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EXPERT

EDGE BANDING MACHINE


INSTRUCTION BOOK

OUR DISTINGUISHED CLIENT,


First of all, thank you for purchasing our product. Read all instructions and warnings
in this instruction book carefully. This handbook contains information about safe
setting, use and maintenance of your product, and warnings for your use of of the
product to the best advantage.
Keep this handbook at a safe and easily accesible place in order to use when
needed in the future.
This machine is manufactured for professional users. Your own making adjustments and
learning how to use will be more benificial for yourself than setting of staff who come for
delivery.

The manufacturer will not be responsible for damage to human, environment and
other objects, caused by translation or printing of this handbook and misuse of the
device.

Our firm which was founded in 1981, has been servicing in wooden industry for years. we have
broken many new grounds in the world with our intelligent and functional systems patented to
Haki SABIR.
Our patented machines, used in more than forty countries have gained fair appreciation of
users. In addition, our firm has been cotributing to development of wooden industry by giving
education and after sales support about use of our machines
In addition to our investments in Turkey, we have made new investments with our firms
established in 2001 in Ukraine and in 2008 in Azerbaijan and in 2011 ran and in 2012 Russia.
We were reorganized with our sales and productions. Our aim is to bring many new
innovations in the future years for better service to the wooden industry. The increase in our
firms sales is the best proof to our reliability for the customer preference.

CONTENTS

GENERAL NFORMATION ABOUT THE FIRM & CONTACT


GENERAL SAFETY RULES
SET UP OF THE MACHINE
TRANSPOTATION OF THE MACHINES PUTTING ON THE SQUARE
TECHNICAL FEATURE/ MAKING ELECTRICAL JUNCTIONS
MAKING PNEUMATIC AIR CONNECTION
IDENTIFICATION OF THE MACHINES

UNITS
1-2-3-9-10-12-13- NUMBERED FEATURES ARE NOT AVAILEBLE IN EXPERT
2600 MODEL
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.

DOUBLE PALLET
PLC COLOURED TOUCH SCREEN
FRONT MILLING
COLD CHAMBER GLUE SPREADING
STEP MOTOR PVC DRIVER-SIDE PRESS
(MAGC) HEAD AND END FLAT RADIUS CUTTING
(MAGIC) TOP TRIMMING HEAD-END CORNER TRIMMING
BOTTOM TRIMMING HEAD END CORNER TRIMMING
RADIUS CENTRAL SCRAPPING
SOLVENT SPRAYING
POLISHING
HOT AIR BLOW
Angled grooving

Periodic maintenance, settings and maintenance of tools, chain, pneumatic,


glue etc systems, PROBLEM- CAUSE- SOLUTION Trouble Shooting Diagrams

GENERAL INFORMATION
YOUR MACHINE IS UNDER WARRANTY WITHIN LEGAL PROVISIONS IN CASE OF POSSIBLE MATERIAL AND
MANUFACTURING DEFECTS.
PROBLEMS CAUSED BY WEARINGS PROPER FOR USING TME, IMPROPER OPERATING CONDITONS, OR WEARINGS
BECAUSE OF EXCEEDING CAPACITY ARE OUT OF WARRANTY.
THE MACHINE WILL BE OUT OF WARRANTY IN CASE OF BREAKDOWNS BECAUSE OF REMOVING SAFETY
PRECAUTIONS APPLIED BY OUR FIRM, OR POSSIBLE MECHANCAL ELECTRICAL AND PNEUMATIC CHANGES OUT
OF USE MADE BY THE USER.
CONTACT WITH OUR FIRM AND A REPORT WILL BE PREPARED IN CASE OF PROBLEMS ARISING FROM
MANUFACTURING DEFECTS AND DAMAGE CAUSED BY THIS, IN THE REPORT PICTURES OF INCIDENT
BREAKDOWNS OR DAMGE SHOULD BE SENT TO OUR FIRM, IF POSSIBLE. DAMAGE IS RECOVERED BY PART
REPLACEMENT AND REPARMENT OF BROKEN PART.
THE DEMAND RELATED TO GUARANTEE IS ONLY VALID ON THE CONDITION THAT THE RESPECTIVE PART IS
CHANGED BY TECHNICAL SERVICE OR THE WHOLE UNIT IS SENT TO OUR FIRM.
CHAINS AND PALLETS ARE OUT OF WARRANTY. THE ENGINES WORKS ON NORMAL OPERATING CONDITION OF
YOUR MACHINE AT 150C GLUE HEAT. WHEN THIS HEAT IS PROVIDED ALL ENGINES SHOULD BE STARTED. THE
ENGINES SHOULD NOT BE STARTED WHEN A WORKPIECE IS IN YOUR MACHINE. THIS CASE S MISUSE AND OUT
OF WARRANTY.
ALL ELECTRICAL CONNECTIONS SHOULD BE MADE BY QUALIFIED PEOPLE DURING THE INSTALLATION. IN CASE
OF ELECTRICAL PARTITIONS DAMAGED BECAUSE OF WRONG ELECTRICAL CONNECTIONS DURIN INSTALLATION
OR USAGE PERIOD, ALL THE DAMAGED EQUIPMENT WILL BE OUT OF WARRANTY. THE MACHINES WHICH DO NOT
HAVE BRAND MODEL INFORMATION ON, WILL NOT BE SERVICED.
THE ENGINES IN THE MACHINE IS OUT OF WARRANTY.
THERE MUST BE A VOLTAGE REGULATOR ON YOUR MACHINE SO THAT THE AUTOMATISITATION ON YOUR
MACHINE WLL BE UNDER WARRANTY.
ELECTRICAL EQUIPMENT GUARANTEE IS 1(ONE) YEAR.
MECHANICAL EQUIPMENT GUARANTEE IS 2(TWO) YEARS.
LETM BLGLER
FAB- SATI SERVS
TR-SABIR MAKNA MOB SAN TC LTD T
ADRES: MERKEZ :ZG SK NO 33 STELER-ANKARA-TRKYE
PBX : +90 0312 395 80 52
FAX : +90 0312 395 80 57
UBE : NATO YOLU CAD NO 25 Y.DUDULLU- MRANYE-STANBUL-TRKYE
PBX : +90 0216 466 66 97
FAX : +90 0216 527 18 85
e- MAL : info@moxsabir.com
web : www.moxsabir:com

