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Energy
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Article history:
Received 23 January 2015
Received in revised form
10 July 2015
Accepted 11 July 2015
Available online xxx
The purpose of this study is to produce a mathematical model to describe the operation of a water-towater heat pump system for steady-state condition. The set-up model is deterministic. It consists of
distributed as well as lumped parameters. The proposed mathematical models of heat exchangers were
described by coupled differential equations, while the models of the compressor and the expansion valve
are of lumped parameters. The RungeeKutta and the AdamseMoulton predictor-corrector methods were
applied for the numerical solution of differential equations, i.e. the equation systems. The developed
mathematical model is validated with 118 tests using R134a as a working uid. The results show that an
average difference between the modeled and experimental results for the coefcient of performance is
1.73%, which means that the proposed mathematical model can be used to determine the optimum
operating point of a heat pump system for a given heat demand for heating, by determining the
maximum value of the coefcient of performance.
2015 Elsevier Ltd. All rights reserved.
Keywords:
COP (coefcient of performance)
Heat pump
Mathematical model
R134a
Optimization
1. Introduction
Early 2008, the European Commission adopted a futureoriented proposal [1], intended to reduce greenhouse gases still
causing increases of the greenhouse effect, and at the same time to
increase the application of renewable energy resources to a 20%
ratio within the total of energy use by 2020. Hungary, as an EU
Member State, incorporated the EU decision on such major increase
of renewable energy resources in its legal system, and its objective
is to raise the proportions of renewable energy use from the current
5e6% to14.65%. In the authors' view, the spreading of heat pump
technology, the most energy-efcient method for heating and
cooling buildings, is the best solution for Hungary, having in mind
the given natural conditions.
In order to improve the energy efciency of heat pumps and to
increase the quality of operation, it is unavoidable to strive to
describe, as precisely as possible, heat pump operation and the
processes therein. Therefore, on the one hand, the theoretical basis
of the present study is the development and renement of the
mathematical model of the heat pump, while on the other hand, it
is the optimization of the system's operation.
A thorough literature review reveals that the mathematical
modeling of heat pumps was discussed extensively in the past.
Koury et al. [2] proposed a model for a refrigeration system with
* Corresponding author. Tel.: 36 309556449.
E-mail address: santa@vts.su.ac.rs (R. S
anta).
http://dx.doi.org/10.1016/j.energy.2015.07.042
0360-5442/ 2015 Elsevier Ltd. All rights reserved.
Please cite this article in press as: Santa R, et al., Optimization of heat pump system, Energy (2015), http://dx.doi.org/10.1016/
j.energy.2015.07.042
Qcon
/max!:
COP
W
(1)
Heating capacity:
Qcon Qeva W:
Cooling capacity:
Qeva f m_ cw ; Tcw;i; Tcw;o :
(3)
Compression power:
W f m_ ref ; peva;i; pcon;o ; h :
(4)
(2)
Please cite this article in press as: Santa R, et al., Optimization of heat pump system, Energy (2015), http://dx.doi.org/10.1016/
j.energy.2015.07.042
vr$w
0 /r$w Gref const:
vz
aw $Tw Twall aref $ Twall Tref 0:
(8)
(5)
m_ w $cw $ Tw;i Tw;o aw $Aout $ Tw Twall 0:
(6)
(9)
v r$w2
vp fwall 2
$w $r 0:
vz 2din
vz
Energy conservation equation of the refrigerant
v
w2
K
_
h
q$
Gref $
0:
vz
Ain
2
Heat transfer
(7)
Please cite this article in press as: Santa R, et al., Optimization of heat pump system, Energy (2015), http://dx.doi.org/10.1016/
j.energy.2015.07.042
4
Table 1
Refrigerant side heat transfer coefcients.
Region
Single phase
l
av 0:023$Re0:8 $Pr n $ :
din
(10)
Evaporation
Co4:1
aeva 12:6$
Xtt4:8
Condensation
5
acon 28:6$e3:15$10
$Ree
l
$Pr 1:11 $
:
din
(11)
aw 1:66$Re
$Pr
0:038
l
$ :
De
(13)
fwall $
2
Dz
w
3:09 $ $r:
De
2
(15)
Pressure drops
Dp
Dp
Dx
f
G2ref $vv $ wall $G2ref $vv $x:
Dz
Dz 2$din
(12)
drop is the sum of the momentum pressure drop and the frictional
pressure drop. The total pressure drop in the evaporator and the
condenser for the two-phase refrigerant and superheated vapor
has been adopted by using the simple correlation proposed by
Santa [17].
