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MODEL
7821
Color Imaging System
NOVEMBER 2001
CSM-7821
7821
SERVICE MANUAL
NOVEMBER 2001
IMPORTANT NOTICE
Because of the possible hazards to an inexperienced
person servicing this equipment, as well as the risk of
damage to the equipment, Konica Business Technologies strongly recommends that all servicing be
performed by Konica-trained service technicians only.
Changes may have been made to this equipment to
improve its performance after this service manual was
printed. Accordingly, Konica Business Technologies,
Inc., makes no representations or warranties, either
expressed or implied, that the information contained
in this service manual is complete or accurate. It is
understood that the user of this manual must assume
all risks or personal injury and/or damage to the
equipment while servicing the equipment for which
this service manual is intended.
CONTENTS
1. SPECIFICATIONS ........................................................................................ 1-1
1.1
1.2
1.3
1.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
iii
3.3.17
3.3.18
3.3.19
3.3.20
3.3.21
3.3.22
3.3.23
3.3.24
3.3.25
3.3.26
3.3.27
3.3.28
3.3.29
3.3.30
3.3.31
3.3.32
3.3.33
3.3.34
3.3.35
3.3.36
3.3.37
3.3.38
3.3.39
3.3.40
SAFETY WARNINGS
[1] Modifications Not Authorized by
Konica
(4) Proceed with special care when performing operation checks or adjustment while the unit is
powered. When carrying out operation checks
or adjustment while external covers are removed,
the risk of electrical shock exists when touching
parts which carry high voltage or electrical
charge. The risk of injury exists when touching
moving parts such as gears or chains.
2. Safety Checkpoints
The following list is not exhaustive, but it includes
actions which must be carried out at every on-site
service.
CAUTION:
(1) Check external covers and the frame for sharp
edges, burrs, or nicks.
(2) Check external covers and hinges for loosening
or damage.
(3) Check wiring for squeezing or damage.
(4) Check power cord for insulation problems (conductor must not be exposed).
(5) Check power cord and cable ties etc. for loosening from frame.
PROHIBITED ACTIONS :
(1) Using extension cables or a different power cord
than specified by Konica.
(2) Using other fuses than specified by Konica. Safety
will not be assured, leading to a risk of fire and
injury.
(3) Disabling fuses or bridging fuse terminals with
wire, metal clips, solder or similar. (This applies
also to thermal fuses.)
(4) Removing air filters (except for replacement).
(5) Disabling relay functions (such as wedging paper between relay contacts, etc.).
(6) Disabling safety functions (interlocks, safety circuits, etc.). Safety will not be assured, leading to
a risk of fire and injury.
(7) Performing actions to equipment not described
in the instruction manual or the service handbook.
(8) Using parts other than specified by Konica.
WARNING:
(1) Verify that the equipment is properly grounded.
If a problem is detected, establish a proper
ground connection.
(2) Connecting the ground lead to an improper
point such as listed below results in a risk of
explosion and electric shock.
Unsuitable ground points:
- Gas pipe
- Lightning rod
- Telephone line ground
- Plastic water pipe or water pipe or faucet that
has not been approved by authorities for
grounding use
WARNING:
Before disassembling or adjusting the equipment, make sure that the power cord has been
disconnected.
[5] Conclusion
(1) Safety of users and customer engineers depends
highly on accurate maintenance and administration.
Therefore, safety can be maintained by the appropriate by the proper daily service work conducted by
the customer engineer.
(2) When performing service, equipment on the site
must be tested for safety. The customer engineer
must verify the safety of parts and ensure appropriate management of the equipment.
(1)
(2)
(3)
(4)
vi
Supplies
Item Number
(2,3)
950162
950163
950166
950167
950169
950170
950171
950172
Item Description
Item Number
950187
950188
950189
950190
950179
950180
950181
950182
950193
950194
Power Requirements:
120V AC
50/60 Hz
10/17/01
viii
1.1
1.
SPECIFICATIONS
LED Head
Pulse Motors
Centronics
USB
Ethernet
SDRAM DIMM 4
IDE
HDD
C ID
Y ID
MT/
Registration
Junction Board
Controller
Block DC
ROM DIMM 3
Belt
Job
offset
FAN
M ID
K ID
Hopping
1-1
Low-Voltage
Power Unit
2nd/3rd Tray/
Large-Capacity
Tray
High-Voltage
Power Unit
Fuser Unit
Duplex Unit
Y-ID
Unit
M-ID
Unit
Geared
motor
Heater
Engine Controller
Belt Unit
DC motor
C-ID
Unit
K-ID
Unit
Figure 1.1
The basic system configuration of the 7821 Color Imaging System (Network [Series N] and
Network/Duplexing [Series DXN]) is illustrated in Figure 1.1.
Operator Panel
1.2
Electrophotographic Processor
Paper Paths
Controller Block (CU and PU)
Operator Panel
Power Units (High-Voltage Unit and Low-Voltage Unit)
Figure 1.2
1-2
1.3
Option Configuration
The following options are available on this printer.
(1)
(2)
Duplex Unit
(3)
Large-Capacity Tray
(4)
(5)
(6)
Ethernet Board
1-3
1.4
Specifications
(1)
Width: 26.2
Length: 24.6
(2)
Weight
158.7 lbs.
(3)
Paper
Type:
Size:
(4)
Print Speed Color: 21 pages per minute (Transparency: 5 pages per minute)
Monochrome: 26 pages per minute (Transparency: 15 pages per minute)
Postal Card, Label, Thick Paper: 10 pages per minute
(5)
(6)
(7)
Power Consumption
(8)
(9)
Noise
Peak: 1400W
Idle: 150W
Normal Operation:
550W (5% duty)
Power Saving Mode: 50W
Operating:
54 dB (without Second tray)
Standby:
45 dB
Power Saving: 43 dB
1-4
Temperature
Humidity
Temperature (F)
Operating
Temperature (C)
Remark
17 to 27C (Temperatures to
assure full color print quality)
50 to 89.6
10 to 32
Non-Operating
32 to 109.4
0 to 43
-14 to 109.4
-10 to 43
-20 to 122
-29 to 50
-20 to 122
-29 to 50
Remark
Operating
20 to 80
25
Non-Operating
10 to 90
26.8
Storage
10 to 90
35
Transport
10 to 90
40
1-5
Power-off
50 to 70%
(Humidities to assure full color print quality)
Power-off
1-6
*1
Black
*1
Black
Figure 2.1
2-1
M7R Board
I DPOSC
D2 Yellow
D2 Green
I DPOSK
IDK
K Charge Elimination Lamp Fuse
I DPOSY
I DPOSM IDM
M Charge Elimination Lamp Fuse
IDY
Y Charge Elimination Lamp Fuse
IDC
C Charge Elimination Lamp Fuse
DUP
White
P10
RemovedEdge Side
P21
P11 White
P12 Yellow
a V R
PAPSIZ3-0
Paper Width
Sensing Board
Stacker Open
Microswitch
P14 Yellow
D1 White
P11 Blue
P13
Upper Cover
Open Microswitch
(+38V cut)
P14 Red
POWER STDUCOV
FAN
ROM
SWA Board
RAM
P23
P24 to P31
Pickup Clutch
P16
P15 Red
D1 Blue
HVOLT
COVOPN DUCOV
SW1
CUIF
Geared
Motor
Loading Clutch
P5 Red
P16 Browm
V73 Board
FSENS
PSIZE
HOPLIFT DUPLEX
FCOVER
PARTTEMP
CPUFL
P6
P22
D3 Blue
DUP-In Sensor
P9
attached to
sensor
JODEN
FEED
P12
Duplex
R71
Board
P9 Black
P8
P7
FAN1
GEARED
RSNS
FAN2
P5
TR1OP
REG
ID JOBOFF FACE
P14
4 x P73 Boards
TEMP
HUM
TNRFUL
PAPIN(INSNS2)
PSWR(WRSNS)
HOP(INSNS1)
P4 Green
Belt
Fuse
P7 Gray
attached to fan
attached to fan
P4
BELTHET
P20 Yellow
Heat
Motor
D
A
E
H
D
E
L
P1 Yellow
Belt
Motor
P1 White
P20 White
C IDU
Motor
D
A
E
H
D
E
L
C73
I/F Board
ACSW
Assy S2
CENTRO
USB
Fan 0 (power-on)
LAN
HDD
Carrier Sensor
Lifter Sensor
Loading Sensor
Finisher
Face-Down Solenoid
Eject Solenoid
P6 Brown
P10 Brown
P24 to P31
Y1 White
Y2 Blue
AC Input
High-Voltage
Power Supply
CN8
CN9
CN5
CN4-2,6-2
CN4-1,6-1
ACSW
Low-Voltage
Power Supply
AC Input
CN1
CN2
P13 Red
S1
NBLT
P7 Blue
P7 Gray
P2 White
N71 Board
(charge elimination relay)
M7L Board
attached to fan
P2
P1
Fan 1 (PU)
P17 Red
attached
to clutch
attached to fan
P19
attached to fan
P18
DCL
M IDU
Motor
P17
SHUTTER
FDWPAP
JOBOFFS
Y4
S1 Gray
P2 Red
Temperature Sensor
P33 Green
OHP1
Regist
Clutch
D
A
E
H
D
E
L
P18 Red
Fan 3 (off-the-shelf)
P4 Blue/
White
P3 White
attached to motor
P33 White
P33 Blue
FFPOS
PENDF P2 Blue
Shutter Clutch
SHUTTER
P20
PEND
Loading
RemovedEdge Side
P17 Yellow
Y IDU
Motor
Y5
Y3
Y71 Head
JOBOFFPE
CPOW2
YPOW2 Relay Board MPOW2
P18 Blue
PNEND
T4 Red
T10 Red
White
Loading Clutch
T3 White
P19 Red
K IDU
Motor
P18 Black
Carrier Clutch
Black
P4 Red
P4 Yellow
Removed-Edge Side
FF/
Registration
Motor
D
A
E
H
D
E
L
KPOW2
P18 Yellow
Geared
Motor
T1 White
T7 White
Black
T9 Blue
T8 Red
T5 Red
Hopping
Motor
P19 White
T2 Blue
T2 White
Cover Opem SW
Offset
Motor
Operator
Panel
Y5 Blown
works as stepper
Y3 Red
Paper Width
Sensing Board
P24
P28
T6
Yellow
T6
Blue
Motor
X71 Board
Loading
Jam Sensor
Offset Sensor
PANEL
Board A73
Loading Sensor
Lifter Sensor
10 Red
T4 Red
T3 White
White
Loading Clutch
Carrier Clutch
(does not exist
in the lowest)
T1 White
Y6
P25
P29
Paper End
Paper Near
End
Retard Sensor
Geared
Motor
T8 Red
Offset PE Sensor
Y3 Yellow
T9 Blue
T2 Blue
T2 White
Cover Opem SW
T7 White
Paper End
Paper Near
End
Retard Sensor
Board A73
Loading Sensor
T5 Red
Lifter Sensor
Paper Width
Sensing Board
Y4 Green
P26
P30
K1200
T6
Yellow
T6
Blue
P27
TNRM
YPOW KPOW
TNRK
P27
P31
Y1200
TNRC
OPTN
STUCK POWER
CPOW MPOW
C1200 M1200
Y1 White
DUP_PAP MAIL
NFU
Fuse
Heater Unit
Backup Roller
Thermistor THERM2 LBRTMP
Heat Roller
Thermistor THERM1 LHRTMP
Sensor
Sensor/Microswitch
SUMI Card
2.