GENERAL SAFETY GUIDELINES


*The input voltage of your machine must be (380 V AC %10).
Your machne should be connected to a compressor providing proper pressure for
air hose nozzle, air leaks must be prevented. The pressure that the compressor
gives must be between 6-8(siz-eight) bars.
*Use emergency stop buttons in case of breakdowns which should be immediately
responded, accidents etc. Surroundings of the machine where the emergency
buttons are placed, should not be filled with unnecessary objects.
*Do not put foreign objects except workpiece into workpiece area of your machine.
Otherwise, the possible mechanical etc. Failures will be out of warranty.
*Warning signs must be obeyed. Our firm will not be responsible in the contrary
cases.
*Wall box must be opened by authorized technical service. Any operations except
automatisitaion diagram on the appendix should not be done by experts.
*Any moves except adjustments should not be done with pneumatic switches.
Conditional level must be checked and constant must be between 5-6 bars.
*when stop button is used, emergency stop should not be opened until the
dangerous stiuation vanishes.
*When the emergency stop button is pushed strongly, it will stop the system.
When the button is turned in the arrow direction on it in order to to be opened, it
takes its first position and will be opened.
*You should push the start button of the machine after using emergency stop
button in order to operate the machine again.
*The machine will not work until it reaches the adjusted heat if master switch and
switches of the heat control devices are turned on. Because the glue should melt
to the adjusted heat. Otherwise, undesired mechanical problems may arise.
*If the heat control devices are on, but the heats are at low adjustments, before
using the pre-started machine, heats must be increased and the machine must be
restarted.
*The safety switch on cabin cap will not let the machine work, when the cabin cap
is open.
*Do not change the place of the safety switch on cabin cap.

MACHINE WARNING SIGNS


Possible dangers arising from use of the machine are removed. However, our firm will not be
responsible for injuries and dangers arising from user mistakes and misuse.

WEAR PROTECTVE MASK

KEEP YOUR HANDS AWAY FROM CIRCULAR BLADES

BE SURE THAT BLADES STOPPED BEFORE INTERVENING THE MACHINE

DO NOT PUT YOUR HAND IN

ATTENTION SWITCH IS ON ELECTRICAL DANGER

WEAR HEADSETS

USE GLOVES

DO NOT PUT YOUR HAND IN CIRCULAR PALLET

ATTENTION HIGH HEAT


OBEY THE SIGNS AND SAFETY WARNINGS ON THE MACHINE !!
All the chapters in this handbook are prapered for your safety and easy use. Bu kitapktaki
tm blmler sizlerin gvenlii ve kolay kullanm iin tasarlanmtr. Transferring storage
assembling disassembly partitions and operationalisation learning proper usage guidelines
managing possible problems, access to technical service for unsolved problems all technical
data are provided to users..
PLEASE READ THE WHOLE INSTRUCTION BOOK BEFORE OPERATING THE MACHINE FOR PROPER USE !!

SETTING AND TRANSPORTATION OF THE MACHINE


Lifting is done in direction of seen arrow, with help of forklift or pallet truck. ATTENTION!
While lifting the machine never lift from workpiece entry and exit.

PLACEMENT OFTHE MACHINE AND PUTTING ON THE


SQUARE
For a high quality work, the machine must be put on the square. The machine, put on the
square with water balance is put on the square by making balance adjustments from 24
plate M16 screws and nuts in the shown feet.
*Any other objects except pieces that will be processed, should not be put into the
machine.
*Warning signs must be obeyed.
*Wall box must be opened by authorised electiricians. It should not be forgotten that
there is high voltage in the box.
*Turn off the master switch and remove exterior connections of the machine in any fire
occasions.
All screws must touch the floor, put the plastic caps on their placa after putting on the
square.
* Do not make adjustments or cleaning on the units while the machine is working.
PAY ATTENTION TO TECHNICAL FEATURES OF THE MACHINE AND WORKFIELD OF THE MARTERIAL USED.

