Driver DST 3640 For 31 KG CM

dST-3640(Rev.
B)
TECHNICAL REFERENCE
dST 3640
36V-3A Digital Micro-stepping Driver
Ark Electronics Motion Controls India Pvt. Ltd

35/58 Pearl Complex, Palarivattom,
Cochin, Kerala, India, PIN 682025
Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
Contents
Chapter1: Safety Precautions
Chapter 2: Drive Overview
2.1 Drive Acceptance
2.2 Key Features
2.3 Applications
Chapter 3: Drive Parameters and Connections
3.1 Drive Technical Characteristics
3.2 Connection Details
3.3 Drive Description
I. DC Power Input Connector
II. Motor Phase Connector
III. User Input Connector
IV UART (RS-232) /RS 485& USB Connector
10
V. Digital Input Connector
10
VI. Switch for Micro-step setting
11
VII. Switch for Current Setting
11
VIII. Mode Selection Switch
12
IX. Power Down Switch
12
X. Speed ADJ Potentiometer
12
XI. LED Indications
12
Chapter 4: Typical Connections
13
I. Differential Control Signal
13
II. NPN Control Signal
14
III. PNP Control Signal
15
Chapter 5: Mechanical Dimensions
16
Chapter 6: Trouble Shooting
17
6.1 Self Testing
17
6.2 User Level Trouble Shooting Guide
17
Chapter 7: Calculations
7.1 Motor Speed Calculation

Tel: +91-484-4016423/2341077
18
18
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
List of Figures
3.2.1 PCB Front view
3.3.1
user input connection based on 24V logic
3.3.2 PCB Side view
3.3.3 Digital input connection based on 24V logic
10
4.1.1 Differential control
13
4.1.2 NPN control
14
4.1.2 PNP control
15
5.2 Top View
16
5.2 Front View
16
5.2 Side View
16

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
Chapter1: Safety Precautions

For the sake of personal safety and avoidance of property loss, please read these safety
precautions carefully before test running and use of the driver.
The following safety measures must be strictly followed:
Read this user manual carefully.
Observe safety precautions strictly.
Use a multi-meter to verify that the voltage on the driver terminals is safe.
Never plug or unplug motor wires while the driver is in ON condition; otherwise it may damage
the driver
Do not remove the housing of the driver when the power is on or the driver is working.
To avoid personal injury and property loss, only qualified and service-trained personnel should
operate the driver.
Do not insert any object into the driver, which may cause damage to the driver.
If any fault occurs to the drive, please return the driver for maintenance. Trying to repair the
driver without any authorization or improper operation may cause damage to the driver and
also will avoid the warranty.

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
Chapter 2: Drive Overview

2.1 Drive Acceptance
Upon receiving the drive, please check the following items:
Make sure the driver model is consistent with that ordered.
Unpack the drive and make sure it is free from damage and no part is missing.
Make sure that all sets of screws in the driver are securely tightened.
Confirm that the package contains user manual.
2.2Key Features
Digital micro-stepping driver with TTL/ PLC logic compatible.
Single DC power supply (9-36V).
Current rating: 3A (RMS), 4A (peak).
A Piano switch consisting of 10 SPST switches for current setting, micro stepping, mode
selection & power down mode selection.
Both Auto and Pulse & Direction mode.
Pluggable type terminal block connectors.
Compact size (127x75.5x33.5 mm).
Optically isolated input signals- Pulse, Direction and Disable.
Automatic current reduction, when no pulse.
Optional Serial Interfaces; RS 232 or RS485 & USB.
Protection features like short circuit between motor phases, short to ground, over
temperature and over voltage.
2.3 Applications:
Typical applications include CNC routers, laser cutters, laser markers,
medical equipments, X-Y tables, measurement equipments, etc.

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
Chapter 3 Drive Parameters and Connections

3.1 Drive Technical Characteristics
Table 1 Electrical Characteristics

Supply Voltage
9-36V DC
Caution! Do not apply more than 36VDC
Maximum Current
3A (RMS), 4A (peak)
Logic level
Default: TTL (5V),but it can be configured for PLC (24V)
(PULSE,DIRECTION&DISABLE)
logic
Maximum step frequency
600KHz
Table 2 Operating Environment

Cooling Method
Operation environment
Natural Air Cooling

Avoid the environment with great amount of metallic
powder, oil mist, or erosive gases.
Ambient operating temperature
0-80C
Storage temperature
0-85C
Weight
350 gm

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
3.2 Connection Details
fig 3.2.1 PCB Front view
3.3 Connector Description

I. DC Power Input Connector
Pin No
Pin Name
Function
VDC+
Positive terminal of power supply (36VDC Max.).
GND
Ground terminal of power supply.
II. Motor Phase Connector

Pin No
Pin Name
Function
A+
Motor Phase A+
A-
Motor Phase A-
B+
Motor Phase B+
B-
Motor Phase B-