OPERATION DESCRIPTION
The 7821 Series Printers are tandem color electrophotographic page printers using technologies
such as 4992-LED array, OPC, dry single-component non-magnetic developing, roller transfer and
heat-compression fusing. The printing method used is a black writing method which applies light
beams to print-out areas.
P11
Black
2.1
14.31818MHz
Crystal Resonator
33MHz
Delay
Delay
CDC516
80MHz
48MHz
Cont
Delay
L2
Cache
Internal-CLKSetting
Resistance
2.5V
Regulator
PU 3.3V
3.3V
to C2 and
3.3V ICs
3.3V
Regulator
C2 LSI
MHM2031-002
40MHz
PU-CU I/F,
Operator Panel
Buf
16244
PCI Bus
LAN Board
L60851
LVC161284
to 5V ICs
Inverter
Reset
DS1834
5V
Buf
16244
EEPROM
IF Bus
Figure 2.2
2-2
A/D,Cont
PU 3.3V
PPC
750
2.0V
Regulator
A,Cont
PCI Bus
SPD
FLASH DIMM
3
CA1 LSI
MHM
2030-003
FLASH ROM
FET SW
162212
A,Cont
A
33MHz
2
80MHz
16
80MHz
Delay
SDRAM DIMM
4
80MHz
RESET-P
Centro
IDE
HDD
USB
CY2292
Figure 2.2 provides the block diagram of the main control board (SWA-PWB).
IMISM530
Fluctuation Circuit 80MHz
(1)
CPU
The CPU is 64-bit bus RISC processor PowerPC750, which receives an input of 80MHz
(=BUS CLK) and operates at 400MHz or 480MHz.
(2)
(3)
ROM
The ROM is inserted into the three 168th-pin DIMM slots. The slot A is for a program ROM
and the slot B is for the Japanese Kanji font. The slot C is not assigned.
(4)
RAM
The RAM is inserted into the four 168th-pin DIMM slots. The DIMMs must be fitted in
descending order of the type No. labeled on each of them into the slots 1, 3, 2 and 4.
SDRAM DIMM Specifications:
Speed:
PC100 or more
Capacity:
64/128/256MB
Configuration: Without parity and ECC. Requires the SPD information. Number of
chips contained = 8 or 16.
(5)
EEPROM
The EEPROM, an 8-pin DIP package, is inserted into the IC socket and of 16 kilobits for 3.3V
power supply. Settings for controlling the controller block are stored in the memory.
(6)
Flash ROM
A 2-megabyte flash ROM is surface-mounted on the SWA board. The flash ROM, composed
of four chips of 256 kilo x 16 bits, can store fonts and macros.
(7)
(8)
(9)
IDE HDD
An IDE connector is surface-mounted on the board to which an IDE HDD assembled using
molds for the purpose is connected. The IDE HDD is used for storing font data, spooling
edited video data temporarily and registering form data.
2-3
2.2
Fan control
Control Panel
Duplex
Cassette 2/3
Analog output
(Color registration sensor adjustment)
Analog Input
Analog input
Switch
(Temperature change)
Stacker full
CPU
MSM66Q577
Test switch
(Power supply cooling)
A/D CON
8Mbit(1MByte)
FLASH
CPU BUS
256Kbit(32KByte)
SRAM2
Motor interruption
UART interruption
K Head I/F
48MHz
Y Head I/F
M Head I/F
Heater control
C Head I/F
Motor Driver
D/A
Motor Driver
9x Pulse Motors
DC Motor
DC Motor Driver
(Geared Motor)
High-Voltage Power Supply
Serial Interface (2 channels)
CU I/F
(1)
CPU
This 16-bit CPU with an AD converter (MIM66Q577) controls the entire system.
(2)
General LSI
This LSI (MG63P011-001LA), which is contained in the printer engine control block,
incorporates 4 megabits of video memory and has functions such as engine-controller
interfacing, LED interfacing, motor control, sensor input, video memory control, main scan
color misalignment correction, skew correction and high-voltage power supply control.
2-4
2.3
(3)
Flash ROM
8 megabits of flash ROM (MBM29F800TA-70) which stores PU programs.
(4)
EEPROM
4 kilobits of EEPROM (NM93C66N-NW) which is mounted on the board with an IC socket and
stores correction values.
(5)
(6)
SRAM
This SRAM (62256LFP-7LL) is used as working memory of the CPU.
Power Units
The power supply unit comprises of the low voltage power supply unit which consists of an AC filter
circuit, a low voltage power circuit, and heater driver circuit, and the high voltage power unit.
(1)
Output voltage
(2)
Use for
+3.3 V
+3.8V
+5 V
+32 V
+12 V
LED head
Output
Voltage
Use for
CH
-900 to -140050V
DB
Y, M, C: -10 to -400V/+300V
K:
-10 to -400V/+300V
SB
Y, M, C: -100 to -700/0V
TR
0 to 7KV
2-5
Remarks
Variable
2.4
(Face down)
Power Supply
x4
K
LED Head
Charging Roller
Expose
2-6
Figure 2.4
Paper Path
Selection
Paper Ejection
Power Supply
Charging
(Face up)
Cleaning Blade
Cleaning
Development
Developing Roller
Toner Cartridge
Multipurpose
Tray
Fusing
Transfer
Paper
registration
Paper
registration
Paper loading
Registration
Roller 2
Registration
Roller 1
Hopping Roller
Paper Cassette
Write Sensor
Heat Roller
Paper Ejection
Power
Supply
Backup Roller
Fusing
Cleaning
Transfer Roller
Transfer
Paper carriage
Paper advance
Paper traveling
OPC drum revolution
Mechanical Processes
Control Signals
Paper Ejection
2.4.1
Electrophotographic process
(1)
Electrophotographic process
The following outlines the electrophotographic process:
1
Charging
DC voltage is applied to the charging roller and the surface of the OPC drum is negatively
and evenly charged.
Exposure
The LED head, under image signals, emits light to the negatively charged surface of the
OPC drum. The radiated portions of the drum surface attenuate in negative charge
according to the intensity of the light and, based on the surface potentials, a latent
electrostatic image is formed on the drum surface.
Development
Negatively charged toner contacts the OPC drum and, by electrostatic force, adheres to
the latent electrostatic image to form a clear image on the drum surface.
Transfer
In this process, the toner image on the drum is transferred to the paper. This occurs when
a negative corona discharge, which is stronger that the negative charge on the drum's
surface, takes place from the back side of the copy, pulling the toner from the drum onto
the paper.
Cleaning
The cleaning blade removes residual toner from the OPC drum after the transfer.
Fusing
The toner image on the paper is fused into place through the application of heat and
pressure to it.
2-7
(2)
Charging
Negative DC voltage is applied to the charging roller contacting the surface of the OPC drum.
Power
Unit
Charging roller
OPC drum
(3)
Exposure
The negatively charged surface of the OPC drum is radiated with light from the LED head.
The negative charge of the radiated portions of the drum surface attenuates in response to
the intensity of the light and a latent electrostatic image responsive to the potentials of the
surface is formed on the drum surface.
LED head
LED head
Power
Unit
Charging roller
OPC drum
Paper
2-8
OPC drum
(4)
Developing
By the adhesion of toner to the latent electrostatic image on the drum surface, the image is
changed to a toner image. The developing is processed at the contact part between the OPC
drum and the developing roller.
1
The sponge roller causes toner to adhere to the developing roller. The toner becomes
negatively charged.
Developing roller
Charging roller
Developing blade
Sponge roller
Developing roller
OPC drum
(5)
The developing blade removes excess toner from the developing roller and a thin layer of
remaining toner is formed on the developing roller.