IDENTIFICATION OF THE MACHINES


ebeke Gerilimi

Electrical Level

380-220 / 50 hz-380-220 / 50

Nominal Akm

Nominal Current

20 A-20A

Bant Kalnl

Edge Material Thickness

0,4-3 mm-0,4-3

Parcas Kalnl

Board Thickness

10-50 mm-10-50

alma Hz

Speed

15 m/dk-15/

Toplam Elektrik

Total Electrical Power

11 Kw-11 /

Toplam Hava

Total Air Pressure

6 Bar-6

Hava Tketimi

Total Air Usage

180 lt/dk-lt/min-180 /

n Freze

Front Milling

1 X 2,2 kw/ 12000 Rpm-1 X 2,2 /


12000 /-1 X 1.5, kw/ 12000
Rpm-1 X 1,5 / 12000 /

Trim Freze

Trimming

Polisaj Motoru

Buffing Motor

Tutkal Kazan Motoru

Glue Boiler Engine

Pvc Step Motor

Pvc Step Engine

ift Palet Motorlar

Double pallet system

2 X 0,75 kw / 18000 Rpm-2 X 0,75


/ 18000 /
2 X 0,18 kw / 1310 Rpm-2 X 0,18
/ 1310 /

0.18 kw / 850 Rpm-0.18 / 900


/
0.4 kw-0.4

2 X 1.1 kw / 1404 Rpm-2 X 1.1

/ 1404 /

Makinenin Uzunluu

Machine Length

3600 mm-3600

Makinenin Genilii

Machine Width

800 mm-800

Makinenin Ykseklii

Machine Height

1500 mm-1500

Makinenin Arl

Machine Weight

1020 kg-1020

MAKING ELECTRICAL CONNECTIONS


( 5 x 2,5 TTR ), one end of which is connected to terminals in wall box, L1 R,L2 (S),L3
(T),N at the other end of the cable, and yellow-green grounding cable is connected to
the line.
This connection is suggested to be made at breaker exit, then master switch on the wall
box of the machine is turned on. If the voltage control lamp is off, cable ends of L2 (S)
and L3 (T)
From the connection in the line must be changed. After this operation, the voltage control
lamp must be on; in the contrary stiuation check your network line.
Before the personnel come for delivery, ttr cable dedusting machine should be operational,
and there should be neutral earth, plc does not work properly without earth and neutral.
If mks 03 light is not on, it does not work, it means there is a problem. Change the places of
terminals. Plc failure, is touched with one end of the cable, both ends of wihich is open, the
other end is touched to end on number going to the unit which will be controlled, if the
system is taking commands, seek for the problem in another area.
If the phases are reverse, the conductor will not make automatic on/off.
mks 03 engine protection electrical tolerance is 20%, if it is exceeded, it starts protection and
does not electrifiy. If (1and2) ends are joint it works, but if the unprotected machine does not
work check the emergncy stops, if there is electricity at both ends, the problem is not related
to the machine, and call the electrician of the region where the machine was set.
If the machine does not work; 1. Check your network. There may not be RTS
line
2. Keep the pressure flowing into machine
higher than 6 bars. Operating pressure of the
machine is 6 bars.
3.Check the engine, push the green button in
thermic. If this ocassion constantly reoccurs,
increase the thermic amperage.
4.Tighten the electricity cables.
5. eClean the electrical installation with
commpressed air.
Raise the emergency STOP
*Close the cabin cap.
*Change the cabin cap switches.
*On-off valve might be closed.
Electricity of the machine
(engines) cuts by itself

Speed control device parameters might be


defective, enter the values, make voltage
settings from electricty network or use
regulator.

There is video loss on Plc screen


Plc values do not work properly
Trim engines do not work despite being
started

Check the grounding-neutral line


Check plc sockets
Seek for the nvertor failure reason,
overloading, lifting too much sawdust, stop
nvertor engines because of over current.
(see. invertor handbook) enter the parameter
values

MAKING PNEUMATIC CONNECTIONS


The connection is made from conditioner input. 8mm. hose, which is resistant to 16 bars
should be used.

The air necessary for pneumatic systems is sent to the machine by a compressor, damp
is formed in entramped air, the dirty water particules can destroy the structure of
conditioner and systems. Therefore, water of the compressor should be taken
periodically, water should be poured with button under the water chamber. Oil no 10 or
pneumatic conditioner oil should be used in oil chamber. Thick oil and dust
occlude the systems. If (rust solvent which has oiling property) is put in
periodically, cleans the systems. (do not use narrow hose at air input of on-off
valve) Air hoses toughens in cold weather and air lekage increases. Cut and affix
without damaging wearing part, if it is too shortened change with a new one. If the
machine stops because of low air input, the hose of air input valve must be
narrow, do not use narrow hose as it decreases the pressure coming to system.
Air pressure adjustment should be set to 6-7 bars, when pressure decreases to 4 bars,
the machine shuts down itself.
pinomatik valflerin elektrik bobinleri makine ak konumda iken karlrsa bozulur