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
III. User Input Connector

Pin No
1
Pin Name
DIR+
DIR-
PUL+
PUL-
DIS+
DIS-
PT3
PVT
GND
10
AIN
Function
Direction Signal: This signal has low/high
voltage levels, representing two directions of
motor rotation. 4-5V* when DIR-HIGH, 0-0.5V
when DIR-LOW. Please note that rotation
direction is also related to motor-driver wiring
match. Exchanging the connection of two wires
for a coil to the driver will reverse motion
direction.
Pulse signal: This input represents pulse signal,

each rising edge active; 4-5V *when PUL-HIGH,
0-0.5V when PUL-LOW. For reliable response,
pulse width should be longer than 1.2s.
Disable signal: This signal is used for
enabling/disabling the driver. Usually left
UNCONNECTED (ENABLED). The user can disable
the drive at any time by giving a +5VDC* supply
to this input with respect to DIS-.
Speed Adjustment using Potentiometer: An

external POT can be connected for speed
adjustment in Auto Mode.PT3 the input, PVT
the variable port must be connected accordingly
for speed adjustments. This is an optional
feature.
Ground for Potentiometer and analog input. It
can be used either for potentiometer or analog
at a time.
External 0-10V can be used to vary the motor
speed. This feature is an optional one.
*Note: All the above explanations based on TTL (5V) logic. If the customer wants to work with PLC logic (24V),
please connect a series current-limiting resistor (Rext) with value of 2.2KOhm. Refer following figure 3.3.1:
Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
Fig.3.3.1 User input connection based on 24V logic
fig.3.3.2 PCB Side view

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
10
IV. UART (RS-232/RS-485) & USB Connector (Optional)

An optional facility for serial communication is available. Either RS-232 or RS- 485 can be used at
a time. Also the USB connector provides an easy communication between PC and drive.
Pin No
1
Pin Name
Function
Ground of RS232/RS485
GND
RX / 485_B
TX / 485_A
Receiver of RS232 /
Inverting pin of RS485
Transmitter of RS232 /
Non inverting pin of RS485.
V. DIGITAL INPUT CONNECTOR (Optional)

The digital input connector helps to connect user inputs (such as digital inputs from Limit switch,
Foot switch, Sensors etc.) to the drive. 2 digital inputs can be connected at the same time.
Pin No
Pin Name
Function
IP2-
IP2+
IP1-
IP1+
Digital input 2: the high/low signal (w.r.t

+ve and ve terminal) from user switches
or sensors can be processed and specified
task can be carried out.
Digital input 1: the high/low signal (w.r.t
+ve and ve terminal) from user switches
or sensors can be processed and specified
task can be carried out.
*Note: All the above explanations based on TTL (5V) logic. If the customer wants to work with PLC logic (24V),
please connect a series current-limiting resistor (Rext) with value of 2.2KOhm. Refer following figure:
fig3.3.3 Digital input connection based on 24V logic

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
11
VI. Switches for Micro-step Setting

Among 10 SPST piano type switches, switches from 1 to 4 are for setting Micro-step. Micro-step
settings for 16 positions are as follows:
SWITCH 1
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
SWITCH 2
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
SWITCH 3
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
SWITCH 4
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
MICRO STEPPING
Full Step
1/2
1/4
1/8
1/16
1/32
1/64
1/128
1/256
1/256
1/256
1/256
1/256
1/256
1/256
1/256
Note: Switch ON means DOWN position and OFF means UP. (Applicable in every case)
VII. Switches for Current Setting

Among 10 SPST piano type switches, switches from 5 to 8 are for setting current. Current
settings for 16 positions are as follows:
SWITCH 5
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
SWITCH 6
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
SWITCH 7
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
SWITCH 8
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
CURRENT SETTING
0.19A
0.37A
0.56A
0.74A
0.93A
1.12A
1.31A
1.5A
1.68A
1.87A
2.06A
2.24A
2.43A
2.62A
2.81A
3A
Note: After selecting each current level, please turn-OFF and turn-ON the driver.

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
12
VIII. Mode Selection Switch

Switch 9 for selecting Mode.
Switch 9
Mode
On
Auto mode(internal pulse)
Off
Pulse mode(external pulse)
IX. Power Down Switch

Switch 10 for selecting Power Down mode. It helps to save power. If no external pulse for .5secs,
current is reduced to 10% that of normal current setting.
Switch 10
Mode
On
Power Down Mode
Off
Normal mode
Note: After selecting Power Down Mode, please turn-OFF and turn-ON the driver.
X. Speed Adjustment
Potentiometer is used for speed adjustment in Auto Mode. Either the speed adjustment
potentiometer or the analog input can be used at a time. These are optional features for speed
adjustment.
XI. LED INDICATIONS
Power LED (green)

Fault LED (red)
Run LED (yellow)
- ON when the power supply section is OK.

- ON during initial power up, disable and error state.
- ON when the motor is working.