The toner is drawn by the latent electrostatic image at the contact portion between the
OPC drum and the developing roller.
The latent electrostatic image on the drum surface is made visible with the toner.
Transferring
The transfer roller, which is made of a conductive sponge, presses paper against the surface
of the OPC drum and brings the paper into contact with the drum surface.
The paper is placed on the drum surface and positively (opposite to the charge of the toner)
charged by the transfer roller on its back.
Applying positive high voltage from the power supply to the transfer roller moves the positive
charge induced by the transfer roller to the paper surface at the contact portion between the
transfer roller and the paper, drawing the negatively charged toner from the drum surface to
the paper.
OPC drum
Paper
Carrier belt
Transfer roller
Power unit
2-9
(6)
Fixing
When passed between the heat roller and the backup roller, the toner image transferred to the
paper is fused into place by the application of heat and pressure to it.
The Teflon coated heat roller is heated by the built-in heat roller of 800W/backup roller of
500W (halogen lamp). The fusing temperature is controlled by the sum of the temperature
detected by the thermistor moving over the surface of the heat roller and the temperature
detected by the thermistor moving over the surface of the backup roller. A thermostat, which
is provided for safety, opens by a heat roller temperature rise of not less than the preset
degrees and cuts off voltage supply to the heater. The backup roller is pressed against the
heater by the pressure springs on both sides.
Thermostat
Thermistor
Heat roller
Paper
Thermostat
Backup roller
(7)
Thermistor
Cleaning
Residual toner on the OPC drum is scraped with the cleaning blade and collected in the waste
toner area of the toner cartridge.
(8)
Cleaning
Residual toner on the transfer belt is scraped with the cleaning blade and collected in the
waste toner box of the transfer belt unit.
Cleaning blade
2 - 10
2.4.2
Fuser
Registration roller Assy (B)
Face-down stacker
Heat roller
4 x LED heads
4 x LED Units
Eject roller
Hopping roller
Belt unit
Eject roller
Low-voltage power supply
Multipurpose tray
Registration roller Assy (A)
Cleaning blade
Transfer roller
Cassette 1
Cassette 2
Feed roller
Backup roller
Cassette 3
Cassette 4
Cassette 5
2 - 11
(1)
Registration motor
Entrance sensor
Electromagnetic clutch
Pickup roller
Feed roller
Electromagnetic clutch
Loading sensor
Paper
Retard roller
Loading motor
Figure 2.6
2 - 12
(2)
Carrier clutch
Carrier sensor
Planet gear
Upper tray
Optional paper loading tray
Feed roller
Pickup roller
Retard roller
Figure 2.7
2 - 13
(3)
Figure 2.8
Spring
Relerse lever
Feed roller
Hopper plate
Micro SW
Figure 2.8-a
Figure 2.8-b
2 - 14
Figure 2.8-c
(4)
Carrier Belt
1. Running of the carrier belt motor in the direction of arrow (a) drives the carrier belt. The
belt unit sits with one carrier roller immediately below each colors drum, and the carrier belt
between them. By the application of a fixed voltage, the carrier belt and carrier roller feed
paper on the carrier belt into the fuser unit, transferring a toner image on each colors drum.
Figure 2.9
Drum
Carrier belt
K
2 - 15
(5)
Drum
Lever 2
One-way gear
Driving gear
Lever 1
a
Figure 2.10-a
Figure 2.10-b
2 - 16
Plate
Pin
Spring
Board
Up-and-down Sensor
Figure 2.10-c
Figure 2.10-d
Figure 2.10-e
2 - 17
(6)
Eject rollers
Fuser unit
Paper separator
Heat tollers
Face-up dtacker
Heater motor
Figure 2.11
2 - 18
(7)
Duplex Unit
1. When the duplex unit receives an instruction from the printer to print on both sides of a
sheet of paper, the solenoid opens the separator after the completion of one side printing
of a sheet of paper sent from the tray. The path is switched to that to the duplex unit.
At this time, as roller (1) turns in the direction of arrow a, the paper is retracted on the rear
of the cassette.
2. After a fixed time has elapsed after the front edge of the paper passes through the duplexin sensor, the rollers reverse and roller (1) turns in the direction of arrow b to feed the paper
into the duplexing unit. Then, the paper passes through rollers (2), (3) and (4) and is ejected
with the other side printed, and then fed again into the printer.
Separator
Solenoid
Duplex-in sensor
Roller(1)
a
b
Roller(2)
Motor
Figure 2.12
2 - 19
Roller(3)
Roller(4)
2.5
Sensor
2.5.1
C drum
Y drum
K drum
MT feed roller
Pinch roller 2
Driving roller
Pinch roller 1
Driving roller
Carrier belt
Backup roller
Registration roller A
Belt cleaning blade
Duplex-in sensor
Registration roller B
Entrance MT sensor
Auxiliary roller
2nd feed roller
Sensor
Carrier sensor
Function
Entrance MT Sensor
Detects the beginning of incoming paper to determine the timing for
Entrance Cassette sensor switching from hopping to carriage.
Sensor status
ON : Paper exists.
OFF : Paper is empty.
Detects the beginning of transferred paper and, based on the time taken
ON : Paper exists.
until the paper front edge reaches the sensor, determines the paper length. OFF : Paper is empty.
Detects the beginning and end of paper to determine the paper ejection
timing.
Duplex-In sensor
Detects the beginning of paper which enters into the duplex unit to
ON : Paper exists.
determine the time taken until the reversed rollers turn in forward direction. OFF : Paper is empty.
Detects the beginning of paper after the turns in reverse direction, in the
duplex unit.
ON : Paper exists.
OFF : Paper is empty.
Detects the end of paper after the turns in reverse direction to determine
the paper ejection timing, in the duplex unit.
ON : Paper exists.
OFF : Paper is empty.
ON : Stacker is full.
OFF : Stacker is empty.
Detects paper carriage to the paper eject roller to determine the timing for
job offset operation.
ON : Stacker is full.
OFF : Stacker is empty.
ON : Paper exists.
OFF : Paper is empty.
Face-Down Route sensor Detects the face-down carrier route jammed with paper when it has a
paper jam.
ON : Stacker is full.
OFF : Stacker is empty.
Carrier sensor
ON : Stacker is full.
OFF : Stacker is empty.
2 - 20
2.5.2
Other sensors
1
Temperature sensor
See Section 2.6 (Transfer Control Responds to Environmental Changes)
10
Humidity sensor
See Section 2.6 (Transfer Control Responds to Environmental Changes)
11
OHP sensor
This sensor detects the presence or the absence of transparencies.
12
Alignment sensor
When color misalignment has been corrected, this sensor reads the alignment pattern printed
at the right and left ends of the transfer belt (see Section 2.13).
2 - 21
2.6
1
2
3
(2)
2.7
Correction
Printing the preset color misalignment detection pattern on the belt and, by a reflection
sensor, reading the printed pattern detects each colors misalignment value to determine its
correction value. The correction value is used to change each colors (Cyan, Magenta and
Yellow) writing timing in comparison with that of Black.
2 - 22
2.8
Description
Error
The entrance cassette sensor does not turn off within fixed time
after it turns on. Loading of plural sheets of paper is sensed.
Misfeed from Duplex Carrier Assembly Paper could not be loaded from the duplex carrier assembly.
Misfeed from Multipurpose Tray (MT) Paper could not be loaded from the MT (the entrance MT
sensor does not turn on within fixed time after the hopping).
Misfeed from Cassette 1, 2, 3, 4 or 5 Paper could not be loaded from the cassette 1, 2, 3, 4 or 5 (the
entrance cassette sensor does not turn on within fixed time after
the hopping).
Paper Size Error
400
372
390
5-395
4-394
3-393
2-392
1-391
370
383
371
382
381
380
Loading Jam
490
5-495
4-494
3-493
2-492
1-491
MT Paper Empty
Cassette 1, 2, 3, 4 or 5 Paper Empty
The duplex rear sensor does not turn on during the paper
reversing operation of the duplex unit.
The duplex-in sensor does not turn on during the paper loading
in the duplex unit.
The duplex front sensor does not turn on during the operation.
The paper eject sensor does not detect the end of paper within
fixed time after sensing the beginning of it. The paper eject
sensor does not turn off after it turns on.
The paper eject sensor does not turn on while paper is running
on the belt.
Paper does not reach the entrance belt sensor or the MT sensor
after the completion of the hopping.
Printing occurs with no paper in the MT.
The cassette 1, 2, 3, 4 or 5 has no paper.
Entrance MT sensor
Paper Carriage
Paper Ejection
Duplex Input
Duplex Entry
Multipurpose Tray
(MT)
Misfeed from MT
Entrance cassette sensor
Misfeed from Duplex Unit
Duplex-in sensor
Cassette 1
Duplex front sensor
Duplex rear sensor
Cassette 2
Cassette 3
Cassette 4
Cassette 5
2 - 23
Cover Opening
When the top cover of the printer is open, the cover open microswitch turns off, cutting off 32V to
the high-voltage power supply, which in turn cuts off all high voltage power supply outputs. At the
same time, the CPU receives CVOPN signals for indicating the status of the microswitch and
performs cover opening operation.
71K-PCB
CPU
66577
Detection
Circuit
+32V
COVOPN (2P)
P10, 5
P7, 6
High-voltage power supply board
HVOLT (16P)
High-voltage power supply unit
2.9
detect
circuit
detect
circuit
+32V
FCOVER(3P)
Front cover
microswitch
Duplex unit
Duplex (16P)
2 - 24
+32V
V71-PCB
Stirring gear
Link
Stirring bar
Detection
A toner low condition is detected by measuring the contact time between the sensor lever magnet
and the stirring bar.