Standart unts.
1. DOUBLE PALLET
2. PLC COLOURED TOUCH SCREEN
3. FRONT MILLING
4. COLD CHAMBER GLUE SPREADING
5. STEP MOTOR PVC DRIVER-SIDE PRESS
6. (MAGC) HEAD AND END FLAT RADIUS CUTTING
7. (MAGIC) TOP TRIMMING HEAD-END CORNER TRIMMING
8. BOTTOM TRIMMING HEAD END CORNER TRIMMING
9. RADIUS CENTRAL SCRAPPING
10. SOLVENT SPRAYING
11. POLISHING
12. HOT AIR BLOW
13. Angled grooving
Standart Equipment- EXPERT 3600 Edge banding machine which is plc controlled, colored touch screen and
with its innovative, has ergonomic structure and the fastest, shortest and easy to be used system and design is
patented to HAK SABIR is designed for PVC, foil, lining melamine and abs applications thickness of which is
from 0.4 mm up to 3mm for workshops, factories and outsourcers with its highest quality.
CONTROL SYSTEMS: Controls of all operating units such as opening- end cutting, half concave milling, thin-thick
pvc automatic pass, normal soft mdf, item counter, quantities meter, pricing are carried out over plc colored

touch screen. High frequency motors are controlled by convertors and includes emergency switches. Electronic
systems are lidded and sealed to protect from dust etc. environments.
MAIN CHASSIS: Double pallet system which is covered with rubber patented to HAK SABIR grips narrow and
big parts.. It is the shortest machine of all class produced for monobloc steel and measured accurately to
provide maximum smoothness, right settings and exact contact to the ground.
FEEDER: Designed in such a way that edge bandings shall be loaded from large scaled carrier bobbins
FEEDER AND OVERPRINTING: Rubber covered double pallet system comprises of polyamide and rubber pallets
that are connected to jointed chains over accurate processed steel bed. Height adjustment and centering is
carried out with manual lifting system.
Pre Milling Unit (JUMPING): The system patented to HAK SABIR provides the proper process of two pieces ball
blade; improperly cut slat, mdf, melamine coated chipboard with hopping, jointly and separate operational
features.
GLUE SPREADING: Pre-Melting System It comprises of hot-melt glue melting and spreading and operating
independent from pallet. For heat control, 2 pieces thermostat and 2 pieces steel cracker heated..
ROLLING & CUTTING:Step Motor Pvc Driver cutting & pulling system patent of which belongs to HAK
SABIR, has the capacity of cutting the edge banding materials up to 10 mm thickness and 50 mm height. It does
not require any adjustment in change over from thin material to thick material.
PRESSING ROLLERS: The proximity switch and plc controlled pneumatic system patented to HAK SABIR
comprises of 3 rollers. Being gripping drive, the initial pressing carries out printing settings automatically. This is
the only machine that does not apply pressure to the overplus that are in front and rear part of the material to
be glued.
(Magic) Head & End Flat &Radius Cutting-Top Trimming Head &End Corner Trimming : The system patented to
HAK SABIR, is start, end and upper processing system which is easy to use, single movement with single blade,
can process on the 3 faces of part and does not give harm to the part on the nodular steel cast chassis. The
diameter of the blade is 42 mm. It automatically carries out the passes of perpendicular corner soft, post and
flat parts from 0.40 mm up to 2 mm.
The connection which eliminates the problem of distortion of settings due to heating up, the system which
vacuums dust and sawdust, working with 18000 d/min velocity external air-cooled 300 Hz motors.
(Magic) Bottom Trimming Head &End Corner Trimming- : The system patented to HAK SABIR, is start, end and
sub processing system which is easy to use, single movement with single blade, can process on the 3 faces of
part and does not give harm to the part on the nodular steel cast chassis. The diameter of the blade is 42 mm.
It automatically carries out the passes of perpendicular corner soft, post and flat parts from 0.40 mm up to 2
mm.
SCRAPING GROUP: It is the only scraping unit which is patented to HAK SABIR, independent from each other,
upper and lower radius, pneumatic and does not lead to blockage, by-pass. Can carry out automatic
adjustment from 0.40 mm up to 2 mm.
SOLVENT SPRAYING: It sprays the liquid that is used for cleaning of glue and polishing of banding surface.

POLISHING GROUP: It carries out the glazing and polishing the banding surface with the help of solvents, two
separate 1500 d/min motors.

Grooving With Angled Jumping (Optional) : Sloped jumping input-output distance can be adjusted from plc
colored touch screen. The diameter of saw is 80 X 4 mm (ops)

SAFETY SYSTEMS: The electro pneumatic accessories of the machine carries out the automatic cleaning of oils
during operational period; in the event that phases and air are not enough, machine protects itself and
prevents the damage to its systems. Part controls the feed interval and notify about the malfunction on the plc
colored touch screen.

CONTROL SYSTEMS
Plc COLOURED TOUCH SCREEN-

HOW TO START THE MACHINE


OVERPRINT & FEEDER & SHIELD

At overprint input and output, distances between pallet should be the same. The part
of shield near to glue unit should be 30mm in the small machine and 32mm in the
bigger one. Check if it is doing banding-opening by giving a workpiece. If there are
cracks at the heads of the piece, shield adjustment is wrong.

FEEDER:

Bearing rolled edge tapes, and feeds the system with help of rotating cylinders; it
delivered disassembled with the machine.

FRONT MILLING UNIT (JUMPING): CLEANS THE POSSIBLE


CRACKS AND BURRS, KEEP THE SURFACE ON THE SQUARE.

.
1-) Up and down adjustment screws: Provide the most extended blade life by
adjusting the blade up and down.
2-)Stop stroke adjustment bolts: Provides the sawdust that the blades need by
adjusting piston stroke.
3-) Stop stroke adjustment bolts: Provides the sawdust that the milling blades need
by adjusting piston stroke.
4-)Air wall: Prevents sawdust and dust from passing to glue spreading unit.
5)Front milling: the first engine gets out from the piece when 2 cm left, the second engine
gets into the piece and breaks the piece while co-working.
6) If the front milling engines do not get into the piece or getting out late, check the air wall;
sensorrs are effected by dust and send wrong commands.
Trimming tune of front milling blades are
changing
If front milling blades are crushing on over
and under the workpiece.

