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Post applied for Senior Instrument Engineer Commissioning

M.A. Muralidharan.
No. A 76, Lakshmi Sundaram Enclave,
Kalavasal main road,
Madurai.
Tamilnadu 625 016- India
DOB, 09-05-1965
Passport No / validity: Z 2017555 / 2019
Mob/Tel +919994163447, +91-452-4230502
Email. muralimadurai@hotmail.com
muralimadurai2003@yahool.com
Skype id :muralimilan
EDUCATIONAL & TECHNICAL QUALIFICATIONS
INSTRUMENTATION AND ELECTRONICS ENGG. FROM INDIAN AIRFORCE TECH COLLEGE
ADVANCE COURSE IN CONTROL INSTRUMENTATION,
ALLEN BRADLEY & OMRON PLC.
Experience

16 years Gulf Experience


6 yrs in India

More than 21 Years Experience in Process Control Instrumentation which includes Maintenance,
Project, Construction, Loop Testing, Commissioning and Start Up of Static Rotating Equipments,
Process Instruments, Protection Control System, Start-Up And Shutdown Activities associated With
LPG, LNG, Refinery ,Oil Gathering Stations, Water Purification & Injection & Petrochemical
Projects In India, Siemens Singapore, KNPC Kuwait, Petrokemya Saudi Arabia, Chiyoda Foster
Wheeler Muscat CTJV Qatar, OXY Muscat, Technip Yemen, Total Yemen LNG Co, Qatar
Petroleum and in Abu Dhabi for ADMA Project Hot System Changeover.
INSTRUMENT SENIOR ENGR (EPIC)
Oil And Natural Gas Corporation ltd Narimanam
Oil and Gas DE Bottlenecking and Booster Station Revamping Project
From 15 March 2016 till now
Receives Project documentation of Loops for DCS, ESD, Fire And Gas and Vendor Packages and
Telecom. Inform in advance any requirement of docs and drawings.
Interfaces with Electrical and Mechanical to ensure Integration of activities during Construction, PreCommissioning and Commissioning.
Implement and test the subsystems as per Project Commissioning Test Sheets.
Preparation of Method Statements and procedures for Process Area Pumps and Compressors as per
Process Control Narrative and Logic Sheets.
Reports on work progress, bringing to notice potential problems or delays and recommends solutions.
Assist during the database preparation for pre commissioning status index and commissioning technical
database. Plan, Monitor and assist in Vendor activities as required.
Ensure temporary supplies and commissioning spares are adequate for the subsystem testing.
Perform Instrument and Electrical interface Hardware and modbus signals related to DCS, ESD
and Vendor Package and troubleshoot for any required modification
Compliance in accordance with HSE Standard

Responsible for Site Engineering Activities and providing technical assistance to Construction and
Design Supervision Team.
Primary contact in charge with the project office to ensure site is in receipt of Latest Drawing,
Specifications and Information.
Coordinate with compressor PLC vendors of GE Nuovo Pignone, Vent Gas Recovery Compressors,
Atlas Capco Air Compressors for SAT activities that includes correction of loop dwgs., Cause &
Effect verification in the PLC, DCS and ESD system.
Installation and function test of Fire and Gas instruments hooked to Triconex System,
Area wise Function and Cause and Effect Test of Fire and Gas Logic and Deluge Package
Activation Verification.
Assist in the resolution of Technical Queries arising on Site Construction.
Supervise vendor representatives for Erection of Package Compressors and Purification Units,
Skid Instruments and its PLC System, commissioning of equipment and system.
Test the soft and hardware interface signals of Vendor PLC related to DCS and ESD and FGS.
Fully familiarize with the Drawings, Specifications and Engineering Procedures of the project
Assist in the review and approval of Sub-Contractors Method Statement
Review proposals for Constructability Hazard Identification.
Review of plot plan, loop drawing, Electrical & Instrument Interface Relay Drawings
Attend FAT of DCS and ESD and verify the punch list is cleared before SAT.
RED Line markup in Loop and Interpose relay wiring drawings during loop test,
Review Inst test procedures for critical Instruments
Calibration of Masoneilan Guided Wave Radar for crude oil tanks and Troubleshooting Vibration
Instruments connected to Bentley Niveda 3500 Control system of Booster Compressors.
Having Adequate Experience in performing relay logic wiring modification and OTP function testing as
followed in Total, Technip and shell projects
Trouble shooting of Biffi And Masoneilan Shutdown Valves installed with Fieldbus Fisher DVC-6030
Partial Stroke Testing from DCS and from Local Operation.
Testing and conducting all process, vendor package and Flare area ESD Logic as per ESD matrix and
function test to the satisfaction of Operations.
SENIOR INSTRUMENT COMMISSIONING ENGINEER (EPIC)
NPCC Abu Dhabi
100 MBD Offshore system Revamping and HOT SYSTEM CHANGEOVER
Oil &Gas Brown field ADMA OPCO project
05 July 2015 till 15 Jan 2016
100 MBD ADMA Off Shore Expansion and modifications of utilities control system, revamping of
DCS,ESD, Fire And Gas Systems, and Bentley Niveda 3500 system
Witnessing Factory acceptance test of GE Fanuc RX3i Genius FGS system, hooking of
Fire And Gas Detectors To GE RX3i Genius loop shutdown system and shutdown Instruments on
Main Oil Lift Pumps.

