply Requirements ..................................................................... 3-2
Table 3-4 Grounding Requirements........................................................................... 3-2
Table 3-5 Tool and Meter List .................................................................................... 3-2
Table 4-1 B8200 External Interface Description......................................................... 4-1
Table 6-1 Cable Connections .................................................................................... 6-6
Table 6-2 Signal Description of 75 E1 Cable (8 lines) ............................................ 6-8
Table 6-3 Signal Description of 75 E1 Cable (4 lines) ............................................ 6-9
Table 6-4 Signal Description of 120 E1/100 T1 Cable ..................................... 6-11
Table 6-5 RS232/RS485 Monitoring Cable Sequence ............................................. 6-13
Table 6-6 Signal Description of Input/Output Dry-Contact Interface Cable ............... 6-15
Table 6-7 Signal Description of DC Power Cable .................................................... 6-16
Table 9-1 External Cable Connection Details ............................................................ 9-2
Table 10-1 Signal Description of Pins...................................................................... 10-1
III
Tables
Glossary
BPC
- Baseband Processing Board Type C
BSC
- Base Station Controller
CC
- Control and Clock Module
FA
- Fan Array Module
FS
- Fabric Switch Module
GE
- Gigabit Ethernet
GPS
- Global Positioning System
PM
- Power Module
RF
- Radio Frequency
RRU
- Remote Radio Unit
SA
- Site Alarm Module
UBPG
- Universal Baseband Processing Board for GSM

SJ-20100426162420-004-ZXSDR BS8700 (V4.00.30) Hardware Installation Guide BBU

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ZXSDR BS8700

Hardware Installation Guide(BBU)

Additionally, the contents of this document are protected by

contractual confidentiality obligations.

Serial Number: SJ-20100426162420-004

Chapter 2 Installation Overview ................................................................ 2-1

Chapter 3 Installation Preparation ............................................................ 3-1

Chapter 4 Cabinet Installation................................................................... 4-1

Chapter 5 Module Installation ................................................................... 5-1

Chapter 6 External Cable Installation ....................................................... 6-1

6.4 Installing Optical Fiber ....................................................................................... 6-4

Chapter 7 Hardware Installation Check.................................................... 7-1

Chapter 8 Power On and Power Off.......................................................... 8-1

Chapter 9 Lightning Protection Unit......................................................... 9-1

Chapter 10 Cable Making......................................................................... 10-1

About This Manual

What is in This Manual

Chapter 1, Safety Description

Describes safety specifications, safety symbols

Chapter 2, Installation Overview

Describes B8200 installation flow, components

Chapter 3, Installation Preparation

Describes the preparation work before B8200

Chapter 4, Cabinet Installation

Describes B8200 wall-mounted installation,

Chapter 5, Module Installation

Describes horizontal module and vertical module

Chapter 6, External Cable Installation

Describes B8200 cable installation.

Chapter 7, Hardware Installation Check

Describes installation check method.

Chapter 8, Power On and Power Off

Describes power on and power off

Chapter 9, Lightning Protection Unit

Describes appearance, interface and cable

Chapter 10, Cable Making

Describes how to make different kinds of cables

Base station system engineers

1.1 Safety Specifications Guide

1.2 Safety Symbols

ZTE Proprietary and Confidential

ZXSDR BS8700 Hardware Installation Guide(BBU)

1.3 Safety Instructions

ZTE Proprietary and Confidential

Chapter 1 Safety Description

Electrical Safety Instructions

Strictly follow local safety rules to install AC power devices.

Installation staff must be qualified for performing high-voltage and AC operations.

Prevent moisture from accumulating on the equipment during operations in a

ZTE Proprietary and Confidential

ZXSDR BS8700 Hardware Installation Guide(BBU)

Clean any debris in time after drilling.

Thunderstorms would give rise to a strong electromagnetic field in the atmosphere.

Antistatic Safety Instructions

ZTE Proprietary and Confidential

Chapter 1 Safety Description

Hoisting Heavy Objects

Other Safety Instructions

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ZXSDR BS8700 Hardware Installation Guide(BBU)

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2.1 Components to be Installed