Bring stop adjustment bolts into required


scale, and take them up.
Stop the machine and check the blades.
Damper is broken, too much face and surface
pressure

Adjust and change the parts of the blades that


knock the workpiece.
When pistons are at open position, damper
lengths should be equal.

Note: blade life is extended by this way.

UNITS CHAPTER 5
ADJUSTMENT OF MILLING DEPTH

For 1mm deep milling; attach sheet at 2mm thickness to the shield.
.
For 2mm deep milling; attach sheet at 1mm thickness to the shield.
If milling will not be done, 1 and 2mm sheets are attached together, and unit engines are
not operated.
Milling of glued or Pvc covered surfaces will decrease physical life of the razor blades.
Reverse the existing razors and fix them.
If they become blunt again after this transaction, they must be changed with new ones.

UNITS CHAPTER 5
GLUE SPREADING:

Holt Melt brand glue is used. (lineamelt 120 la )


The glue should proper to pvc type and machine speed
When mdf and pvc link up, pressing rollers should move.
Melting temperature of the glue is really important for better sticking of the glue.
Pvc should be primered, be sure that there is not any liquid such as, water, coke is not
poured on pvc.
If agglutination transaction is giving different results for different pvc, do not change machine
settings.
Heat up the pvc rolls and glue group in extreme cold weather.
Damp and water is formed between pvc and glue in sticky weather
If the glue temperature is low, glueing transaction will not occur.
Amount of spreaded glue can be adjusted with glue adjusting lever shown on the picture.
There can be differences in melting temperatures, between different glue brands.
Therefore, temperature stated at heat control value (Min170C Max 180C) and heat value
wihcih glue producer company gives, should be the same.
At non-stop working times, glue should be added to glue pot.
Heat values changes in winter and summer months. In hot regions, if the glue is not sticking
the machine should be double speed, or it should be adjusted to heat value of the glue.
If the temperature is constantly rising; change the places of cable ends, turn off the machine,
start again as buttons are in off position, and check if there is electricty at resistances; if not,
there is not any problem, but if there is electricity, there must be a problem with solidate oe
plc muster.

If automatic glue feeder is overloading, it is not perceiving transparent glue.

PULLING & CUTTING:


It is the group that provides the rolled tape end on pvc table to stick with end of the wprk
piece which will stick. Shears work pneumatically. Front and back cutting adjustments
are done with plc.

1)Press table adjusting stay bolts&screws(adjustment is done with these stay


bolts&screw, if pvc is yawing)
2)Pvc cutting shear lock nut
3)Shear cutting piston nut(should be tightened)
4)Shear piston junction (there shoould be a little gap)
5)Side press rolls pneumatic pressure adjustment valves
6)Step engine pvc driver
If the shears do not cut well, disassemble the exhaust and loosen the bolstering stay
bolts
SIDE PRESS GROUP

1)Pressing table should be adjusted as 1mm below the workpiece.


2)side press rolls provide pvc to stick on the material after glueing.
3)Valves shouldbe adjusted so as to work between 2-3 bars(if they are turned contraclockwise the
pressure increases.
4)Head and end length adjustments are done from settings tab on the plc screen.

TOP TRIMMING
1)Disassemble the engine and give the tools.

2)Click on the head end pevel tab on the screen. Then, check the 1mm. move of the trims on bearing
surface during its touch with the piece. If there is a problem with their touch, adjustment is done
from rod nut of 32x125 piston.

3)Stop the bottom trimming and click on head end bevel. Check the parameters and velocity of the
first piston.
While 80 N (1st damper) partitionis exactly on th bearing body, check the gap between this damper
and stopper lama, and it should be 3mm.

4)The distance between face sliding skidders and machine body is measured with caliper. If they are
not equal, make them equal. (face sliding skidders should be at equivalent)

5)If head bevel is fine and end bevel is not, trimmin parallelism is not correct. Ba pah iyi son pah iyi
deilse trim paralellii dzgn deildir. Measures of touch bolts of thick-thin lama are not equal, and
they should be equalised.

6)While assembling the engine, the engine roof surface should be clean and triming blades should
not be damaged.

7)Put 2mm pvc in the machine and start. (Bottom trim should be stopped). Push the head end bevel
button and give the piece. Check the exitting piece surface and radius. If it is necesseary to increase
radius, screws of thick thin piston lamas should be equally loosened.

8)When you put the piece in, if pawls are occuring at the head of the piece and feeds occuring at the
end, loosen the screws through which the machine is directly assembled to the body. In order to
make trimming engine move in the piece inlet direction, tighten the countersunk bolt leaning on the
engine stop in the piece inlet direction, until pawl gap is closed. Counterstock bolt in the piece output
direction is loosened at the same level.

9)If bottom-top surface is at pawling or diving mode, loosen the direct mounting bolts of the engine.
Fix the diving the pieceor pawling defects. Then, direct mounting bolts of the engine are tightened.

10)If it is at fine tuning click the fine work tab. When the macine passes to fine tuning, diving or
pawling adjustment is done via two pieces M 10 nut on thin-thick piston lama. Then, locknuts are
fixed.

BOTTOM TRIMMING
1)Disassamble the engine, give the tools.