Verifying cause and effect in Rockwell automation ESD, Siemens PLC for HVAC system
Actively participated in Project Management Team Meetings to provide pro-active measures for
Construction and Commissioning
Prepare ITP of instruments, prepare Red line on loop dwg, verifying Electrical And Instrument
Interface signals from ESD and DCS system and responsible for preparing Method Statement for
Online Changeover of all control systems
Lead a team of supervisors to carry out Factory and Site Integration Acceptance Test on DCS and
ESD control systems.
Loop test and operation test sequence of pumps and critical shutdown logics, preparing system for
Mechanical completion for Instrumentation, coordinate with client ADMA to commission Process Areas
System Wise.
Carrying out Mechanical walk down on Vendor package PLC system and prepare Red line loop dwg.
Hands on experience in carrying out function test as per Operations Test Procedures related to ESD
and F&G,and DCS control systems
Assist Process Commissioning Lead Engineer in development and population of the ICAPS data base
with required additional testing applicable to special instruments like Guided Wave Radar and Fire and
Gas Instruments.
Prepared Method statement and procedures as per Control Narrative for sub systems of process
areas of DCS.ESD, and FGS and vendor compressor and pump packages and submitted to client
ADMA OPCO.
Supervise the day-to-day witnessing of the installation of all instruments, Vendor equipments- DCS,
ESD, SCADA, Telecom, FGS System Cabinet, Off Shore Field Instruments
Loop test and troubleshooting of control room smoke detection VESDA FGS system and its function
testing as per cause and effect.
Ensure work is carried out safely and efficiently in a competent manner and that adherence to the
Permit to Work System is performed
Organize and Direct the Supervisors/Technicians in the day to day Pre Commissioning and
Commissioning activities
Rectifying Loop and related docs by red line for final Approval of As Built" drawings.
Implement the company safety policy and the arrangements described in the company and area safety
management documents.
Attend Factory Acceptance Testing of Air compressor and Process Equipment PLC System.
Responsible for preparation and review of Instrument content of Commissioning Test Procedures
Installation and hooking of Alstom Telecom System and PAGA Equipments throughout the plant and
its testing
Commissioned and handed over the project as per project specification.

INSTRUMENT LEAD COMMISSIONING ENGR (EPIC)


