Вы находитесь на странице: 1из 18

Visual-MESH

Visual-WELD
WELD PLANNER

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

Visual-WELD

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

1. T-

Visual-WELD.
File/Open.
TJOINT_DATA30.ASC Tutorials/VisualWeld/Tjoint
Open.

Welding Advisor ( )
Welding/Welding Advisor.

Welding Advisor Project


Description ( ) .

Project Description ( )
:
Name: TJOINT.
Title: ARC Welding of a T-Joint.

Working directory:
. Select working
directory. . Select.
: .

General description: Example on simultaneous double T-joint ARC welding


(symmetry condition applied) ( T-
. ).
Material description: S355 structural steel.

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

.
.
Description.

( ). , ,
.

Arrow) .

(Next

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

Global parameter ( )
Welding Advisor Computation
, .
Solid ( ).

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

Component Properties ( )



.
PLATE1_COMPO PLATE2_COMPO .
*Material S355J2G3
Add.
Joints with Filler .


. J01_WIRE
.
*Material S355J2G3.
Add, .

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

Welding Process ( )
General Arc Process type.
Energy / unit Length of Weld J/mm
Velocity (): mm/sec.


.
J01_PATH .
(Filler Material, Welding Group .),
, .

Next >> Weld Pool.


Heat Source ( )
ARC.
:
Velocity (): 33.310.
Start Time ( ):0.000.
End time ( ): 1.441 (
).
Estimated:
Length (): 9.000 ().
Width (): 5.000 ().
Penetration (): 1.500 ().
Next>> Energy.
*Energy/Unit length (/ ): 280.000.

*Efficiency (): 1.000.

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

Power Ratio ( ): 1.200.

Length Ratio ( ): 0.500.

Start/End Energy Ramp


:

*Beginning of Weld ( ):

Length of Ramp ( ): 9.000.

Energy Factor ( ): 1.500.

*Termination of Weld ( ):

Length of Ramp: 1.000.

Energy Factor: 1.000.

Add .

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

Cooling Condition ( )

.

, AIR

*Medium () Free Air Cooling (


) Ambient Temp ( . )
20.
Add.

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

10

Clamping Conditions ( )


, CLAMP_01
.
Rigid () Type ( ).
Y Z Rigid in direction (
) Add.




CLAMP_02.
Rigid .
Y Rigid in Direction
Add.
:
CLAMP_03: Symmetry ( ) Add.

CLAMP_04: Elastic () Elastic Stiffness


In Plane ( ) 10.000, Perpendicular to
Plane ( ): 1000.000. Add.

CLAMP_05: Elastic Elastic Stiffness In Plane


10.000 Perpendicular to Plane: 1000.000.
Add.

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

11

, 5

Name .
*Start time ( ): 0.0.
*End time ( ): 600.0.

Add .


CLAMP_02 CLAMP_03.
Name .
*Start time: 600.0.
*End time: 601.0.

CLAMP_02 CLAMP_03.
Name .
*Start time: 601.0.
*End time: 3600.0.

, CLAMP_01,

, CLAMP_01,

Add .

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

12

Loads and Deformations ( )


.
8

Solution Parameter ( )
Analysis ()
(Thermo-Metallurgical) (Mechanicall) .

.
.

Generate Input Data.


, .

Generate Input Data *.vdb.


,
.
- Computation Manager (
) .

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

13

Job Submission ( )
Welding > Computation Manager.
.
Heat Transfer Mechanical
Compute ().
:
.
, .
. -
. -

Kill Process.

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

14


Visual Viewer.
Applications/Viewer.
Applications/Viewer. Results
.

_2_V_POST1000 ( ) _2_V_POST2000 (
).
TJOINT_2_V_POST1000 File/Open.
Contours ( )

Results. Contour. Node (Banded)
Display Types Contour On/Off Contour.
Nodes Component Types
TEMPERATURE_NOD. Component Types
(, ,
, .).

. ,

Results. Spectrum
Control. (1500 20)
Max Min. Reset.

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

15

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

16

Results,

Animation Control. (
)
.

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -

17

WELDING SIMULATION
SUIT
Visual-MESH
Visual-MESH
1. CAD -
1.1
1.2
1.2 C
1.3 C (FILLER MATERIAL)
1.4 (GAP MATERIAL)
1.5
1.6
1.7
2. T-
2.1
2.2
2.3
2.4
2.5 ,
2.5
2.6
Visual-WELD
1. T-
2.
3.
4.
WELD PLANNER
1.
1.1. Preprocessing
1.1.1
1.1.2
1.1.3

Visual-MESH, Visual-WELD WELD PLANNER


2011 - -
1.1.4 -
1.1.5
1.1.6
1.1.7 /
1.1.8
1.1.9
1.1.10
1.1.11 ,
1.1.12
1.1.13 /
1.2.
1.2.1
1.2.2
1.2.3
1.2.4
1.3. Post-Processing
1.3.1
1.3.2
1.4.
2.
2.1.
2.2.
3. c
4.
5.
6.
-

18