2)Click on the head end flat tab on the screen. Then, check 1mm move of the trimmings on
bearing surface while touching with pieces. If there is a problem, adjustment is done from rod
nut of 32x125 piston.
3)Stop the top trimming and click on head end flat. Check the measures and velocity of the
1st piston.
200N(1st damper), when the piece is exactly on trimming bearing surface(by stopping the
switch), check the gap between this damper and stopping lama, and it should be 3mm.
4)The distance between face sliding skidders and the machine body is measure with claper,
and if they are not equal they should be equalised. (face sliding skidders should at the same
distance from machine body.)
5)If head flat is good but end flat is not, trimming parallel is straight. Touch bolts of thick thin
lama to the body, should be equalised.
6)While assembling the engine, the engine roof surface should be clean and triming blades should
not be damaged.
7) Put 2mm pvc in the machine and start. (Top trimming should be stopped). Push the head end
bevel button and give the piece.
8) When you put the piece in, if pawls are occuring at the head of the piece and feeds occuring at the
end, loosen the screws through which the machine is directly assembled to the body. In order to
make trimming engine move in the piece inlet direction, tighten the countersunk bolt leaning on the
engine stop in the piece inlet direction, until pawl gap is closed. Counterstock bolt in the piece output
direction is loosened at the same level.
9)If the surface is at diving mode, loosen the direct mounting bolts of the engine, loosen the
two stay bolts at the top, and tighten the two stay bolts below, the engine will be pulled
downwards.
10) If it is at fine tuning click the fine work tab. When the macine passes to fine tuning, diving or
pawling adjustment is made via two pieces M 10 nut on thin-thick piston lama. Then, locknuts are
fixed.
11)While making top and bottom trimming adjustments, first, make radius adjustment when
the machine is at thick position, then, make fine tunning when the machine is at thin position.
12)If the follower ball is not rolling, there might not be oil in pneumatic conditioner or thick oil
used. Dust etc. Might have occluded the system. Fill rust solvent which has oiling property,
clean the system, change the ball, or stick abrasiveon the chipboard to let it roll.
13)Trimming piston nuts should not be tightened, pistons should move easily.
14)When trimming pistons are open at machine air cancelled position, check weather
damper strokes are same. (satirised parts of the dampers should face down, to be longlived.)
15)If remnants are remaining on the face during input and output, or passing to earlier top or
face processing, check and change the plc values. If back trimming starts processing earlier,
increase the values.

16)If there is different radius diving until material input and output, cut two pieces, and
combine the faces, check weather the cutting is straight.
17)At head end flat mode, if there is the same fault at the head and end, the blade is
defected.
18) paran balarnda krklar varsa siper ayar hatal trim aln ve yzey izleyicileri fazla
basyordur
trim aln ve yzey izleyici bilya ilenecek paraya kesinlikle temas etmeli ama fazla temas
giri ve klarda krmalar yapar(bu ayarlar motorlar skl konumda iken yaplr)

GROOVING UNIT
.

UNITS CHAPTER 5
SCRAPING GROUP: SCRAPING ADJUSTMENT

1)Check weather the diamonds are completely tightened (they should never be tightened), and
check the place where the diomands fit on, weather they are clean or not. (there should never be
burrs)

2)there should not be burrs on the surface of single and double hole brass of the scraping. There
should not be gap between scraping and single and double hole brass. The should not prevetn it from
working easily. The gap should be 1mm. or less. It should not be more than 1mm.

3)Check weather the surfaces of bearing fixed on face sliding disc, fit well. The surfaces where face
sliding wheel and surface sliding wheels touch the piece, should be clean and smooth.

4)Check weather it is working by clicking on thick pvc and thin pvc on the screen. Be sure that the
pallet is not working while making adjustment.

5)The thick pvc screw should be tightened, until the gap between face sliding disc and blade holder
be 0.5mm. and its counternut will be locked.

6)Face sliding disc and surface sliding disc should be 1mm away from the endpoint of the diamond.
(Towards the piece).

7)After the piece is put in, it should be stopped when it comes to scraping.

8)Face sliding disk sould be adjusted to biring the piece to tangent of the diamond (reciprocating
motion).
Surface sliding disk sould be adjusted to biring the piece to tangent of the diamond (reciprocating
motion).

9)The distance between touch bolts of the scraping body to the machine body and adjusting spindle
(and machine body), should be 1mm.

FINE TUNING
Just click on fine tab, and take up the thin pvc adjustment screw and tighten it.

POLISHING GROUP:
1-)Junction Group; Immnence-distance ajustment is made to workpiece, connecting
the unit to the machine, where necessary.
2-)Engine; Supplies the power necessary for the system to operate.
3-)Felt; Fulfills the cleaning and polishing process after banding.
After sticking and manipulation, provides the work(done with help of solvent liquid) to
look bright and vivid.
As felts will wear on continual works, pull the engines over the workpiece by loosening
them from junctions.

MAINTENANCE AND CONTROL


General notes: Cleaning, maintenance and reparation operations should be done, after
precautions for preventing it from working accidentally, are taken. Unplug the machine.
Maintenance and reparations should absolutely be done by a professional electrician. Clean
the machine regularly. All protective and safety devices should be re-fixed to their place, after
cleaning, maintenance and reparation operations are fulfilled. Malfunctioned safety devices
should immediately be changed.