Oil and Natural gas corporation ltd Narimanam
5 November 2014 to 27 June 2015
DE BUTANE AND PROPANE BOOSTER STATION OIL SEPARATION and WATER TREATMENT
Ensure that contractors comply with all aspects of the Worksite HSE Plan and Policy, Site
Regulations, Permit To Work.
Ensure by leadership and guidance that design and contractor works meet all requirements of
productivity, quality and contract target completions.
Coordinate the activities of design for construction, preparing pre commissioning procedures, identifying
Cause and Effect related to Packages, DCS, Fire and Gas and Shutdown Instruments System
Routine study, check and review all contractor scope as detailed in drawings, specifications and
instructions, ensuring design and contractors proper interpretation and compliance to prepare AFC
drawings and specifications.
Prepare RED line drawings of Instrument Loop drawings during loop test, guiding supervisors during
Loop test and package Function test and trouble shoot and coordinate with vendor system engineers to
implement any required change in Logic drawings, verification of vendor package compressor modbus
and hardware signals to existing DCS system
Attend Contractor progress meetings as required and coordinate with them to
Expedite the project.
SR.INSTRUMENT COMMISSIONING SUPERVISOR (CLIENT)
Qatar petroleum through Brunel Energy Qatar
ACID GAS REMOVAL PLANT
From 27 December 2011 to 31 Aug 2014
Worked as client on behalf of Qatar petroleum
Designed to treat ACID GAS 450MMSCFD
To sign and accept on behalf of the client and ensure that the design and construction comply with the
relevant codes, standards, specifications and procedures
Manage design changes in field instruments, Loop wiring and system architecture of control systems
Area wise Mechanical completion & Pre-commissioning of process control Fieldbus Instruments
connected to Honeywell Experion DCS, Shutdown & Fire And Gas to ESD
Honeywell Safety Manager System, Triconex System and its hardware testing during precommissioning for startup activities.
Ensure PTW System and act as companys authorized signatory for green field PTW for Construction,
Pre-commissioning and Commissioning activities
Leading the Commissioning team for preparation of:
FAT review, Punch List Preparation and RED Line markup in Loop and Interpose relay wiring, review
Inst test procedures for critical Instruments like Emerson Guided wave radar and Vibration instruments
connected to Bentley Niveda 3500 Control system.
Carrying out Mechanical walk down on Vendor Package PLC system and prepare Red line loop dwg.

Hands on experience in carrying out function test as per Operations procedures related to ESD and
F&G, and DCS control systems
Coordinate with compressor PLC vendors of GE Nuovo Pignone, Vent Gas Recovery Compressors,
Atlas Copco Air Compressors for SAT Activities that includes correction of loop dwg, Cause & Effect
verification in the PLC, DCS and ESD system
Having Adequate Experience in performing Relay Logic Wiring modification and OTP function testing as
followed in Total, Technip and Shell projects
Trouble shooting of Biffi and Masoneilan shutdown valves installed with Fieldbus fisher DVC-6030
Partial Stroke Facility.
To participate in checking detailed drawings and other documentation related to vendor packages like
acid gas compressors
Aware of the requirements for logic change, control procedure, and control of inhibits on fire and gas,
ESD and control systems during SIMOPS operations
Proficient in trouble shooting of following Instruments
Rosemount Fiedbus Transmitters, Magnetrol and Emerson Guided Wave Radar Level Transmitters,
ABB Pressure and Temp Transmitters, Krohne Optimass
Coriolis Flow Transmitters, Emerson Ultrasonic Level, Enraf 854 Level Transmitters, Masoneilan and
Fisher Control Valves, Bettis Shutdown Valves, Daisy Chain Network for Rotork MOVs configuration,
wiring and loop testing.
Fire and Gas Instruments of General Monitor S4000C, IR2100, Oldham OLTC100 and
FL3110 Flame Detectors, Apollo Smoke Detectors, Compressor Bently Nevada 3500 Vibration
System, Associated Probes Signal Simulation and checking Trip Logics
INSTRUMENT LEAD COMMISSIONING ENGINEER (EPIC)
Yemen LNG Technip Project Train 1 &Train 2 Brown field
March 2009 to March 2011
Lead a team of Engineers and Supervisors in loop & Logic testing and commissioning, LNG plant. Area
includes Compressors, Acid gas, Mercury removal, Cryogenic and Fractionation area Instruments and
other process area connected to Foxboro IA Series, Shutdown Instruments to Triconex System as
per ICAPS Total and Sub System.
Involved in Sea Water Filter Package which includes De-Salination by Steam Injection Method,
Package Function Test and Startup
Verifying I/O list for Control Systems, Sequence and Interlock Logic Diagram, Function
requirements for Control systems, Instrumentation Installation documents and drawings such as layout
drawings
Hook-up drawings, installation details, connection list, and Loop wiring dwg and prepare as built RED
line drawing
Inspection and verification of Calibration Values of Field Instruments
As per hook up, loop wiring, simulation of Vibration parameters like Velometers, Accelerometers
Tachometers, Proximitors, Radial And Axial Probes in Bently Niveda 3500,
Rotork MOV By Pakscan commissioning in sea water area and LNG process area
To prepare punch list for finished work prior to hand over to client by contractor and ensure the same is
cleared to client satisfaction.