(14)
R$T
aT
:
v b v$v b b$v b
(16)
with
s!#2
"
R2 $Tc2
T
aT 0:45724$
$ 1 k$ 1
:
Tc
pc
R$Tc
:
b 0:07780$
pc
where a and b are energy and size parameters, respectively. R is the
universal gas constant. T, p and v are temperature, pressure and
molar volume, respectively. u 0.3268 is the acentric factor.
Subscript c indicates the critical value.
The above equations, supplemented by auxiliary equations, and
together with the equations of state on the refrigerant and the
water, and the equations describing heat exchanger characteristics,
comprise the steady state mathematical model of distributed
characteristics of the evaporator and the condenser. The systems of
equations (5)e(7) are suitable for solution by the RungeeKutta and
AdameMoulton methods. By knowing the initial characteristics,
and by progressing at step intervals of Dz (Fig. 2), the equation
system can be used to dene the values of refrigerant pressure and
enthalpy, as well as temperature changes of the cooled water
owing in the shell side.
Fig. 2. Changes of working medium parameters in a shell and tube evaporator in function of length.
Please cite this article in press as: Santa R, et al., Optimization of heat pump system, Energy (2015), http://dx.doi.org/10.1016/
j.energy.2015.07.042
2.2. Compressor
1
W m_ ref $ hcon;in heva;o $ :
h
(17)
q
Gref C$ Dp$rref :
(18)
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j.energy.2015.07.042
6
Table 2
Specications of the main components of the heat pump system.
Name
Remarks
Compressor
Evaporation
Reciprocating compressor, R134a, rated input power: 904 W, piston displacement: 32.7 cm3.
Shell and tube heat exchanger.
Shell inner diameter Din 32 mm. The tubes are made of copper and have a staggered layout.
Number of tubes: 5. Tube inner diameter din 6 mm. Number of bafes: 15. Bufe cut 30%. Length of evaporator z 3 m
Shell and tube heat exchanger.
Shell inner diameter Din 32 mm. The tubes are made of copper and have a staggered layout.
Number of tubes: 5. Tube inner diameter din 6 mm. Number of bafes: 15. Bufe cut 30%. Length of condenser z 3 m
Internally-equalized type
Condensation
Expansion valve
Name
Acc.
Thermocouples
Dallas
DS18S20
Meters Prematlak
0e400 kPa,
Mihajlo Pupin
Transducers MP-1M2
Wattmeter, 0e3 kW,
tip el2, Iskra
Volumetric ow meters:
INSA 4.115
BMET 55643811
Coriolis ow meter:
Krohne Optimas 6400
0.3 K
Power
Flow meters
1%
0.5%
0.5
0.6%, 0.2%
0.1%
measuring instruments are presented in Table 3. Measuring instruments were placed along the shell and tube evaporator and the
condenser, the length of which was z 3 m. Measuring points were
installed at 10 discrete points in the heat exchangers. The distance
between measuring points was Dz 30 cm (Fig. 5). At the
measuring points thus installed, the temperature and pressure of
the refrigerant as well as of the cooled and the heated medium
were to be measured. Meters were applied to measure the volumetric ow of the cooled and the heated mediums, and a mass ow
meter was used for measuring the mass ow of the refrigerant.
To validate the mathematical model of the heat pumps, a
comparison between experimental data and model outputs was
carried out.
Below, the following measurement and mathematical conditions are given:
Working medium:
Mass velocity of refrigerant:
Reynolds number range of refrigerant:
Volumetric ow of water
Reynolds number range of water
Please cite this article in press as: Santa R, et al., Optimization of heat pump system, Energy (2015), http://dx.doi.org/10.1016/
j.energy.2015.07.042
Please cite this article in press as: Santa R, et al., Optimization of heat pump system, Energy (2015), http://dx.doi.org/10.1016/
j.energy.2015.07.042
Fig. 11. Prediction of the water temperature in the shell side condenser.
Fig. 12. Predicted temperature of the two-phase refrigerant in the tube of condenser.