ADJUSTMENT AND MAINTENANCE OF PALLET AND CHAIN

Pallet chain should not be too tight or loose. After a certain working life, the chain will
widen.

Oiling pallets with spray grease or silicon spray will provide easy use, as pallets work by
rubbing against skidders. This application should be done as shown in the picture, at
least once a week. POVER-UP oil should be filled to reductors.

DEDUSTING HOSE JUNCTION


The machine should be cleaned after working, to be long-lived. Sawdust and dust piled
up in the machine can damage the units in time. Therefore, operate your machine with
appropriate dust emissioner. All of these warnings are for your machines working at best
quality and high productivity.
Our firm is not resposible for the possible malfunctions of the machines that are
not maintained.

Task and Process Steps of Edge Banding Machine


Operator
Pvc edge banding machine operator, proper for general working principles of the firm, using tools and
equipment efficiently, appropriate to workers health and safety and environment protection regulations
and productivity and quality needs of the occupation;
a)

Prapering the machine and working area for daily use,

b)

Heating up the machine by turning on the resitances,

c)

Conrolling blunting of the blades, observing, and changing when necessary,

d)

Sharing blunt blades information with his chief,

e)
Assesing working orders from Production planning, and having information about the
operation,
f)

Detecting the the product to be processed, and the material to be used(color pattern etc.),

g)

Carrying the materials to be banded to the department, and stocking up next to the machine,

h)

Prapering materails for banding, appropriate for its type and barcode,

i)

Buying material appropriate to the demand, fitting it into the machine and prapering for use,

j)
used,

Making workbench width and length photocell setting appropriate to size of the material to be

k)

Starting the edge banding machine ,

l)

Taking one of the materials to be banded, and put it on the workbench of the machine,

m)

Providing the machine to grip and pull the piece, by putting it forward with his hand,

n)

Watching over the banding automatic banding process of the machine,

o)

Detecting possible malfnction and failures, and removing them at time.

p)

While working alone, taking the banded piece at output of the machine,

q)

Making visual quality control of the banded materials,

r)

Stocking up the materials to the detected area next to the machine,

s)
Sending the done works to the packing department, appropriate to their due date and
barcode,
t)

Making daily cleaning of the edge banding department and its surroundings,

u)

Detecting requirement and consumable material demands, and make them provided,

v)

Tidying and cleaning the working area.

Pallet opening and closing adjustment is done as shown in the picture


Pallet changing is done as shown in the picture
elektrik emas ve pinomatik emas plc emas uzaktan program yklemeyi gster

PROBLEM CAUSE SOLUTION


PROBLEM
If front milling blades are crushing on over
and under the workpiece

SOLUTION

CAUSE
Stop the machine and check the blades

Adjust and change the parts of the blades that


knock the workpiece.

When pistons are at open position, damper


lengths should be equal
Damper is broken, too much face and surface
pressure
Note: blade life is extended by this way.

If the glue is not heating up

If it is not spreading glue;

1. Heater is not on.

1. Turn on the heater.

2.Heat values of the thermostad is low

2. Set the thermostate heat values.

3. Heater sockets are out.

3. Fix the heater sockets.

4. Thermostate solidate is broken.

4. Apply for the service.

5.Resistance is broken.

5. Change with a new one.

1.Glue pot is clogged.

1.Clean the glue pot.

2.Glue roll is not touching wprkpiece, shield


adjustment is defected.

2.Level the shield and pressing roll, make it touch


the workpiece.

3.Glue stripper is off.

3.Turn on the stripper.

4.There is not glue in the pot.

4.Put glue in the pot.

5.The shank is not sending motion to the roll.

5.Tighten the shank nut.

Glue might be burnt.


*Glue is not enough.
*Glue might be cold.
*The reductor rotating the shank is broken.

It is constantly spreading glue over or


under the workpiece

The machine is spreading glue


irregularly.

The workpiece is out of square.

Calibrate the workpiece

Glue pot is out of square.

Adjust the glue pot from adjustment screw.

Pvc bearing table might be unadjusted.

Set the pvc bearing table.

The workpiece is out of square. The piece is cut


beveled, heat value is unadjusted.

Calibrate the workpiece.


Revise the heat values.

Glue is not heating up.

Heat control device might be malfunctioned.

Check the input and output of the heat control


device

Solid-State relays might be broken.


*Thermo couple might not be perceiving the heat.

Check the Solid-State relays with


measurement tool.
*Check the thermo couple-heat control device
connection

1.poor quality glue is being used.

Use calcite free glue having 15m/min sticking


property.

2.heat thermostate values are high.

Adjust the heat value depending on the glue type.

1.Temperature is low.

1.Check the temperature.

2.Thermic is increased.

2. Check the engine, push the green button on


thermic. If this case is constantly being repeated,
increase the thermic amperage.

3.Temprature of the pot protection thermostate is


high.

3.Decrease the thermostate temperature


adjustment of the glue pot. (according to glue
melting level)

Automic taping, is not banding the tape.

The tape is squeezed.

Adjust the tape guiding.

The tape is curled when pushed..

Plc settings are defected.

Set the plc.

Orings are oiled, broken shaft is loosened.

Change orings, check bolts.

Step engine might be broken.

Change the step engine with a new one.

Pressing rollers are too far.

Pull the pressing rollers back

It might have not spreaded glue.

Make it spread glue

Plc values of pressing rollers are incorrect.