Toner low sensor
Sensor lever A
Stirring bar
Sensor lever A
Sensor lever B
Toner cartridge
Stirring bar
2 - 25
t1
t1 1.12
TNRSNS
T=2.3
t1
t1 1.12
TNRSNS
T=2.3
When the toner low condition is detected 20 consecutive times, toner low is detected.
(The toner low message is displayed when about 1000 A4 sheets at 5% density have been printed
after toner low had been detected.)
The detection is not performed until toner low occurs after the detection of toner low.
When the toner full condition is detected 10 consecutive times, toner low is removed.
When the toner sensor remains unchanged for more than 15 cycles of 2.3 seconds, the toner
sensor alarm is activated.
The toner sensor does not perform the detection while the drum motor is not running.
* 16ppm is the print speed at warm-up. T and t1 change in proportion to the print speed.
2 - 26
PSZSW2
PSZSW3
PSZSW4
Without Cassette
A3-Nobi
Tabloid
A3
B4
Regal 14"
Regal 13"
A4 in Portrait Orientation
Executive
B5 in Portrait Orientation
A4 in Landscape Orientation
A5
B5 in Landscape Orientation
A6
2 - 27
Initial test
The following checks are automatically performed at power-on.
(a) ROM check
(b) RAM check
(c) EEPROM check
(d) Flash ROM check
(2)
ROM check
The ROM is checked by calculating a HASH value.
(3)
RAM check
(a) Checking is conducted by RAM type. Out-of-specification RAM is detected as an error.
(b) The order of installed RAMs is checked. Out-of-standard RAM is detected as an error.
(c) The RAM in each slot is checked by read-after-write operation.
(4)
EEPROM Check
Specific data stored at a specific EEPROM address is checked.
(5)
(6)
2 - 28
LED head
C
ID
Transfer
belt
Belt running direction
Transfer Belt
2 - 29
Condition
Action
I/D
Toner Cartridge
Belt Unit
Fuser Unit
2 - 30
3.
PARTS REPLACEMENT
This section describes the procedure for replacing the parts, assemblies and units in the field. The
replacing procedure is given for removal. To install, use the reverse procedure.
3.1
Disconnect
Connect
3-1
[Maintenance Tools]
Table 3-1 lists tools necessary to replace the units.
Table 3-1 Maintenance Tools
No.
Service Tools
Q' ty
Place of use
2~2.5 mm screws
3~5 mm screws
Digital multimeter
Pliers
Handy cleaner
3-2
Remarks
3.2
Parts Layout
Figure 3.1
3-3
Figure 3.2
3-4
[Printer Unit-1/2]
Figure 3.3
3-5
[Printer Unit-2/2]
Figure 3.4
3-6
Figure 3.5
3-7
3-8
[Duplex Unit]
D
C
B
A
D
C
E
B
E
A
Figure 3.6
3-9
3.3
Replacing Parts
This section describes how to replace the parts and assemblies illustrated below.
41531301
41515110
Print Engine Controller PWB (3.3.22)
41502304 4
LED Assy (3.3.2)
40737401
Power-Unit AC-DC Switching (115V) (3.3.34)
40737501
Power-Unit AC-DC Switching (230V) (3.3.34)
40737601
HV Power Supply (3.3.35)
41531402, 41531404
Fuser Unit (3.3.37)
41531502
Belt Unit (3.3.38)
41178202
Duplex Unit (3.3.39)
41480901
Printer NIP
41483001
Printer Unit
41481001
Unit-Lower-Frame (3.3.36)
41500101
Insurator
41483701
Main Cooling Fan Assy (3.3.18)
2381018P0001
HV Tape Harness
41484101
Electrical Chassis (3.3.21)
41483801
Main Motor Assy (3.3.32)
41483902
Belt Motor Assy (3.3.30)
41489001
Plate Assy-Side (3.3.33)
41493002
Multipurpose Tray (3.3.13)
41276502
Rear Cover (3.3.12)
41277402
Left Side Cover (3.3.9)
41481202
Right Side Cover (3.3.7)
41276402
Front Cover (3.3.11)
41277502
Face Up Tray (3.3.10)
41504401
Top Cover
41484402
Top cover (3.3.1)
40866212
Control panel Bezel (3.3.4)
41493002
Multipurpose Tray Assy (3.3.13)
41484902
Cassette Assy (3.3.7)
41277902
Cover-Blind (3.3.7)
41481701
Feed-Roller (3.3.8)
40863801
Plate-Side (3.3.21)
41483102
Printer Chassis (3.3.23)
41483202
Regist Roller Assy (A) (3.3.15)
41483301
Regist Roller Assy (B) (3.3.16)
41483401
Registration Motor Assy (3.3.17)
41187101
Registration Clutch (3.3.17)
41486601
Duplex Guide Assy (3.3.20)
41481301
Main Feed Assy (3.3.36)
41515801
PCE-Size Sence (3.3.36)
22011000P0140
IMSA-9714N-14A (3.3.36)
41490702
Electrical Chassis Cooling Fan
40841402
Fuser Latching Handle (R) (3.3.31)
41628301
Fuser Latching Handle Spring (3.3.31)
40850201
Contact Assy (3.3.33)
41045802 2
Link (3.3.13)
41486202
MT Tray Cover Assy (3.3.13)
41278002
MT Top Cover (3.3.13)
40325101
MT Drive Gear (3.3.13)
3 - 10
40841302
Fuser Latching Handle (L) (3.3.29)
41628301
Fuser Latching Handle Spring (3.3.29)
40841601
Entrance Sensor Actuator #1 (3.3.24)
41578501
Entrance Sensor Actuator #2 (3.3.26)
40841801
Entrance Sensor Actuator #3 (3.3.26)
41621801
Registration Shutter Solenoid Assy
41488801
Registration Shutter
41589401
Registration Shutter Spring
41641701
Fuser Driver Gear-A (3.3.27)
41095901
Fuser Exit Roller (3.3.27)
4PP4043-4489P001
Fuser Exit Roller Bushing (L) (3.3.27)
4PP4076-3949P001
Fuser Exit Roller Bushing (R) (3.3.27)
41189701 4
Drum Contact Assy (3.3.14)
41258301
Entrance Sensor PWB (3.3.25)
41491001
Color Registration Sensor Assy (3.3.19)
41073601
Exit Sensor Assy (3.3.28)
41483701
Main Motor FAN Assy (3.3.27)
40861001 8
LED Assy Spring (3.3.2)
41257902
LED Control PWB (Y71) (3.3.4)
41349801
Stack Full Sensor (3.3.4)
41349301 4
Eject Roller (3.3.4)
41484501
Control Panel Assy (3.3.4)
2381005P0015
Control Panel Tape Harness (3.3.4)
41514101
LED Harness K
41514102
LED Harness Y
41514103
LED Harness M
41514104
LED Harness C
41328402
Top Cover Handle (3.3.5)
41277602
Top Cover Latch (3.3.5)
40861401 2
Top Cover Latch Spring (3.3.5)
41484701
Eject Guide Assy (3.3.6)
3.3.1
Top cover
(1)
(2)
3 - 11
3.3.2
1
3
4
3
2
3 - 12
3.3.3
2
7
5
4
6
3 - 13
3.3.4
Control panel Assy/ Control panel bezel/ LED control PWB/ Toner sensor/ Stack full sensor/ Control
panel tape harness/ Eject roller
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
1
2
7
3
4
8
C
13
B
12
D
14
0
10
3 - 14
A
11
3.3.5
Top cover handle/ Tope cover latch/ Top cover latch spring
(1)
Remove the two screws 1 to detach the top cover handle 2 and disengage the top cover
latch 3 (The two top cover latch springs 4 become detached).
4
1
3 - 15
3.3.6
3 - 16
3.3.7
3
5
5
3 - 17
3.3.8
Feed rollers
(1)
(2)
3 - 18
3.3.9
3 - 19
Open the face-up tray in the arrow direction and move the links 2 out of engagement (at two
places each of the links) to detach the face-up tray 1.
3 - 20
1
4
4
4
4
3
4
2
3 - 21
4
3
3 - 22
3.3.13 Multipurpose tray Assy/ Multipurpose tray cover Assy/ Links/ Multipurpose tray top cover/
Multipurpose tray drive gear
(1)
(2)
(3)
(4)
(5)
(6)
4
6
5
Engagement
3
Engagement
3 - 23
Insert a flatblade screwdriver between the printer case and the drum contact Assy 1 to
demount the drum contact Assy.
3 - 24
4 3
2
1
3 - 25
2
1
3 - 26
6
3
5
4
6
2
1
3 - 27
Unhook the connector 1, and remove the screws 2 and the cooling fan 3.
2
3
air direction
3 - 28
Remove the two screws 1 and the three connectors to demount the color registration sensor
Assy 2.
Remove the ground plate B 3.
1
1
1
2
3
4
3 - 29
3 - 30
Unscrew the five screws 1 and two screws 2 to remove the plate A 3.
Unscrew the thirty-one screws 4 to remove the shield plate B 5.
Remove the printer engine controller PWB (see section 3.3.22).
Unscrew the eleven screws 6 to detach the electrical chassis 7.
Unscrew the two screws 8 to demount the electrical chassis cooling fan 9.