To witness Mechanical Completion, Pre-Commissioning and Commissioning Activities and sign


relevant check sheets on behalf of the client.

Ensure that design comply with the relevant codes, construction standards comply with specifications
and procedures
INSTRUMENTATION COMMISSIONING LEAD ENGINEER (EPIC)
Oxy Muscat Oil Gathering and Central Process Facilities Brown Field
March 2007 to Feb 2009
Job Responsibilities are Inspection of Installation of Process Instruments, Control Valves,
Calibration, Loop Checking, Logic Verification and Modification and Pre Commissioning of Oil
Well Head, Steam Injection and Water Source Wells, Oil Pre Heaters, Export and Transfer Pumps
and Compressors of De-Bottle Necking - Oil Gathering Station.
Commissioned Reverse Osmosis Water Purification for 7 Trains controlled by ABB DCS and Triconex
Shutdown System.
Report findings of Inspection And Test & Identify Non-Conformity
Preparation of As-Built Drawings, Compile inspection & test reports for Function Test Pack
Preparation.
To participate in checking detailed drawings and other documentation and Coordinate Mobilization of
EPIC Contractor personnel at site.
To approve construction activities and co-ordinate various aspects of project construction including
inspections, calibration, installation, testing and commissioning of DCS, PLC etc., laying of Optical
Fibre / Copper Cable Network for Instrumentation and Telecommunication System.
To direct the Activities and Monitor the Works performed by Sub Contractors involved in
Instrument Construction and Pre Commissioning activity
INSTRUMENT SUPERVISOR (EPIC)
Chiyoda Technip joint venture
Qatar Gas LNG Trains Ras Laffan Qatar
Aug 2006 to Jan 2007
Job responsibilities are Inspection of control system and field instruments, Installation loop checking,
and simulation of vendor packages like GE Mark VI Nuovo Pignone, Refrigeration Compressors
Instrumentation calibration, Skid Instruments Installation and loop test of NGL Lean Gas Recovery
Compressor, Steam Turbine, Fractionation Unit, Liquefaction Unit, Hydraulic Turbine associated
Instruments and co-ordination with vendor to update Packages, Wiring And Installation Modification
to Facilitate Maintenance
Actively involved in Triconex ESD Modification, Inspection of Installation of new version processors and
I/O cards, wiring, loop simulation, Loop Testing and Logic verification in
Tri-Station1156, Bentley Nevada 3500 Field And Monitoring Instruments Revamping, Commissioning
and Startup Of Ethylene Plant And Ethylene Glycol Plant.
INSTRUMENT CONSTRUCTION AND COMMISSIONING SUPERVISOR (EPIC)
Muscat LNG Train 3
Chiyoda Foster wheeler Muscat
June 2005 to July 2006
Job includes prepare specification and ITP for calibration of Variable Speed Frequency Converters,
Vibration Sensors, and Instruments associated with LNG stripper.

Process Instrument installation and commissioning of Main Cryogenic Heat Exchanger,