Adjust the pressing rollers plc values

Pressure adjustment of pressing rollers are


incorrect.

Adjust the pressure of the pressing rollers.

Pallet and pressing wheels might be worn

Change the pallet and pressing pallet or


wheels

If the glue is getting burnt;

If the diriver roll is not working;

There is not good sticking at head and


end of the workpiece

Slipping is occuring at advancement of


the workpiece

Top pressure is low.


Increase the top pressure.
Pressure of the pressing rollers is high.
Decrease the pressure of the pressing rollers.

The machine suddenly stops while working

If the tape is not sticking at required


quality;

If the edge tape is going over or under


the workpiece;

If the workpiece going beyond the


shield;

Voltage between phase-neutral is out of 190-240 v Check your network, and bring voltage to
borders.
proper level.
The machine air inlet pressure has dropped
suddenly.

*check weather the compressor is sending air at


proper flow and bar for your machine.

There is too much top pressure.

Decrease the top pressure.

1.the primmer on the inner surface of the tape is


not enough.

1.the tape which you bought is faulty.

2.pvc tape has stayed too much and got humid.


3.workplace is cold.

3. Heat up your workplace. If it is not heated, apply


hot air with air gun, between the shears and first
print.

4. defective glue is used.

4. Use high quality glue suitable for your machine.

1. Automatic taping wheel is too high.

1. adjust the taping wheel so as to be 2mm above


the pallet.

2. Metal wheel opposite the rubber wheel is faulty.

2. adjust the metal wheel to be bent to shear and


check the nut.

3.pressing table is out of adjustment.

3. Putting workpiece into the machines pallet,


wprkpiece is stopped opposite the pressing table.
According to level of the workpiece, the whole
machine is leveled, then, presing table is leveleed
sensitively as, the pressing table will be 2mm.
below the pallet.

1.The workpiece is not cut straightly.

1. parasn doru kesiniz.

2.Pallet skidder is out of adjustment.

2.Makinann n palet kapan anz,


paleti kzan skan somunu gevetiniz.Palet
kzan kendinize ekerek kza sknz.

If the machine is giving the tape short in


respect to front surface of the workpiece;

If the machine is giving the tape short in


respect to back surface of the workpiece;

3.Front pallet traction gear is at front.

3. Raise the front pallet traction gear (1-2mm)


above the junction surface. If you raise too much, it
pulls the worpiece in, so the shield might breake
the back surface of the piece.

1.rubber taping wheel is at the back.

1. loosen the taping wheel as much as it gives the


tapes short, and tighten again after approaching.
Also; be sure that the wheel is 2mm. above the
pallet.

2.The shears are opening late.

2.Check the shear plc values.

Plc

Plc

If there is pot on the tape, and front and


back surfaces of the workpiece

Plc values are not adjusted according to pressing


rollers centres.

1. adjust the plc values according to pressing roller


centers.

If pawling and dicing is occuring at head


and end cutting.

Trimming system is out of adjustment.

Tighten the centre adjustment bolts of trimming


system, as bottom point of rubber wheel of the top
pressing and centre of the trimming system blades
be at the same level.

Pressure of the trimming system spring is high.


Cutting blades are touching the workpiece or
caused by being far

Adjust the trimming system pressure.

If the bottom trimming system is not doing


precising machining;

bottom trimming system is not using face sliding.

1. at face sliding bolt, make adjustment as face


sliding provide 1,5mm subvantion of the work
piece.

There is crushing at head of the workpiece;


There is crushing at end of the workpiece;

Centre adjustment of the top trimming system is


defected.

1. At centre adjustment of the top trimming system,


equalise the top level of the pallet and trmiing
system blades, and tighten.

Followers are leaning on the workpiece.

If the top trimming system is not doing


precising machining;

top trimming system is not using face sliding.


Plc values are incorrect

1.

at face sliding bolt, make adjustment as


face sliding provide 1,5mm subvantion of
the work piece.

Adjust the plc values


If the bottom polishing system is breaking
the piece;

1.Centre adjustment of the bottom polishing


system is defected.

1. Adjust the centre adjustment bolt, as bottom


polishing system blade will be 2mm above the top
surface of the pallet.

2. The pressure of the subvantion piston of the


bottom polishing system.

2. Reduce the pressure of the bottom polishin


system subvantion piston.

Bottom polishing system is not using face sliding.

At face sliding bolt, adjust the face sliding, as it


provides 1,5mm subvantion of the workpiece.

If the scraping group is not working;

Scraping blade is at the back.

Adjust the blade.

If the scraping is diving;

Scraping blade is higher than surface sliding.

Equalise the levels of the scraping blade and sliding


surface.

If the scraping system is diving into front


and back surface;

Adjustment of scraping surface sliding is defected.

Adjust the scraping surface sliding according to


surface of the workpiece, by loosining the body
bolts of scraping. Give 1mm. subvantion property.

Kanal ama Jumping veya dz almyor

Pistona gelen hava basnc ayarlarna baknz

Hava basnc ayarlarn kontrol e dip pistona


havann geldiinden emin olunuz.

If there is pawling and diving under and at


the back of the workpiece

If the bottom polisihing system is not doing


precising machining;

If the piston is not working, change the piston

with a new one.


If the grooving is breaking the workpiece

Check the cutting saws

If the cutting saw is worn, change with a new


one.

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