1
1
9
air direction
6
6
5
4
3 - 31
3 - 32
3
4
3
4
4
4
2
3
1
3
5
3 - 33
Main chassis
3 - 34
3 - 35
3 - 36
10
0
11
A
13
C
9
10
0
12
B
3
7
1
3 - 37
3 - 38
3 - 39
3
2
3 - 40
1
2
3 - 41
1
1
2
3 - 42
3 - 43
2
7
1
3
2
5
2
0
0
0
B
A
9
3 - 44
8
6
3
1
3 - 45
1
1
2
8
7
6
5
0
10
3 - 46
3 - 47
3 - 48
Remove the cassette Assy, the front cover and the front cover inner buffle.
Unlatch the rear at the right and left and pull the duplex unit 1 toward the front.
3
1
3 - 49
3.3.40 CU Assy
(1)
(2)
Detaching Fan
1. Remove the connector 3.
2. Remove the two screws 4.
3. Detach the fan 5.
2
1
4
5
3
3 - 50
(3)
8
10
7
10
0
13
C
11
A
18
H
0
10
16
F
F
16
17
G
A
11
12
B
14
D
10
0
13
C
12
B
15
E
6
41848501
(Board Assy.-cu[Maintenance])
Attached screw.
3 - 51
10
0
3 - 52
4.
ADJUSTMENT
Adjustments are carried out by key operations on the operator panel.
The maintenance menu is included in the general menu of this printer. Choose the maintenance
menu for adjustment.
4.1
DF
Functions
Transparency Black 0
Setting
+1
+2
-2
-1
Transparency Color 0
Setting
+1
+2
-2
-1
Item(1st Line)
Value(2nd Line)
Enabled
Disabled
4-1
4.2
4.3
4-2
4.4
Adjustment
Replaced Part
LED Head
Not required.
Fuser Unit
Not required.
Not required.
PU (K73 Board)
*Note: When the EEPROM of the PU (K73 Board) is replaced to a new one, color balance must be
adjusted.
4-3
4.5
(8) Press
(9) Repeat the steps (6)~(8) to approximate the color at the [(] part on the test pattern to [00]
as much as possible.
(10) Press
4-4
4-5
4.6
4-6
5.
REGULAR MAINTENANCE
5.1
Replacement Condition
Large-capacity When the message Toner Low After 15,000 copies have Replace the Toner cartridge.
been printed.
Toner Cartridge is displayed.
After 7,500 copies have
been printed.
Toner Cartridge
ID Cartridge
When the message Drum Life After 26,000 copies have Reset the drum counter
been printed. (at 3P/J)
after drum replacement.
is displayed.
Fuser Unit
When the message Fuser Life After 80,000 copies have Reset the fuser counter.
been printed.
is displayed.
Belt Unit
When the message Belt Life is After 80,000 copies have Reset the belt counter.
been printed. (at 3P/J)
displayed.
5.2
Cleaning
The inside and outside of this printer should be kept cleaned using a mild cleaner.
Note: Do not touch the Image drum terminal, LED lens array, and LED head connectors.
5.3
5.4
5-1
5-2
6.
TROUBLESHOOTING PROCEDURES
6.1
6.2
6.3
(1)
(2)
(3)
Perform inspections in conditions close to those in which the problem had occurred.
(2)
Have the consumables toner and image drum cartridges been replaced properly?
(3)
(4)
Do not touch, or bring foreign matter into contact with the image drum surface.
(2)
(3)
(4)
Do not expose the image drum to light for longer than 5 minutes at room temperature.
6-1
6.4
6.5
Troubleshooting Flow
If a problem should develop in this printer, troubleshoot in the following procedure.
Problem
Image problem
(and a problem that
does not result in LCD
message indication.)
Perform troubleshooting
with the troubleshooting
flow chart. See 6.5.2.
Perform troubleshooting
with the troubleshooting
flow chart. See 6.5.3.
6-2
6.5.1
Message
Cause
Error Description
Solutions
Yes
Yes
No
Yes
No
No
Yes
No
No
Yes
No
No
Yes
No
No
Yes
No
No
Yes
No
No
No
Yes
No
No
No
Yes
No
No
No
Yes
No
No
No
Yes
No
6-3
Cause
Error Description
Can the printer recover from the error by
replacing the EEPROM on the CU board?
Solutions
Yes Replace the EEPROM. (Settings of the
user must be restored on the new.)
No
No
No EEPROM?
6-4
Cause
Service Call
125: Error
Error Description
Solutions
Temperature rise at
the LED head
detected.
Service Call
131: Error
~
134: Error
Service Call
140: Error
~
142: Error
Service Call
150: Error
~
153: Error
Service Call
154: Error
Service Call
155: Error
Service Call
160: Error
~
163: Error
Error detected by
Toner sensor.
Service Call
170: Error
171: Error
174: Error
175: Error
Service Call
172: Error
176: Error
High temperature
error detected at
Thermistor.
Service Call
173: Error
177: Error
Low temperature
error detected at
Thermistor.
Service Call
181: Error
~
186: Error
Communication
failure with an option
unit detected by
Engine
Close Cover
310: CCCC
CoverOpen
Yes
Service Call
130: Error
(* = A4, B4 etc.)
Yes
No
Yes
Check Belt
330:
Belt Error
Yes
No
Yes
Check Drum
340~343:
Drum Error
No ID unit detected
when turning on the
printer or closing the
cover.
Yes
No
Yes
6-5
Cause
Error Description
Install New Drum End of the ID unit life. Is it displayed soon after the ID unit
350: Y Drum Life 26,000 or more
replacement?
351: M Drum Life copies printed.
352: C Drum Life
353: K Drum Life
Solutions
Yes Confirm the life of the ID unit.
No
Yes Normal
No Replace the Duplex unit or Engine board.
Check DUPLEX
370: Paper Jam
Check DUPLEX
371: Paper Jam
Check DUPLEX
372: Paper Jam
No
Open Stacker
Cover
381: Paper Jam
Check Tray *
Paper jam detected
391~395: Paper btwn a cassette and
Jam
the B ID.
1) Is a paper jammed between the Y ID and Yes Remove the jammed paper.
Fuser?
2) Is the load on the Fuser unit normal?
No
Yes
No
Open Stacker
Cover
400: Paper Size
Error
Yes
Yes
No action required.
Adjust the Paper size guide of the
cassette.
No
Toner Low
410: Yellow
411: Magenta
412: Cyan
413: Black
Yes
No
Yes
No
6-6
Cause
Error Description
Solutions
Yes
No
Yes
No
Replace Belt
Yes
No
Yes
No
Replace Fuser
Running Short of Running short of paper Does only small mount of papers
Paper in Tray * detected
(approx. 30 sheets or less) remain?
Disc Operation
Error
6-7
No
Yes
Load papers.
No
No
Yes
6.5.2
LCD Message
The message on the LCD (liquid crystal display) tells the problem situation of the printer.
Implement the appropriate troubleshooting base on the message.
No.
Problem
Flowchart Number
1 The printer does not work normally after being turned on.
1
2 JAM Error
Paper Input Jam (1st Tray)
2 -1
Paper Input Jam (MT)
2 -2
Paper Feed Jam
2 -3
Paper Eject Jam
2 -4
DUPLEX Jam
2 -5
3 Paper Size Error
3
4 I/D Unit Up/Down Error
4
5 Fuser Unit Error
5
6 Fan Motor Error
6
Note: When replacing the engine board (L73 PWB), demount the EEPROM chip from the old board
and remount it on the new one.
6-8
Turn off the printer, wait a few seconds, then turn it on again.
Is
displayed on the LCD (for about 1 second)?
No
Yes Is +5V supplied to the PANEL connector pins on the PU board (K73 PWB)?
+5V: Pin 5
0V: Pin 2
Yes Is the operator panel cable connected correctly?
No Connect the cable correctly.
Yes End
No
Is +5V supplied on the POWER connector of the engine board (K73 PWB)?
Pin 11,12, 13, 14: +5V Pin 3, 4, 5, 6, 23, 24, 25, 26, 27, 28, 29, 30: 0V
No
Check the connection of the POWER connector, or replace the low-voltage power
supply unit.
Yes
Are the following voltages supplied to the PU connector of the main board?
Pin 137-147, 187-197: +5V
Pin 125-136, 175-186: +3.3V
Pin 148, 198: +12V
Pin 101-124, 149-174, 199, 200: 0V
Yes Is the main board assy inserted correctly?
No
Insert it correctly.
No
Are the following voltages supplied on the POWER connector of the engine board?
Pin 11, 12, 13, 14: +5V
Pin 15, 16, 17, 18: +3.3V
Pin 1: +12V Pin 2: -12V
Pin 7, 8, 9, 10: +32V
Pin 3, 4, 5, 6, 25, 26, 27, 28: 0V
Yes Replace the engine board.
No
6-9
Does the jam occur soon after the printer is turned on?
Yes Is the paper jammed at the entrance cassette sensor or the entrance MT sensor ?
* MT : Multipurpose Tray
Yes Remove the jammed paper.
A
No
Do the sensor levers (of the entrance cassette sensor and the entrance MT sensor) operate
normally?
No Replace the defective sensor lever.
Yes Do the sensors (the entrance cassette sensor and the entrance MT sensor) work properly?
(Operate each sensor lever and verify the signal on the FSENS connector pins on the PU
board (K73 PWB).)
Pin 4: Entrance cassette sensor, Pin 2: Entrance MT sensor
No
Check the signal cable connection, or replace the sensor board (R71 PWB).
Yes Check the signal cable connection, or replace the engine board (K73 PWB).
No
Does the paper jam occur immediately after the paper is fed?
Yes Does the paper reach the entrance cassette sensor or the entrance MT sensor?
Yes Go to A .
No
Replace the feed roller or the Retard Pad assy in the paper tray.
No
No
Is the resistance of the feed motor at the rated value (approx. 7.9 or 8.4 )?