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
13
Chapter 4: Typical Connections

I.
Differential Control Signal
fig.4.1.1 Differential control

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
II.
14
NPN Control Signal
fig.4.1.2 NPN control

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
III.
15
PNP Control Signal
fig4.1.3 PNP control

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
16
Chapter 5: Mechanical Specifications (All dimensions are in mm)
Fig5.1 Top View
Fig 5.2 Front View
Fig.5.3 Side View

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
17
Chapter 6: Trouble Shooting

6.1 Self testing
The user can self test the driver if the power supply section is OK (if green LED glows).For self
testing connect the motor phase properly and make sure that LED status are correct, also
change the micro-stepping and current settings in piano type switches and set the mode switch
in auto mode (by switching the mode switch to ON position). Vary the speed either by
potentiometer or by external analog input. And the motor will run if there is no error condition.
Also check whether direction and disable states are working by connecting the corresponding
pins to +5V with respect to corresponding grounds.
These are the steps to check the basic functionality of a drive.
6.2 User Level Trouble Shooting Guide

The table given below shows some user level trouble shooting tips which may useful while
working with dST3640 with an external pulse generator.
Symptom
Cause
Action to do
Green LED is not
Power section does not
Check the power supply polarity.
glowing
function.
Supply voltage should be within 9-36V.
Red LED is blinking
Over voltage

Tel: +91-484-4016423/2341077
Check the power supply voltage and it must be within

9-36V.
info@arkmotion.com
www.arkmotion.com
dST-3640(Rev.B)
18
Chapter 7: Calculations
7.1 Motor Speed Calculation
The speed of the motor is depended on some parameters viz. step angle, micro step
resolution and number of pulses per second applied. Pulse input signal controls the speed and
acceleration of the motor. The speed is proportional to the pulse frequency.
Motor speed in rotations/sec =
X No. of pulses/sec (pps)
Ns X Resolution
Where,
Ns
= 200 (Steps per rotation) for 1.8step angle motors
Resolution
= 1.256 (micro steps per step) depends on Rotary switch position
No. of pulses/sec = the number of pulses per second applied to PULSE pin (Frequency)
Note: Motor may stall at sudden start of the motor and it depends on the applied voltage,
motor parameters and load on the motor. Accelerating the motor from a lower rpm to the
required rpm will reduce the chance of a motor stall. Torque will be reduced at higher speed.

Tel: +91-484-4016423/2341077
info@arkmotion.com
www.arkmotion.com

Driver DST 3640 For 31 KG CM

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dST-3640(Rev.

Ark Electronics Motion Controls India Pvt. Ltd

Chapter 2: Drive Overview

2.1 Drive Acceptance

2.2 Key Features

Chapter 3: Drive Parameters and Connections

3.1 Drive Technical Characteristics

3.2 Connection Details

3.3 Drive Description

I. DC Power Input Connector

II. Motor Phase Connector

III. User Input Connector

IV UART (RS-232) /RS 485& USB Connector

V. Digital Input Connector

VI. Switch for Micro-step setting

VII. Switch for Current Setting

VIII. Mode Selection Switch

IX. Power Down Switch

X. Speed ADJ Potentiometer

XI. LED Indications

Chapter 4: Typical Connections

I. Differential Control Signal

II. NPN Control Signal

III. PNP Control Signal

Chapter 5: Mechanical Dimensions

Chapter 6: Trouble Shooting

6.1 Self Testing

6.2 User Level Trouble Shooting Guide

Ark Electronics Motion Controls India Pvt. Ltd

user input connection based on 24V logic

3.3.2 PCB Side view

3.3.3 Digital input connection based on 24V logic

4.1.1 Differential control

4.1.2 NPN control

4.1.2 PNP control

5.2 Top View

5.2 Front View

5.2 Side View

Ark Electronics Motion Controls India Pvt. Ltd

Chapter1: Safety Precautions

Ark Electronics Motion Controls India Pvt. Ltd

Chapter 2: Drive Overview

Digital micro-stepping driver with TTL/ PLC logic compatible.

Single DC power supply (9-36V).

Current rating: 3A (RMS), 4A (peak).

Both Auto and Pulse & Direction mode.

Pluggable type terminal block connectors.

Compact size (127x75.5x33.5 mm).

Optically isolated input signals- Pulse, Direction and Disable.

Automatic current reduction, when no pulse.

Optional Serial Interfaces; RS 232 or RS485 & USB.

Ark Electronics Motion Controls India Pvt. Ltd

Chapter 3 Drive Parameters and Connections

Table 1 Electrical Characteristics

Default: TTL (5V),but it can be configured for PLC (24V)

Maximum step frequency

Table 2 Operating Environment

Natural Air Cooling

Ambient operating temperature

Ark Electronics Motion Controls India Pvt. Ltd

3.2 Connection Details

fig 3.2.1 PCB Front view

3.3 Connector Description