Please cite this article in press as: Santa R, et al., Optimization of heat pump system, Energy (2015), http://dx.doi.org/10.1016/
j.energy.2015.07.042
Basic data:
6. Conclusions
_ cw 0:27 kg=s
m
_ ref g=s
m
_ hw kg=s
m
0.368
_ hw kg=s
m
0.481
_ hw kg=s
m
0.602
_ hw kg=s
m
0.715
17.19
17.14
17.08
16.98
4.81
4.78
4.68
4.62
4.80
4.77
4.65
4.60
4.78
4.76
4.64
4.59
4.77
4.74
4.63
4.57
QH 3.5 kW
_ cw 0:42 kg=s
m
_ ref g=s
m
_ hw kg=s
m
0.368
_ hw kg=s
m
0.481
_ hw kg=s
m
0.602
_ hw kg=s
m
0.715
17.81
17.76
17.70
17.66
5.02
4.97
4.85
4.77
5.01
4.96
4.84
4.76
4.99
4.95
4.83
4.75
4.98
4.94
4.82
4.74
QH 3.5 kW
_ cw 0:52 kg=s
m
_ ref g=s
m
_ hw kg=s
m
0.368
_ hw kg=s
m
0.481
_ hw kg=s
m
0.602
_ hw kg=s
m
0.715
18.40
18.21
18.10
18.07
5.24
5.20
5.10
5.02
5.23
5.19
5.09
5.01
5.22
5.18
5.08
4.99
5.21
5.17
5.07
4.98
QH 3.5 kW
_ cw 0:64 kg=s
m
_ ref g=s
m
_ hw kg=s
m
0.368
_ hw kg=s
m
0.481
_ hw kg=s
m
0.602
_ hw kg=s
m
0.715
18.87
18.69
18.55
18.40
5.42
5.34
5.23
5.15
5.41
5.33
5.22
5.14
5.40
5.32
5.22
5.14
5.40
5.31
5.21
5.13
This paper presents a steady-state model for a vapor compression heat pumps using R134a as working uid. The experimental
tests for the model validation were performed in a wide range of
operating conditions, allowing checking the robustness of the
model.
The solution of the mathematical model presented above can be
used for the determination of several changes of state: of the
refrigerant in the cycle, and of water owing in the shell side of the
evaporator and the condenser. The solution is given for a steadystate condition. Also, the impact on the coefcient of performance of the cycle can be qualied. Through the solution of the
mathematical model the main objective was to dene and set an
operating point for each of the various heat demands whereby the
cycle and the coefcient of performance (COP) of the system is
maximal. At the same time, the results yielded by the solution of
the mathematical model also conrm the correctness of the model
setup as well as its suitability for meeting the objective.
It has been stated that a maximum COP value can be achieved in
the course of satisfying a given heat demand by minimizing the
mass ux of the heated medium while maximizing the mass ux of
the cooled medium.
Based on the analysis and discussions of the calculating results,
some conclusions can be drawn, as listed below:
a.) When solving the basic equations, the accuracy of the results
is primarily determined by the accuracy of the input parameters, the heat transfer and the pressure drop correlations. The proposed correlations describe the heat transfer
coefcient value as a function of the Re number and the
vapor quality with smaller standard deviation and relative
error. Also, the refrigerant's pressure drop correlations are
also determined more accurately.
b.) The developed mathematical model is validated with 118
tests using R134a as a working uid. The results show that an
average difference between the modeled and experimental
results for the coefcient of performance is 1.73%.
c.) By establishing and solving the proposed mathematical
model, the optimum operating point of a heat pump system
for a given heat demand for heating can be determined, by
determining the maximum value of the coefcient of
performance.
d.) The optimum operating point is determined by using optimization matrices (Table 4). Testing was performed using the
following data:
Mass ow of cooled water m_ cw 0:27 0:64kg=s ,
Mass ow of refrigerant m_ ref 16:98 18:97 g=s;
Mass ow of heated water m_ hw 0:368 0:715kg=s :
The value of one parameter, the mass ow of the cooled water
was xed, while the other two parameters' values were changed
along the rows and columns of the matrix. The values of the COP
were written into cells. The procedure was repeated for different
Please cite this article in press as: Santa R, et al., Optimization of heat pump system, Energy (2015), http://dx.doi.org/10.1016/
j.energy.2015.07.042
10
values of cooled water mass ows, and the maximum COP was
determined.
e.) The testing example was performed for a QH 3.5 kW heat
demand. The maximum COP of 5.42 was determined for inlet
cold water temperature of Tcw 13 C, if the mass ow of the
cold water was maximized m_ cw 0:64 kg=s, while the mass
ow
of
the
heated
medium
was
minimized
m_ hw 0:368 kg=s.
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Nomenclature
A: area (m2)
d: diameter (m)
De: hydraulic diameter (m)
x: vapor quality ()
K: perimeter (m)
G: mass ux (kg/sm2)
_ mass ow rate (kg/s)
m:
T: temperature (K)
T: average uid temperature (K)
f: friction factor ()
p: pressure (Pa)
Dp: pressure drop (Pa)
_ heat ux (Wm/2)
q:
w: velocity (m/s)
H: enthalpy (J/kg)
z: tube length (m)
_ volumetric ow rate (m3/s)
V:
v: specic volume (m3/kg)
C: characteristic constant of the TEV valve ()
Re: Reynolds number
Pr: Prandtl number
Xtt: Martinelli parameter
Co: convection number
Greek letters
Please cite this article in press as: Santa R, et al., Optimization of heat pump system, Energy (2015), http://dx.doi.org/10.1016/
j.energy.2015.07.042