No
Yes
No
Yes
6 - 10
Does the paper jam occur immediately after the printer is powered on?
Yes Is the paper jammed at the entrance cassette sensor or the entrance MT sensor ?
Yes Remove the paper jam.
No
A
Does the lever of the entrance MT sensor operate normally?
No
Check the connection of the signal cable, or replace the sensor board (R71 PWB).
Yes Check the signal cable connection, or replace the engine board.
No
No
No
No
Is +32V supplied to the POWER connector Pins 7~10 on the engine board?
No
Yes
6 - 11
Does the paper jam occur immediately after the printer is powered on?
No
Check the connection of the cable, or replace the sensor board (R71 PWB).
No
No
Is the resistance of the registration motor at the rated value (approx. 7.9 )?
No
No
No
Is the resistance of the belt motor at the rated value (approx. 7.9 )?
No
No
End
6 - 12
Does the paper jam occur immediately after the printer is powered on?
No
No
Is the resistance of the heat motor at the rated value (approx. 7.9 )?
No
Yes Is +32V supplied to the POWER connector Pins 7~10 on the engine board?
No
Yes Check the connection of the cables, or replace the engine board.
Yes
No
No
Check the cable connection, or replace the solenoid or the engine board.
Yes
6 - 13
Does the paper jam occur immediately after the printer is turned on?
Yes Is the paper jammed at the in sensor, rear sensor or front sensor in the DUPLEX unit?
Yes Remove the jammed paper.
No
Do the in sensor, rear sensor and front sensor in the DUPLEX unit operate properly?
No
Yes Check the cable connections at the in sensor, rear sensor and front sensor of the DUPLEX
unit, or replace the DUPLEX unit board (V73 PWB).
No
Does the paper jam occur immediately after paper is fed into the DUPLEX unit?
Yes Is the DUPLEX motor rotating?
No
Yes Check gear engagement or replace the DUPLEX board (V73 PWB).
Yes
6 - 14
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
6 - 15
Turn off the printer, wait a few seconds, then turn it on again.
No
Is the resistance of the IDU motor at the rated value (approx. 4.0 )?
No
Yes Is +32V supplied to the POWER connector Pins 7~10 on the engine board?
No
Yes
Check gear engagement and the sensor lever operation, or replace the defective gear or
sensor lever.
No
Yes
Yes
Check the cable connection between the junction board (N73 PWB) and engine board (K73
PWB), or replace the engine board.
6 - 16
Does the fuser error occur immediately after the printer is turned on?
A
Yes Does the heat roller thermistor have a open or short circuit? (See Figure 6.1.)
(at room temperature 0 C~ 43 C, approx. 190 ~ 980 )
Yes Replace the fuser unit.
No
Does the back-up roller thermistor have a open or short circuit? (See Figure 6.1.)
(at room temperature 0 C~ 43 C, approx. 190 ~ 980 )
Yes Replace the fuser unit.
No
No
Does the fuser error occur about 3 min. after the printer is turned on?
No
Yes
No
No
No
Go to A .
Yes
Halogen Lamp
Figure 6.1
6 - 17
Does the fan of the low-voltage power supply unit rotate after the printer is turned on?
Yes Does the error recur after the fan of the low-voltage power supply unit has been replaced?
No
End
Yes
Does the engine board fan rotate after the printer is turned on?
Is +32V supplied to the FAN connector Pin 1 on the engine board (K73 PWB)?
No
No
Is +32V supplied to the POWER connector pins on the engine board (K73 PWB)?
+32V: Pin 7, 8, 9, 10
No
Yes
Does the fuser fan rotate after the printer is turned on?
Is +32V supplied to the JOBOFF connector Pin 5 on the engine board (K73 PWB)?
No
No
Is +32V supplied to the POWER connector pins on the engine board (K73 PWB)?
+32V: Pin 7, 8, 9, 10
No
Yes
End
6 - 18
6.5.3
Image troubleshooting
When the printout images are not satisfactory as shown below, follow the troubleshooting
procedures given in this section.
Printout problem
Light or blurred images, or images in inappropriate color tone (Figure 6.2- A)
Dark background (Figure 6.2- B )
No images on print output (Figure 6.2- C )
Band/stripes in black or color in the longitudinal direction (Figure 6.2- D )
Band/stripes in white or irregular color in the longitudinal direction (Figure 6.2- F )
Poor fusing (Images are blurred or peeled off when touched with a hand.)
Cyclical printout defects (Figure 6.2- E )
Missing characters
Color misalignment
Printout colors different from the original
A Light or blurred
images as a whole
B Dark background
density
E Cyclical defect
F White belts or
streaks in the
vertical direction
C Blank paper
Figure 6.2
6 - 19
Flowchart No.
1
2
3
4
5
6
7
8
9
0
Light or blurred images or images in inappropriate color tone on the whole printout area
(Figure 6.2- A )
No
Yes
No
Is each LED head assy connected properly to the junction board (Y71 PWB) and engine
board (K73 PWB)?
No
Yes
Check the cable connection (between each LED head and the engine board) and connect
the cable between the LED head and the engine board properly.
Is +3.8V supplied to the following POWER connector pins on the junction board(Y71 PWB)?
+3.8V: Pins 1, 2, 3, 4, 5, 6, 7 and 8
Yes Is +3.8V supplied to each LED head assy from the junction board (Y73 PWB)?
YPOW connector Pin 3: LED head assy yellow
MPOW connector Pin 3: LED head assy magenta
CPOW connector Pin 3: LED head assy cyan
BPOW connector Pin 3: LED head assy black
No
Yes Check the cable connection, or replace the LED head assy.
No
Check the cable connection, or replace the low-voltage power supply unit. Recovered?
Yes End
No
Is +32V supplied to the POWER connector pins on the engine board (K73 PWB)?
+32V: Pins 7, 8, 9 and 10
No
Yes
No
Yes
Yes End
No
Is each ID terminal connected correctly to the contact assembly? (See Figure 6.3.)
No
Yes
Notes: 1. When replacing the engine board (K73 PWB), demount the EEPROM chip from the old
engine board and remount it on the new one.
2. In case the EEPROM chip is not replaced, see Item (2) in Sec. 6.5.2.
6 - 20
No
No
No
Is each LED head assy connected to the junction board(Y71 PWB) correctly?
No
Yes
Connect each LED head assy to the junction board(Y71 PWB) appropriately.
Is +3.8V supplied to the following POWER connector pins on the junction board (Y71 PWB)?
+3.8 V: Pins 1, 2, 3, 4, 5, 6, 7 and 8
Yes Is +3.8V supplied to the following cable connector pins between the junction board (Y71
PWB) and each LED head assy?
YPOW connector Pin 3: LED head assy yellow
MPOW connector Pin 3: LED head assy magenta
CPOW connector Pin 3: LED head assy cyan
BPOW connector Pin 3: LED head assy black
No
Yes Check the cable connection, or replace the LED head assy.
No
Check the cable connection, or replace the low-voltage power supply unit. Recovered?
Yes End
No
Is +32V supplied to the POWER connector pins on the engine board (K73 PWB)?
+32V: Pins 7, 8, 9 and 10
No
Yes
No
Yes
Check the cable connection, or replace the low-voltage power supply unit.
Is +32V supplied to the POWER connector pins of the engine board (K73 PWB)?
Replace the engine board.
Check the cable connection, or replace the high-voltage power supply unit or belt cassette
assy. Recovered?
Yes End
No
Is each ID terminal connected to the contact assembly correctly? (See Figure 6.3.)
No
Yes
Notes:
When replacing the engine board (K73 PWB), demount the EEPROM chip from the old
engine board and remount it on the new one.
6 - 21
Is each LED head assembly connected to the junction board (Y71 PWB) and Engine board (K73
PWB)correctly?
No
Yes
Check the cable connection the LED assembly with the junction board (Y71 PWB) and
engine board.
Is +3.8V supplied to the following POWER connector pins on the junction board (Y71 PWB)?
+3.8V: Pin 1, 2, 3, 4, 5, 6, 7, 8
Yes Is +3.8V supplied to the following cable connector pins between the junction board (Y71
PWB) and each LED head assembly?
YPOW connector Pin 3 : LED head assembly yellow
MPOW connector Pin 3 : LED head assembly magenta
CPOW connector Pin 3 : LED head assembly cyan
BPOW connector Pin 3 : LED head assembly black
No
Yes Check the cable connection, or replace the LED head assembly.
No
Is +32V supplied to the POWER connector pins of the engine board (K73 PWB)?
+32V: Pin 7, 8, 9, 10
No
Yes
No
Yes
Check the cable connection, or replace the low-voltage power supply unit.
Is +32V supplied to the HVOLT connector Pin 5 of the engine board (K73 PWB)?
Replace the engine board.
Check the cable connection, or replace the high-voltage power supply unit or belt cassette
assembly. Recovered?
Yes End
No
Is each ID terminal connected to the contact assembly correctly? (See Figure 6.3.)
No
Yes
Notes: 1. When replacing the engine board (K73 PWB), demount the EEPROM chip from the old
engine board and remount it on the new one.
2. In case the EEPROM chip is not replaced, see Item (2) in Sec. 6.5.2.
6 - 22
Is each LED head assembly connected to the junction board (Y71 PWB) correctly?
No
Yes
Yes End
No
Check the cable connection, or replace the junction board (Y71 PWB). Recovered?
Yes End
No
Is the engine board (K73 PWB) connected with the junction board (Y71 PWB) correctly?
No
Yes
Yes End
No
Is each ID terminal connected to the contact assembly correctly? (See Figure 6.3.)