Regeneration Heaters and Compressors, Loop Checking and Function Logic Test of Nuovo Pignone
Compressors, Heaters and Pumps
Co-ordinate with company QA.QC in submitting the Completed Loops.
SENIOR INSTRUMENT ENGINEER INSPECTION & COMMISSIONING-(CLIENT)
Arabian petrochemical co. Petrokemya
Poly Ethylene Plant Jubail- Saudi Arabia
Apr 2003 to Aug 2004
Actively Participated in Polyethylene Plant for preparation of project -specification, Test plan, and
Inspection of control system and field instruments, loop checking, simulation of Yokogawa 3000 DCS
And Triconex logic verification of Polyethylene Cycle Gas Compressors, Vent Recovery
Compressors, Refrigeration / N2 Compressors and Reactor Process.
Witnessing calibration and data verification of Instruments like Capacitance Level Switches, Level
Transmitters, Weight sensors, Control Valves of Extruder Machine, Additive Feeder, Pellet Water
and Product Conveying Systems
Installation, Testing of Bentley Nevada 3500 vibration, Protech- 203- over speed trip system in
Expander Gas Turbine compressors.
Actively involved for Ethylene purification and catalyst preparation unit logic simulation in YokogawaCS 3000-R3 and in TRICONEX ESD system
Worked on Fisher and Masoneilan control valves with DVC 5000/6000F series Positioners with Mark
375 Hart communicator.
Proficiency in carrying out installation, field calibration and troubleshooting of Coriolis Micro motion
1000/2000 series Transmitters, Yokogawa magnetic flow transmitters, Ohm Mart Gamma rays level
transmitters, Trouble Shooting of Axial Displacement, Radial And Case Vibration, Speed
Measuring Associated with 3500 Bentley Nevada System.
SENIOR INSTRUMENT MAINTENANCE SUPERVISOR-(MAINTENANCE)
Kuwait National Petroleum Company Mina Al ahmadi Refinery (Kentz)
3 Mar 1998 to 30 Nov 2002
Experience includes maintenance of process instruments of Crude Distillation, LPG Process, Storage
and Loading, Sulfur Granulation Units, Water Purification and Nitrogen Generation Package
Systems
Involved in modification of trip logics of Elliot Reciprocating Compressors, maintenance of Enraf
ATG 854 Tank Gauging System with Entis Software
Hands on experience on Inst Air and Propane Refrigeration Compressors, Air Dryers, Korea Chubb
Fire and Gas Detection Systems, LPG loading system at berth.
Having adequate experience in performing relay logic and wiring, Commissioning and maintenance of
Fisher DVC-6000 and Masoneilan Smart Positioners
Floating roof tank fire system and auto foam/water spray system.Bentley Nevada 3300 and 7200 series
monitoring system, Fault rectification of logic loops in ESD August and in Foxboro IA series DCS

INSTRUMENT COMMISSIONING ENGINEER-(EPIC)


Siemens Singapore. Aromatics Company
Mar 1996 to Nov 1996
Experience Includes Leading a Team of Supervisors In Utility Area for Installation, Field Calibration
And Installation of Rosemount Transmitters, Masoneilan Level Trolls, Enraf ATG 854 Level
Gauging, Thermal Flow Transmitters, Control Valves of Masoneilan Make
Loop simulation and verification in TDC 2000 DCS system, Relay logic controlled Nitrogen
compressors and instrument Air compressor

LEAD INST MAINTENANCE SUPERVISOR (MAINTENANCE)


Oil and Natural Gas Corporation- India
May 1990 to Mar 1996
Worked in maintenance Of Oil And Gas Separation And Water Injection Plant
Experience includes maintenance Of PH Controllers and Transmitters Calibration Of Pressure, Level
and Flow Pneumatic Controllers and Transmitters of Fisher and Foxboro make, Masoneilan and
Fisher Valves, Level Trolls , Control and various Process Switches of Mercoid UE, Ashcroft and Sirco
Supervision of Installation and maintenance of Ultrasonic Level Transmitters on Water and Oil tanks
Calibration of Sirco, static O ring, Pressure Switches, UE Temperature Switches
Turn bull Dual loop Electronic Controller Calibration and Relay Logic Controlled MOVs.calibration
and Trouble Shooting of Ultrasonic Level Transmitters
System experience summary from various projects
ALLEN BRADLEY SLC 500, SIEMENS PLC S7-400
TRICONEX ESD AND FIRE AND GAS SYSTEM
HONEYWELL ESD SYSTEM
AUGUST TRIGARD PLC
ICS TRIPLEX ALLEN BRADELY ESD
YOKOGAWA CS 3000 DCS, ABB DCS
IA, FOXBORO, HONEYWELL EXPERION
BENTLEY NEVADA 3500 SERIES
ROCKWELL ICS TRIPLEX
FIRE and GAS GE RX3I GENIUS SYSTEM
Yours sincerely
Muralidharan
2 December 2016

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