No
Yes
Notes: 1. When replacing the engine board (K73 PWB), demount the EEPROM chip from the old
engine board and remount it on the new one.
2. In case the EEPROM chip is not replaced, see Item (2) in Sec. 6.5.2.
6 - 23
No
Is each LED head assembly connected to the junction board (Y71 PWB) correctly?
No
Yes
Connect the LED head assembly to the junction board (Y71 PWB) correctly.
Check the cable connection, or replace the LED head assembly. Recovered?
Yes End
No
Check the cable connection, or replace the junction board (Y71 PWB). Recovered?
Yes End
No
Is the engine board (K73 PWB) connected with the junction board correctly?
No
Yes
Yes End
No
Is each ID terminal connected to the contact assembly correctly? (See Figure 6.3.)
No
Yes
Notes: 1. When replacing the engine board (K73 PWB), demount the EEPROM chip from the old
engine board and remount it on the new one.
2. In case the EEPROM chip is not replaced, see Item (2) in Sec. 6.5.2.
6 - 24
Poor fusing (Images are blurred or peeled off when touched with a hand.)
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
Is the THERM1 signal on the THERM connector Pin 6 on the engine board (K73 PWB) within
the range below?
Replace the fuser unit assy.
Replace the fuser unit assy.
Notes: 1. When replacing the engine board (K73 PWB), demount the EEPROM chip from the old
engine board and remount it on the new one.
2. In case the EEPROM chip is not replaced, see Item (2) in Sec. 6.5.2.
6 - 25
Defective Part
Image Drum
Developing Roller
Toner Supply Roller
Charge Roller
Fuser Roller
Transfer Roller
Solution
Replace the ID unit.
Replace the ID unit.
Replace the ID unit.
Replace the ID unit.
Replace the fuser unit.
Replace the belt cassette assembly.
Note: After replacement of the ID unit, fuser unit or belt cassette unit, the corresponding counter
must be reset in the user maintenance mode.
6 - 26
Missing characters
No
Is each LED head assembly connected to the junction board (Y71 PWB) correctly?
No
Yes
Check the cable connection, and connect the LED head to the junction board correctly.
Is +3.8V supplied to the following HEADPOW connector pins of the junction board (Y71
PWB)?
+3.8V: Pin 1, 2, 3, 4, 5, 6, 7, 8
Yes Is +3.3V supplied to each LED head assembly from the junction board (Y71 PWB)?
YPOW connector Pin 3 : LED head assembly yellow
MPOW connector Pin 3 : LED head assembly magenta
CPOW connector Pin 3 : LED head assembly cyan
BPOW connector Pin 3 : LED head assembly black
No
Yes Check the cable connection, or replace the LED head assembly.
No
Check the cable connection, or replace the low-voltage power supply unit. Recovered?
Yes End
No
Is +32V supplied to the POWER connector of the engine board (K73 PWB)?
+32V: Pin 7, 8, 9, 10
No
Yes
No
Yes
Check the cable connection, or replace the low-voltage power supply unit.
Is +32V supplied to the HVOLT connector pin 5 of the engine board (K73 PWB)?
Replace the engine board.
Check the cable connection, replace the high-voltage power supply unit or belt cassette
assembly. Recovered?
Yes End
No
Is each ID terminal connected to the contact assembly correctly? (See Figure 6.3.)
No
Yes
Notes: 1. When replacing the engine board (K73 PWB), demount the EEPROM chip from the old
engine board and remount it on the new one.
2. In case the EEPROM chip is not replaced, see Item (2) in Sec. 6.5.2.
6 - 27
Color Misalignment
Is any of the following gears broken? (Gear assy of ID unit, Multipurpose Tray, belt unit and belt motor)
Yes Replace the broken gear assembly.
No
Is each LED head unit connected to the junction board (Y71 PWB) correctly?
No
Yes
Connect the LED head unit correctly with the junction board.
Check the cable connection, or replace the LED head assembly. Recovered?
Yes End
No
Check the cable connection, or replace the junction board (Y71 PWB). Recovered?
Yes End
No
Is engine board (K73 PWB) connected to the junction board (Y71 PWB) correctly?
No
Yes
Yes End
No
No
Is each ID terminal connected to the contact assembly correctly? (See Figure 6.3.)
No
Yes
Notes: 1. When replacing the engine board (K73 PWB), demount the EEPROM chip from the old
engine board and remount it on the new one.
2. In case the EEPROM chip is not replaced, see Item (2) in Sec. 6.5.2.
6 - 28
No
Is each LED head assembly connected to the junction board (Y73 PWB) correctly?
No
Yes
Check the cable connection (between each LED head and the junction board) and connect
the LED assy to the junction board correctly.
Is +3.8V supplied to the following HEADPOW connector pins of the junction board (Y71
PWB)?
+3.8V: Pin 1, 2, 3, 4, 5, 6, 7, 8
Yes Is +3.8V supplied to each LED head assembly from the junction board (Y71 PWB)?
YPOW connector Pin 3 : LED head assembly yellow
MPOW connector Pin 3 : LED head assembly magenta
CPOW connector Pin 3 : LED head assembly cyan
BPOW connector Pin 3 : LED head assembly black
No
Yes Check the cable connection, or replace the LED head assembly.
No
Check the cable connection, or replace the low-voltage power supply unit. Recovered?
Yes End
No
Is +32V supplied to the POWER connector of the engine board (K73 PWB)?
+32V; Pin 7, 8, 9, 10
No
Yes
No
Yes
Check the cable connection, or replace the low-voltage power supply unit.
Is +32V supplied to HVOLT connector pin 5 of the engine board (K73 PWB)?
Replace the engine board.
Check the cable connection, replace the high-voltage power supply unit or belt cassette
assembly. Recovered?
Yes End
No
Is each ID terminal connected to the contact assembly correctly? (See Figure 6.3.)
No
Yes
Notes: 1. When replacing the engine board (K73 PWB), demount the EEPROM chip from the old
engine board and remount it on the new one.
2. In case the EEPROM chip is not replaced, see Item (2) in Sec. 6.5.2.
6 - 29
Ground
Charge Roller
Developing Roller
Figure 6.3
6 - 30
2
3
4
Yellow
Orange
Black
Black
7-1
M
Main Motor (Y)
2
3
4
M
2
Main Motor (M)
3
4
WIRING DIAGRAM
Resistance
7.
Illustration
Resistance Check
Circuit Diagram
7.1
Unit
Unit
Circuit Diagram
Illustration
Resistance
M
Main Motor (C)
2
3
4
7-2
M
2
M
MT
Resistration Motor
2
3
4
Unit
Circuit Diagram
1
Fuser Motor
2
3
4
Illustration
Resistance
Yellow
Orange
Black
Black
7-3
M
2
Feeder Motor
3
Yellow
Orange
2
Offset Motor
Black
3
4
Brown
Unit
Circuit Diagram
CN-1
Geared Motor
M
+
1
+32 V
7-4
CU Low-voltage
Ejection
Fuser Fan
CN-2
Red
3
FANALM-N
Yellow
M
2
0V
1
+32 V
Low-voltage
Absorption
Illustration
Black
Red
3
FANALM-N
Yellow
M
2
0V
Black
Resistance
Unit
Circuit Diagram
1
+5 V
2
0V
1
+5 V
3
White
Black
Red
Yellow
7-5
ID and Fuser
M
2
0V
Black
1 Upper roller
Thermostat
a
Heater
Fuser Unit
Resistance
Red
3
FANALM-N
CU Board
Illustration
2 Lower roller
Thermostat
a
Heater
b
Thermistor
Fuse
Center
d
Thermistor
d
e
Left
f
Thermistor
ba
ef
2
7.2
SHUTTER FRPUCL
HOPFF
RCL
ID
BELTHET
OPTN
REG
TR10P
CUIF
BELTSNS
RSNS
CPUFL1
JODEN
PARTTEMP
COVOPN
FSENS
DUPLEX
DUCOV
PSIZE
HVOLT
7-6
POWER
(2)
FAN
PUIF
84
168
84
168
84
168
84
85
1
85
1
85
168
SDRAM
DIMM
85
84
ROM
1
4
85
1
3
85
1
2
85
11
168
84 A
168
84 B
168
C
1
2
A1
B1
C1
A36
B36
C36
PCICU
18
36
1
19
2
3
1
4
USB
CENT
7-7
IDE
49
50
TNRSNSY
PANEL TNRSNSK
KPOW2
YPOW2
TNRSNSM
TNRSNSC
POWER STUCK
MPOW2
CPOW2
(3)
OPTN
(4)
MOTOR
MAIN1
CL2
CL1
SNS0
SNS1
(5)
7-8
SW1
SW2
SW3
SW4
SW5
SW6
SW7
SW8
(6)
N71-PWB
JODEN
(7)
INSNS1
FSNS
INSNS2
HUM
(8)
WRSNS
TNR
SW1
SW2
SW3
SW4
CN11
(9)
CN1
LIFT
HOP
MAIN1
SAVIF
7-9
7 - 10
8.
PARTS LIST
25
21
22
21
8
21
24
21
23
21
7
21
17
31
30
21
19
19
28
17
42
17
21
26
21
17
19
21
17
20
17
19
21
15
17
21
19
19
41
14 19
13
11 12
19
9
19
1
19
2
3
19
Figure 8-1-1/3
8-1
16
19
10
17
C
B
19
17
17
A
C
B
18
18
Figure 8-1-2/3
8-2
34
39
33
40
38
44
36
26
39
32
35
37
27
Figure 8-1-3/3
8-3
Table 8-1-1/3
Main Assembly
No.
Patrs No.
Name
Qty
/Unit
Recommended Qty/Year
per
500
per
1000
per
2000
Remarks
41481201
Cover Assy-R
12
41484901
Cassette Assy
12
41353701
Cover-Front-CS
12
41277901
Cover-Blank
12
41276401
Cover-Front
12
41277401
Cover-Side(L)
12
41484201
Stacker-Face-Up Assy
12
41276501
Cover-Rear
12
41484601
Cover-Assy MT
12
10
41493001
MPT Assy-703
12
11
41297101
Plate-Top
12
12
40325101
Gear-Z68
12
24
13
41278001
Frame-Top
12
14
41515108
12
1200dpi
41515112
12
600dpi
15
41490702
Motor-Fan(80)
12
16
41275702
Microswitch-Assy
12
17
Screw (T38)
20
18
Screw (M38)
19
Screw (T310)
24
20
EEPROM
12
21
Screw (M36)
31
40
80
120
22
Fuser-Unit
12
Fuser-Unit
12
Fuser-Unit
12
Belt-Unit
12
Belt-Unit
12
ID-Y Type C3
ID-M Type C3
ID-C Type C3
ID-K Type C3
ID-Y Type C3
ID-M Type C3
ID-C Type C3
ID-K Type C3
23
24
8-4
Table 8-1-2/3
No.
Patrs No.
24
25
26
27
28
41469504
Qty
/Unit
Name
Recommended Qty/Year
per
500
per
1000
per
2000
ID-Y Type C3
ID-M Type C3
ID-C Type C3
ID-K Type C3
Toner-Cartridge_Type_C3_Y (15K)
Toner-Cartridge_Type_C3_M (15K)
Toner-Cartridge_Type_C3_C (15K)
Toner-Cartridge_Type_C3_K (15K)
Toner-Cartridge_Type_C3_Y (15K)
Toner-Cartridge_Type_C3_M (15K)
Toner-Cartridge_Type_C3_C (15K)
Toner-Cartridge_Type_C3_K (15K)
Toner-Cartridge_Type_C3_Y (15K)
Toner-Cartridge_Type_C3_M (15K)
Toner-Cartridge_Type_C3_C (15K)
Toner-Cartridge_Type_C3_K (15K)
Toner-Cartridge_Type_C3_Y (7.5K)
Toner-Cartridge_Type_C3_M (7.5K)
Toner-Cartridge_Type_C3_C (7.5K)
Toner-Cartridge_Type_C3_K (7.5K)
Toner-Cartridge_Type_C3_Y (7.5K)
Toner-Cartridge_Type_C3_M (7.5K)
Toner-Cartridge_Type_C3_C (7.5K)
Toner-Cartridge_Type_C3_K (7.5K)
Toner-Cartridge_Type_C3_Y (7.5K)
Toner-Cartridge_Type_C3_M (7.5K)
Toner-Cartridge_Type_C3_C (7.5K)
Toner-Cartridge_Type_C3_K (7.5K)
PCB Assy-SWA
12
PCB Assy-SWA
12
EEPROM(CU)
12
Board-TNY
12
29
8-5
Remarks
Table 8-1-3/3
No.
Patrs No.
30
31
41437418
32
33
41376005
34
Qty
/Unit
Name
Recommended Qty/Year
per
500
per
1000
per
2000
Board-Memory 64MB
12
Board-Memory 64MB
12
Board-Memory 64MB
12
Board-Memory 128MB
12
Board-Memory 128MB
12
Board-Memory 128MB
12
Board-Memory 256MB
12
Board-Memory 256MB
12
Board-Memory 256MB
12
Board-Memory 64MB
12
Board-Memory 64MB
12
Board-Memory 64MB
12
Board-MLETB09
(1)
(3)
(6)
(12)
Board-MLETB09
(1)
(3)
(6)
(12)
HDD Assy
(1)
(3)
(6)
(12)
HDD Assy
(1)
(3)
(6)
(12)
HDD Assy
(1)
(3)
(6)
(12)
Board Assy.-CU(Maintenance)
12
35
41278601
Guide -Rail(A)
12
28
36
41278701
Guide -Rail(B)
12
37
41410201
Motor-Fan
12
38
41467401
Plate-FG(Centro)
12
39
41254601
Plate-blank
12
28
40
41278401
Screw
10
20
41
41366501
Limitter-2Way(Front)
12
42
41366601
Limitter-2Way(Rear)
12
Screw
43
44
8-6
Remarks
1200dpi-ODA
Option-ODA
13
11
12
17
14
18
16
8
3
15
16
10
18
3
3
2
3
2
16
3
2
2
Figure 8-2
8-7
Table 8-2
Parts No.
Name
Qty
/Unit
Recommended Qty/Year
per
500
per
1000
per
2000
Remarks
41484401
Cover Assy-Stacker
12
41370101
12
24
48
ODA/OEL/APS
41441401
12
24
48
ODA/OEL/APS
24
48
96
12
12
41487101
Cover Assy-Inn
12
41514103
LED Harness M
12
41514104
LED Harness C
12
41514101
LED Harness K
12
10
41514102
LED Harness Y
12
11
Sensor-Assy-Tonner
12
24
48
12
12
13
12
12
14
56636224
12
15
41484701
12
12
24
48
Motor-Fan
12
Screw (T38)
19
16
17
18
41692302
8-8
22
12
26
27
39
39
39
25
24
39
37
1
40
39
37
1
20
39
6
23
21
42
18
8
5
17
13
10
11
19
39
9
16
39
39
3
39
Figure 8-3-1/2
8-9
27
29
30
37
37
28
33
37
37
37
35
31
43
37
37
37
36
34
37
32
37
41
37
37
38
37
37
Figure 8-3-2/2
8 - 10
Table 8-3-1/2
Parts No.
Qty
/Unit
Name
Recommended Qty/Year
per
500
per
1000
per
2000
41189701
12
24
48
41483201
12
41483301
12
40845401
12
41187101
Registration Clutch
12
41483401
12
Motor-Assy-Fan
12
12
12
10
Registration Shutter
12
11
12
7
8
41491001
12
41486801
12
13
41483101
12
16
12
17
12
14
15
18
40841801
12
19
41258301
Board R71
12
20
41486601
Magnet-Assy-Dup
12
21
41393901
12
22
41095901
Roller Feed(C)
12
23
51607301
12
24
51609401
12
25
41073601
12
26
40841301
12
27
40841501
12
24
28
41483901
12
29
40841401
12
30
41483801
12
31
41484001
12
32
40850201
Contact Assy
12
33
41303401
12
12
Power Unit(High-Voltage)
12
34
40737601
8 - 11
Remarks
Table 8-3-2/2
No.
Parts No.
Name
Qty
/Unit
Recommended Qty/Year
per
500
per
1000
per
2000
35
56732302
HV Tape Harness
12
36
41500101
12
37
Screw (M36)
26
38
Screw (M48)
39
Screw (T38)
29
40
41346301
12
24
41
41589501
12
42
40197101
FAN-Main(PUSH)
12
FAN-Main(PUSH)
12
43
8 - 12
Remarks
12
9
11
12
12
12
11
12
11
12
11
11
11
11
12
12
1
12
12
7
7
9
10
11
12
10
Figure 8-4-1/2
8 - 13
10
12
13
12
2
12
12
2
18
12
12
13
12
12
12
17
12
15
16
13
Figure 8-4-2/2
8 - 14
Table 8-4
Parts No.
Name
Qty
/Unit
Recommended Qty/Year
per
500
per
1000
per
2000
41481301
Guide-Assy-R-1st
12
41481701
Roller-Feed
12
41488401
Roller-Feed-A3
12
41529101
Motor-Pulse(Hop)
12
41515701
Board-A73
12
41503001
Gear Assy-Clutch(2pin)
12
41502601
Rubber Foot
12
24
48
41515801
12
56731640
Connector
12
10
Screw (T46)
11
Screw (T48)
27
12
Screw (M38)
18
13
Screw T310
15
Screw
16
Screw
17
Screw
Gear Assy-Clutch(3pin)
12
14
18
41488101
8 - 15
Remarks
3
3
3
3
3
3
3
D
C
B
A
4
4
4
C
4
E
3
4
3
A
3
4
Figure 8-5
8 - 16
Table 8-5
Duplex Unit
No.
Parts No.
Name
Qty
/Unit
Recommended Qty/Year
per
500
per
1000
per
2000
Remarks
Duplex Assy
ODA
Duplex Assy
OEL
Duplex Assy
APS
Screw (SP310)
Screw (T38)
21
Screw (M36)
8 - 17
21
20
22
23
24
1
25
7
7
9
7
19
Figure 8-6-1/2
8 - 18
12
12
12
12
12
6
18 *
*
*
12
4
12
*
12
17
3*
12
12
15
16
13
8 - 19
Parts No.
Name
Qty
/Unit
Recommended Qty/Year
per
500
per
1000
per
2000
41481301
Guide R Assy
12
41481701
Roller-Feed
18
36
41488401
Roller-Feed (A3)
12
41529101
Motor-Hopping
12
41515701
Board A73
12
41503001
12
41502601
Rubber-Foot
12
24
48
56731640
Connector
12
10
Screw (T46)
11
Screw (T48)
27
12
Screw (M38)
18
13
Screw (T310)
15
Screw
16
Screw
17
Screw
18
12
19
Cassette Assy
12
20
Cover-Side L
12
21
Cover-Rear
12
22
Board V73
12
12
Cover-Side R Sub
12
Cover-Side R Assy
12
8
9
14
23
41515801
24
25
41481201
8 - 20
Remarks